RV

GenSet Parts Manual

BGM

   

 

  


 

To avoid errors or delay in filling your parts order,

always give the MODEL, SPEC NO. and SERIAL
NO. from the Onan nameplate.
For handy reference, insert your nameplate information in the spaces below.

MODEL AND SPEC NO.

SERIAL NO.

DIGITAL CONTROL SOFTWARE VERSION

AND DATE (IF APPLICABLE)

The following symbols are used in Onan manuals

to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe.
This symbol warns of immediate hazards which will result in
severe personal injury or death.
This symbol refers to a hazard
or unsafe practice which can result in severe personal injury or
death.
This symbol refers to a hazard
or unsafe practice which can result in severe personal injury or
product or property damage.

Service and repair of Onan equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this
catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on.

Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine
oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.

Contact with ASBESTOS has been identified by a United States federal agency and some USA state
agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all
necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing!

Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified
by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take
all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing!
PSP-1

Introduction
This manual applies to the standard Recreational Vehicle Generator Set as listed in the Generator Set Data Table.
Parts are arranged in groups of related items and each illustrated part is identified by a reference number corresponding to the same reference number in the parts list. Parts illustrations are typical. Using the model and specification
number from your generator set nameplate, select parts that apply to your set. Right and left sides are determined by
facing the engine end (front) of the set.

Generator Set Data Table

MODEL**

WATTS

5BGMFA/*
5.5BGMFA/

5000
5500

ELECTRICAL DATA
VOLTS
HERTZ
WIRE
120
120

60
60

2
2

PHASE
1
1

* The diagonal line (/) in the model and specification number separates generator set
characteristics from the specification number and letter. The specification number
denotes customer requested options of deviations from a standard (26105A) model.
The specification letter advances (A to B, B to C, etc.) with major manufacturing
changes.

** See Back of Book for W/D Information.

Index
Actuator, Governor, 17
Adapter, Air Cleaner, 19
Adapter, Generator, 27
Adapter, Oil Drain, 26
Adapter, Oil Fill Tube, 25
Adapter, Oil Filter, 23
Adapter, Preheater, 19

Coil, Ignition, 27
Components, Carburetor, 20
Connector, Conduit, 37
Connector, Fuel Tank Barbed Hose, 35
Connector, Hose, 19
Control, 39
Control, Ignition, 27
Controller, Governor, 31
Coupling, Fuel Tank Hose, 35
Cover, Air Housing Cylinder, 33
Cover, Air Housing Top, 33
Cover, Air Inlet, 19
Cover, Breaker Box Opening, 7
Cover, Brush Block Access, 37
Cover, Choke, 19
Cover, Choke Housing, 19
Cover, Control, 39
Cover, Governor Access, 33
Cover, Switch, 39
Cover, Tailpipe Access, 29
Cover, Underfloor Housing Rear Panel, 34
Cover, Valve, 7
Crankshaft, 12
Cup, Governor, 10
Cup, Oil Pickup, 24

Backplate, Air Housing, 33

Baffle, Breather Valve, 7
Ball, Gearcase Bearing, 14
Ball, Governor, 10
Base, Oil, 24
Bearing, Camshaft, 9
Bearing, Crankshaft, 7, 9
Bearing, Generator Rotor Ball, 37
Bearing, Governor Shaft Needle, 14
Block, Cylinder, 7, 9
Block, Generator Brush, 37
Block, Terminal, 39
Board, PC, 39
Bracket, Cable Adjust, 16
Bracket, Choke Mounting, 19
Bracket, Diaphragm Mounting, 19
Bracket, Fuel Pump, 31
Bracket, Fuse Holder, 39
Bracket, Governor, 16
Bracket, Ignition Coil, 27
Bracket, Ignition Control, 27
Bracket, Oil Fill Tube Support, 25
Bracket, Relay, 39
Bracket, Resistor Mounting, 22
Bracket, Voltage Regulator, 39
Breaker, Circuit, 39
Brush, Generator, 37
Bushing, Fuel Tank Reducer, 35
Bushing, Isolator, 31

Diaphragm, Pulloff, 19
Diode, 43
Drain, Oil Filter, 23
Elbow, Carburetor, 19
Elbow, Hose, 19
Element, Air Cleaner, 19
Element, Thermostat, 19
Exhaust Options, 29
Extension, Oil Drain, 26
Fan, Generator, 37
Filter, Breather Tube, 7
Filter, Fuel, 19
Filter, Oil, 23
Fitting, Vacuum, 19
Flange, Exhaust Manifold, 29
Float Package, 20
Fuse, Control Panel, 39
Fuse, Engine Harness, 41

Cable, Governor Flexible Adjust, 16

Cable, Spark Plug, 27
Cable, Starter, 21
Camshaft (Begin Spec B), 11
Camshaft (Spec A), 10
Cap, Air Inlet Rod Vinyl, 19
Cap, Intake/Exhaust Valve, 7
Cap, Oil Fill, 24
Cap, Starter Drive, 21
Capacitor, 27
Carburetor, 19
Clip, Air Housing Moulding, 33
Clip, Choke Housing Tube Retaining, 19
Clip, Control Rod Retaining, 16
Clip, Diaphragm Mounting U, 19
Clip, Fuel Line Retainer, 31
Clip, Fuse, 39
Clip, Preheater Hose, 19
Clip, Spark Plug Wire, 33
Clip, Throttle Rod, 17

