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ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎ
Design of Experiments
ﺳﻄﺢ ﻳﻚ
ﻧﺎﺻﺮ ﺟﻼﻟﯽ: ﺍﺭﺍﺋﻪ ﺩﻫﻨﺪﻩ
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Design of Experiments
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ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎDOE 1
ﺳﺮﻓﺼﻞ ﻫﺎﻱ ﺩﻭﺭﻩ ﺁﻣﻮﺯﺷﻲDOE
1-ﺑﺮﺭﺳﻲ ﺩﻳﺪﮔﺎﻩ ﻗﺪﻳﻢ ﻭ ﺟﺪﻳﺪ ﻛﻴﻔﻴﺖ
13ﻛﺎﺭﮔﺎﻩ ﻋﻤﻠﻲ ) ( Workshop
Design of Experiments
13-- 2-ﭼﺮﺍ ﺁﺯﻣﺎﻳﺶ ﺍﻧﺠﺎﻡ ﻣﻲ ﺩﻫﻴﻢ ؟
3-ﺑﺮﺭﺳﻲ ﺭﻭﺷﻬﺎﻱ ﺁﺯﻣﺎﻳﺶ
4-ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎ ﭼﻴﺴﺖ ؟
5-ﺍﻫﺪﺍﻑ ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎ
6-ﭼﮕﻮﻧﻪ ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎ ﺭﺍ ﺍﺟﺮﺍ ﻛﻨﻴﻢ ؟
7-ﺗﺸﺮﻳﺢ ﻣﺮﺍﺣﻞ ﺍﺟﺮﺍﻱ ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎ -ﺑﻬﻤﺮﺍﻩ ﻳﻚ ﻣﺜﺎﻝ
8-ﺗﺠﺰﻳﻪ ﻭ ﺗﺤﻠﻴﻞ ﻧﺘﺎﻳﺞ ﻃﺮﺡ ﺁﺯﻣﺎﻳﺶ
9-ﻣﻮﺍﻧﻊ ﺍﺟﺮﺍﻱ ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎ
10ﻣﻌﺮﻓﻲ ﻣﻨﺎﺑﻊ ﻭ ﻣﺮﺍﺟﻊ -ﻧﺮﻡ ﺍﻓﺰﺍﺭ ﻣﻮﺭﺩ ﺍﺳﺘﻔﺎﺩﻩ ﺩﺭDOE
10--
12 -ﻃﺮﺍﺣﯽ ﺁﺯﻣﺎیﺸﻬﺎ ﺩﺭ ﻧﺮﻡ ﺍﻓﺰﺍﺭ Minitab
Design of Experiments
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Design of Experiments
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Product B
Product A
ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎDOE 4
ﻣﺪﻝ ﻋﻤﻮﻣﻲ ﻳﻚ ﻓﺮﺁﻳﻨﺪ ﻳﺎ ﺳﻴﺴﺘﻢ
Design of Experiments
(ﻣﺘﻐﻴﺮﻫﺎﻱ ﻗﺎﺑﻞ ﻛﻨﺘﺮﻝ) Controllable factors
ﺩﺭ ﻫﺮ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ ﻫﻤﻴﺸﻪ ﻣﻘﺪﺍﺭ ﺧﺎﺻﻲ ﺗﻐﻴﻴﺮ ﭘﺬﻳﺮﻱ ﺑﻪ ﻃﻮﺭ ﺫﺍﺗﻲ ﻭﺟﻮﺩ ﺩﺍﺭﺩ
ﺍﻳﻦ ﺗﻐﻴﻴﺮﭘﺬﻳﺮﻱ ﺫﺍﺗﻲ ﺩﺭ ﺍﺛﺮ ﺟﻤﻊﺷﺪﻥ ﻣﺠﻤﻮﻋﻪﺍﻱ ﺍﺯ ﺍﻧﺤﺮﺍﻓﺎﺕ ﻛﻮﭼﻚ ﻭ
ﻏﻴﺮﻗﺎﺑﻞ ﺍﺟﺘﻨﺎﺏ ﺑﻮﺟﻮﺩ ﻣﻲﺁﻳﺪ.
ﺍﮔﺮ ﺍﺧﺘﻼﻻﺕ ﻣﻮﺟﻮﺩ ﺩﺭ ﻳﻚ ﻓﺮﺍﻳﻨﺪ ﻛﻮﭼﻚ ﺑﺎﺷﺪ ﺁﻧﮕﺎﻩ ﻋﻤﻠﻜﺮﺩ ﻓﺮﺍﻳﻨﺪ ﺍﺯ
ﻟﺤﺎﻅ ﭘﺮﺍﻛﻨﺪﮔﻲ ﻗﺎﺑﻞ ﻗﺒﻮﻝ ﺧﻮﺍﻫﺪ ﺑﻮﺩ .ﺩﺭ ﻛﻨﺘﺮﻝ ﺁﻣﺎﺭﻱ ﻓﺮﺍﻳﻨﺪ ،ﺍﻳﻦ
ﻻ ﺑﻪ ﻋﻨﻮﺍﻥ ﻳﻚ ﺳﻴﺴﺘﻢ ﭘﺎﻳﺪﺍﺭ “ ﺍﻧﺤﺮﺍﻓﺎﺕ ﺗﺼﺎﺩﻓﻲ ”
ﺗﻐﻴﻴﺮﭘﺬﻳﺮﻱ ﺫﺍﺗﻲ ﺭﺍ ﻣﻌﻤﻮ ﹰ
ﻣﻲﺷﻨﺎﺳﻴﻢ .ﻓﺮﺍﻳﻨﺪﻱ ﻛﻪ ﻓﻘﻂ ﺩﺭ ﺣﻀﻮﺭ ﺍﻧﺤﺮﺍﻓﺎﺕ ﺗﺼﺎﺩﻓﻲ ﻋﻤﻞ ﻛﻨﺪ ﺭﺍ ﻓﺮﺍﻳﻨﺪ
ﺗﺤﺖ ﻛﻨﺘﺮﻝ ﺁﻣﺎﺭﻱ ﻣﻲﻧﺎﻣﻨﺪ .
