You are on page 1of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG1

GASKET SET

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

11400-09891
11141-09F00
11177-14D01
11241-09F00
11482-44D00
11483-44D01
12837-24A10
14181-18C00
16528-24500
17435-12C00
09280-40010

Gasket Set
. Gasket, Cylinder Head
. O Ring, Inspection Cap
. Gasket, Cylinder
. Gasket, Clutch Cover
. Gasket, Transfer Cover
. Gasket, Tensioner Adjuster
. Gasket, Exhaust Pipe
. O Ring
. O Ring, Water Pump Case
. O Ring (d:2.4,id39.7)

Page: 1 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG1A

CYLINDER HEAD

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
20
20
21
22
23
23
23a
23b
24
25
26
27
28
29
30
31
32
32
32
33
34
35
36
37

11115-14D71
09381-10004
09206-08001
09103-06102
01550-06303
11141-09F00
04211-13189
09103-10179
09103-10180
01421-06253
01421-06503
01421-08503
09103-06108
01550-06253
08316-10063
08316-10083
09168-06023
09168-10017
09482-00516
09482-00515
09482-00456
09482-00457
11175-47D00
11177-14D01
01550-06203
01550-06203
09108-06102
08316-10063
09241-25007
13111-09F00
13121-09F00
09280-40010
09119-06092
09402-52208
09103-08345
08319-31087
34850-44D10
34850-44D20
34850-44D30
17661-44D00
01550-06203
01421-06163
09159-06030
17670-08D10

. Guide, Valve
. Ring, Valve Guide
. Pin
. Bolt (6x55)
. Bolt
Gasket, Cylinder Head
Pin
Bolt (10x190)
Bolt (10x200)
Stud Bolt
Stud Bolt
Stud Bolt
Bolt (6x35)
Bolt
Nut
Nut
Gasket
Gasket
Spark Plug (ngk,cr7e)
Spark Plug (denso,u22esr-n)
Spark Plug (ngk,cr8e)
Spark Plug (denso,u24esr-n)
Cap, Inspection
O Ring
Bolt
Bolt
Bolt, Stud (l:16)
Nut
Plug, Head
Pipe, Intake No.1
Pipe, Intake No.2
O Ring (d:2.4,id:39.7)
Screw
Clamp
Bolt (8x60)
Nut
Switch Assy, Water Temp
Switch Assy, Water Temp
Switch Assy, Water Temp
Cover, Thermostat
Bolt
Bolt, Lower
Nut, Lower
Thermostat

Page: 2 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG2

CYLINDER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

2
3
4
5
6
7
8

01421-06208
08316-10063
11241-09F00
04211-13189
17857-44D00
07130-06123
09280-21015

Stud Bolt (white)


Nut
Gasket, Cylinder
Pin
Union, Water Hose
Bolt
O Ring (d:2.7,id:21.4)

Page: 3 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG3

CRANKCASE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

04211-13189
01547-06453
01547-06753
01547-06903
01550-08503
01550-08853
01550-12163
09168-12002
09280-09005
11390-09F00
09280-04004
02112-06123
09103-10136
09103-10152
09159-10058

. Pin
. Bolt
. Bolt
. Bolt
. Bolt
. Bolt
. Pulg, Oil Gallery
. Gasket
. O Ring (d:1.9,id:8.6)
. Jet, Piston Cooling
. O Ring
. Screw
Bolt (10x180)
Bolt (10x208)
Nut

Page: 4 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG4

CRANKCASE COVER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

11340-09F00
11971-33210
11482-44D00
04211-13189
01547-06353
01547-06703
09168-06023
01550-06103
09168-06023
09259-20008
09280-17003
11175-09F00
11177-14D01
02142-06203
09247-14015
09168-14002
11351-09F00
09493-36003
09280-04004
11483-44D01
04211-13189
01547-06403
01547-06753
09168-06023
09125-08006
09168-08015
09248-16012
09168-16002
17415-44D00
13878-39C10
09401-08401

Cover, Clutch
. Lens, Oil Inspection
Gasket
Pin
Bolt
Bolt
Gasket
Plug, Oil Gallery
Gasket
Cap, Engine Oil Filler
O Ring (d:3.1,id:16.8)
Cap, Inspection
O Ring
Screw
Plug, Oil Pressure
Gasket
Cover Transfer
Jet, Oil Mission
O Ring (d:1.2,id:4.0)
Gasket, Transfer Cover
Pin
Bolt
Bolt
Gasket
Plug, Oil Gallery
Gasket
Plug, Tdc Check
Gasket
Union, Water Drain
Hose
Clip

Page: 5 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG5

CRANKSHAFT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

12000-09840
12161-32E00
12210-24B01-0A0
09263-37006
09160-37006
12220-09840
12261-09F00
09262-17040
09262-40008
09262-35009
09282-17010
08331-41406
12541-46510
09126-06011
12111-09F00-0F0
12140-09F10
12151-09F00
09381-23003

Crankshaft Set
. Rod, Connecting
. Pin, Crank
. Bearing (37x47x24.8)
. Washer (37x55x1)
. Crankshaft, Rh
. Crankshaft, Lh
Bearing, Rh (17x40x12)
Bearing, Mid (40x80x18)
Bearing, Lh (35x80x21)
Seal, Oil
Circlip
Retainer, Oil Seal Lh
Screw (6x12)
Piston
Ring Set, Piston
Pin
Circlip

Page: 6 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG6

STARTER CLUTCH (MODEL W/X)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12

12600-44D00
12618-31D01
08211-10221
12612-09F00
09180-12018
09202-12002
12600-09860
09263-31009
09262-12001
08331-41286
08211-35505
07130-08203

Limiter Assy, Idle Gear


Bush
Washer
Gear, Starter Idle (nt:27)
Spacer
Pin
Clutch Set, Starter
. Bearing (31x39x17.8)
Bearing, Pinion Shaft
Circlip
Washer
Bolt

Page: 7 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG6A

STARTER CLUTCH (MODEL Y/K1/K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8

12611-44D01
09206-12005
12612-12D01
09202-12002
12600-09860
09263-31009
08211-35505
07130-08203

Gear, Starter Idle No.1


Pin
Gear, Starter Idle No.2
Pin
Clutch Set, Starter
. Bearing (31x39x17.8)
Washer
Bolt

Page: 8 of 98

(nt:27)

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG7

CRANK BALANCER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

12651-09F00
09262-22029
09164-38003
12666-09F00
12669-32E00
09202-04017
09440-09031
09420-04008
08211-38582
08331-31383
16321-44D01
04221-04089
16322-44D00
09159-16003
09160-16029

Balancer, Crank
Bearing (22x56x16)
Washer (38x50x1)
Gear, Driven
Race, Driven Gear Inner
Pin
Spring
Key
Washer
Circlip
Gear, Oil Pump Drive (nt:20)
Pin
Spacer
Nut
Washer

Page: 9 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG8

CAM SHAFT - VALVE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

12710-44D01
12741-09F00
09261-05005
12747-44B00
09111-06032
09390-22002
12840-15F00
12842-17C50
12843-27A00
12850-14D50
12842-17C50
12843-27A00
12861-14D50
12871-14D50
09164-12018
09248-14005
09168-14002
12911-14D01
12912-14D01
12920-06B00
12931-27A01
12932-27A00
12933-81400
09289-05011

Cam Shaft
Sprocket
Pin
Washer
Bolt (6x10.5)
C Ring
Arm, Valve Rocker, In
. Screw
. Nut
Arm, Valve Rocker, Ex
. Screw
. Nut
Shaft, Rocker Arm, In
Shaft, Rocker Arm, Ex
Washer (12.7x18.1x0.2)
Plug, Shaft
Gasket
Valve, Intake
Valve, Exhaust
Spring Set, Valve
Retainer, Spring
Cotter, Valve
Seat, Spring
Oil Seal (5x10x8.7)

Page: 10 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG9

CAM CHAIN

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9

12760-09F00
12771-09F00
12811-09F00
12812-32410
09168-08008
12830-32E00
12837-24A10
07130-06253
09168-06023

Chain, Cam (120le)


Guide, Chain
Tensioner, Chain
Bolt
Washer
Adjuster Assy, Tensioner
Gasket
Bolt
Gasket

Page: 11 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG10

CARBURETOR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

13200-09F20
13200-09F00
13502-48B00
13417-09F00
13500-09F00
13382-42A00
13394-40D20
13387-47010
09494-00920
13383-09F00
09491-26011
13382-03110
09492-55020
13370-09F00
13374-35C00
13376-19F00
13250-42A00
13254-92311
13251-42A00
13295-29900
13291-29900
13279-47070
13268-47070
13602-43410
13502-19B50
13251-19B50
13602-19B50
13681-04010
13418-43410
13417-43010
13411-19B50
13411-09FA0
09493-30005
13591-19B50
13268-19B50
13615-45010
13267-19B70
13692-09F00
13602-04168
08322-01043
02112-04123
13247-02340
02112-04083
13683-19B80
13683-19B80
13670-09F00
09280-06008
09355-50105-600

Carburetor Assy
Carburetor Assy
. Cover Assy
. Spring
. Diaphragm Assy
. Ring
. E Ring
. Ring
. Jet, Needle (o-0m)
. Needle, Jet (4d29-3)
. Jet, Main (130)
. Washer
. Jet, Pilot (55)
. Needle Valve Assy
. O Ring
. Filter
. Float Assy
. Pin
. O Ring
. O Ring
. Washer
. Adjuster (2 3/8)
. Spring
. Screw
. Cover
. O Ring
. Screw
. Cap
. Holder, Guide
. Spring
. Plunger Assy
. Plunger Assy
. Jet, Air (155)
. Guide, Cable
. Spring
. Washer
. Cable Adjuster Assy
. Clip
. Screw
. Washer
. Screw
. Screw
. Screw
. Hose
. Hose
Pipe, Air Vent
O Ring
Hose (5x10x600)

Page: 12 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG11

AIR CLEANER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

13700-09F00
13780-09F00
13791-04F00
13792-13A01
09119-06062
13881-09F00
09402-74208
09402-56208
13850-09F00
09401-14301
13870-21308
13877-38A00
09401-11101
09401-13409
02142-05163
13890-09F00
13746-09F00
13896-09F00
13891-09F00
09402-60208
13841-09F00
13831-06F00
09404-06434
09103-06083

Cleaner Assy, Air


. Filter
. Holder
. Washer
. Bolt, Wing
. Tube, Outlet
. Clamp
. Clamp
. Tube, Breather
.. Clip
. Tube, Drain
.. Plug, Drain
.. Clip
. Clip
. Screw
. Inlet, Air Cleaner
.. Gasket
.. Duct, Inlet
.. Joint, Inlet
.. Clamp
. Heat Guard
. Screw, Tapping
Clamp
Bolt

Page: 13 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG12

RECOIL STARTER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

18100-24503
18120-24500
18130-24400
18142-24400
08316-10063
18200-24501
18299-24501
01547-06123
18410-09F00
08316-10103
09280-12009
12359-44D00
09262-25006
09280-44007
09283-25094

Starter Assy, Recoil


. Reel
. Ratchet Set
. Spring, Spiral
. Nut
. Rope Assy
Gasket
Bolt
Cup, Starter
Nut
O Ring (d:1.9,id:12.6)
Spacer
Bearing
O Ring (d:2.4,id:44.0)
Oil Seal (25x36x6)

Page: 14 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG13

MUFFLER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

14150-09F00
14181-18C00
01421-08253
08319-31083
14771-13E00
07120-08403
14310-09F00
09106-08133
09160-08135
09180-08151
09320-12033
08319-31083
09247-12103
09168-12002
14180-09F10
14190-09F00
14790-09F01
14880-09F00
09139-06076
09168-06120
14780-09F00
01547-06253
09160-06088
09180-06319
09320-10015
01547-06123

Pipe, Exhaust
Gasket
Stud Bolt
Nut
Connector, Muffler
Bolt
Body, Muffler
Bolt
Washer
Spacer
Cushion
Nut
Plug, Drain
Gasket
Cover, Exhaust Pipe Front
Cover, Exhaust Pipe Rear
Cover, Muffler
Cover, Muffler Rear
Screw
Gasket
Guard, Exhaust
Bolt, Upper
Washer, Upper (6.5x20x1.6)
Spacer, Upper
Cushion, Upper
Bolt

Page: 15 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG14

OIL PUMP

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

16400-44D00
16331-02F00
09261-04009
08221-10185
08331-31106
02112-06253
16520-24500
02112-75123
16523-24501
16528-24500
01547-06253
16510-34E00
09247-14001
09168-14002
16440-17C10
16591-06B00