Gasket, Air Horn, 19

Gasket, Bearing Plate, 7
Gasket, Breaker Box Opening, 7
Gasket, Carburetor Mounting, 19
Gasket, Cylinder Head, 7
Gasket, Exhaust Manifold, 28
Gasket, Gearcase (Begin Spec B), 15
Gasket, Gearcase (Spec A), 14
Gasket, Intake Manifold, 19
Gasket, Oil Base, 24
Gasket, Oil Drain Adapter, 26

Index
Key, Crankshaft Gear, 12
Kit, Carburetor Repair, 20
Kit, Choke Bimetal, 20
Kit, Choke Breaker, 20
Kit, Choke Shaft, 20
Kit, Engine Gasket, 50
Kit, Oil Pump Gasket, 50
Kit, Piston Ring, 7
Kit, Remote Panel (Spec AF), 43
Kit, Remote Panel (Switch Only) (Begin Spec G), 45
Kit, Remote Panel (Switch/Hourmeter) (Begin Spec G), 46
Kit, Remote Panel (Switch/Voltmeter) (Begin Spec G), 47
Kit, Starter Drive, 21
Kit, Valve Grind Gasket, 50

Gasket, Oil Filter Adapter, 23

Gasket, Side/Bottom Exhaust Tube, 28
Gasket, Valve Cover, 7
Gear, Camshaft (Begin Spec B), 11
Gear, Camshaft (Spec A), 10
Gear, Crankshaft, 12
Gearcase (Begin Spec B), 15
Gearcase (Spec A), 14
Generator, 37
Governor (Begin Spec B), 17
Governor (Spec A), 16
Grommet, Fuel Pump, 31
Grommet, Generator Stator Housing, 37
Grommet, Underfloor Housing, 34
Guide, Valve, 7

Labels, 50
Line, Fuel, 19
Link, Governor Spring, 14
Linkage, Choke, 19
Linkage, Diaphragm Pulloff, 19
Lock, Valve Spring, 7

Hanger, Exhaust, 29
Harness, AC Output, 39
Harness, Adapter, 48, 49
Harness, Engine (Begin Spec B), 41
Harness, Engine (Spec A), 40
Harness, Fuel Pump, 39
Harness, Generator, 39
Harness, PC Board, 42
Harness, Remote (Begin Spec G), 48
Harness, Remote (Spec AF), 44
Harness, Remote Panel (Switch Only) (Begin Spec G), 45
Harness, Remote Panel (Switch/Hourmeter) (Begin Spec
G), 46
Harness, Remote Panel (Switch/Voltmeter) (Begin Spec G),
47
Harness, Voltage Regulator, 39
Head, Cylinder, 7
Holder, Control Panel Fuse, 39
Holder, Engine Harness Fuse, 41
Hose, Fuel, 19, 35
Hose, Oil Drain, 26
Hose, Preheater, 19
Hose, Vacuum, 19
Housing, Air, 33
Housing, Air Cleaner, 19
Housing, Breather, 7
Housing, Choke, 19
Housing, Generator Stator, 37
Housing, Underfloor, 34
Hub, Governor Cup, 10

Manifold, Exhaust, 28
Manifold, Intake, 19
Meter, Battery Condition, 43
Meter, Hour, 46
Meter, Time Totalizing, 43
Meter, Voltage, 47
Muffler, 28
ORing, Generator, 37
ORing, Oil Drain Valve, 24
ORing, Oil Fill Cap, 24
ORing, Oil Fill Tube, 25
ORing, Oil Fill Tube Adapter, 25
ORing, Preheater Hose, 19
Paint, 50
Pan, Drip, 31
Panel, Air Housing Front, 33
Panel, Remote (Begin Spec G), 45, 46, 47
Panel, Remote (Spec AF), 43
Panel, Underfloor Housing, 34
Pin, Bearing Stop Drive, 7
Pin, Camshaft Center, 10
Pin, Gear Cover Aignment, 9
Pin, Gearcase Alignment (Begin Spec B), 15
Pin, Gearcase Alignment (Spec A), 14
Pin, Piston, 7
Piston, 7
Plate, Bearing, 7
Plug, Air Cleaner Housing, 19
Plug, Camshaft Opening Welch, 7
Plug, Core Hole, 9
Plug, Gearcase, 15
Plug, Governor Adjust Access, 33
Plug, Intake Manifold Hex Head, 19
Plug, Spark, 27

Indicator, Oil Fill Tube, 25

Insulation, Exhaust Tube, 28
Insulator, PC Board, 39
Isolator, Vibration, 31
Jet, Idle, 20
Jet, Power, 20
Joint, Governor Ball, 16
Key, Blower Wheel, 13
Key, Camshaft Woodruff (Begin Spec B), 11
Key, Camshaft Woodruff (Spec A), 10

Index
Plunger, Bypass Valve, 7
Plunger, Camshaft, 11
Pump, Fuel, 19
Pump, Oil, 9

Shield, Fuel Pump, 19

Shield, Starter Lead, 21
Shim, Crankshaft, 7
Spring, Air Inlet, 19
Spring, Breather Valve, 7
Spring, Bypass Valve, 7
Spring, Generator Brush, 37
Spring, Governor, 16
Spring, Plunger, 11
Spring, Throttle Rod, 17
Spring, Valve, 7
Starter, 21
Stator, Generator, 37
Strap, Ground, 31
Support, Muffler, 28
Switch, Low Oil Pressure, 23
Switch, On/Off, 39
Switch, On/Off (Remote Panel), 43, 45, 46, 47
System, Exhaust (Side/Bottom), 28
System, Fuel, 19