Design of Experiments
ﻻ ﻋﻮﺍﻣﻠﻲ ﭼﻮﻥ ﺗﻨﻈﻴﻢ ﻧﺎﺩﺭﺳﺖ ﺩﺳﺘﮕﺎﻩ ،ﺧﻄﺎﻫﺎﻱ ﺍﭘـﺮﺍﺗﻮﺭ ﻭ ﻳﺎ ﻣـﻮﺍﺩﺍﻭﻟﻴﻪ
ﻣﻌﻤﻮ ﹰ
ﻣﻌﻴﻮﺏ ﺗﻐﻴﻴﺮﭘـﺬﻳﺮﻱ ﺑﺰﺭﮔﻲ ﺩﺭ ﭘﺎﺭﺍﻣﺘـﺮﻫﺎﻱ ﻛﻴﻔـﻲ ﻓﺮﺍﻳﻨﺪﻫﺎ ﻣﻲﮔﺬﺭﺍﻧﺪ.
ﺯﻣﺎﻥ
ﺍﻧﺪﺍﺯﻩ
ﺯﻣﺎﻥ
ﺍﻧﺪﺍﺯﻩ
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Design of Experiments
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ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎDOE 7
ﺭﻭﺵ ﺣﺪﺱ ﺑﻬﺘﺮﻳﻦ ﭘﺎﺳﺦ
Design of Experiments
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ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎDOE 8
ﻣﻌﺎﻳﺐ ﺭﻭﺵ ﺣﺪﺱ ﺑﻬﺘﺮﻳﻦ ﭘﺎﺳﺦ
Design of Experiments
1 -ﺍﮔﺮ ﺩﺭ ﺍﻭﻟﻴﻦ ﺗﺮﻛﻴﺐ ﺍﺭﺍﺋﻪ ﺷﺪﻩ ﺟﻮﺍﺏ ﻣﻄﻠﻮﺑﻲ ﺑﺪﺳﺖ ﻧﻴﺎﻳﺪ ،ﻣﻌﻠﻮﻡ ﻧﻴﺴﺖ
ﻛﻪ ﺁﺯﻣﺎﻳﺸﮕﺮ ﺗﺎ ﭼﻨﺪ ﺁﺯﻣﺎﻳﺶ ﺩﻳﮕﺮ ﺑﺎﻳﺪ ﭘﻴﺶ ﺑﺮﻭﺩ ﺗﺎ ﺑﻪ ﻳﻚ ﭘﺎﺳﺦ ﺑﻬﻴﻨﻪ ﺑﺮﺳﺪ .
2 -ﺑﺎ ﻓﺮﺽ ﺍﻳﻨﻜﻪ ﺣﺪﺱ ﺍﻭﻟﻴﻪ ﻧﺘﻴﺠﻪ ﻣﻄﻠﻮﺑﻲ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ ﻫﻴﭻ ﺗﻀﻤﻴﻨﻲ ﺟﻬﺖ
ﺍﺛﺒﺎﺕ ﺑﻬﻴﻨﻪ ﺑﻮﺩﻥ ﭘﺎﺳﺦ ﺍﻭﻟﻴﻪ ﻭﺟﻮﺩ ﻧﺪﺍﺭﺩ ،ﺩﺭ ﺍﻳﻦ ﺻﻮﺭﺕ ﺁﺯﻣﺎﻳﺸﮕﺮ ﭼﮕﻮﻧﻪ
ﻣﻌﺎﻳﺐ ﺭﻭﺵOFAT
Design of Experiments
1 -ﺍﻳﻦ ﺭﻭﺵ ﺑﻪ ﺩﻟﻴﻞ ﺍﻳﻨﻜﻪ ﺍﺛﺮ ﻫﺮ ﻳﻚ ﺭﺍ ﺑﻪ ﺻﻮﺭﺕ ﺟﺪﺍﮔﺎﻧﻪ ﺭﻭﻱ ﺧﺮﻭﺟﻲ
ﺗﺤﻠﻴﻞ ﻣﻲﻛﻨﺪ ،ﺍﺛﺮ ﻣﺘﻘﺎﺑﻞ ﺑﻴﻦ ﻋﻮﺍﻣﻞ ﺭﺍ ﻧﺎﺩﻳﺪﻩ ﻣﻲﮔﻴﺮﺩ .ﻣﻨﻈـﻮﺭ ﺍﺯ ﺍﺛـﺮ
ﻣﺘﻘﺎﺑﻞ ﺍﻳﻦ ﺍﺳﺖ ﻛﻪ ﺩﺭ ﺑﺮﺧﻲ ﻣﻮﺍﻗﻊ ﺍﺛﺮ ﻋﺎﻣﻞ ﺑﺮ ﺧﺮﻭﺟﻲ ﺩﺭ ﺣﻀﻮﺭ ﺳﻄﻮﺡ
ﻣﺨﺘﻠﻒ ﻋﻮﺍﻣﻞ ﺩﻳﮕﺮ ﺛﺎﺑﺖ ﻧﻴﺴﺖ .ﻭﺟﻮﺩ ﺍﺛﺮ ﻣﺘﻘﺎﺑﻞ ﺑﻴﻦ ﻋﻮﺍﻣﻞ ﻓﺮﺍﻳﻨﺪ ﺑﺴﻴﺎﺭ
2 -ﺟﻮﺍﺏ ﺑﻬﻴﻨﻪﺍﻱ ﻛﻪ ﺩﺭ ﺍﻳﻦ ﺭﻭﺵ ﺑﺪﺳﺖ ﻣﻲﺁﻳﺪ ،ﭼﻨﺪﺍﻥ ﻣﻌﺘﺒﺮ ﻧﻴﺴﺖ.
