TUGAS PROYEK PENGELASAN

Langkah-langkah pengerjaan: 1. Penyusunan WPS a. Spesifikasi logam induk (sifat mekanik, komposisi kimia, & tebal). b. Spesifikasi logam pengisi (sifat mekanik & komposisi kimia). c. Jenis proses pengelasan. d. Jenis sambungan dan detail sambungan. e. Parameter pengelasan. f. Variabel lain seperti preheat, interpass, gas flow. Beberapa sumber referensi: i. http://www.gowelding.com/wp/wps.htm ii. http://www.gowelding.com/wp/asme.htm iii. http://www.eng-tips.com/viewthread.cfm?qid=186539&page=8 iv. http://www.weldingengineer.com/ASME%20P-Numbers.htm v. http://www.engineersedge.com/weld_design_menu.shtml vi. http://www.arcraftplasma.com/welding/welding-data.htm 2. Menghitung kebutuhan logam induk. 3. Menghitung kebutuhan logam pengisi. a. Cari dari katalog elektroda yang berisi arus las dan diameter elektroda/kawat las. Beberapa sumber referensi: i. http://www.metalwebnews.com/howto/weldrod.html ii. http://www.lincolnelectric.com/ iii. http://products.esabna.com iv. http://www.millerwelds.com/ v. http://www.hobartwelders.com/ b. Gunakan tabel perhitungan kebutuhan kawat las yang disusun oleh BOHLER atau sumber referensi yang disebutkan di atas. 4. Menghitung biaya material dan operasional. Sumber rujukan yang bisa digunakan antara lain: a. http://www.postle.com/Related%20Topics_2.htm

How to calculate Total Labor & Material Cost per Pound of Deposited Weld Metal Welding Cost Formula A/C + FD + L / RG = Total labor and material cost per pound of deposited weld metal A = Price per pound of electrode or wire F = Price per pound of flux C = Deposition efficiency (%) D = Pounds of flux used per pound of metal deposited L = Cost of labor and overhead R = Deposition rate in pounds per hour G = % Arc time (operating factor) Example : Manual Arc - 3/16 Postalloy 214 @200 amps ( $8.00/lb) / .70 + ($25.00/hr) / (3.75 x .35) = $30.66 GMAW - Postalloy 2898-SPL @ 200 amps ($5.00) / .98 + ($25.00/hr) / (8 x .60) = $11.95 Cost Formula Welding Variables Typical Deposition rate in lbs./hr. for different welding procecces Welding Current Stick Electrodes Semi-Automatic Submerged-Arc Amperes (D.C.R.P.) 110 1,8 125 2,0 3 150 2,6 4 175 3,0 6 4 200 3,7 8 6 225 4,2 10 8 275 7,0 12 10 325 9,0 14 12 375 16 14 425 18 17 475 20 525 24

Typical Deposition Efficiency Manual 65% Submerged Arc 95% Open-Arc Flux-Cored 90% Open-Arc Metal Cored 96% Gas Metal Arc 98%

Typical Arc Time Manual Submerged Arc Semi-Automatic GMAW or FCAW 30% 65% 60%

b. http://weldingdesign.com/processes/news/wdf_10760/ 5. Selesai