Pump, Engine Oil


Gear, Driven (nt:29)
Pin
Washer
Circlip
Screw
Strainer, Engine Oil
Screw
Cap, Oil Strainer
O Ring
Bolt
Filter, Engine Oil
Plug, Drain
Gasket
Valve Assy, Oil Relief
Union, Oil Filter

Page: 16 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG15

WATER PUMP

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

17410-44D10
17415-14300
09168-08008
17435-12C00
01547-06203
01547-06553
17611-44D20
17510-16702
09261-04009
09283-10005
17470-46A01
17491-12C00
09100-06099
09164-06006
09168-06025

Case, Water Pump


. Bolt
. Gasket
O Ring
Bolt
Bolt
Joint, Pump Drive
Shaft, Water Pump
Pin
Oil Seal (10x20x5)
Seal, Mechanical
Impeller
Bolt (6x13)
Washer (6.3x12x1)
Gasket

Page: 17 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG16

RADIATOR (MODEL W/X/Y)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

17710-09F00
09116-06131
09180-06290
09320-10042
09320-12053
17760-09F00
02142-06083
17680-50F70
17689-50F00
17800-09F00
17820-09F00
17821-09F00
02112-15123
01550-06123
09148-06015
17991-02F00

Radiator Assy, Water


Bolt
Spacer
Cushion
Cushion, Lower
Cover, Radiator
Screw
Switch, Radiator Fan
. O Ring
Fan Assy, Radiator
. Fan, Radiator
. Nut
. Screw
Bolt
Nut
Label, Cooling Fan

Page: 18 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG16A

RADIATOR (MODEL K1/K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
3
4
5
6
7
8
9
10
11
12
13

17710-09F00
09180-06290
09320-10042
09320-12053
01550-06123
09148-06015
17680-50F70
17689-50F00
17800-09F10
17820-09F10
08316-20053
17129-50F10

Radiator Assy, Water


Spacer
Cushion
Cushion, Lower
Bolt
Nut
Switch, Radiator Fan
. O Ring
Fan Assy, Radiator
. Fan, Radiator
. Nut
. Screw

Page: 19 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG17

RADIATOR HOSE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

17730-12C20
17851-09F00
17852-09F00
17853-09F00
17854-09F00
17855-09F00
17890-17E01
09402-32511
09402-38511
09401-26404
09401-12409
09407-25401
17910-09F00
17932-12C00
09136-06017
17981-09F00
09401-08411
09407-14403
09407-18402
17982-09F00
09407-14403

Cap, Radiator
Hose, Radiator Inlet
Hose, Radiator Outlet
Hose, Water Pump Inlet
Hose, Water Pump Outlet
Hose, Radiator Bypass
Pipe, Water Hose Joint
Clamp
Clamp
Clamp
Clip
Clamp
Tank Assy, Reservoir
. Cap, Reservoir Tank
Screw
Hose, Inlet
Clip
Clamp, No.1
Clamp, No.2
Hose, Overflow
Clamp, Inlet Hose

Page: 20 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG18

CLUTCH

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

21120-44D50
21273-44D00
21500-44D50
21518-44D00
09164-20007
08211-22421
09160-33009
21200-44830
21411-44D00
09103-06099
21413-44D00
21441-44D00
21451-44D00
21462-44D00
21465-44D00
21414-44D00
09164-20007
23220-44D00
23223-44D11
23224-44D00
23230-44D10
23250-44D01
01500-06203
09140-06023
09140-08005
09160-06079
08113-69050
09160-08103

Housing, Starter Clutch


Clutch, Pri Drive One Way
Shoe, Starter Clutch
Nut, Starter Clutch Shoe
Washer, Starter Shoe
Washer, Primary Driven
Washer, Primary Driven Thr
Gear Assy, Primary Driven
Hub, Clutch Sleeve
Bolt, Clutch Spring (6x25)
Spring, Clutch
Plate, Clutch Drive
Plate, Clutch Driven
Disk, Clutch Pressure
Plate, Clutch Release
Nut, Clutch Sleeve Hub
Washer, Cl Sleeve Hub
Arm, Clutch Release
Bolt, Clutch Rlse No.1
Bolt, Clutch Rlse No.2
Guide, Cl Release Roller
Roller Assy, Clutch Release
Bolt, Clutch Release Arm
Nut, Clutch Release No.2
Nut, Clutch Release No.1
Washer, Clutch Rlse No.2
Bearing, Clutch Rlse
Washer, Clutch Rlse No.1

Page: 21 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG19

TRANSMISSION (1)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

24120-44D00
24221-44D00
24231-44B02
24241-44B01
24251-44B10
24252-38A10
09167-25021
09262-22029
24252-19F00
09380-25003
09380-25003
08113-52040
09181-20195
08211-25361
08211-25361
24130-44D50
24311-44D20
24321-44D00
24331-44B01
24332-27A00
24341-44B02
24351-44B10
24571-44D00
24581-44D00
24752-44D00
09167-28001
09167-28002
09169-28001
09262-28039
24312-02F00
09300-28002
08331-31286
08331-31286
09262-17023
09181-22195
09181-22195
08211-22403
09181-28167
08331-31226
24551-44D50
24561-44D50
24562-44D50
09181-20195
08331-31206

Shaft, Counter (nt:11)


Gear, 2nd Drive (nt:16)
Gear, 3rd Drive (nt:20)
Gear, 4th Drive (nt:23)
Gear, 5th Drive (nt:25)
Bush, 5th Drive Gear
Washer, 5th Drive Gear
Bearing, Cntr Shaft,rh
Bush, 4th Drive Gear
Circlip, 4th Drive Gr
Circlip, 5th Drive Gr
Bearing, Cntr Shaft,m
Washer, 2nd Drive Gr
Washer, 4th Drive Gr
Washer, 4th Drive Gr,rh
Shaft, Drive
Gear, 1st Driven (nt:34)
Gear, 2nd Driven (nt:28)
Gear, 3rd Driven (nt:24)
Bush, 3rd Driven Gear
Gear, 4th Driven (nt:22)
Gear, 5th Driven (nt:20)
Gear, Reverse Driven (nt:29)
Dog, Reverse
Bush, Reverse Driven Gr
Washer, 3rd Driven Gr,rh
Washer, 3rd Driven Gr,lh
Washer, 3rd Driven Gr,lh
Bearing, Drive Shaft,m
Bush, 1st Driven Gr
Bush, 2nd Driven Gr
Circlip, 2nd Driven Gr
Circlip, 3rd Driven Gr
Bearing, Drive Shaft,rh
Washer, Reverse Driven Gr
Washer, 1st Driven Gr,lh
Washer, 1st Driven Gr,rh
Washer, 2nd Driven Gr
Circlip, Reverse Driven Gr
Shaft, Reverse Idle
Gear, Reverse Dile
Bush, Reverse Idle Gr
Washer, Reverse Idle Gr
Circlip, Reverse Idle Gr

Page: 22 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG20

TRANSMISSION (2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
6a
7
8
9
10
11
12
13
14
15
16
17
18
19
20

29121-44D20
29150-44D00
29211-44D50
29212-44D50
29215-44D50
29221-44D50
29222-44D00
29231-44D50
09167-25016
09180-20101
09262-20080
09262-20081
09380-25003
09181-20195
09181-20251
09181-20251
29311-44D00
09180-25037
09262-35039
09262-20073
09181-20251

Shaft, Sub T/m Output


Gear, Sub T/m Idle
Gear, Sub T/m Drive,no.1
Spacer, Sub T/m No.1 Gr
Bush, Sub T/m No.1 Gr
Gear, Sub T/m No.2
Bush, Sub T/m No.2
Dog, Sub T/m Select Sliding
Washer, Sub T/m No.1 Gr
Spacer, Sub T/m Idle Gear
Bearing, Drive Shaft,lh
Bearing, Cntr Shaft,lh
Circlip, Sub T/m No.1 Gr
Washer, Sub T/m No.2 Gr,rh
Washer, Sub T/m No.2 Gr,lh
Washer, Sub T/m Idle Gr,lh
Gear, Sub T/m Driven
Spacer, Sub T/m Driven Gr
Brg, Sub T/m Set,rh
Brg, Sub T/m Set,lh
Washer, Sub T/m Driven Gr

Page: 23 of 98

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG21

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


SECONDARY DRIVE (MODEL W/X/Y)
Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
13a
13b
13c
13d
13e
13f
14
15
16
17
17
17
17
17
17
17
17
17
17
17
17
17
18
19
20
21
22
23
24
24
25
26
27
28
29
30
31
32
33
34
35

24741-21A00
09125-06110
09125-06110
08211-06165
24911-44D11
24935-19810
09140-20012
09164-20007
24921-44D10
24960-44D60
24971-44D50
27140-44D10
27200-44D00
27201-44D00
27214-44D00
44121-60DB0
27213-44D00
44124-60DB0
27215-44D00
09159-16003
09159-22005
09160-16026
09181-25051
09181-25052
09181-25053
09181-25054
09181-25055
09181-25056
09181-25057
09181-25058
09181-25059
09181-25060
09181-25061
09181-25062
09181-25063
09263-30010
09267-25006
09267-25006
09283-34008
09283-34008
09390-50002
07130-08163
09106-08095
08211-22365
26441-19B01
26442-19B00
26451-19B12
26461-44D00
26471-44D00
26481-19B00
09135-06013
09168-06004
09280-17004
09289-05002

Retainer, Sec Drive Sft Brg


Screw, Sec Drive Sft Brg Rtnr
Screw, Cntr Shaft Brg Rtnr
Retainer, Cntr Shaft Brg
Gear, Sec Drive Bevel
Shim Set, Sec Drive Bevel Gr
Nut, Sec Drive Bevel Gr
Washer, Sec Drive Bevel Gr
Gear, Sec Driven Bevel
Shaft, Sec Driven Fr
Shaft, Sec Driven Output Rr
Flange, Rr Output Joint
Joint Assy, Rear Output
. Boot Set, Joint
.. Ring, Snap
.. Band
.. Boot
.. Band
.. Seal Plate
Nut, Rear Output Joint
Nut, Sec Driven Gear
Washer, Rear Output Frange
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Brg, Sec Driven Gear,m
Brg, Sec Driven Output Sft Fr
Brg, Sec Driven Output Sft Rr
Oil Seal, Driven Sft,fr
Oil Seal, Driven Sft,rr
Ring, Sec Driven Brg,m
Bolt, Rr Output Joint
Bolt, Rr Output Joint
Washer, Sec Driven
Housing, Odometer Gear
Sleeve
Gasket
Gear, Drive
Gear, Driven
Spacer, Driven Gear
Bolt, Gear
Washer, Driven
O Ring
Seal, Driven Gear

Page: 24 of 98

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG21

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


SECONDARY DRIVE (MODEL W/X/Y)
Ref No

Part No

Description

36
37
38
39
40
41
42
43
44
45
46
46
47
48
49
50
51

09103-06201
08211-08151
08211-15201
08211-17241
27130-19B10
27591-19B01
27592-19B00
09165-30003
09280-28007
27140-19B00
27150-44D00
27150-44D20
27153-62021
27200-73813
09380-25005
09159-16003
09160-16026

Bolt, Gear Slv


Washer, Driven Gr
Washer, Drive Gr
Washer, Drive Gr,rh
Yoke, Fr Drive Output
. Collar, Yoke
. Plate, Yoke Collar
. Plate, Yoke Collar
. O Ring, Yoke Collar
Yoke, Prop Sft Joint
Shaft, Propeller
Shaft, Propeller
Boot, Prop Shaft
Joint Set, Universal
. Circlip
Nut, Fr Yoke
Washer, Fr Drive Output Yoke

Page: 25 of 98

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG21A

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


SECONDARY DRIVE (MODEL K1/K2)
Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
22
22
22
22
22
22
22
22
22
22
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

24741-21A00
09125-06110
09125-06110
08211-06165
24911-44D11
24935-19810
09140-20012
09164-20007
24921-44D10
24960-44D60
24971-44D60
27130-38F00
27592-38F00
27150-38F00
27161-38F10
27200-19810
09380-20016
07130-10203
09159-16003
09159-22005
09160-16026
09181-25051
09181-25052
09181-25053
09181-25054
09181-25055
09181-25056
09181-25057
09181-25058
09181-25059
09181-25060
09181-25061
09181-25062
09181-25063
09263-30050
09267-25006
09267-25006
09283-34008
09283-34008
09390-50002
08211-22365
26441-19B01
26442-19B00
26451-19B12
26461-44D00
26471-44D00
26481-19B00
09135-06013
09168-06004
09280-17004
09289-05002
09103-06201
08211-08151
08211-15201