Rectifier, 39
Reed, Breather Valve, 7
Regulator, Voltage, 39
Relay, Engine Harness, 41
Relay, Start Solenoid, 39
Relay, Stop Latch, 39
Resistor, Battery Charger, 37
Resistor, Fixed, 22
Resistor, Fuel Pump, 37
Resonator, Exhaust, 29
Retainer, Governor PushOn, 16
Ring, Camshaft Retaining, 10
Ring, Choke Housing Retaining, 19
Ring, Collector, 37
Ring, Crankshaft Retaining, 12
Ring, Piston Pin Retaining, 7
Ring, Tolerance, 37
Rod, Air Inlet, 19
Rod, Connecting, 9
Rod, Governor Control (Spec A), 16
Rod, Throttle Control (Begin Spec B), 17
Rotor, Generator, 37
Rotor, Ignition, 27

Tank, Fuel, 35
Tappet, Valve, 7
Tube, Breather, 19
Tube, Choke Housing, 19
Tube, Cylinder Block Oil, 9
Tube, Elbow Exhaust, 28
Tube, Extended Oil Fill, 25
Tube, Oil Fill, 25
Tube, Straight Exhaust, 29

Seal, Crankshaft Oil (Begin Spec B), 15

Seal, Crankshaft Oil (Spec A), 14
Seal, Crankshaft Rear Oil, 7
Seal, Drip Pan Air Outlet, 31
Seal, Governor Shaft Oil, 14
Seal, Muffler Support, 28
Seal, Oil Fill Tube, 25
Seal, Valve, 7
Sealant, Thread, 50
Seat, Valve, 7
Shaft, Governor, 14

Valve, Exhaust, 7
Valve, Fuel Solenoid, 19
Valve, Intake, 7
Valve, Oil Base Drain/Shutoff, 24
Valve, Shutoff, 35
Wheel, Blower, 13
Yoke, Governor Shaft (Spec A), 14

Cylinder Block
1
2
3

5
21
6
7
8

22
23

5
10

24
11

25
12
18

19

27

26

20

11

29

12

13
14

31 28
30

17
16
15

36

32
35

60
33

34

59

37
39

55

41
54

42

38

32

40

58

53

57
56

51
52

49
50

46

43

47

44

48

45

BGM/9650267

Cylinder Block
REF
NO.

PART
NO.

QTY
USED

8000009

2
3
4
5
6
7
8
9
10

5260063
1231649
1231871
1103709
1231174
5260018
1231175
1231173

2
1
1
3
1
1
1
1

1150006
115000602
115000605
1103511
1103510
1103487
1200398
1200140
5260066
8010049

4
4
4
8
4
4
1
1
1
1

1103485
5090289

4
2

21
22

1103527
1103526
110187901
8000004

2
2
1
2

23
24

7401004
160134501

2
1

25
26
27
28

1601368
5090041
101043901

1
1
1

11
12
13
14
15
16
17
18
19
20

1040776
104077601

1
1

1010804
101080402
101080410
101080420
101080430
1040575
1010809
5160072
517004801

1
1
1
1
1
2
1
2
1

29

30
31
32
33

PART
DESCRIPTION
Screw, Hex Head Cap
(1/420 x 11/2)
Washer, Copper Flat (1/4)
Housing, Left Side Breather
Filter, Breather Tube
Gasket, Valve Cover
Spring, Breather Valve
Washer, Flat (1/4)
Reed, Breather Valve
Baffle, Breather Valve
Tappet, Valve
Standard
.002 Oversize
.005 Oversize
Lock, Valve Spring
Cap, Valve
Washer, Valve SpringRetg
Plunger, Bypass Valve
Spring, Bypass Valve
Washer, Copper Flat (3/8)
Screw, Hex Head Cap
(3/824 x 7/8)
Spring, Valve
Seal, Intake Valve
Guide, Valve
Exhaust
Intake
Cover, Right Side Valve
Screw, Hex Head Cap
(1/420 x 5/8)
Washer, Flat (M6)
Cover, Breaker Box Opening
Prime Painted
Gasket, Breaker Box Opening
Seal, Crankshaft Rear Oil
Plate, Rear Bearing
Shim, Crankshaft (Use as
Required)
.005
.003
Bearing, Rear Crankshaft
(Includes Thrust Washer)
Standard
.002 Undersize
.010 Undersize
.020 Undersize
.030 Undersize
Washer, Thrust (Special)
Gasket, Bearing Plate
Pin, Bearing Stop Drive
Plug, Camshaft Opening Welch
(15/8)

REF
NO.

PART
NO.

QTY
USED

34

8030071

8500050
5260402

5
5

8000575

8000051

1100197
110019710

2
2

1101824
110182402
110182405
110182410
110182425
1103479
1103515
1103181

2
2
2
2
2
2
2
2

35

36

37

38

39
40
41
42

43
44

1103509
1103508
5260122
8000571

1
1
18
18

45
1130314
113031405
113031410
113031420
113031430

2
2
2
2
2

1130310
113031005
113031001
113031002
113031003

2
2
2
2
2

1120264
112026405
112026401
112026402
112026403
1120229
5180311

2
2
2
2
2
2
4

46

47
48

PART
DESCRIPTION
Screw, Set Socket
(3/816 x 5/8)
Washer
Specs AB Lock (3/8)
Begin Spec C Flat (.385)
Screw, Cap
Flanged Head (Special)
(Specs AB)
Hex Head (3/816 x 11/4)
(Begin Spec C)
Seat, Intake Valve
Standard
.010 Oversize
Seat, Exhaust Valve
Standard
.002 Oversize
.005 Oversize
.010 Oversize
.025 Oversize
Valve, Intake
Valve, Exhaust
Gasket, Cylinder Head
Head, Cylinder
Right Side
Left Side
Washer, Flat (5/16)
Screw, Hex Head Cap
(Special) 2 Long
Kit, Piston Ring
Spec AB
Standard
.005 Oversize
.010 Oversize
.020 Oversize
.030 Oversize
Begin Spec C
Standard
.005 Oversize
.010 Oversize
.020 Oversize
.030 Oversize
Piston (Includes Pin and
Retaining Rings)
Standard
.005 Oversize
.010 Oversize
.020 Oversize
.030 Oversize
Pin, Piston
Ring, Retaining

BGM/9650267

Cylinder Block
1
2
3

1
2
4

21
6

22
23

5
10

24
11

25
12
18

19

27

26

20

11

29

12

13
14

17
16
15

31 28
30

36

32

60

35
33

34

59

37
39

55

41
54

42

38

32

40

58

53

57

51

56

52

49
50

43

45

44
48

47
46

BGM/9650267

Cylinder Block
REF
NO.

PART
NO.

QTY
USED

49

50
51

52
53

1140397
114039710
114039720
114039730
1140392

2
2
2
2
4

8700302
8700533
1201320

4
4
1

1010805
101080502
101080510
101080520
101080530

1
1
1
1
1

PART
DESCRIPTION

REF
NO.

PART
NO.

Rod, Connecting (Includes Bolt

and Nut)
Standard
.010 Undersize
.020 Undersize
.030 Undersize
Bolt, Connecting Rod (Special)
Nut
SelfLocking (5/1624)
Hex Flange
Tube, Cylinder Block Oil
Bearing, Front Crankshaft
(Flanged)
Standard
.002 Undersize
.010 Undersize
.020 Undersize
.030 Undersize

54
55
56

5160141
5170067
1200491

2
1
1

57
58

7401004
8000007

2
2

59
60

1010405

2
1

QTY
USED

PART
DESCRIPTION
Pin, Gear Cover Alignment
Plug, Core Hole
Pump, Oil (Components Not
Sold Separately)
Washer, Flat (M6)
Screw, Hex Head Cap
(1/420 x 1)
Bearing, Camshaft
Block, Cylinder (See Short
Block Catalog #9320109)

BGM/9650267

Camshaft
Spec A

5
6
4

3
2

1
9

REF
NO.

PART
NO.

QTY
USED

1
2
3

1500078
1501519
1501520

1
1
1

4
5

5100015
1050700

10
1

PART
DESCRIPTION
Ring, Retaining
Hub, Governor Cup
Cup, Governor (Includes
Bushing)
Ball, Governor
Gear (Includes Spacer and
Plate)

10

REF
NO.

PART
NO.

6
7
8
9

1050541
5150001
1050637
1500075

QTY
USED
1
1
1
1

PART
DESCRIPTION
Washer, Thrust
Key, Woodruff
Camshaft (Includes Center Pin)
Pin, Center

BGM/9650267

Camshaft
Begin Spec B

4
2

5
6

REF
NO.

PART
NO.

QTY
USED

1
2

1050677
1050700

1
1

1050541

PART
DESCRIPTION
Camshaft
Gear (Includes Spacer and
Plate)
Washer, Thrust

11

REF
NO.

PART
NO.

4
5
6

5150001
1050058
1050059

QTY
USED
1
1
1

PART
DESCRIPTION
Key, Woodruff
Plunger, Camshaft
Spring, Plunger

BGM/9650267

Crankshaft

REF
NO.
1
2
3

PART
NO.
1041735
5150001
1040032

QTY
USED
1
1
1

PART
DESCRIPTION
Crankshaft
Key, Gear
Gear

12

REF
NO.

PART
NO.

4
5

1040043
5180014

QTY
USED
1
1

PART
DESCRIPTION
Washer, Gear
Ring, Retaining

BGM/9650267

Blower Wheel

3
4
5

REF
NO.
1
2
3

PART
NO.
1344705
5150263
5260017

QTY
USED
1
1
1

PART
DESCRIPTION

REF
NO.

PART
NO.

Wheel, Blower
Key, Blower Wheel
Washer, Flat (7/16 x 1/4THK)
Special

5260356

1040170

13

QTY
USED

PART
DESCRIPTION
Washer, Flat (7/16 x 1/8THK)
Special
Screw (Special)

BGM/9650267

Gearcase
Spec A
6
4
5
7
3

9
10

11

15
12
16

14
13

REF
NO.

PART
NO.

QTY
USED

1030804

8150046

3
4
5
6
7

1501187
8700328
8510031
150200204
1502300

1
1
1
1
1

8
9

1501998
5090008

1
1

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

Gearcase Assy (Includes Parts

Marked *) (Spec A)
*Screw, Pan Head Machine
Cross Recessed
(#832 x 3/8)
*Yoke
*Nut, SelfLocking (#1032)
*Washer, Conical Disc Spring
*Shaft, Governor
*Screw, Governor Adjust Guide
(Special)
*Link, Governor Spring
*Seal, Oil

10
11
12
13
14
15
16

5100013
5160130
5100014
5090040
1030810
5260065

1
1
1
1
1
5

1140022
8000592

4
1

PART
DESCRIPTION
*Bearing, Needle
*Pin, Alignment
*Ball, Bearing
*Seal, Crankshaft Front Oil
Gasket, Gearcase
Washer, Copper Flat (5/16)
Screw, Hex Head Cap
5/1618 x 13/4
5/1618 x 31/4

* Parts Included in Gearcase Assy.

14

BGM/9650267

Gearcase
Begin Spec B

3
6

1
2

6
9
REF
NO.

PART
NO.

QTY
USED

1030813

2
3
4
5

5090040
5160051
5170293
8000545

1
1
1
1

PART
DESCRIPTION

REF
NO.

Gearcase Assy (Includes Seal

and Plugs)
Seal, Crankshaft Front Oil
Plug
Plug, Expansion
Screw, Hex Head Cap
(5/1618 x 23/4)

6
7
8
9

15

PART
NO.

QTY
USED

5260065
5160141
1030810
800003201

5
2
1
4

PART
DESCRIPTION
Washer, Flat (5/16)
Pin, Alignment
Gasket, Gearcase
Screw, Hex Head Cap
(13/4 Lg.)

BGM/9650267

Governor
Spec A

10
9

4
2
3
6
1

1
7

REF
NO.
1
2
3
4
5

PART
NO.

QTY
USED

8700131
1500096
1501612
150229801
5180006

2
1
1
1
1

PART
DESCRIPTION
Nut, ET Hex (#1032)
Stud, Governor Adjusting
Spring, Governor
Bracket, Governor
Clip, Retaining

16

REF
NO.

PART
NO.

6
7
8
9
10

1501957
1500939
1502294
1502295
5180582

QTY
USED
1
1
1
1
1

PART
DESCRIPTION
Rod, Governor Control
Joint, Ball
Cable, Flexible Adjust
Bracket, Cable Adjust
Retainer, PushOn

BGM/9650267

Electronic Governor
Begin Spec B

2
6
3

REF
NO.
1
2
3
4

PART
NO.
1502424
1502425
1502426
1510701

QTY
USED
1
1
1
1

PART
DESCRIPTION

REF
NO.

Rod, Throttle Control

Clip, Throttle Rod
Spring, Throttle Rod
Actuator, Governor (K2)

17

PART
NO.

QTY
USED

815078301

815078302

PART
DESCRIPTION
Screw, Pan Head
(#1032 x 15/8)
Screw, Pan Head
(#1032 x 21/8)

BGM/9650267

Fuel System

10

1
3
67
65

66

11
12

64
63
58
56

61

59

62

60

53

13
14

51
55

52

57

15

54
53

50

44

17
16
18
19 20 21

45

22 , 23 , 24
25

47
46

43

26

48
27
49
30

42

37

36

38

29
28

39

41

31

40
35

33

18

34

32

BGM/9650267

Fuel System
REF
NO.
1
2
3
4
5
6

PART
NO.

QTY
USED

5031133
1231852
140191950
5030183
5031351
5180459

1
1
1
1
1
1

1450707
1450704
5260002
1200140
5170223
8000017

1
1
1
1
1
1

5260021

14
15

1401894
140288301
1402379
1530557

1
1
1
1

16

1530556

8
9
10
11
12
13

17
18

5180387
5180466

1
1

19

1530578

20

1530554

21

1530555

22
23

5260047
8540006

2
2

24

8710006

25

1530579

26

8700421

27

8150592

28
29
30
31
32
33

5032041
5030731
5020395
149233103
5020313
5020020

1
2
1
1
1
1

34
35

1220345
8700131

1
2

PART
DESCRIPTION
Clamp, Hose
Tube, Breather
Adapter, Preheater
Clamp, Hose
Hose, Preheater
Clip, Preheater Hose
(Spec AB)
Rod, Air Inlet
Spec AE
Begin Spec F
Washer, Flat (#6)
Spring, Air Inlet
Cap, Vinyl
Screw, Hex Head Cap
(1/420 x 31/2)
Washer, Flat (1/4)
Housing, Air Cleaner
Spec AC
Begin Spec D
Element, Air Cleaner
Bracket, Choke Mounting
(Spec AC)
Housing, Choke (Spec AC)
(Includes Choke Shaft,
Insulating Washer and
Retainer Ring) (H1)
Ring, Retaining (Spec AC)
Clip, Choke Housing Tube
Retaining (Spec AC)
Tube, Choke Housing
(Spec AC)
Element, Thermostat (Spec
AC)
Cover, Choke (Spec AC)
(Includes Hex Nuts, Washers,
Heater Coil Spider and Choke
Heater Element)
Washer, Flat (#6) (Spec AC)
Washer, IT Lock (#6)
(Spec AC)
Nut, Brass Hex (632)
(Spec AC)
Cover, Choke Housing
(Spec AC)
Nut, Nylon Acorn Cap (#632)
(Spec AC)
Screw, Hex Washer Head
Thread Forming (Spec AC)
(#832 x 13/8)
Hose, Fuel
Clamp, Hose
Connector, Hose
Pump, Fuel (E3) (Begin Spec G)
Elbow, 90 Hose
Elbow, 90 Street Valve
Outlet
Shield, Fuel Pump
Nut, ET Hex (#1032)

REF
NO.

PART
NO.

36
37

5021107

5260115
5260115
1492267
5020054

3
3
1
1

3071279
3072756
3072788
5010550

1
1
1
1

1492279
1492341
1530558
8150591

1
1
1
2

5021108

1460455
1460528
1460664

1
1
1

1410281
1410958

1
1

49
50
51

1542447
1543026
1542495
7401006
8000033

1
1
1
4
4

52

5020028

53
54

5030813
5021105

2
1

55

8150587

56

503125201

57

1530561

58
59

1530614
5180450

1
1

60

1530577

61
62
63
64

8620015
1402308
1403093
8150590

1
1
1
3

65
66
67

1450561
5170320
5090313

1
1
1

38
39
40

41
42

43
44
45
46

QTY
USED

47

48

19

PART
DESCRIPTION
Elbow, 90 Barbed Inlet
Washer, Flat
Spec A (.344)
Begin Spec B (.3125)
Pump, Fuel (E3) (Spec AF)
Elbow, 90 Street Outlet
Valve, Fuel Solenoid (E4)
Spec A
Spec B,C
Spec D
Line, 30 Flexible Fuel
Filter, Fuel
Spec AF
Begin Spec G
Linkage, Choke (Spec AC)
Screw, Hex Washer Head Cap
Thread Forming(1/410 x 3/4)
Elbow, 90 Street
Carburetor (See Separate Page
for Components)
Spec A
Spec BC
Begin Spec D (Includes
Gaskets)
Gasket, Mounting
Spec A
Begin Spec B
Manifold, Intake
Spec AF
Begin Spec G
Gasket, Intake Manifold
Washer, Flat (M8)
Screw, Hex Head Cap
(5/1618 x 2)
Plug, Hex Head Pipe (Begin
Spec D)
Clamp, Hose (Spec AC)
Fitting, 90 Flow Vacuum
(Spec AC)
Screw, Hex Flange Head Cap
(5/1618 x 1)
Hose, Vacuum (3/16 ID x 6)
(Spec AC)
Bracket, Diaphragm Mounting
(Spec AC)
Diaphragm, Pulloff (Spec AC)
Clip, Diaphragm Mounting U
(Spec AC)
Linkage, Diaphragm Pulloff
(Spec AC)
Nut, Hex (5/1618)
Gasket, Air Horn
Adapter, Air Cleaner
Screw, Hex Head Machine
(#1032 x 7/16)
Cover, Air Inlet
Plug, Button (Begin Spec D)
ORing (Begin Spec C)

BGM/9650267

Carburetor Components

2
Begin Spec D

Spec AC

REF
NO.

PART
NO.

QTY
USED

1460455

1460528
1460664

1
1

1460453

2
3
4

1460449
1460450
1460588

1
1
1

4 , 5 , 6, 7

PART
DESCRIPTION

REF
NO.

PART
NO.

Carburetor
Spec A (Includes Mounting
Gaskets)
Spec B,C
Begin Spec D (Includes
Mounting Gaskets)
Float Package (Includes Float,
Pin and Valve)
Jet, Idle (Spec AC)
Jet, Power (Spec AC)
Kit, Choke Bimetal (Includes
Compl. Bimetal Holder,
Thermostat Cover Assy,
Bimetal Set Plate, Bimetal
Case Set Screw)

1460589

1460592

1460457

20

QTY
USED

PART
DESCRIPTION
Kit, Choke Breaker (Includes
Choke Piston Rod, Link
Washer, Snap Pin, Choke
Opener Assy
Kit, Choke Shaft (Includes
Choke Shaft Assy, Choke
Collar, Choke Arm Return
Spring, Choke Valve, Valve Set
Screw, Choke Lever Assy)
Kit, Repair (Includes Gasket
Package, Float Valve, Idle
Adjust Needle and Spring,
Mounting Gaskets, Adjust
Limit Caps, Throttle Stop
Screw and Spring) (Spec AC)

BGM/9650267

Starter

6
5

7
8

2
3

1
4
9

11

10

REF
NO.

PART
NO.

QTY
USED

1
2

1912158
8000052

1
2

3
4
5
6

3372435
8500050
8500040
8620001

1
2
1
2

PART
DESCRIPTION

REF
NO.

Starter (B1)
Screw, Hex Head Cap
(3/816 x 11/2)
Cable (Spec A)
Washer, Spring Lock (3/8)
Washer, Spring Lock (1/4)
Nut, Hex (1/420)

7
8
9
10
11

21

PART
NO.

QTY
USED

226345701
1220345
8620003
1912186
1912187

1
1
2
1
1

PART
DESCRIPTION
Lead, Starter (Includes Shield)
Shield
Nut, Hex (3/816)
Cap, Drive
Kit, Drive (Includes Retainers,
Washers, Spring, Cover, Roll
Pin, Pinion Gear, Drive Clutch)

BGM/9650267

Resistor
Spec AF

5
6

2
9
1

REF
NO.

PART
NO.

QTY
USED

1
2
3

8700196
3040015
3040818

1
1
1

4
5

3040773
8150583

1
1

PART
DESCRIPTION
Nut, Insulation (#8)
Washer, Centering
Resistor, Fixed 1.4 Ohms
50 Watts
Bracket, Resistor Mounting
Screw, Hex Head Cap
(#832 x 4.75)

22

REF
NO.

PART
NO.

QTY
USED

8150770

7
8

3040772
8150261

1
1

5080321

PART
DESCRIPTION
Screw, Hex Washer Head
Thread Form (#1032 x 1/2)
Bracket, Resistor Mounting
Screw, Hex Washer Head
Thread Cutting
(1/420 x 1/2)
Washer, Flat (.184)

BGM/9650267

Oil Filter

7
5
6
8

4
2

REF
NO.

PART
NO.

QTY
USED

1220814

8150340

3
4
5

122036055
1220645
5260065

1
1
2

PART
DESCRIPTION

REF
NO.

Adapter, Oil Filter (Includes

Screws)
Screw, Hex Head Cap
Thread Forming with ET
(#1032 x 3/8)
Drain, Oil Filter
Filter, Oil
Washer, Copper Flat (5/16)

23

PART
NO.

QTY
USED

800002801

7
8

1220771

3090322

3090615

PART
DESCRIPTION
Screw, Hex Head Cap
(5/1618 x 1)
Gasket, Oil Filter Adapter
Switch, Low Oil Pressure (S2)
Spec A Open to
Close at 59 PSI
Begin Spec B Close
to Open at 59 PSI

BGM/9650267

Oil Base

4
2
6

7
10

REF
NO.
1
2

3
4
5

PART
NO.

QTY
USED

1021387

1021359
102145701
1231616
1232092

1
1
1
1

5040164
5040150

1
1

PART
DESCRIPTION

REF
NO.
6
7
8
9

Gasket, Oil Base

Base, Oil
Spec AF
Begin Spec G
Cup, Oil Pickup
Cap, Oil Fill
Valve, Drain/Shutoff
Spec AF
Begin Spec G

10

24

PART
NO.

QTY
USED

5090246
5090247
5260251
800005201

1
2
4
4

5090291

PART
DESCRIPTION
ORing (11/4 ID)
ORing (3/8 ID) (Spec AF)
Washer, Flat (3/8)
Screw, Hex Head Cap
(3/816 x 11/2)
ORing (1/2ID)
(Spec AF)

BGM/9650267

Extended Oil Fill Tube

10

11

6
2

9
1

REF
NO.

PART
NO.

QTY
USED

1
2
3

123204150
3323213
1232039

1
1
1

4
5

5090246
5090269

1
1

PART
DESCRIPTION

REF
NO.
6
7
8
9
10
11

Tube, OIl Fill

Clamp, Coated
Adapter Assy (Includes Adapter
and ORing)
ORing, Adapter
Seal, Oil FIll Tube

25

PART
NO.
1232042
5090142
155294302
8210010
8700212
5260029

QTY
USED

PART
DESCRIPTION

1
1
1
1
1
1

Indicator Assy (Includes ORing)

ORing, Indicator
Bracket, Tube Support
Screw (1/420 x 1/2)
Nut (1/4 x 20)
Washer, Flat (3/8)

BGM/9650267

Oil Drain Extension

REF
NO.
1
2
3
4

PART
NO.
1021394
5031195
5030183
1021391

QTY
USED
1
1
1
1

PART
DESCRIPTION

REF
NO.

PART
NO.

Adapter, Oil Drain

Hose, Oil Drain (3/4 ID x 24)
Clamp, Hose
Gasket, Oil Drain Adapter

8150261

26

QTY
USED
3

PART
DESCRIPTION
Screw, Hex Washer Head Cap
Thread Forming
(1/420 x 1/2)

BGM/9650267

Generator Adapter
1

12

3
13
6
4
14

11
15

16
10

8
9

REF
NO.

PART
NO.

QTY
USED

1660770
1660771
8150650

1
1
2

1660761

1660820

166078901

1660747

8150290

PART
DESCRIPTION
Nut, Hex Flange
M4 x 0.7 Positive Terminal
M5 x 0.8 Negative Terminal
Screw, SelfLocking Hex
Washer Head Thread
Forming (1/420 x 1)
Coil, Ignition (T1)
Spec A,B Spec C
S/N G923938483 & Below
Begin Spec C,
S/N G923938484 & Above
Bracket, Ignition Coil
Spec A,B Spec C
S/N G923938483 & Below
Begin Spec C
S/N G923938484 & Above
Screw, SelfLocking Hex
Washer Head Thread
Forming (1/420 x 5/8)

27

REF
NO.

PART
NO.

QTY
USED

8150770

7
8
9
10
11
12

3323198
1660793
1660821
8700328
3120256

1
1
1
2
1

13
14
15

167162501
167162502
1670272
1660842
800057501

1
1
2
1
4

16

231038101

PART
DESCRIPTION
Screw, SelfLocking Hex
Washer Head Thread
Forming (#1032 x 1/2)
Connector
Bracket, Ignition Control
Control, Ignition (S3)
Nut, SelfLocking (#1032)
Capacitor (C4)
Cable, Spark Plug
9
23
Plug, Spark
Rotor, Ignition
Screw, Hex Flange Head Cap
(3/816 x 11/8)
Adapter, Generator

BGM/9650267

Exhaust System
(Side or Bottom)

2
3

18

17
6

4
1

5
6
7
8

16

9
15
10
13

14

12
11

REF
NO.

PART
NO.

QTY
USED

1
2
3
4

1344770
8700048
5260122
8160140

2
2
2
2

8620014

6
7

7401006
8000730

6
2

8
9
10

1552428
1542765
1552477

1
2
1

PART
DESCRIPTION
Insulation, Exhaust Tube
Nut, SelfLocking (5/1618)
Washer, Flat (.34)
Bolt, Carriage
(5/1618 x 11/4)
Nut, Hex (5/1618)
(Stainless Steel)
Washer, Flat (M8)
Screw, Hex Head Cap
(5/1618 x 1)
Tube, Exhaust
Gasket, Exhaust Tube
Muffler, Exhaust

28

REF
NO.

PART
NO.

QTY
USED

11

8150261

12
13
14
15

5260018
1552558
1552415

4
2
2

16
17

8210029
815089001
1542746
8020053

4
4
2
4

18

1542784

PART
DESCRIPTION
Screw, Hex Washer Head Cap
Thread Forming
(1/420 x 1/2)
Washer, Flat (1/4)
Support, Muffler
Seal, Muffler Support
Screw, Hex Flange Head
Spec AF (3/816 x 3/4)
Begin Spec G (3/816 x 1)
Gasket, Exhaust Manifold
Screw, Socket Head
(5/1618 x 3/4)
Manifold, Exhaust

BGM/9650267

Exhaust Options

9
8

6
7

5
3
4
REF
NO.

PART
NO.

QTY
USED

1552610
1552424
1540945

1
1
1

8000730

4
5
6

5260115
1552402
1552174

2
2

PART
DESCRIPTION

REF
NO.
7
8
9

Tube, Exhaust
3
7
Flange, Exhaust Manifold
(1/4Thk) (Steel Plate)
Screw, Hex Head Cap
(5/1618 x 1)
Washer, Flat (5/16)
Cover, Tailpipe Access
Hanger, Exhaust (11/2)

29

PART
NO.

QTY
USED

155240102
1552449

2
1

1551255
1551256
1551257
1551015
1551239
1551135

PART
DESCRIPTION
Cover, Tailpipe Access
Resonator, Exhaust
Clamp, Exhaust
1
11/8
11/4
13/8
11/2
15/8

BGM/9650267

Drip Pan

18
17
16
15

12
14

19

20
13
12

8
5

11

12

21
5

10
5

5
1

7
3

4
3

30

BGM/9650267

Drip Pan
REF
NO.
1
2
3

5
6

PART
NO.

QTY
USED

403289302
4020629

8210010
8210010
8150657

4020624
5260325

1
1

7
9
4

4
4

8210015

8
9

5180515
8700212

2
4

10

1510752

11

815078303

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

Pan, Drip
Bushing, Isolator
Screw, SelfLocking Hex
Flange Head (1/420 x 1/2)
Spec AF
Begin Spec G
Screw, Hex Head Cap
Thread Forming
(3/816 x 23/4)
Isolator, Vibration
Washer, Flat
(13/32 ID x 229/64 OD x
1/8 Thk)
Screw, SelfLocking Hex
Flange Head (1/420 x 3/4)
Clip, Fuel Line Retainer
Nut, SelfLocking Hex
(1/420)
Controller, Governor (Begin
Spec B)
Screw, Pan Head Torx
(#1032 x 1/2)

12
13

8560008

8210016

8150236

149232102
149256902
5080307

1
1
3

5260012
8500030

3
3

19

8670028
8700131
8150610

1
1
1

20
21

3372434
1344745

1
1

14

15
16
17
18

31

PART
DESCRIPTION
Washer, EIT Lock (5/16)
Screw
SelfLocking Hex Flange
Head (5/1618 x 3/4)
Hex Head Thread Cutting
(5/1618 x 5/8)
Bracket, Fuel Pump
Spec AF
Begin Spec G
Grommet, Fuel Pump
(Neoprene) (Spec AF)
Washer, Flat (#10)(Spec AF)
Washer, Lock (#10) (Spec AF)
Nut, Hex (#1032)
Spec AF
Begin Spec G
Screw, Hex Head Cap
Thread Forming (1/420 x 1)
Strap, Ground
Seal, Air Outlet

BGM/9650267

Air Housing
1

3
12

11
5

10

9
7
8
6

32

BGM/9650267

Air Housing
REF
NO.

PART
NO.

QTY
USED

1
2

134475302 1
8150889
31

1345163

1345146
5180581
1344890

1
3
1

1345061
8700468
5180581

1
1
6

134477150
5180574
8150815

1
4
4

5
6

1344837

1344832

134479350
5180618
8150261

1
1
7

PART
DESCRIPTION

REF
NO.

Cover, Governor Access

Screw, Hex Washer Head
(1/420 x 3/4)
Cover, Top (Includes Insulation
and Indented Nut Listed
Below)
Insulation, Top
Nut, Push On
Cover, Left Side Cylinder
(Includes Indented Parts
Listed Below)
Insulation, Cylinder Head
Nut, Flex Lock
Nut, Push On (Round
Shaped)
Cover, Tailpipe Access
Clip (1/420) Access Cover
Screw, Torx Drive
(1/420 x 1/2) Access
Cover
Insulation, Muffler Box
(Lower)
Insulation, Muffler Box
(Upper)
Cover, Cylinder Head Inner
Clip, Spark Plug Wire
Screw, Hex Washer Head Cap
Thread Forming
(1/420 x 1/2)

QTY
USED

134496150
134492450
8210014

1
1
2

1344939

1345060
8700468
5180581
134479150
1344831
1344888

1
1
5
1
1
1

134477150

5180574
8150815

4
4

5180581
1344997
5180570
5170278

5
1
9
1

10

11
12

33

PART
NO.

PART
DESCRIPTION
Backplate
Spec A
Begin Spec B
Screw, SelfLocking Hex
Washer Head (5/1618 x 1/2)
Cover, Right Side Cylinder
(Includes Indented Parts
Listed Below)
Insulation, Cylinder Head
Nut, