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Birla Institute of Technology & Science, Pilani Work-Integrated Learning Programmes Division First Semester 2011-2012 Course Handout

Course No

MM ZG511 Manufacturing Organization and Management Navneet Khanna

Course Title : Instructor :

Course Description: Manufacturing environment ; Engineering consideration ; Design and planning of manufacturing systems ; Manufacturing cost control ; Material flow control; Quality ; Human resources ; Financial management ; Marketing management. Scope and Objectives To enable the student to: Methods and techniques, applicable on global basis to manufacturing. Provide a framework for the integration of technology, personnel and organization. Assist companies in maximizing the efficiency and profitability of their investments in advanced manufacturing

Prescribed Text Book T1. Amrine Harold T., Manufacturing Organization and Management, Pearson Education 6th Ed., 1993.

Reference Books R1. R2. Dan Babock ; Lucy Morce , Managing Engineering and Technology, 3/e, Prentice Hall,2001. Fraidoon Mazda, Engineering Management, 1/e, Pearson Education, 2000.

MM ZG511 Lecture 1-2

(COURSE HANDOUT)

FIRST SEMESTER 2011 2012

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3-5

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9-11

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Chapter Reference to Text Book Productivity and Productivity, social and economic T1-Ch.1 & 2 Manufacturing background, International setting, nature of Management; manufacturing, industrial management, Background of characteristics of modern management, Manufacturing challenges and opportunities in Management manufacturing, early management beginnings, industrial revolution, Modern Manufacturing Management defined, functions of managers, T1-Ch. 3 & 4 Management; comparison of management styles, Engineering Functions management appraisal, engineering, product and Activities engineering, manufacturing engineering, plant engineering, energy conservation and management, product development cycle, product protection, simplification, diversification and standardization, technical management Research and Types of research, development, organization T1-Ch. 5 & 6 Development; for research and development, research Organization and project evaluation, organization in Planning for Management manufacturing, organization principle, organization structure, matrix organization, informal organization, tools of coordination, organization planning Design of Manufacturing Scope and basic factors of process design, T1-Ch. 7 & 8 Process; Industrial types of manufacturing, manufacturing Equipment equipment configuration, design of manufacturing processes, processes design communication and records, improvement of product design for manufacturing, evaluation of the design of manufacturing processes , processing equipment, trends in machine design, mechanization and automation, tools and gages, determination equipment requirements, determination of number of machine required , equipment investment Syllabus for Mid- Semester Test (Closed Book): Topics Covered in Lecture 1 to 11 above Methods Engineering Areas of application, organization for method T1 Ch. 10 engineering, approach to method design, tools for methods analysis, use of videotape, principle of motion economy, human factor engineering, work simplification, job enlargement and enrichment, value analysis, social and economic effects of method study Materials Handling Introduction, objectives and principles of T1-Ch. 12 material handling, analysis of material handling problems, types of material handling equipment, factors affecting the selection of material handling equipment, accounting for material handling cost, material handling and flow of material and layout, storage, packaging, organization of effective material handling

Topics

Topics To be covered

MM ZG511 Lecture 16-17

(COURSE HANDOUT)

FIRST SEMESTER 2011 2012

PAGE 3

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Chapter Reference to Text Book Physical Facilities, Plant location, plant building, plant layout, T1-Ch. 13 plant layout techniques, computer programmes in plant layout Fundamentals of Control Control fundamental, common characteristics T1-Ch. 14 & 15 & Cost Control of good control procedures, manufacturing control and people, basic cause of control failure, control as a tool of management, role of cost accounting, budgetary control, accounting and management Inventory Management Objectives of inventory management, and T1-Ch. 16 control, inventory classification, optimum inventories, factors affecting inventory management, and control, inventory management, inventory control, MRP Purchasing Purchasing and the control of material, T1-Ch. 17 objectives of good purchasing, purchasing procedure, value analysis, factors affecting purchasing, purchasing organization, purchasing practices, ethics, international, procurement, evaluation of purchasing, traffic Production Planning & Objectives of PPC, production planning & T1-Ch. 18 Control control functions, factors affecting PPC, production planning & control procedure, production planning & control organization, measurements of effectiveness Syllabus for comprehensive Exam (Open Book): All topics given in this plan of self study

Topics

Topics To be covered

Evaluation Scheme: EC No. EC-1 EC-2 EC-3 Evaluation Component & Type of Examination Assignment/Quiz
Mid-Semester Test

Duration TBA
2 Hours 3 Hours

Weightage 10% 30% 60%

Day, Date, Session,Time TBA Sunday, 04/09/2011 (AN)* 2 PM 4 PM Sunday, 30/10/2011 (AN)* 2 PM 5 PM

(Closed Book)* Comprehensive Exam (Open Book)*

* Legend: AN: AfterNoon Session; FN: ForeNoon Session; TBA : To be announced Closed Book Test: No reference material of any kind will be permitted inside the exam hall. Open Book Exam: Use of any printed / written reference material (books and notebooks) will be permitted inside the exam hall. Loose sheets of paper will not be permitted. Computers of any kind will not be allowed inside the exam hall. Use of calculators will be allowed in all exams. No exchange of any material will be allowed.

Note:
It shall be the responsibility of the individual student to be regular in maintaining the self study schedule as given in the course handout, attend the online/on demand lectures as per details that would be put up in the BITS WILP website www.bits-pilani.ac.in/dlp-home and take all the prescribed components of the evaluation such as Mid Semester Test and Comprehensive Examination according to the Evaluation Scheme given in the respective Course Handout. If the student is unable to appear for the Regular Test/Examination due to genuine exigencies, the student must refer to the procedure for applying for Make-up Test/Examination, which will be available through the Important Information link on the BITS WILP website on the date of the Regular Test/Examination. The Make-up Tests/Exams will be conducted only at selected exam centres on the dates to be announced later.

Instructor-in-Charge

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