Retainer, Sec Drive Sft Brg


Screw, Sec Drive Sft Brg Rtnr
Screw, Cntr Shaft Brg Rtnr
Retainer, Cntr Shaft Brg
Gear, Sec Drive Bevel
Shim Set, Sec Drive Bevel Gr
Nut, Sec Drive Bevel Gr
Washer, Sec Drive Bevel Gr
Gear, Sec Driven Bevel
Shaft, Sec Driven,fr
Shaft, Sec Driven Output Rr
Yoke, Rr Drive Output
. Plate, Output
Shaft, Propeller Rear
Yoke, Drop Shaft Joint Rr
Joint Set, Universal
. Circlip
Bolt, Prop Shaft Rear
Nut, Rear Output Joint
Nut, Sec Driven Gear
Washer, Rear Output Frange
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Brg, Sec Driven Gear,m
Brg, Sec Driven Output Sft Fr
Brg, Sec Driven Output Sft Rr
Oil Seal, Driven Sft,fr
Oil Seal, Driven Sft,rr
Ring, Sec Driven Brg,m
Washer, Sec Driven
Housing, Odometer Gear
Sleeve
Gasket
Gear, Drive
Gear, Driven
Spacer, Driven Gear
Bolt, Gear
Washer, Driven
O Ring
Seal, Driven Gear
Bolt, Gear Slv
Washer, Driven Gr
Washer, Drive Gr

Page: 26 of 98

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG21A

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


SECONDARY DRIVE (MODEL K1/K2)
Ref No

Part No

Description

43
44
45
46
47
48
49
50
51
52
53
53

08211-17241
27130-38F00
27592-38F00
27140-38F10
27151-09F70
27153-62021
27200-19810
09380-20016
09159-16003
09160-16026
01550-10203
09103-10310

Washer, Drive Gr,rh


Yoke, Fr Drive Output
. Plate, Output
Yoke, Prop Sft Joint
Shaft, Propeller
Boot, Prop Shaft
Joint Set, Universal
. Circlip
Nut, Fr Yoke
Washer, Fr Drive Output Yoke
Bolt, Propeller Shaft
Bolt, Propeller Shaft

Page: 27 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG22

GEAR SHIFTING (1)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
43
44
45

25221-44B00
25231-44D00
25241-44D00
25411-38B01
25310-44D00
04221-04089
25320-44D50
25380-44D00
25382-44D00
09262-25006
01500-06203
09125-06110
08211-06165
08211-12203
08331-31126
25350-26D01
25350-11000
25355-16E00
25356-12C00
09168-14002
08211-06141
08211-06181
08316-10063
25510-44D11
09443-06074
25516-44D00
25671-36A00
09283-14006
09263-14027
09285-12006
09444-26025
25600-44D50
25652-24401
25640-19B00
01550-06203
01550-06203
08322-01083
08332-11063
68392-24210
37720-09F10
09209-05011
09280-26007
09404-06432
09404-06431
09440-04010
02112-05163

Fork, Gear Shift,no.2


Fork, Gear Shift,no.3
Fork, Gear Shift,reverse
Shaft, Gear Shift Fork
Cam, Gear Shift
. Pin, Gear Shift
Cam, Reverse Shift
Plate, Gear Shift Cam
Guide, Gear Shift Cam Plate
Bearing, Gear Shift Cam
Bolt, Gear Shift Cam Plate
Screw, Cam Brg Retainer
Retainer, Shift Cam Brg
Washer, Reverse Shift Cam
Circlip, Reverse Shift Cam
Stopper, Gear Shift Cam
Stopper, Reverse Shift Cam
Spring. Shift Cam Stopper Arm
Support, Shift Cam Stopper
Gasket, Cam Stopper Housing
Washer, Gear Shift Cam
Washer, Cam Stopper Arm
Nut, Cam Stopper Arm Support
Shaft, Gear Shift
. Spring
Spacer, Gear Shift Shaft
Stopper, Gear Shift Arm
Seal, Gear Shift Shaft Oil
Bearing, Gear Shift Shaft
Seal, Reverse Shift Oil
Spring, Gear Shift Return
Lever Assy, Gear Shift
. Rubber
Arm, Reverse Gear Shift
Bolt, Gear Shift Lever
Bolt, Reverse Shift Arm
Washer, Gear Shift Cable Arm
E Ring, Gear Shift Cable Arm
Label, Gear Shift Pattern
Base Assy, Neut Sw Terminal
Contact, Neut Sw
O Ring, Neut Sw
Clamp, Neut Sw Lead
Clamp, Neut Sw Lead
Spring, Neut Sw
Screw, Neut Sw

Page: 28 of 98

(l:80,t:1.0)
(l:80,t:0.7)

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG23

GEAR SHIFTING (2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

25351-44D50
25352-11010
25411-14331
29511-44D00
29611-44D50
29612-44D10
29621-44D60
29711-44D00
29800-44D10
29841-44D00
29822-44D10
08211-08121
09381-12003
29831-44D00
29851-44D00
08322-01043
08332-11033
29911-44D00
09180-04012
09168-14002
09283-30044
29613-44D00
01550-06163
02112-34163
09181-25139
09181-30139
08331-31256
08331-31296
08331-31306

Stopper, Sub T/m Shift Cam


Housing, Shift Stop
Shaft, Gr Fork
Fork, Gr Shift
Cam, Gr Shift
Spring
Shaft, Gr Shift
Plate, Lever Stop
Lever Assy, Shift
. Rod, Sub T/m
. Spring
. Washer
. Circlip
. Pin
. Roller
. Washer
. E Ring
Knob
Spacer, Sub T/m Gear
Gasket, Cam Stop
Oil Seal, Shift Stop
Spring
Bolt, Stopper Plt
Screw, Shift Knob
Washer, Cam Stop
Washer, Shaft,lh
Circlip, Cam Spring
Circlip, Shift Lever
Circlip, Shaft,lh

Page: 29 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG23A

GEAR SHIFTING (3)(MODEL K1/K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

25360-09F50
27911-19B01
25351-39300
06111-09004
25352-11010
25421-14301
27921-19B01
27941-19B00
09168-14002
09181-10167
09285-12006
09440-05035
09440-17008
01500-06203
08211-12241
08322-01083
08332-11063

Arm, Select
Cam, Select
Stopper, Select Cam
. Ball, Steal
Housing, Cam Stopper
Shaft, Select Shift Fork
Shaft, Select Cam
Fork, Select Shift
Gasket, Cam Stopper
Washer, Select Cam Rh
Seal, Select Cam Oil
Spring, Cam Stopper
Spring, Select Cam
Bolt, Locking Arm
Washer, Select Cam Lh
Washer, Select Arm
E Ring, Select Arm

Page: 30 of 98

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG24

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


FINAL BEVEL GEAR (FRONT)(MODEL W/X/Y)
Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

27180-19B10
27591-19B01
27592-19B00
09165-30002
09280-28007
27311-44D60
27441-19B00
27445-19810
09159-16004
09160-16026
09180-25085
09265-25024
09265-25013
09280-63004
09283-34008
01550-08253
27321-44D50
27326-19810
27327-34810
09262-70001
09283-34008
08113-60050
27300-44D10
09262-40006
09283-34008
27450-19B01
09364-08003
27461-44D00
27461-44D20
09103-10148
09168-14002
09168-16002
09247-14001
09248-16012
09259-36021
09280-00022
09280-33004
09352-70103-00B
09401-10403
09407-18402
01550-08253
08319-31103
09381-22007
27170-19B00
01500-10453
08316-10103

Flange, Fr Drive Bevel Gr


. Collar, Fr Drive Bvl Gr
. Plate, Fr Drive Oil Seal
. Plate, Fr Drive Bvl Gr
. O Ring, Fr Drive Collar
Gear, Fr Drive Bvl
Housing, Fr Drive Bvl Gr
Shim Set, Fr Drive Bvl Hsg
Nut, Fr Drive Bvl Gr
Washer, Fr Drive Bvl Gr
Spacer, Fr Drive Bvl Gr
Brg,fr Drive Bvl Gr,fr
Brg,fr Drive Bvl Gr,fr
O Ring, Drive Bvl Gr Hsg
Seal, Fr Drive Bvl Gr Joint
Bolt, Fr Drive Bvl Gr Hsg
Gear, Fr Driven Bevel
Shim Set, Fr Driven Bvl Gr
Shim Set, Driven Gear Brg
Brg, Fr Driven Bevel Gr
Seal, Fr Driven Output,lh
Brg, Fr Driven Output Sft,lh
Differential Assy, Fr
Brg, Differential Case Rh
Seal, Fr Dif Side Output Oil
Housing, Fr Dif Gear
. Union, Breather
Case, Fr Driven Gr Brg
Case, Fr Driven Gr Brg
Bolt, Fr Diff Housing Mtg
Gasket, Gr Oil Drain Plug
Gasket, Oil Filler Plug
Plug, Gr Oil Drain
Plug, Gr Oil Filler
Plug, Fr Driven Gr Case
O Ring, Fr Driven Gr Brg Case
O Ring, Fr Driven Gr Case Plug
Hose, Breather (7x10.2x2000)
Clip
Clamp (l:165)
Bolt, Fr Driven Gr Case
Nut, Fr Diff Housing Htg
Ring, Fr Drive Shaft
Coupling, Prop Shaft
Bolt
Nut

Page: 31 of 98

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG24A

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


FINAL BEVEL GEAR (FRONT)(MODEL K1/K2)
Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

27130-38F00
27592-38F00
27161-38F10
27200-19810
09380-20016
27311-44D60
27441-19B00
27445-19810
09159-16004
09160-16026
09180-25085
09265-25024
09265-25013
09280-63004
09283-34008
01550-08253
27321-09F50
27326-19810
27327-34810
27371-19B01
09262-70001
09283-34008
08113-60050
09262-40006
09283-34008
27450-19B13
09364-08003
27461-19B10
09103-10148
09103-10052
09168-14002
09168-16002
09247-14002
09248-16012
09280-00022
09352-70103-00B
09401-10403
09407-18402
01550-08253
08319-31103
09381-22007
27471-19B01
27473-19B11
01547-06253
01547-06353
04211-09109

Yoke, Fr Drive Bevel Gr


. Plate, Output Flange
Yoke, Prop Shaft Joint Fr
Joint Set, Universal
Circlip, Universal Joint
Gear, Fr Drive Bvl
Housing, Fr Drive Bvl Gr
Shim Set, Fr Drive Bvl Hsg
Nut, Fr Drive Bvl Gr
Washer, Fr Drive Bvl Gr
Spacer, Fr Drive Bvl Gr
Brg,fr Drive Bvl Gr,fr
Brg,fr Drive Bvl Gr,fr
O Ring, Drive Bvl Gr Hsg
Seal, Fr Drive Bvl Gr Joint
Bolt, Fr Drive Bvl Gr Hsg
Gear, Fr Driven Bevel
Shim Set, Jfr Driven Bvl Gr
Shim Set, Driven Gear Brg
Dog, Fr Dif Lock Sliding
Brg, Fr Driven Bevel Gr
Seal, Fr Driven Output,lh
Brg, Fr Driven Output Sft,lh
Brg, Differential Case Rh
Seal, Fr Dif Side Output Oil
Housing, Fr Dif Gear
. Union, Breather
Case, Fr Driven Gr Brg
Bolt, Fr Diff Housing Mtg
Bolt, Fr Diff Housing Mtg
Gasket, Gr Oil Drain Plug
Gasket, Oil Filler Plug
Plug, Gr Oil Drain
Plug, Gr Oil Filler
O Ring, Fr Driven Gr Brg Case
Hose, Breather (7x10.2x2000)
Clip
Clamp (l:165)
Bolt, Fr Driven Gr Case
Nut, Fr Diff Housing Htg
Ring, Fr Drive Shaft
Cover, Fr Driven Gr Case
Gasket, Case Cover
Bolt, Case Cover
Bolt, Case Cover
Pin, Case Cover

Page: 32 of 98

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG25

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


FINAL BEVEL GEAR (REAR)(MODEL W/X)
Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

27153-44D50
27155-44D51
27172-18B10
27300-18850
27312-18B00
27313-18A00
27326-18810
27327-34810
27445-18820
27450-18B20
27461-44D10
27462-44D10
27470-44D50
09159-16003
09160-16029
09160-45004
09168-06023
09168-14002
09247-14001
09247-18001
09262-25121
27446-44D00
09262-70001
09263-20062
09280-00020
09280-18004
09280-80001
09280-90001
27156-44D01
09283-42011
09283-48011
09283-49001
09352-70103-00B
09401-10402
09402-38511
09407-18402
09440-32004
01421-08203
01421-10303
01550-08253
08113-60097
08316-10103
08319-31087
08331-41526
08331-41526
27155-44D80
27153-44D80
27470-44D80
09262-30101
27156-09F50
08331-41626
27590-09F50
08331-31256
09181-25223

Boot, Rr Final Drive


Shaft, Rear Final
Colpling, Rear
Gear Set, Final Bevel
Stopper, Rear Final
Pin, Bearing Stopper
Shim Set, Final Drive Gr
Shim Set, Driven Gear Brg
Shim Set, Final Drive Gr
Case, Rear Final Gr
Case, Rear Final Driven,rh
Case, Rear Final Driven,lh
Housing, Rr Final Drive
Nut, Rear Drive Pinion
Washer, Sec Drive Nut
Washer, Final Driven,lh
Gasket, Brg Stopper Pin
Gasket, Oil Drain Plug
Plug, Oil Drain
Plug, Gear Oil Filler
Bearing, Rear Sft
Bearing, Final Drive Gr
Bearing, Final Driven,rh
Bearing, Final Drive Pilot
O Ring, Bearing Case,rh
O Ring, Gear Oil Filler
O Ring, Final Brg Stopper
O Ring, Bearing Case,lh
Seal, Final Driven
Oil Seal, Final Driven,lh
Oil Seal, Final Driven,rh
Oil Seal, Final Drive
Hose, Breather (7x10.2x2000)
Clip
Clamp, Rr Final Dr Shaft
Clamp (l:165)
Spring, Rr
Stud Bolt, Rr Housing
Stud Bolt, Brg Case,lh
Bolt, Brg Case,rh
Bearing, Driven Gr,lh
Nut, Rr Lh Case
Nut, Rr Final Housing
Circlip, Rr Set,brg
Circlip, Final Dr Brg
Shaft, Rear Final Drive
Boot, Rear Final Drive
Housing, Rear Final Drive
Bearing, Rear Final Drive
Seal, Final Driven
Circlip, Final Dr Brg
Collar, Rear Final Drive
Circlip, Rear Final Drive
Washer, Rear Final Drive

Page: 33 of 98

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG25

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


FINAL BEVEL GEAR (REAR)(MODEL W/X)
Ref No

Part No

Description

43
44
45
46
47
48
49
50
51
52
53
53
47
48
49
50
51
35
35
35
58
59
60
61
62
63
64
65
66
66
67

08211-17241
27130-38F00
27592-38F00
27140-38F10
27151-09F70
27153-62021
27200-19810
09380-20016
09159-16003
09160-16026
01550-10203
09103-10310
27153-62021
27200-73813
09380-25005
09159-16003
09160-16026
09492-50025
09492-55019
09492-60018
13392-78B00
13271-33C00
13267-10F00
13663-31010
13580-02F00
13605-20C00
13573-06C10
13683-10F00
13683-21E10
13683-10F00
13683-21E10
-----------------------------------------------

Washer, Drive Gr,rh


Yoke, Fr Drive Output
. Plate, Output
Yoke, Prop Sft Joint
Shaft, Propeller
Boot, Prop Shaft
Joint Set, Universal
. Circlip
Nut, Fr Yoke
Washer, Fr Drive Output Yoke
Bolt, Propeller Shaft
Bolt, Propeller Shaft
Boot, Prop Shaft
Joint Set, Universal
. Circlip
Nut, Fr Yoke
Washer, Fr Drive Output Yoke
Jet, Power (50)
Jet, Power (55)
Jet, Power (60)
Washer
Spring
Adjust Screw Assy
Washer
Sensor Assy, Throttle
Screw, Sensor
Spring
Hose
Hose
Hose
Hose

Page: 34 of 98

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG25A

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


FINAL BEVEL GEAR (REAR)(MODEL Y)
Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

27153-44D62
27155-44D62
27172-18B61
27300-18850
27312-09F50
27313-18A00
27326-18810
27327-34810
27445-18820
27450-18B30
27461-44D30
27462-44D10
27470-44D61
09159-16003
09160-16029
09160-45004
09168-06023
09168-14002
09247-14001
09247-18001
09262-30101
27446-44D00
09262-70001
09263-20062
09280-00020
09280-18004
09280-80001
09280-90001
27156-09F50
27590-09F50
09283-42011
09283-48011
09283-49001
09352-70103-00B
09401-10403
09407-18402
01421-08203
01421-10303
01550-08253
08113-60097
08316-10103
08319-31087
08331-31306
08331-41626
09181-30139

Boot, Rr Final Drive


Shaft, Rear Final
Colpling, Rear
Gear Set, Final Bevel
Stopper, Rear Final
Pin, Bearing Stopper
Shim Set, Final Drive Gr
Shim Set, Driven Gear Brg
Shim Set, Final Drive Gr
Case, Rear Final Gr
Case, Rear Final Driven,rh
Case, Rear Final Driven,lh
Housing, Rr Final Drive
Nut, Rear Drive Pinion
Washer, Sec Drive Nut
Washer, Final Driven,lh
Gasket, Brg Stopper Pin
Gasket, Oil Drain Plug
Plug, Oil Drain
Plug, Gear Oil Filler
Bearing, Rear Sft
Bearing, Final Drive Gr
Bearing, Final Driven,rh
Bearing, Final Drive Pilot
O Ring, Bearing Case,rh
O Ring, Gear Oil Filler
O Ring, Final Brg Stopper
O Ring, Bearing Case,lh
Seal, Final Driven
Collar, Output Oil Seal
Oil Seal, Final Driven,lh
Oil Seal, Final Driven,rh
Oil Seal, Final Drive
Hose, Breather (7x10.2x2000)
Clip
Clamp (l:165)
Stud Bolt, Rr Housing
Stud Bolt, Brg Case,lh
Bolt, Brg Case,rh
Bearing, Driven Gr,lh
Nut, Rr Lh Case
Nut, Rr Final Housing
Circlip, Rr Final Drive
Circlip, Final Dr Brg
Washer, Rear Final Drive

Page: 35 of 98

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG25B

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


FINAL BEVEL GEAR (REAR)(MODEL K1/K2)
Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

27153-44D70
27155-44D62
27172-18B70
27300-09810
27312-09F70
27313-18A00
27326-09810
27326-18810
27445-24810
27450-09F50
27461-09F50
27471-09F50
09159-16003
09160-16029
08211-40505
09168-06023
09168-14002
09247-14012
09247-18001
09262-30101
09262-28023
09262-45012
09263-20062
09280-00029
09280-18004
09280-69001
27156-09F50
27590-09F50
09283-38009
09283-42011
09283-40021
09352-70103-00B
09401-10403
09407-18402
09108-10135
01421-10203
01550-08253
08113-60087
09159-10105
08319-31087
08331-31306
08331-41626
09181-30139

Boot, Rr Final Drive Shaft


Shaft, Rear Final
Coupling, Rear Final Drive
Gear Set, Final Bevel
Stopper, Rear Final
Pin, Bearing Stopper
Shim Set, Final Drive Gr Lh
Shim Set, Final Drive Gr Rh
Shim Set, Final Drive Gr
Case, Rear Final Gr
Case, Rear Final Driven,rh
Housing, Rr Final Drive
Nut, Rear Drive Pinion
Washer, Sec Drive Nut
Washer, Final Driven,lh
Gasket, Brg Stopper Pin
Gasket, Oil Drain Plug
Plug, Oil Drain
Plug, Gear Oil Filler
Bearing, Rear Sft
Bearing, Final Drive Gr
Bearing, Final Driven,rh
Bearing, Final Drive Pilot
O Ring, Bearing Case,rh
O Ring, Gear Oil Filler
O Ring, Final Brg Stopper
Seal, Final Driven Brg Oil
Collar, Output Oil Seal
Oil Seal, Final Driven,lh
Oil Seal, Final Driven,rh
Oil Seal, Final Drive
Hose, Breather (7x10.2x2000)
Clip
Clamp (l:165)
Stud Bolt, Rr Housing
Stud Bolt, Brg Case,lh
Bolt, Brg Case,rh
Bearing, Driven Gr,lh
Nut, Rr Lh Case
Nut, Rr Final Housing
Circlip, Rr Final Drive
Circlip, Rr Final Brg
Washer, Rear Final Drive

Page: 36 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG26

STARTING MOTOR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

31100-32E01
31130-38B00
31132-38B00
31135-38B00
31143-49040
31156-48B00
31170-32E00
31264-31300
31280-26D00
01547-06303
08361-35068

Motor Assy, Starting


. Terminal Set, Brush
. Holder Set, Brush
. Spring, Brush
. O Ring
. O Ring
. Washer Set
. O Ring
. Bolt
Bolt, Stg Mot
Nut, Stg Mot

Page: 37 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG27

MAGNETO

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10

32101-09F01
32102-44D00
01547-06303
08341-31059
31792-18A00
09100-05019
31497-45000
32371-32E00
09100-05019
09404-06431

Stator Assy
Rotor
Bolt, Magneto
Key, Mangeto
Nut, Magneto
Bolt, Sensor (5x10)
Clamp, Magneto No.1
Clamp, Magneto No.2
Bolt, Clamp No.2 (5x10)
Clamp, Magneto No.3 (l:80)

Page: 38 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG28

ELECTRICAL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1a
1b
2
3
4
5
6
7
8
9
10
11
12

31800-26E00
31861-26E00
09481-30101
09128-06013
32900-09F00
32980-24B00
33410-09F00
02112-06203
33510-43010
33541-44D00
33542-38B00
32800-33E00
07120-06253
33652-28000

Relay Assy, Starting Motor


. Cover, Starter Relay
. Fuse, 30a
Bolt, Stg Mot Term
Cdi Unit
Cushion, Igniter
Coil Assy, Ignition
Screw
Cap, Spark Plug
Seal, Spark Plug
Seal, High Tension Cord
Rectifier Assy
Bolt
Cushion, Cdi Unit

Page: 39 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG29

BATTERY

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10

33610-38B50
33652-05300
33652-09F00
33652-19B00
33652-35400
33652-47D01
33810-09F00
33820-09F00
33624-35B00
33860-09F00

Battery Assy
Protector (40x60x16)
Protector (40x40x13)
Protector (130x20x3)
Protector (20x50x8)
Protector (45x90x28)
Wire, Starter Motor
Wire, Battery Plus
. Cap, Battery Plus
Wire, Battery Minus

Page: 40 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG30

SPEEDOMETER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

34110-09F10
34114-09F00
34124-09F00
34136-09F00
34173-09F00
34181-09F00
34183-09F00
34188-09F00
34950-09F00
36300-09850
36381-09F00
36386-09F00
09471-12077
09471-12028
09116-06171
34910-09F00
09407-18402

Speedometer (kilo)
Damper
Knob
Snap Pin
Cord Assy
Washer (5.2x18x1.2)
Screw (3x12)
Damper
Bracket Assy
Lens Set, Pilot
Pilot Box, Upper Case
Reflector, Pilot Box
Bulb (12v,1.7w)
Bulb (12v,3.4w)
Bolt (6x30)
Cable Assy, Speedometer
Clamp (l:165)

Page: 41 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG31

HEADLAMP (MODEL W/X/Y E17)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

35100-09F10-999
35121-09F00
35127-09F10
35151-09F00
35154-09F00
35155-09F00
35171-09F00
35155-48510
02112-05103
09471-12138
02112-35163

Headlamp Assy
. Lamp Unit
. Ring Unit
. Screw (3x40)
. Spring
. Nut (m3)
. Cord Assy
. Nut (m5)
. Screw
Bulb (12v,35/36.5w)
Screw

Page: 42 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG31A

HEADLAMP (MODEL W/X E27)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

35100-09F00-999
35121-09F00
35127-09F00
35151-09F00
35154-09F00
35155-09F00
35171-09F00
35188-09F00
02112-05103
09471-12093
02112-35163

Headlamp Assy
. Lamp Unit
. Guard Unit
. Screw (3x40)
. Spring
. Nut (m3)
. Cord Assy
. Nut (m5)
. Screw
Bulb (12v,30/30w)
Screw

Page: 43 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG31B

HEADLAMP (MODEL Y)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

35100-09F20-999
35127-09F20
35151-09F20
35138-09F20
35154-09F00
35155-09F00
35171-09F20
35157-09F20
35181-09F20
09471-12168
02112-35163

Headlamp Assy
. Rim Unit
. Screw, Adjust
. Washer
. Spring
. Nut
. Cord Assy
. Nut
. Screw
Bulb (12v,30/30w)
Screw

Page: 44 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG31C

HEADLAMP (MODEL K1/K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

35100-09F10-999
35121-09F00
35127-09F10
35151-09F00
35154-09F00
35155-09F00
35171-09F00
35155-48510
02112-05103
09471-12138
02112-35163

Headlamp Assy
. Lamp Unit
. Ring Unit
. Screw (3x40)
. Spring
. Nut (m3)
. Cord Assy
. Nut (m5)
. Screw
Bulb (12v,35/36.5w)
Screw

Page: 45 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG32

REAR COMBINATION LAMP (E17)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

35710-25C00
35627-43010
35712-18A32
35713-18A30
09471-12169
03211-04163
09160-06088
09180-06290
09320-09010
08316-10063
36250-09F00
36252-09F01
03511-04203
09471-12045
09160-06079
09180-06248
09320-08501
01550-06203
35970-07F00
08316-10053

Lamp Assy, Rear Comb


. Gasket
. Lens
. Gasket
. Bulb (12v,7/3.4w)
. Screw
Washer (6.5x20x1.6)
Spacer (6.5x10x12)
Cushion
Nut
Lamp Assy, Back Up
. Lens Set
. Screw
. Bulb (12v,21w)
Washer (6.5x16x1.2)
Spacer (6.1x8x9.5)
Cushion
Bolt
Reflector Assy, Rear
Nut

Page: 46 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG32A

TAIL LAMP (E24,E27)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10

35710-41B02
35627-43010
35712-18A32
35713-18A30
09471-12140
03211-04163
09160-06088
09180-06290
09320-09010
08316-10063

Lamp Assy, Tail


. Gasket
. Lens
. Gasket
. Bulb (12v,5w)
. Screw
Washer (6.5x20x1.6)
Spacer (6.5x10x12)
Cushion
Nut

Page: 47 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG33

WIRING HARNESS

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
2
2
2a
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
18
18a
19
20
20a
21
22
22
23
24
25
26
27
28

36610-09F20
36610-09F00
09481-05501
09481-10501
09481-20501
38852-09F00
09403-16307
09404-06432
09407-12402
09407-14403
09407-18402
36851-05D00
36744-09F00
09117-05001
37110-09F00
37600-09F00
02142-05253
38730-09F00
36856-35B00
38502-21E02
01550-08123
38500-09F01
36852-09F00
36852-09F00
36852-09F10
36920-10B00
37740-25C00
09443-06023
38740-26E00
37146-19B00
37146-19B10
37820-19B00
37825-24500
38850-09F00
38855-09F00
01550-06103
38854-09F00

Wiring Harness
Wiring Harness
. Fuse (5a)
. Fuse (10a)
. Fuse (20a)
Label, Caution Max Amp
Clamp
Clamp (l:80)
Clamp
Clamp (l:125)
Clamp (l:165)
Wire, Ignition Coil
Bracket, Fuse Box
Bolt (5x10)
Switch Assy, Ignition
Switch Assy, Reverse
Screw
Relay, Neutral Start
Wire, Front Brake Sw Lead
Horn Assy
Bolt
Horn Assy
Wire, Horn Lead (l:450)
Wire, Horn Lead (l:700)
Wire, Horn Lead (l:700)
Tape, Back Up Lead
Switch Assy, Stop Lamp
Spring
Relay Assy, Back Lamp
Key, Blank (type:c)
Key, Blank (type:d)
Switch Assy, Emergency
. Wire, Emergency
Terminal, Power Source
Bracket, Power Source
Bolt
Grommet, Power Source

Page: 48 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG34

FRAME (MODEL W/X/Y)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

41100-09F10-019
41100-09F00-019
41980-09F00
09103-08283
41990-09F00
01550-08163
42520-09F00
09116-06151
42510-09F00
01580-06163
42531-09F00
09116-06151
41560-09F00
01550-08163
47410-09F00
01550-06163
41998-09F00
41999-09F00

Frame (black)
Frame (black)
Plate, Engine Mount Lh
Bolt
Bracket, Engine Mount Upper
Bolt
Protector, Front
Bolt, Joint
Protector, Engine
Bolt
Cover, Engine Rear
Bolt
Plate, Battery
Bolt
Holder, Electric Parts
Bolt
Shield, Frame Bridge
Shield, Body Tube

Page: 49 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG34A

FRAME (MODEL K1/K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

41100-09F40-019
41100-09F50-019
41950-09FA0
01550-10163
41980-09F00
09103-08283
41990-09F10
01550-08163
42521-09F40
09111-06063
42510-09F10
09118-06110
42531-09F00
09116-06151
41560-09F00
01550-08163

Frame (black)
Frame (black)
Plate, Diff Case Fitting
Bolt
Plate, Engine Mount Lh
Bolt
Bracket, Engine Mount Upper
Bolt
Protector, Front
Bolt, Joint
Protector, Engine
Bolt
Cover, Engine Rear
Bolt
Plate, Battery
Bolt

Page: 50 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG35

REAR BRAKE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
13
14
15

43110-09F10
43110-09F00
01550-06603
09160-06135
08319-21063
09280-17002
09443-13030
01500-06203
08310-00063
58510-09F00
09200-05001
04111-20158
09440-08040
09209-13006
09150-06012

Pedal, Brake
Pedal, Brake
Bolt
Washer
Nut
O Ring
Spring
Bolt
Nut
Cable Assy, Rear Brake
Pin, Front
Cotter Pin
Spring
Pin, Rear
Nut

Page: 51 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG36

FOOTREST

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
5
6
7
8

43510-09F00
43520-09F00
09103-10293
01550-08163
43990-09F10-019
43990-09F00-019
01550-08203
09103-08266
43978-09F00

Footrest, Front Rh
Footrest, Front Lh
Bolt, Front
Bolt, Rear
Grip, Front (black)
Grip, Front (black)
Bolt, Upper
Bolt, Lower
Cap

Page: 52 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG37

CARRIER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
3
4
4
5
6
6

46410-09F00-019
01550-08203
68381-19B00
68381-19B20
46310-09F20-019
46310-09F01-019
01550-08203
68391-19B00
68391-19B20

Carrier, Front (black)


Bolt
Label, Front Carrier
Label, Front Carrier
Carrier, Rear (black)
Carrier, Rear (black)
Bolt
Label, Rear Carrier
Label, Rear Carrier

Page: 53 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG38

FUEL TANK (MODEL W)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
20
21

44100-09F00
44200-19A01
44580-09F00
44281-29C00
02112-76163
01570-08353
09180-08174
09320-12016
44271-09F00-Y6H
44271-09F00-Y6K
01550-06203
09180-06267
57950-09F00
03541-04123
44300-09F01
02112-36163
09355-70125-600
09440-13052
09401-11407
44433-09F01
68111-09F00-K5B
68111-09F00-K5C
47451-38A01

Tank Assy, Fuel


Cap, Fuel Tank
Gauge, Fuel Level
Cushion
Screw
Bolt
Spacer
Cushion
Cover, Fuel Tank (gray)
Cover, Fuel Tank (orange)
Bolt, Rear
Spacer
Plate, Lever
Screw
Cock Assy, Fuel
Screw
Hose, Fuel (l:600->50)
Spring
Clip
Hose, Breather
Emblem, Tank Cover
Emblem, Tank Cover
Cushion, No.2

Page: 54 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG38A

FUEL TANK (MODEL X/Y)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
23

44100-09F00
44200-19A01
44200-20B00
44580-09F00
02112-76163
01570-08353
09180-08174
09320-12016
44271-09F00-Y9N
44271-09F00-Y9P
44281-29C00
47451-38A01
44433-09F01
01550-06203
09180-06267
57950-09F00
03541-04123
44300-09F01
44348-87420
02112-36163
09355-70125-600
09440-13052
09401-11407
68111-09F10-M0G
68111-09F10-M0H
68121-09F10-M0G
68121-09F10-M0H

Tank Assy, Fuel


Cap, Fuel Tank
Cap, Fuel Tank
Gauge, Fuel Level
Screw
Bolt
Spacer
Cushion
Cover, Fuel Tank (green)
Cover, Fuel Tank (red)
Cushion
Cushion, No.2
Hose, Breather
Bolt, Rear
Spacer
Plate, Lever
Screw
Cock Assy, Fuel
. Gasket, Joint
Screw
Hose, Fuel (l:600->50)
Spring
Clip
Emblem, Tank Cover Rh
Emblem, Tank Cover Rh
Emblem, Tank Cover Lh
Emblem, Tank Cover Lh

Page: 55 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG38B

FUEL TANK (MODEL K1/K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
17
18
19
20

44100-09FA1
44200-20B00
44580-09FA0
02112-76163
01570-08353
09180-08174
09320-12016
44281-29C00
47451-38A01
44433-09FA0
01550-06203
09180-06267
57950-09F00
03541-04123
44300-09F10
02112-36163
09355-70125-600
44423-09FA0
09401-11407

Tank Assy, Fuel


Cap, Fuel Tank
Gauge, Fuel Level
Screw
Bolt
Spacer
Cushion
Cushion
Cushion, No.2
Hose, Breather
Bolt, Rear
Spacer
Plate, Lever
Screw
Cock Assy, Fuel
Screw
Hose, Fuel (l:600->50)
Spring, Hose Heat
Clip

Page: 56 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG39

HEADLAMP HOUSING

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4

51810-09F00
01550-06503
51821-09F00
51827-09F00

Housing, Headlamp
Bolt
Spacer
Cushion

Page: 57 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG40

FRONT FENDER (MODEL W)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
21
21
22
23
24
25
26
27
28
29
30
31
32
33

53111-09F00-Y6H
53111-09F00-Y6K
53210-09F00
53240-09F00
01551-06203
02142-16163
09169-06064
53411-09F00
53421-09F00
09111-06063
03242-05203
08322-01053
09111-06066
09169-08037
53341-09F00-Y6H
53341-09F00-Y6K
53118-09F00-Y0J
53118-09F00-Y6J
53112-09F00-Y0J
53112-09F00-Y6J
53122-09F00-Y0J
53122-09F00-Y6J
53331-09F00-Y0J
53331-09F00-Y6J
53332-09F00-Y0J
53332-09F00-Y6J
53311-09F00-Y0J
53311-09F00-Y6J
53312-09F00-Y0J
53312-09F00-Y6J
03241-15163
09148-05038
09409-07333
94475-21E00
09136-05038
09160-05046
09159-05026
09139-05037
09160-08123
09160-05046
09159-05026
09250-24004

Fender, Front (gray)


Fender, Front (orange)
Brace, Fender Rh
Brace, Fender Lh
Bolt, Brace
Screw
Washer
Mudflap, Inner Rh
Mudflap, Inner Lh
Bolt, Lower
Screw, Inner
Washer
Bolt, Outer
Washer, Inner
Lid (gray)
Lid (orange)
Fender, Front Center (gray)
Fender, Front Center (gray)
Cover, Front Fender Rh (gray)
Cover, Front Fender Rh (gray)
Cover, Front Fender Lh (gray)
Cover, Front Fender Lh (gray)
Mudguard, Front Rh (gray)
Mudguard, Front Rh (gray)
Mudguard, Front Lh (gray)
Mudguard, Front Lh (gray)
Mudflap, Fender Rh (gray)
Mudflap, Fender Rh (gray)
Mudflap, Fender Lh (gray)
Mudflap, Fender Lh (gray)
Screw
Nut
Clip
Cushion, Side
Screw, Mudflap
Washer
Nut
Screw, Mudflap Inner
Washer
Washer
Nut
Cap, Front Fender

Page: 58 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG40A

FRONT FENDER (MODEL X/Y)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

53111-09F01-Y9N
53111-09F01-Y9P
53210-09F00
53240-09F00
02162-06203
02142-16163
09169-06064
53411-09F01
53421-09F01
09111-06063
03241-15203
09111-06066
09169-08037
53341-09F00-Y9N
53341-09F00-Y9P
53118-09F00-Y0J
53112-09F00-Y0J
53122-09F00-Y0J
53331-09F00-Y0J
53332-09F00-Y0J
53311-09F00-Y0J
53312-09F00-Y0J
03241-15163
09148-05038
09409-07333
94475-21E00
09136-05038
09160-05046
09159-05026
09139-05037
09160-08123
09160-05046
09159-05026
09250-24004

Fender, Front (green)


Fender, Front (red)
Brace, Fender Rh
Brace, Fender Lh
Bolt, Brace
Screw
Washer
Mudflap, Inner Rh
Mudflap, Inner Lh
Bolt, Lower
Screw, Inner
Bolt, Outer
Washer, Inner
Lid (green)
Lid (red)
Fender, Front Center (gray)
Cover, Front Fender Rh (gray)
Cover, Front Fender Lh (gray)
Mudguard, Front Rh (gray)
Mudguard, Front Lh (gray)
Mudflap, Fender Rh (gray)
Mudflap, Fender Lh (gray)
Screw
Nut
Clip
Cushion, Side
Screw, Mudflap
Washer
Nut
Screw, Mudflap Inner
Washer
Washer
Nut
Cap, Front Fender

Page: 59 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG40B

FRONT FENDER (MODEL K1/K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

2
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
20a
21
22
23
24
25
26
26a
27
28
29
30
31
32
33
34

53210-09F00
53240-09F00
02162-06203
02142-16163
09169-06064
53411-09F01
53421-09F01
09111-06063
03241-15203
09116-06149
09180-06247
53121-26F00
53275-09FA0
53118-09F01-Y0J
53112-09FA0-Y0J
53122-09FA0-Y0J
53331-09F00-Y0J
53332-09F00-Y0J
63332-09F00
53311-09F00-Y0J
53312-09F01-Y0J
03241-15163
09148-05038
09409-07333
94475-21E00
94475-09F00
09136-05038
09160-05046
09159-05043
09139-05037
09160-08123
09160-05046
09159-05043
09250-24004

Brace, Fender Rh
Brace, Fender Lh
Bolt, Brace
Screw
Washer
Mudflap, Inner Rh
Mudflap, Inner Lh
Bolt, Lower
Screw, Inner
Bolt, Outer
Spacer
Cushion
Washer, Inner
Fender, Front Center (gray)
Cover, Front Fender Rh (gray)
Cover, Front Fender Lh (gray)
Mudguard, Front Rh (gray)
Mudguard, Front Lh (gray)
Plate, Mudguard
Mudflap, Fender Rh (gray)
Mudflap, Fender Lh (gray)
Screw
Nut
Clip
Cushion, Side Rh
Cushion, Side Lh
Screw, Mudflap
Washer
Nut
Screw, Mudflap Inner
Washer
Washer
Nut
Cap, Front Fender

Page: 60 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG41

HANDLEBAR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

56111-20B01-291
56171-09F00
02142-06203
09180-06248
56181-09F00
03541-05163
09148-05020
02142-05123
58300-09F00
58410-09F00
09320-06503
58810-09F00
09383-19003
58620-09F00
09407-14403

Handlebar (black)
Cover, Head
Screw
Spacer
Cover, Meter Lower
Screw
Nut
Screw
Cable Assy, Throttle
Cable Assy, Starter
Washer
Cable, Parking Brake
Clip
Guide, Cable
Clamp (l:125)

Page: 61 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG42

HANDLE LEVER (MODEL W/X/Y/K1)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

57211-19A03-291
57421-39D10
57431-13030
57433-09F00
57100-39DA0
09125-05066
09140-05006
02132-05307
57460-17C00
57465-17C00
57211-19A03-291
57500-24502
57620-24501
57431-29502
08319-21063
57441-44400
57442-44400
01500-06203
57790-19B00
57541-29501
09407-12402
09280-24009
37400-19B11
37571-19B01
37576-19B01
02112-05407
02112-05457
37820-19B00
37825-24500
37830-18A00

Grip (black)
Lever, Brake
Bolt
Nut
Case Assy, Throttle
. Screw
. Nut
. Screw, Case
Switch Assy, Stop
. Screw
Grip (black)
Lever Assy, Rear Brake
. Lever
. Bolt
. Nut
. Adjuster, Cable
. Nut
. Bolt
Stopper, Brake
Cover, Brake Dust
Clamp
O Ring
Switch Assy, Lh
. Lever, Choke
. Cover, Choke
. Screw
. Screw
Switch Assy, Emergency
. Wire, Switch
Switch Assy, Horn

Page: 62 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG42A

HANDLE LEVER (MODEL K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

57211-19A03-291
57421-39D10
09111-06075
57349-38F00
57433-09F00
57100-39DB0
09125-05066
09140-05006
02132-05307
57460-17C00
57465-17C00
57211-19A03-291
57500-09F00
57620-09F00
57431-29502
08319-21063
57441-08C00
57442-08C00
01547-06203
57790-09F00
57541-09F00
09407-12402
37400-09F00
37571-19B01
37576-19B01
02112-05407
02112-05457
37820-19B00
37825-24500
37830-18A00

Grip (black)
Lever, Brake
Bolt
Spacer
Nut
Case Assy, Throttle
. Screw
. Nut
. Screw, Case
Switch Assy, Stop
. Screw
Grip (black)
Lever Assy, Rear Brake
. Lever
. Bolt
. Nut
. Adjuster, Cable
. Nut
. Bolt
Stopper, Brake
Cover, Brake Dust
Clamp
Switch Assy, Lh
. Lever, Choke
. Cover, Choke
. Screw
. Screw
Switch Assy, Emergency
. Wire, Switch
Switch Assy, Horn

Page: 63 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG43

REVERSE LEVER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9

58840-09F00
08322-01083
08332-11063
57970-09F00
58860-19B00-30D
02142-04083
09280-12001
01500-06103
09160-06138

Cable, Reverse
Washer
E Ring
Lever, Reverse
Knob, Reverse Lever (red)
Screw, Knob
O Ring, Pivot
Bolt, Pivot
Washer, Pivot

Page: 64 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG43A

SHIFT LEVER (MODEL K1/K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

57930-09FA0
02142-04083
57910-09FB0
01550-06123
57920-09FB0
57962-09FA0
08322-01043
08332-11033
57971-09FA0
57940-09FA0
01550-06163
09160-06084
09280-12001
01550-06353
57961-09FA0
08316-10063
09383-19001
58690-09F00

Knob, Transfer Lever


Screw
Plate, Transfer Lever
Bolt
Lever, Transfer
Spring
Washer
E Ring
Cover, Lever
Body, Transfer
Bolt
Washer
O Ring
Bolt
Spacer, Pivot
Nut
Clip
Cable, Transfer Shift

Page: 65 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG44

REAR FENDER (MODEL W)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
15
16
16
17
17
18
19
19
20
20
21
22
23
24
25
26
27
28
29
30
31
31
32

63111-09F00-Y6H
63111-09F00-Y6K
09118-06109
09180-06120
09320-11008
01570-06203
09169-06021
09169-08034
63149-19B00
47161-29B00
63264-09F00
63265-09F00
63266-09F00
09308-25003
63331-09F00-Y0J
63331-09F00-Y6J
63341-09F00-Y0J
63341-09F00-Y6J
63351-09F10-Y0J
63351-09F10-Y6J
63361-09F10-Y0J
63361-09F10-Y6J
63391-09F00
63351-09F00-Y0J
63351-09F00-Y6J
63361-09F00-Y0J
63361-09F00-Y6J
63362-09F00
63263-09F00
09136-05038
09139-05037
09160-08123
09160-05046
09159-05026
09125-06092
09169-06057
09409-07333
68171-09F00-K5D
68171-09F00-K5E
63267-09F00

Fender, Rear (gray)


Fender, Rear (orange)
Bolt, Center
Spacer
Cushion
Bolt, Side
Washer
Washer, Rear
Cushion
Cushion
Shield, Rear Fender No.2
Shield, Rear Fender No.3
Shield, Rear Fender No.4
Grommet
Mudguard, Front Rh (gray)
Mudguard, Front Rh (gray)
Mudguard, Front Lh (gray)
Mudguard, Front Lh (gray)
Mudguard, Rear Rh (gray)
Mudguard, Rear Rh (gray)
Mudguard, Rear Lh (gray)
Mudguard, Rear Lh (gray)
Extension, Rear Mudguard
Mudguard, Rear Rh (gray)
Mudguard, Rear Rh (gray)
Mudguard, Rear Lh (gray)
Mudguard, Rear Lh (gray)
Shield, Mudguard Front Lh
Shield, Rear Fender
Screw
Screw, Front & Rear
Washer, Front & Rear
Washer
Nut
Screw, Front & Lower
Washer, Front & Lower
Clip
Emblem
Emblem
Shield, Rear Fender No.5

Page: 66 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG44A

REAR FENDER (MODEL X/Y)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
31
32
32
33
33
34
34

63111-09F01-Y9N
63111-09F01-Y9P
09118-06109
09180-06120
09320-11008
01570-06203
09169-06021
09169-08034
47161-29B00
63264-09F00
63265-09F00
63266-09F00
09308-25003
63331-09F00-Y0J
63341-09F00-Y0J
63351-09F10-Y0J
63361-09F10-Y0J
63391-09F00
63351-09F00-Y0J
63361-09F00-Y0J
63362-09F00
63263-09F00
63267-09F00
09136-05038
09139-05037
09160-08123
09160-05046
09159-05026
09125-06092
09169-06057
09409-07333
68171-09F10-M0G
68171-09F10-M0H
68181-09F10-M0G
68181-09F10-M0H
68171-09F20-BJ6
68171-09F20-BJ7
68181-09F20-BJ6
68181-09F20-BJ7

Fender, Rear (green)


Fender, Rear (red)
Bolt, Center
Spacer
Cushion
Bolt, Side
Washer
Washer, Rear
Cushion
Shield, Rear Fender No.2
Shield, Rear Fender No.3
Shield, Rear Fender No.4
Grommet
Mudguard, Front Rh (gray)
Mudguard, Front Lh (gray)
Mudguard, Rear Rh (gray)
Mudguard, Rear Lh (gray)
Extension, Rear Mudguard
Mudguard, Rear Rh (gray)
Mudguard, Rear Lh (gray)
Shield, Mudguard Front Lh
Shield, Rear Fender
Shield, Rear Fender Side
Screw
Screw, Front & Rear
Washer, Front & Rear
Washer
Nut
Screw, Front & Lower
Washer, Front & Lower
Clip
Emblem, Rear Fender Rh
Emblem, Rear Fender Rh
Emblem, Rear Fender Lh
Emblem, Rear Fender Lh
Emblem, Rear Fender Rh
Emblem, Rear Fender Rh
Emblem, Rear Fender Lh
Emblem, Rear Fender Lh

Page: 67 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG44B

REAR FENDER (MODEL K1/K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

09112-06009
09180-06120
09320-11008
01570-06203
09169-06021
09169-08045
47161-29B00
63264-09F10
63265-09F10
63266-09F10
09308-25003
63331-09F00-Y0J
63341-09F00-Y0J
63332-09F00
63351-09F10-Y0J
63361-09F10-Y0J
63391-09FA0-Y0J
63392-09FA0-Y0J
63351-09F00-Y0J
63361-09F00-Y0J
63362-09F10
63268-09F00
63269-09F00
63267-09F10
09136-05038
09139-05037
09160-08123
09160-05046
09159-05043
09125-06092
09169-06057
09409-07333
68171-09F30-J5F
68171-09F40-DJ8

Bolt, Center
Spacer
Cushion
Bolt, Side
Washer
Washer, Rear
Cushion
Shield, Rear Fender No.2
Shield, Rear Fender No.3
Shield, Rear Fender No.4
Grommet
Mudguard, Front Rh (gray)
Mudguard, Front Lh (gray)
Plate, Mudguard
Mudguard, Rear Rh (gray)
Mudguard, Rear Lh (gray)
Extension, Rear Rh (gray)
Extension, Rear Lh (gray)
Mudguard, Rear Rh (gray)
Mudguard, Rear Lh (gray)
Shield, Mudguard Front Lh
Shield, Rear Fender No.6
Shield, Rear Fender No.7
Shield, Rear Fender Side
Screw
Screw, Front & Rear
Washer, Front & Rear
Washer
Nut
Screw, Front & Lower
Washer, Front & Lower
Clip
Emblem, Rear Fender
Emblem, Rear Fender

Page: 68 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG45

REAR BOX (MODEL W/X/Y)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13

93110-09F00
93114-09F00
93120-09F00
08316-10063
93120-09F00
41550-49201
08319-31063
09800-21007
09822-00004
96200-18A01
09462-00073
13872-00A00-010
09401-13409

Box, Rear
. Molding
Bracket
Nut
Band, Box
Holder, Tool
Nut
Tool Assy
Clamp, Wrench
Gauge Assy, Air
Band, Tool
Cap, Drain
Clip

Page: 69 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG45A

REAR BOX (MODEL K1/K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

93110-09F10
93114-09F00
93120-09F10
08316-10063
93191-09F10
13872-00A00-010
09401-13409
47412-09FA0
47413-09FA0
09229-04025
09160-05043
93140-09FA0
01550-06163
41550-49201
08319-31063
09462-00073
09800-21040
09822-00004
96200-18A02

Box, Rear
. Molding
Bracket
Nut
Band, Box
Cap, Drain
Clip
Plate, Motor Relay
Plate, Cdi Unit
Rivet
Washer
Holder, Box
Bolt
Holder, Tool
Nut
Band, Tool
Bool Assy
Clamp, Wrench
Guage Assy, Air

Page: 70 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG46

LABEL (MODEL W)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
3
4
5
6
7

68392-24210
68332-09F00
68617-19B20
68617-09F00
68366-09F00
68367-04610
68616-18920
99011-09F50-011

Label, Gear Shift Pattern


Label, Tire Information
Label, Warning Trailer
Label, Warning Trailer
Label, Warning Reverse
Label, Warning
Label, Warning Carrier
Manual, Owner's

Page: 71 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG47

LABEL (MODEL X/Y/K1/K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
3
4
5
6
6
7
7
8
9
10
11

68392-24210
68332-09F21
68617-19B20
68617-09F10
68366-09F00
68367-09F00
68921-09F00
68366-20B60
68931-09F00
68367-09F30
68623-01B00
68929-09F00
09160-03009
99011-09F51-011

Label, Gear Shift Pattern


Label, Tire Information
Label, Warning Trailer
Label, Warning Trailer
Label, Warning Reverse
Label, No Passenger
Label, General Warning
Label, General Warning
Label, Age.16
Label, Age.16
Label, Fuel
Rivet
Washer
Manual, Owner's

Page: 72 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG48

KNUCKLE COVER (OPTIONAL)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
2
3
3
4
5
6
7
8
9
10
11
12

57300-19811-Y9N
57300-19811-Y9P
57341-19B50-Y9N
57341-19B50-Y9P
57541-19B50-Y9N
57541-19B50-Y9P
59671-44300
01560-06403
57431-14A00
09159-06015
09160-06019
09169-06033
09159-06015
09104-10036
09169-10010

Cover Set, Knuckle (green)


Cover Set, Knuckle (red)
. Cover, Knuckle Rh (green)
. Cover, Knuckle Rh (red)
. Cover, Knuckle Lh (green)
. Cover, Knuckle Lh (red)
. Holder, Master Cylinder
. Bolt
. Bolt, Lever Pivot Rh
. Nut
. Washer
. Washer
. Nut
. Bolt, Mirror Stay
. Washer

Page: 73 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG49

SEAT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6

45100-09F00-K4S
45100-09F00-K5A
45210-09F00
09329-10001
01550-06123
45141-09F00
45119-09F00

Seat Set
Seat Set
. Clamp, Seat Lock
. Cushion
Bolt
Cushion, Seat
Plate, Seat Hook, Front

Page: 74 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG50

STEERING KNUCKLE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

51281-09F00
51231-09F00
51241-09F00
51220-19A02
51260-09F00
51270-09F00
51270-43B01
51283-09F00
09159-10027
09140-12035
09162-10008
04111-20208
52418-24500
09103-14008
09100-10225
09160-14060
09283-38012
09283-38013
08123-60067
54731-19B00

Tie Rod, Steering


Knuckle, Steering Rh
Knuckle, Steering Lh
End, Knuckle Steering
Rod, End Rh (rh Thread)
Rod, End Lh (rh Thread)
Rod, End (lh Thread)
Nut, Tie Rod (rh Thread)
Nut, Rod End
Nut, Tie Rod (lh Thread)
Lock Washer, Rod End
Cotter Pin, Rod End
Stopper, Knuckle End Bolt
Bolt, Knuckle End (14x30)
Bolt, Knuckle (10x32)
Washer, Knuckle End
Dust Seal, Inner (38x55x8)
Dust Seal, Outer (38x55x6.4)
Bearing
Spacer, Hub Bearing

Page: 75 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG51

STEERING SHAFT (MODEL W/X)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

51650-09F00
51678-24500
51670-24500
09103-08116
09385-08002
09280-17003
51661-19B10
51662-19A01
51663-24500
09160-12094
09162-12006
08319-21123
04111-20208
56211-09F00-291
56211-29900-291
01570-08553

Shaft, Steering
Dust Seal, Steering Holder
Holder, Steering Shaft
Bolt (8x80)
Clip
O Ring (id:16.8,d:3.10)
Bush, Steering Shaft Lower
Dust Seal, Steering Shaft
Dust Seal, Steering Lower
Washer (12.5x32x4.5)
Lock Washer
Nut
Cotter Pin
Clamp, Handlebar Lower (black)
Clamp, Handlebar Upper (black)
Bolt

Page: 76 of 98

(26x38x8.5)

(17x26x36.9)
(30x40x14.4)
(12.2x38x12)

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG51A

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


STEERING SHAFT (MODEL Y/K1/K2)
Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

51650-09F10
51678-24500
51670-24500
09103-08116
09385-08002
09280-17003
51661-19B10
51662-19A01
51663-24500
09160-12094
09162-12006
08319-21123
04111-20208
56211-09F00-291
56211-29900-291
01570-08553

Shaft, Steering
Dust Seal, Steering Holder
Holder, Steering Shaft
Bolt (8x80)
Clip
O Ring (id:16.8,d:3.10)
Bush, Steering Shaft Lower
Dust Seal, Steering Shaft
Dust Seal, Steering Lower
Washer (12.5x32x4.5)
Lock Washer
Nut
Cotter Pin
Clamp, Handlebar Lower (black)
Clamp, Handlebar Upper (black)
Bolt

Page: 77 of 98

(27x38x8.5)

(17x26x36.9)
(30x40x14.4)
(12.2x38x12)

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG52

SUSPENSION ARM (MODEL W/X)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13

52100-09F00-019
09103-10126
09159-10058
52410-09810
09319-10055
52420-09810
09319-10055
52430-09810
09319-10055
52440-09810
09319-10055
09103-10107
08319-31107

Absorber Assy, Front Shock


Bolt (10x48)
Nut
Arm Set, Suspension Lower Rh
. Bush (10x35.1x38)
Arm Set, Suspension Lower Lh
. Bush (10x35.1x38)
Arm Set, Suspension Upper Rh
. Bush (10x35.1x38)
Arm Set, Suspension Upper Lh
. Bush (10x35.1x38)
Bolt (10x60)
Nut

Page: 78 of 98

(black)

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG52A

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


SUSPENSION ARM (MODEL Y/K1/K2)
Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

52100-09F10-019
09103-10126
09159-10058
52410-09840
09319-10055
52420-09840
09319-10055
52430-09840
09319-10055
52440-09840
09319-10055
09103-10301
09159-10058
09160-10505

Absorber Assy, Front Shock


Bolt (10x48)
Nut
Arm Set, Suspension Lower Rh
. Bush (10x35.1x38)
Arm Set, Suspension Lower Lh
. Bush (10x35.1x38)
Arm Set, Suspension Upper Rh
. Bush (10x35.1x38)
Arm Set, Suspension Upper Lh
. Bush (10x35.1x38)
Bolt (10x60)
Nut
Washer

Page: 79 of 98

(black)

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG53

FRONT WHEEL (MODEL W/X)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

54110-09F00
09119-10049
55310-09F00-12Z
09159-10012
09164-18004
09141-18008
04111-40408
54725-09F00
59211-09F00
59421-03A10
59231-09F00
59431-09F00
09103-06083
55110-09F00
43130-24A00

Hub, Front Wheel


. Bolt (10x30)
Rim, Front Wheel (12x6.5at)
Nut, Rim
Washer
Nut, Hub
Pin, Cotter
Cap, Wheel Center
Disk, Front Brake
Bolt, Brake Disc
Cover, Front Disc Rh
Cover, Front Disc Lh
Bolt (6x12)
Tire, Front (at25x8-12)
Valve Assy, Wheel Rim (tr412)

Page: 80 of 98

(silver)

(dunlop)

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG53A

FRONT WHEEL (MODEL Y/K1/K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
5
6
7
8
9
11
12
13
14
15
16

54110-09F11
09119-10049
55310-09F11-12Z
09164-18004
09141-18008
04111-40408
54725-09F01
59211-09F10
59230-09F11
59430-09F11
09100-06163
09160-06077
55110-09F10
43130-24A00

Hub, Front Wheel


. Bolt (10x30)
Rim, Front Wheel (12x6.5at)
Washer
Nut, Hub
Pin, Cotter
Cap, Wheel Center
Disc, Front Brake
Cover, Front Disc Rh
Cover, Front Disc Lh
Bolt (6x12)
Washer
Tire, Front (at25x8-12)
Valve Assy, Wheel Rim (tr412)

Page: 81 of 98

(silver)

(dunlop)

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG54

FRONT DRIVE SHAFT (MODEL W/X)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

54901-09F00
54933-19B20
54931-19B20
54930-19B20
54902-09F00
54933-19B20
54931-19B20
54930-19B20
54903-09F00
54904-09F00
01550-06123

Shaft Assy, Front Drive Rh


. Joint Set
.. Boot Set, Inner
. Boot Set, Outer
Shaft Assy, Front Drive Lh
. Joint Set
.. Boot Set, Inner
. Boot Set, Outer
Protector, Drive Shaft Rh
Protector, Drive Shaft Lh
Bolt

Page: 82 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG54A

FRONT DRIVE SHAFT (MODEL Y)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7

54901-19B90
54933-19B20
54931-19B20
54930-19B20
54903-09F10
54904-09F10
01550-06123

Shaft Assy, Front Drive Rh


. Joint Set
.. Boot Set, Inner
. Boot Set, Outer
Protector, Drive Shaft Rh
Protector, Drive Shaft Lh
Bolt

Page: 83 of 98

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG54B

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


FRONT DRIVE SHAFT (MODEL K1/K2)
Ref No

Part No

Description

1
2
3
4
5
6
7

54901-09F10
54933-19B20
54931-19B20
54930-19B20
54903-09F10
54904-09F10
01550-06123

Shaft Assy, Front Drive Rh


. Joint Set
.. Boot Set, Inner
. Boot Set, Outer
Protector, Drive Shaft Rh
Protector, Drive Shaft Lh
Bolt

Page: 84 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG55

FRONT CALIPER (MODEL W/X)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
3
4
5
6
7
8
9
10
11
12
12
13
14
15

59100-09F00
59300-09F00
59100-09810
59300-21860
59100-09840
59300-09840
59315-00B20
59386-13A00
59382-13A00
59314-13A00
59387-00B20
59303-14500
59388-00B20
59345-00B20
59351-00B20
59151-47E00
59121-01A00
59122-01A00
07120-08163

Caliper Assy, Front Rh


Caliper Assy, Front Lh
. Piston Set
.. Seal Set, Piston
. Pad Set, Rh
. Pad Set, Lh
. Spring, Pad
. Boot
. Pin
. Washer
. Pin
. Boot
. Nut
. Pin
. Bracket, Rh
. Bracket, Lh
. Bleeder
. Cap
Bolt (8x16)

Page: 85 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG55A

FRONT CALIPER (MODEL Y/K1/K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
3
4
5
6
7
8
9
10
11
12
12
13
14
15

59100-09F10
59300-09F10
59100-09810
59300-21860
59100-09850
59300-09850
59315-00B20
59386-13A00
59382-13A00
59314-13A00
59387-00B20
59303-14500
59388-00B20
59345-00B20
59351-00B20
59151-47E00
59121-01A00
59122-01A00
07120-08163

Caliper Assy, Front Rh


Caliper Assy, Front Lh
. Piston Set
.. Seal Set, Piston
. Pad Set, Rh
. Pad Set, Lh
. Spring, Pad
. Boot
. Pin
. Washer
. Pin
. Boot
. Nut
. Pin
. Bracket, Rh
. Bracket, Lh
. Bleeder
. Cap
Bolt (8x16)

Page: 86 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG56

FRONT BRAKE HOSE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

09360-10041
09360-10041
09360-10042
09161-10009
59480-09F00
59490-19A00
01550-06163
59240-09F00
59440-09F00
59261-09F00
59271-09F00
09383-13001
01550-06103
59250-09F00
59450-09F00

Bolt, Upper (10x1.00x22)


Bolt, Joint (10x1.00x22)
Bolt, Lower (10x1.25x22)
Washeer (10x15x1.5)
Hose, Front Brake No.1
Joint, Three Way
Bolt
Hose, Front Brake No.2 Rh
Hose, Front Brake No.2 Lh
Clamp, Hose No.2 Rh
Clamp, Hose No.2 Lh
E Ring
Bolt
Pipe, Front Brake Rh
Pipe, Front Brake Lh

Page: 87 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG57

FRONT MASTER CYLINDER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8

59600-44B11
59600-45850
59667-44B00
69669-24A01
69689-49300
59671-36500
59675-19C00
59748-15400
59749-15400

Cylinder Assy, Front Master


. Piston / Cup Set
. Diaphragm
. Cap
. Screw, Cap
. Holder
. Bolt
. Separetor
. Plate

Page: 88 of 98

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG58

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


REAR AXLE HOUSING (MODEL W/X)
Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

61100-09F00
61200-09F00
08123-60067
08331-41556
09283-38013
01550-10353
01550-10253
01550-10303
62640-09810
09319-10055
62640-09820
09319-10055
09103-10040
09103-10301
09103-10242
08319-31107
62100-09F00-019
09103-10126
09159-10058

Housing, Rear Axle Rh


Housing, Rear Axle Lh
Bearing
Circlip
Seal, Oil Lh (38x55x6.4)
Bolt, Rear Lh (10x35)
Bolt, Front Rh (10x25)
Bolt, Rear Rh (10x30)
Arm Set, Rear Suspension
. Bush (10x35.1x38)
Arm Set, Rear Suspension Rh
. Bush (10x35.1x38)
Bolt, Arm (10x54)
Bolt, Inner Rh (10x60)
Bolt, Pivot (10x100)
Nut
Absorber Assy, Rear Shock
Bolt (10x48)
Nut

Page: 89 of 98

(black)

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG58A

REAR AXLE HOUSING (MODEL Y)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

61100-09F10
61200-09F10
08123-60067
08331-41556
09283-38013
01550-10303
01550-10403
62640-09831
61240-09F00
62649-09F00
62640-09841
61240-09F00
62640-09851
61240-09F00
62640-09861
61240-09F00
62649-09F00
09103-10110
09159-10058
09103-10040
09103-10316
09103-10110
09159-10058
09103-10317
09159-10058
62100-09F10-019
09103-10126
09159-10058

Housing, Rear Axle Rh


Housing, Rear Axle Lh
Bearing
Circlip
Seal, Oil Lh (38x55x6.4)
Bolt, Rear Rh (10x30)
Bolt, Rear Lh (10x40)
Arm Set, Rear Lh Outer
. Bush, Suspension Arm
. Spacer, Bush (10.5x34.6x5)
Arm Set, Rear Lh Inner
. Bush, Suspension Arm
Arm Set, Rear Rh Inner
. Bush, Suspension Arm
Arm Set, Rear Rh Outer
. Bush, Suspension Arm
. Spacer, Bush (10.5x34.6x5)
Bolt, Lh Outer (10x100)
Nut
Bolt, Lh Inner (10x54)
Bolt, Rh Inner (10x65)
Bolt, Rh Outer (10x100)
Nut
Bolt, Pivot (10x101.5)
Nut
Absorber Assy, Rear Shock (black)
Bolt (10x48)
Nut

Page: 90 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG58B

REAR AXLE HOUSING (MODEL K1)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

61100-09F20
61200-09F20
09280-69001
08123-60067
08331-41556
09283-38022
01550-10303
01550-10303
62640-09831
61240-09F10
62649-09F00
62640-09841
61240-09F10
62640-09851
61240-09F10
62640-09861
61240-09F10
62649-09F00
09103-10110
09159-10058
09103-10040
09103-10316
09103-10110
09159-10058
09103-10317
08316-10103
62100-09F10-019
09103-10126
09159-10058

Housing, Rear Axle Rh


Housing, Rear Axle Lh
O Ring
Bearing
Circlip
Seal, Oil Lh
Bolt, Rear Rh (10x30)
Bolt, Rear Lh (10x30)
Arm Set, Rear Lh Outer
. Bush, Suspension Arm
. Spacer, Bush (10.5x34.6x5)
Arm Set, Rear Lh Inner
. Bush, Suspension Arm
Arm Set, Rear Rh Inner
. Bush, Suspension Arm
Arm Set, Rear Rh Outer
. Bush, Suspension Arm
. Spacer, Bush (10.5x34.6x5)
Bolt, Lh Outer (10x100)
Nut
Bolt, Lh Inner (10x54)
Bolt, Rh Inner (10x65)
Bolt, Rh Outer (10x100)
Nut
Bolt, Pivot (10x101.5)
Nut
Absorber Assy, Rear Shock (black)
Bolt (10x48)
Nut

Page: 91 of 98

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG58C

REAR AXLE HOUSING (MODEL K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

61100-09F30
61200-09F30
09280-69001
08123-60067
08331-41556
09283-38022
01550-10303
01550-10303
62640-09871
61240-09F10
62649-09F00
62640-09881
61240-09F10
62640-09891
61240-09F10
62641-09811
61240-09F10
62649-09F00
09103-10110
09159-10058
09103-10040
09103-10316
09103-10110
09159-10058
09103-10317
08316-10103
62100-09F20-019
09103-10126
09159-10058

Housing, Rear Axle Rh


Housing, Rear Axle Lh
O Ring
Bearing
Circlip
Seal, Oil Lh
Bolt, Rear Rh (10x30)
Bolt, Rear Lh (10x30)
Arm Set, Rear Lh Outer
. Bush, Suspension Arm
. Spacer, Bush (10.5x34.6x5)
Arm Set, Rear Lh Inner
. Bush, Suspension Arm
Arm Set, Rear Rh Inner
. Bush, Suspension Arm
Arm Set, Rear Rh Outer
. Bush, Suspension Arm
. Spacer, Bush (10.5x34.6x5)
Bolt, Lh Outer (10x100)
Nut
Bolt, Lh Inner (10x54)
Bolt, Rh Inner (10x65)
Bolt, Rh Outer (10x100)
Nut
Bolt, Pivot (10x101.5)
Nut
Absorber Assy, Rear Shock (black)
Bolt (10x48)
Nut

Page: 92 of 98

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG59

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


RIGHT REAR WHEEL (MODEL W/X/Y)

Page: 93 of 98

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

64111-09F00
65310-09F00-12Z
09159-10012
09164-18004
09141-18008
04111-40408
54725-09F00
64711-09F00
64120-39D10
09280-10016
09161-10007
09247-10008
64210-09F00
09280-70010
16910-09401
64400-41810
55420-30000
64440-09F00
09120-08015
64124-39D10
64123-39D00
01550-06163
64124-39D01
64443-18A00
09160-16033
64451-09F00
01550-06353
08316-10063
64484-09F00
65110-09F00
43130-24A00
09352-50823-00B
09401-07403

Hub, Rear Wheel Rh


Rim, Rear Wheel (12x8.0at)
(silver)
Nut
Washer
Nut, Hub
Cotter Pin
Cap, Wheel Center
Axle, Rear Rh
Drum, Brake
O Ring (id:9.8,d:1.90)
Washer, Drain Plug
Plug, Drain
Panel, Brake Anchor
O Ring, Panel (id:69.5,d:2.00)
Union, Panel
Shoe Set, Brake
Spring, Shoe
Cam, Rear Brake
Bolt, Panel (8x18)
O Ring, Panel (id:210,d:4.0)
Cover, Rear Brake
Bolt
Dust Seal, Drum Cover
(108x130x13)
O Ring, Cam (15.9x19.7x2)
Washer
Lever, Brake Cam
Bolt
Nut
Spring, Cam Lever
Tire, Rear (at25x10-12)
(dunlop)
Valve Assy, Wheel Rim,tr412
Hose, Breather
(5x8.2x2000)
Clip, Hose

Catalogue Title:

Block No.

LT-F500FY (LT-F500FY E24)

FIG59A

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


RIGHT REAR WHEEL (MODEL K1/K2)

Page: 94 of 98

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

64111-09F00
65310-09F11-12Z
09140-10029
09164-18004
09141-18008
04111-40408
54725-09F01
64711-09F10
64120-39D10
09280-10016
09161-10007
09247-10008
64210-09F00
09280-70010
16910-09401
64400-41810
55420-30000
64440-09F00
09120-08015
64124-39D10
64123-39D00
01550-06163
64124-39D01
64443-18A00
09160-16033
64451-09F00
01550-06353
08316-10063
64484-09F00
65110-09F00
43130-24A00
09352-50823-00B
09401-08409

Hub, Rear Wheel Rh


Rim, Rear Wheel (12x8.0at)
(silver)
Nut
Washer
Nut, Hub
Cotter Pin
Cap, Wheel Center
Axle, Rear Rh
Drum, Brake
O Ring (id:9.8,d:1.90)
Washer, Drain Plug
Plug, Drain
Panel, Brake Anchor
O Ring, Panel (id:69.5,d:2.00)
Union, Panel
Shoe Set, Brake
Spring, Shoe
Cam, Rear Brake
Bolt, Panel (8x18)
O Ring, Panel (id:210,d:4.0)
Cover, Rear Brake
Bolt
Dust Seal, Drum Cover
(108x130x13)
O Ring, Cam (15.9x19.7x2)
Washer
Lever, Brake Cam
Bolt
Nut
Spring, Cam Lever
Tire, Rear (at25x10-12)
(dunlop)
Valve Assy, Wheel Rim,tr412
Hose, Breather
(5x8.2x2000)
Clip, Hose

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG60

LEFT REAR WHEEL (MODEL W/X)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
14

64110-09F10
09119-10049
65310-09F00-12Z
09159-10012
09164-18004
09141-18008
04111-40408
54725-09F00
64712-09F00
65110-09F00
43130-24A00
95210-09F00
61390-09F00
07120-08163
07120-08123

Hub, Rear Wheel Lh


. Bolt (10x30)
Rim, Rear Wheel (12x8.0at)
Nut
Washer
Nut, Hub
Cotter Pin
Cap, Wheel Center
Axle, Rear Lh
Tire, Rear (at25x10-12)
Valve Assy, Wheel Rim,tr412
Plate, Trla Tow
Protector, Final Case
Bolt, Rear (8x16)
Bolt, Front (8x12)

Page: 95 of 98

(silver)

(dunlop)

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG60A

LEFT REAR WHEEL (MODEL Y)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

64110-09F20
09119-10049
65310-09F01-12Z
09159-10012
09164-18004
09141-18008
04111-40408
54725-09F00
64712-09F00
65110-09F00
43130-24A00
95210-09F00
61390-09F10
07120-08123
07120-08163

Hub, Rear Wheel Lh


. Bolt (10x30)
Rim, Rear Wheel (12x8.0at)
Nut
Washer
Nut, Hub
Cotter Pin
Cap, Wheel Center
Axle, Rear Lh
Tire, Rear (at25x10-12)
Valve Assy, Wheel Rim,tr412
Plate, Trla Tow
Protector, Final Case
Bolt, Front
Bolt, Rear

Page: 96 of 98

(silver)

(dunlop)

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG60B

LEFT REAR WHEEL (MODEL K1/K2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

64110-09F21
09119-10049
65310-09F11-12Z
09140-10029
09164-18004
09141-18008
04111-40408
54725-09F01
64711-09F10
65110-09F00
43130-24A00
95210-09F10
61390-09F30
61393-09F00
01550-06163

Hub, Rear Wheel Lh


. Bolt (10x30)
Rim, Rear Wheel (12x8.0at)
Nut
Washer
Nut, Hub
Cotter Pin
Cap, Wheel Center
Axle, Rear Lh
Tire, Rear (at25x10-12)
Valve Assy, Wheel Rim,tr412
Plate, Trla Tow
Protector, Final Case
Bolt, Front
Bolt, Rear

Page: 97 of 98

(silver)

(dunlop)

Catalogue Title:

Block No.

Block Title.

LT-F500FY (LT-F500FY E24)

FIG61

OPTIONAL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
1
1
1
2
3
3
4
5
6
7
7
7

99000-32030
99000-32050
99000-32100
99000-32020
99000-32130
99000-32040
99000-31140
99000-31110
99000-25030
99000-25140
99000-25110
99000-10109-019
99000-10209-35W
99000-10209-12Z

Thread Lock, Super (1303b)


Thread Lock, Super (1342)
Thread Lock, Super (1305)
Thread Lock, Super (1333b)
Thread Lock, Super (1360)
Thread Lock Cement
Suzuki Bond (1207b) Black
Suzuki Bond (1215)
Suzuki Super Grease
Suzuki Moly Paste
Suzuki Pbc Grease
Paint (black)
Paint (charcoal Gray Metallic)
Paint (silver Metallic)

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