Design of Experiments
uniformity uniformity
Coating
uniformity
B
A
)(C
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ﺗﻌﺮﻳﻒDOE
Design of Experiments
ﺩﺭ ﻣﺘﻐﻴﻴﺮﻫﺎﻱ ﻭﺭﻭﺩﻱ ﻓﺮﺍﻳﻨﺪ ﺗﻐﻴﻴﺮﺍﺕ ﺍﻳﺠﺎﺩ ﻣﻲﻛﻨﺪ ﺗﺎ ﺍﺯ ﺍﻳﻦ ﻃﺮﻳﻖ ﻣﻴـﺰﺍﻥ
Design of Experiments
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Design of Experiments
A1 A2 C1
C2
B1
D1 = D2
B2
(Calibration)ـ ﻛﺎﻟﻴﺒﺮﺍﺳﻴﻮﻥ3
ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎDOE 12
ﭼﮕﻮﻧﻪ ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎ ﺭﺍ ﺍﺟﺮﺍ ﻛﻨﻴﻢ ؟
ﭼﺮﺧﻪ ﺩﻣﻴﻨﮓ)(PDSA
Design of Experiments
A P
(عمل) Action (برنامه) Plan
S D
(بررسي ) (اجرا) Do
Study
Design of Experiments
1-ﺑﺮﺭﺳﻲ ﺩﻳﺪﮔﺎﻩ ﻗﺪﻳﻢ ﻭ ﺟﺪﻳﺪ ﻛﻴﻔﻴﺖ
2-ﭼﺮﺍ ﺁﺯﻣﺎﻳﺶ ﺍﻧﺠﺎﻡ ﻣﻲ ﺩﻫﻴﻢ ؟
3-ﺑﺮﺭﺳﻲ ﺭﻭﺷﻬﺎﻱ ﺁﺯﻣﺎﻳﺶ
4-ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎ ﭼﻴﺴﺖ ؟
5-ﺍﻫﺪﺍﻑ ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎ
6-ﭼﮕﻮﻧﻪ ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎ ﺭﺍ ﺍﺟﺮﺍ ﻛﻨﻴﻢ ؟
Design of Experiments
ﭼﻪ ﭼﻴﺰﻱ ﺑﺎﻳﺪ ﺑﻬﺒﻮﺩ ﻳﺎﺑﺪ؟
ﺁﻳﺎ ﺑﻪ ﺑﻴﺶ ﺍﺯ ﻳﻚ ﭘﺎﺳﺦ ﻧﻴﺎﺯ ﺍﺳﺖ؟
ﺑﺎﻳﺪ ﺩﺭ ﻧﻈﺮ ﺩﺍﺷﺖ ﻛﻪ ﻣﺘﻐﻴﺮﻫﺎﻱ ﭘﺎﺳﺦ ﺍﺿﺎﻓﻲ ﻫﺰﻳﻨﻪ ﻧﺪﺍﺭﻧﺪ ﻭ ﻓﻘﻂ ﻧﻴﺎﺯ ﺑﻪ ﻣﺸﺎﻫﺪﻩ
ﺩﺍﺭﻧﺪ.
ﻣﻮﺍﺩ ﺭﻭﺷﻬﺎ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ
Response
ﻓﺮﺍﻳﻨﺪ ﻳﺎ ﺳﻴﺴﺘﻢ
ﭘﺎﺳﺦ
ﺩﻗﺖ ﻭ ﺻﺤﺖ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ ﺭﺍ ﻫﻢ ﺑﺮﺍﻱ ﻛﻨﺘﺮﻝ ﻋﺎﻣﻠﻬﺎ ﻭ ﻫﻢ ﺑﺮﺍﻱ ﺑﺮﺭﺳﻲ ﭘﺎﺳﺦ ﻣﺪ ﻧﻈﺮ ﺩﺍﺷﺘﻪ ﺑﺎﺷﻴﺪ .
Design of Experiments
ﺁﺯﻣﺎﻳﺶ ﻛﻨﺘﺮﻝ ﻧﻤﻮﺩ .ﺍﻳﻦ ﻋﺎﻣﻠﻬﺎ ﺑﺮ ﺍﺳﺎﺱ ﺍﻧﺠﺎﻡ ﺑﺎﺯﻧﮕﺮﻱ ﺑﺮ ﺭﻭﻱ ﺩﺍﺩﻩ
ﻫﺎﻱ ﺣﺎﺻﻞ ﺍﺯ ﻓﺮﺁﻳﻨﺪ ) ﻣﺜﻼ ﺑﺮﮔﻪ ﺛﺒﺖ ﺩﺍﺩﻩ ﻫﺎ ﻭ ﻧﻤﻮﺩﺍﺭﻫﺎﻱ ﻋﻠﺖ ﻭ
ﻣﻌﻠﻮﻝ ( ﻭ ﻃﻮﻓﺎﻥ ﺫﻫﻨﻲ ﺍﻧﺠﺎﻡ ﺷﺪﻩ ﺗﻮﺳﻂ ﺗﻴﻢ ) ﺩﺍﻧﺶ ﺗﺨﺼﺼﻲ ﻭ
ﺗﺠﺮﺑﻴﺎﺕ ) ﺍﻧﺘﺨﺎﺏ ﮔﺮﺩﻳﺪﻩ ﺍﻧﺪ.
ﻣﺜﺎﻝ
ﺩﺭ ﺗﻮﻟﻴﺪ ﺩﻳﺴﻜﺖ ﻫﺎﻱ ﻛﺎﻣﭙﻴﻮﺗﺮ ﭼﻨﺪﻳﻦ ﻻﻳﻪ ﻣﻮﺍﺩ ﻣﺨﺘﻠﻒ ﻣﻌﻤﻮﻻ ﺩﺭ ﻳﻚ
Design of Experiments
ﺑﺮ ﺍﺳﺎﺱ ﺑﺮﺭﺳﻲ ﻫﺎﻱ ﺑﻌﻤﻞ ﺁﻣﺪﻩ ﻋﻮﺍﻣﻞ ﻣﺘﻌﺪﺩﻱ ﺩﺭ ﻳﻚ ﻓﺮﺁﻳﻨﺪ ﺭﻭﻛﺶ ﻛﺎﺭﻱ
Design of Experiments
)(Plating Processﻭﺟﻮﺩ ﺩﺍﺭﺩ .
ﻣﺎﻧﻨﺪ :ﺩﺭﺟﻪ ﺣﺮﺍﺭﺕ ﻭﺍﻥ ،ﺯﻣﺎﻥ ،ﻓﺴﻔﺮ ،ﺩﺭﺻﺪ ﻧﻴﻜﻞ ،ﺣﺠﻢ ﻭﺍﻥ ،ﺁﻣﭙﺮ ﻭ … ﻏﻴﺮﻩ
ﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﺗﺠﺮﺑﻴﺎﺕ ﺗﻴﻢ DOEﻭ ﺳﻮﺍﺑﻖ ﻓﺮﺁﻳﻨﺪ ﺗﻨﻬﺎ ﻋﻮﺍﻣﻞ ﺩﺭﺟﻪ ﺣﺮﺍﺭﺕ ﻭ ﺯﻣﺎﻥ
ﺭﺍ ﻣﺪﻧﻈﺮ ﺁﺯﻣﺎﻳﺸﺎﺕ ﻗﺮﺍﺭ ﺩﺍﺩﻩ ﻭ ﺳﺎﻳﺮ ﻋﻮﺍﻣﻞ ﺍﺯ ﻧﻤﻮﺩﺍﺭ ﻋﻠﺖ ﻭ ﻣﻌﻠﻮﻝ ﺭﺍ ﺩﺭ ﺗﻨﻈﻴﻢ
ﻫﺎﻱ ﺍﺯ ﻗﺒﻞ ﺗﻌﻴﻴﻦ ﺷﺪﻩ ﺛﺎﺑﺖ ﻧﮕﻪ ﻣﻲ ﺩﺍﺭﻳﻢ.
ﺯﻣﺎﻥ
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ﺳﻄﻮﺡ ﭘﺎﺋﻴﻦ ﻭ ﺑﺎﻻﻱ ﺩﺭﺟﻪ ﺣﺮﺍﺭﺕ ﻭﺍﻥ ﻭ ﺯﻣﺎﻥ ﺭﻭﻛﺶ ﻛﺎﺭﻱ ﺑﺮ ﺍﺳﺎﺱ ﺗﺠﺮﺑﻴﺎﺕ
Design of Experiments
ﮔﺬﺷﺘﻪ ،ﺷﻨﺎﺧﺖ ﻓﺮﺁﻳﻨﺪ ﻭ ﻧﺘﻴﺠﻪ ﻣﻄﺎﻟﻌﺎﺕ ﻧﻮﺷﺘﺠﺎﺕ ﺍﻧﺘﺨﺎﺏ ﺷﺪﻩ ﺗﻮﺳﻂ ﺗﻴﻢ
ﺍﻧﺘﺨﺎﺏ ﮔﺮﺩﻳﺪﻩ ﺍﻧﺪ .
ﺳﻄﻮﺡ
ﺳﻄﺢﭘﺎﺋﻴﻦ ﺳﻄﺢ ﺑﺎﻻ
ﻋﻮﺍﻣﻞ
Design of Experiments
ﻳﻚ ﺍﺟﺮﺍﻱ ﻣﺴﺘﻘﻞ ﻭ ﺗﺼﺎﺩﻓﻲ ﻳﻚ ﺗﺮﻛﻴﺐ ﺁﺯﻣﺎﻳﺶ 1-ﺗﻜﺮﺍﺭ ﺁﺯﻣﺎﻳﺸﻬﺎ
2-ﺗﺼﺎﺩﻓﻲ ﺳﺎﺯﻱ ﺁﺯﻣﺎﻳﺸﻬﺎ
ﻫﻨﮕﺎﻣﻲ ﻛﻪ ﺗﺼﺎﺩﻓﻲ ﺳﺎﺯﻱ ﺑﻪ ﺩﻟﻴﻞ ﻣﺤﺪﻭﺩﻳﺘﻬﺎﻱ 3-ﺑﻠﻮﻛﻪ ﺑﻨﺪﻱ ﺁﺯﻣﺎﻳﺸﻬﺎ
ﻣﺎﻟﻲ ﻭ ﻓﻴﺰﻳﻜﻲ ﻭ … ﺍﻣﻜﺎﻥ ﻧﺪﺍﺭﺩ
1-ﺗﻜﺮﺍﺭ
ﺑﺮﺍﻱ ﺑﻪ ﺣﺪﺍﻗﻞ ﺭﺳﺎﻧﺪﻥ ﻣﺨﺎﻃﺮﻩ ﺍﻳﺠﺎﺩ ﺧﻄﺎ
2-ﺗﺼﺎﺩﻓﻲ ﺳﺎﺯﻱ ﭼﺮﺍ
ﺩﺭ ﻧﺘﺎﻳﺞ ﺑﺪﻟﻴﻞ ﻭﺟﻮﺩ ﻋﺎﻣﻠﻬﺎﻱ ﻏﻴﺮ ﻗﺎﺑﻞ ﻛﻨﺘﺮﻝ – ﺫﺍﺗﯽ
3-ﺑﻠﻮﻛﻪ ﺑﻨﺪﻱ
ﺍﺩﺍﻣﻪ ﻣﺜﺎﻝ
ﺟﺪﻭﻝ ﺗﻨﻈﻴﻤﺎﺕ ﻋﻮﺍﻣﻞ
Design of Experiments
Design of Experiments
ﺗﻜﺮﺍﺭ ﻫﺮ ﺗﺮﻛﻴﺐ ﺁﺯﻣﺎﻳﺸﻲ
(Data Matrix (randomized
Run A B ﻋﻮﺍﻣﻞ
1 + - A B AB
2 + - ﺗﺮﻛﻴﺐ ﺁﺯﻣﺎﻳﺶ
3 + +
4 - +
5 - - 1 - 1 - 1 + 1
6 + +
7 + -
8 - -
9 - +
2 - 1 + 1 - 1
10 + -
11 + -
12 + + 3 + 1 - 1 - 1
13 - +
14 - -
15 - +
16 + + 4 + 1 + 1 + 1
17 - -
18 - +
19 + +
20 - -
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ﻃﺮﺍﺣﻲ ﺭﺍ ﺑﺎ ﻫﺪﻑ ﻛﻨﺘﺮﻝ ﻳﺎ ﺣﺪﺍﻗﻞ ﻧﻈﺎﺭﺕ ﺑﺮ ﻣﺘﻐﻴﻴﺮﻫﺎﻱ ﺧﺎﺭﺟﻲ ﺗﻬﻴﻪ ﻛﻨﻴﺪ .
Design of Experiments
ﺁﺯﻣﺎﻳﺶ ﻃﺮﺍﺣﻲ ﺷﺪﻩ ﺑﺎﻳﺪ ﻃﺒﻖ ﻃﺮﺡ ﺍﻧﺨﺎﺏ ﺷﺪﻩ ﺑﻪ ﺍﺟﺮﺍ ﺩﺭ ﺁﻳﺪ .ﻣﻮﺍﺩ ﻭ
ﻣﻮﺍﺭﺩ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺑﺮﺍﻱ ﺍﻧﺠﺎﻡ ﺁﺯﻣﺎﻳﺶ ﺭﺍ ﺑﺪﻗﺖ ﺷﻨﺎﺳﺎﺋﻲ ﻛﻨﻴﺪ .
ﺍﺩﺍﻣﻪ ﻣﺜﺎﻝ
ﺍﺟﺮﺍ ﻃﺮﺡ ﺁﺯﻣﺎﻳﺸﺎﺕ ﻭ ﻧﺘﺎﻳﺞ ﺁﻥ
Design of Experiments
Design of Experiments
2-9-ﻣﺤﺎﺳﺒﻪ ﺍﺛﺮﺍﺕ ﻭ ﻧﻴﻢ ﺍﺛﺮﺍﺕ ) ( half effectsﺑﺮﺍﻱ ﻫﺮ ﺳﺘﻮﻥ
4-9-ﺗﺮﺳﻴﻢ ﻧﻤﻮﺩﺍﺭ ﭘﺎﺭﺍﺗﻮ ﻣﻘﺎﺩﻳﺮ ﻗﺪﺭ ﻣﻄﻠﻖ ﻧﻴﻢ ﺍﺛﺮﻫﺎﻱ ﻣﺮﺣﻠﻪ ٩-٢
1-5-9-ﺑﺮﺭﺳﻲ ﺗﺮﺳﻴﻤﻲ
Design of Experiments
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ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎDOE 23
ﺍﺩﺍﻣﻪ ﻣﺜﺎﻝ
Design of Experiments
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ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎDOE 24
9-ﻧﺘﺎﻳﺞ ﺭﺍ ﺗﺠﺰﻳﻪ ﻭ ﺗﺤﻠﻴﻞ ﻭ ﻧﺘﻴﺠﻪ ﮔﻴﺮﻱ ﻧﻤﺎﺋﻴﺪ.
6-9-ﺗﻌﻴﻴﻦ ﻣﻌﺎﺩﻟﻪ ﻳﺎ ﺭﻭﻧﺪ ﭘﻴﺶ ﺑﻴﻨﻲ ﺑﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻋﺎﻣﻠﻬﺎ ﻭ ﺍﺛﺮﺍﺕ ﻣﺘﻘﺎﺑﻞ ﻣﻬﻢ
Design of Experiments
7-9-ﺍﻧﺘﺨﺎﺏ ﺑﻬﺘﺮﻳﻦ ﺗﻨﻈﻴﻤﻬﺎ ﺑﺮﺍﻱ ﻋﻮﺍﻣﻞ ﺑﺎ ﺩﺭﻧﻈﺮ ﮔﺮﻓﺘﻦ ﻫﺪﻑ ﺑﺮﺭﺳﻲ
8-9-ﭘﻴﺶ ﺑﻴﻨﻲ ﭘﺎﺳﺦ ﺑﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻣﻌﺎﺩﻟﻪ ﻳﺎ ﺭﻭﻧﺪ ﺑﺪﺳﺖ ﺁﻣﺪﻩ ﺩﺭﻗﺴﻤﺖ 6-9
ﻭ ﺍﺟﺮﺍﻱ ﺁﺯﻣﺎﻳﺶ ﺗﺄﻳﻴﺪ ﻛﻨﻨﺪﻩ
115
115..93 -0 . 4 4 .7 4 .2
∧
y = 115
115..93 - 0.4 A + 4.7 B + 4.2 AB
(32
)32°°F )(4 S
∧ ∧
ﺣﺪﺍﻗﻞ ﺿﺨﺎﻣﺖ y = ? → A = +1
+1 , B = -1 → y = 106.
106.73
(32
)32°°F )(12 S
∧ ∧
ﺣﺪﺍﻛﺜﺮ ﺿﺨﺎﻣﺖ y = ? → A = +1 , B = +1
+1 → y = 124.
124.33
∧
Design of Experiments
ﻣﻴﻜﺮﻭﺍﻳﻨﭻ y = 120 ﻣﺸﺨﺺ ﺿﺨﺎﻣﺖ ﺑﻪ ﺭﺳﻴﺪﻥ ﻫﺪﻑ
∧
y = 115.
115.93 - 0.4 A + 4.7 B + 4.2 AB
→ A = +ﻓﺮﺽ ﻣﻲﺷﻮﺩ
+1
1 )(32 °F
120 = 115.
115.93 -0.4 (+
(+11) + 4.65 B + 4.15 (+
(+11) B
B = 0.51
S
B = +1
+1 → ﺯﻣﺎﻥ = 12
→ B = 0.51 ﺯﻣﺎﻥ = 10
10..04 ﺩﺭﻭﻥ ﻳﺎﺑﻲ ﺧﻄﻲ
S
B = -1 → ﺯﻣﺎﻥ =4
Design of Experiments
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ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎDOE 27
10-ﻓﺮﺁﻳﻨﺪ ﺟﺪﻳﺪ ﺭﺍ ﺻﺤﻪ ﮔﺬﺍﺭﻱ ﻭ ﻣﻜﺘﻮﺏ ﻧﻤﺎﺋﻴﺪ.
10-
Design of Experiments
ﺑﺮ ﺍﺳﺎﺱ ﻧﺘﺎﻳﺞ ﮔﺮﻓﺘﻪ ﺷﺪﻩ ﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﻫﺪﻑ ﺗﻌﺮﻳﻒ ﺷﺪﻩ ﻋﻮﺍﻣﻞ ﻓﺮﺁﻳﻨﺪ ﺑﻬﻴﻨﻪ ﺷﺪﻩ
ﺭﺍ ﻣﺒﻨﺎ ﻭ ﺻﺤﻪ ﮔﺬﺍﺭﻱ ﻧﻤﺎﺋﻴﺪ ﻭ ﺩﺭ ﺳﻴﺴﺘﻢ ﻣﻜﺘﻮﺏ ﻧﻤﺎﺋﻴﺪ .ﺑﺮﺍﻱ ﺍﻳﻦ ﻣﻨﻈﻮﺭ ﻻﺯﻡ
ﺍﺳﺖ ﻳﻜﺴﺮﻱ ﺁﺯﻣﺎﻳﺸﺎﺕ ﺗﻜﻤﻴﻠﻲ ﺑﺎ ﺗﻨﻈﻴﻢ ﻋﻮﺍﻣﻞ ﺩﺭ ﺳﻄﺢ ﺑﻬﻴﻨﻪ ﺷﻨﺎﺳﺎﺋﻲ ﺷﺪﻩ ،
ﺍﻧﺠﺎﻡ ﮔﺮﻓﺘﻪ ﻭ ﭘﺎﺳﺦ ﺁﻧﻬﺎ ﺟﻬﺖ ﻣﻘﺎﻳﺴﻪ ﺑﺎ ﻧﺘﺎﻳﺞ ﻗﺒﻠﻲ ﻣﺤﺎﺳﺒﻪ ﮔﺮﺩﺩ .ﺍﻳﻦ ﻣﺮﺣﻠﻪ ﺍﺯ
ﺁﺯﻣﺎﻳﺸﺎﺕ ﺟﻬﺖ ﺗﺼﻮﻳﺐ ﻧﻬﺎﺋﻲ ﻧﺘﺎﻳﺞ ﺍﻧﺠﺎﻡ ﻣﻲ ﮔﻴﺮﺩ .
ﺍﺩﺍﻣﻪ ﻣﺜﺎﻝ
ﻭ ﺩﻣﺎ ﺳﻄﺢ10.
10 ﻣﻴﻜﺮﻭﺍﻳﻨﭻ ﺯﻣﺎﻥ ﺩﺭ .04 ﺑﺮﺍﻱ ﺭﺳﻴﺪﻥ ﺑﻪ ﺿﺨﺎﻣﺖ 120
Design of Experiments
Design of Experiments
ﻣﻄﺎﻟﻌﻪ ﺑﻌﺪﻱ ﺭﺍ ﺑﺮﺍﻱ ﺍﺩﺍﻣﻪ ﺍﻳﻦ ﭘﺮﻭﮊﻩ ﭘﻴﺸﻨﻬﺎﺩ ﻛﻨﻴﺪ ﻭ ﻳﺎ ﭘﺮﻭﮊﻩ ﺭﺍ ﻛﺎﻣﻞ ﺷﺪﻩ ﺍﻋﻼﻡ
ﻧﻤﺎﺋﻴﺪ ﺍﻃﻤﻴﻨﺎﻥ ﺣﺎﺻﻞ ﻛﻨﻴﺪ ﻛﻪ ﻛﻠﻴﻪ ﮔﺰﺍﺭﺷﺎﺕ ﻛﻪ ﺑﻪ ﺧﺎﺭﺝ ﺍﺯ ﺗﻴﻢ ﺭﺍﻩ ﻣﻲ ﻳﺎﺑﻨﺪ ﺑﻪ
ﺯﺑﺎﻥ ﻋﺎﻣﻴﺎﻧﻪ ﺍﺭﺍﺋﻪ ﻣﻲ ﮔﺮﺩﻧﺪ ﺗﺎ ﺑﻪ ﺳﻬﻮﻟﺖ ﻗﺎﺑﻞ ﺩﺭﻙ ﺑﺎﺷﻨﺪ ﻭ ﺗﺤﺖ ﻛﻨﺘﺮﻝ ﺑﻮﺩﻥ
ﻓﺮﺁﻳﻨﺪ ﺭﺍ ﺑﺮﺭﺳﻲ ﻛﻨﻴﺪ.
1 -ﻋﺎﺩﺕ
Design of Experiments
3 -ﺁﻣﻮﺯﺵ
4 -ﻫﺰﻳﻨﻪ
7 -ﻓﺮﺽ ﺍﻳﻨﻜﻪ ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎ ﻓﻘﻂ ﺩﺭ ﺑﺨﺶ ﺗﻮﻟﻴﺪ ﻛﺎﺭﺑﺮﺩ ﺩﺍﺭﺩ.
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1 -ﻋﺎﺩﺕ
Design of Experiments
ﻋﺎﺩﺕ ﺑﻪ ﻣﻄﺎﻟﻌﻪ ﻳﻚ ﻋﺎﻣﻞ ﺩﺭ ﻫﺮ ﻣﺮﺣﻠﻪ ﻳﻜﻲ ﺍﺯ ﻋﻮﺍﻣﻞ ﺑﺎﺯﺩﺍﺭﻧﺪﺓ ﺍﺟﺮﺍﻱ ﺍﻳﻦ
ﺗﻜﻨﻴﻚ ) (DOEﺍﺳﺖ ﺩﺭ ﺍﻳﻦ ﺻﻮﺭﺕ ﺍﮔﺮ ﻫﻤﻴﺸﻪ ﻛﺎﺭﻱ ﺭﺍ ﺍﻧﺠﺎﻡ ﺩﺍﺩﻩﺍﻳﺪ ﺍﻧﺠﺎﻡ
ﻣﻲﺩﺍﻧﻨﺪ .ﺍﮔﺮ ﺁﻧﻘﺪﺭ ﻣﻄﻤﺌﻦ ﻫﺴﺘﻴﻢ ﻛﻪ ﺗﻤﺎﻡ ﭘﺎﺳﺦﻫﺎ ﺭﺍ ﻣﻲﺩﺍﻧﻴﻢ ﺑﻨﺎﺑﺮﺍﻳﻦ ﭼﺮﺍ
3 -ﺁﻣﻮﺯﺵ
Design of Experiments
ﺗﻤﺎﻣﻲ ﺳﻄﻮﺡ ﺩﺭﮔﻴﺮ ﺑﺎ ﻣﻮﺿﻮﻉ ﻃﺮﺡ ﺷﺪﻩ ﺑﺎﻳﺪ ﺑﻪ ﺍﻧﺪﺍﺯﻩ ﻧﻴﺎﺯ ﺑﺎ DOEﺁﺷﻨﺎ ﺷﻮﻧﺪ.
Design of Experiments
ﻣﺎ ﻫﺮ ﭼﻨﺪ ﻭﻗﺖ ﻳﻜﺒﺎﺭ ﺑﺮﺍﻱ ﺩﻭﺑﺎﺭﻩﻛﺎﺭﻱ ،ﺿﺎﻳﻌﺎﺕ ﻭ ﻳﺎ ﻧﺘﺎﻳﺞ ﺣﺎﺻﻞ ﺍﺯ ﻓﺮﻭﺵ
ﻧﺎﻣﻄﻠﻮﺏ ﻫﺰﻳﻨﻪ ﻣﻲﻛﻨﻴﻢ؟
ﺑﺪﻟﻴﻞ ﻋﺪﻡ ﺷﻨﺎﺧﺖ ﺩﻗﻴﻖ ﻫﺰﻳﻨﻪﻫﺎﻱ ﻛﻴﻔﻴﺖ ﺩﺭ ﺳﺎﺯﻣﺎﻥ ﻫﺰﻳﻨﻪﻫﺎﻱ ﺑﺎﻻﺗﺮﻱ ﺍﺯ
ﻫﺰﻳﻨﻪﻫﺎﻱ DOEﭘﺮﺩﺍﺧﺖ ﻣﻲﻛﻨﻴﻢ.
ﻫﺰﻳﻨﻪ ﺯﻣﺎﻥ
ﻧﻴﺮﻭﻱ ﻛﺎﺭ
ﺣﺠﻢ ﻓﻌﺎﻟﻴﺘﻬﺎ
ﻫﻤﻴﺸﻪ ﺑﻬﺎﻧﻪ ﻣﻲﺷﻮﺩ ﻛﻪ ﺑﺪﻟﻴﻞ ﺣﺠﻢ ﺯﻳﺎﺩ ﻓﻌﺎﻟﻴﺘﻬﺎ ﻓﺮﺻﺘﻲ ﺑﺮﺍﻱ ﺍﻧﺠﺎﻡ DOEﻧﻴﺴﺖ.
Design of Experiments
DOEﻳﻚ ﺍﺑﺰﺍﺭ ﻣﺪﻳﺮﻳﺘﻲ ﺍﺳﺖ.
ﻣﻨﺎﺑﻊ
ﺣﻤﺎﻳﺖ
ﻣﺸﺎﺭﻛﺖ ﻣﺪﻳﺮﻳﺖ ﭘﻴﮕﻴﺮﻱ ﻧﻴﺎﺯDOE
ﻣﻮﺍﻓﻘﺖ ﺍﻧﻀﺒﺎﻁ
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7 -ﻓﺮﺽ ﺍﻳﻨﻜﻪ ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎ ﻓﻘﻂ ﺩﺭ ﺑﺨﺶ ﺗﻮﻟﻴﺪ ﻛﺎﺭﺑﺮﺩ ﺩﺍﺭﺩ.
؟
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Design of Experiments
1 -ﺩﺍﮔﻼﺱ ﺳﻲﻣﻮﻧﺘﮕﻮﻣﺮﻱ ،ﻛﻨﺘﺮﻝ ﻛﻴﻔﻴﺖ ﺁﻣﺎﺭﻱ ،ﺩﻛﺘﺮ ﺭﺳﻮﻝ ﻧﻮﺭﺍﻟﺴﻨﺎﺀ ،ﭼﺎﭖ ﺩﻭﻡ،
ﺗﻬﺮﺍﻥ ،ﻣﺮﻛﺰ ﺍﻧﺘﺸﺎﺭﺍﺕ ﺩﺍﻧﺸﮕﺎﻩ ﻋﻠﻢ ﻭ ﺻﻨﻌﺖ ﺍﻳﺮﺍﻥ ،ﺁﺫﺭﻣﺎﻩ1377
2 -ﻻﺭﻱ ﺑﺎﺭﻧﺘﻴﻦ ،ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎ ﺭﻭﺷﻲ ﺑﺮﺍﻱ ﺑﻬﺒﻮﺩ ﻛﻴﻔﻴﺖ ،ﺩﻛﺘﺮ ﺭﺳﻮﻝ ﻧﻮﺭﺍﻟﺴﻨﺎﺀ،
ﭼﺎﭖ ﺍﻭﻝ ﺗﻬﺮﺍﻥ ،ﺳﺎﺯﻣﺎﻥ ﻣﺪﻳﺮﻳﺖ ﺻﻨﻌﺘﻲ١٣٧٩ ،
3 . Douglas C. Montgomery, Design and analysis of experiments
Design of Experiments
naserjalali@gmail.com www.irantpm.ir ناصر جاللی- طراحی آزماﯾشھا69
ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎDOE 35
Workshop ﻛﺎﺭﮔﺎﻩ ﻋﻤﻠﻲ
Design of Experiments
naserjalali@gmail.com www.irantpm.ir ناصر جاللی- طراحی آزماﯾشھا71
ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎDOE 36
Workshop ﻛﺎﺭﮔﺎﻩ ﻋﻤﻠﻲ
Design of Experiments
naserjalali@gmail.com www.irantpm.ir ناصر جاللی- طراحی آزماﯾشھا73
ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎDOE 37
Workshop ﻛﺎﺭﮔﺎﻩ ﻋﻤﻠﻲ
Design of Experiments
naserjalali@gmail.com www.irantpm.ir ناصر جاللی- طراحی آزماﯾشھا75
ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎDOE 38
Workshop ﻛﺎﺭﮔﺎﻩ ﻋﻤﻠﻲ
Design of Experiments
naserjalali@gmail.com www.irantpm.ir ناصر جاللی- طراحی آزماﯾشھا77
ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎDOE 39
Workshop ﻛﺎﺭﮔﺎﻩ ﻋﻤﻠﻲ
Design of Experiments
naserjalali@gmail.com www.irantpm.ir ناصر جاللی- طراحی آزماﯾشھا79
ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﻬﺎDOE 40
ﺳﺮﻓﺼﻠﻬﺎﻱ ﺩﺭﻭﻩ ﺁﻣﻮﺯﺷﻲDOE
Design of Experiments
) ﺳﻄﺢ ( ٣ ) ﺳﻄﺢ ( ٢
1 -ﻃﺮﺍﺣﻲ ﺁﺯﻣﺎﻳﺸﺎﺕ ﺗﻮﺳﻂ ﻧﺮﻡﺍﻓﺰﺍﺭminitab 1 -ﺑﺮﺭﺳﻲ ﻃﺮﺡ ﻋﺎﻣﻠﻲ ﻛﺎﻣﻞ ﺩﺭ ﺳﻄﻮﺡ
ﻣﺨﺘﻠﻒ ﻋﺎﻣﻠﻬﺎ) ٢ﺳﻄﺢ ٣ ،ﺳﻄﺢ ﻭ)…
2 -ﻣﻌﺮﻓﻲ ﻧﺮﻡﺍﻓﺰﺍﺭminitab
3 -ﺗﻮﺿﻴﺢ optionﻫﺎﻱ ﻣﻮﺭﺩ ﺍﺳﺘﻔﺎﺩﻩ ﺩﺭDOE 2 -ﺗﺸﺮﻳﺢ ﻃﺮﺣﻬﺎﻱ ﻋﺎﻣﻠﻲ ﻛﺴﺮﻱ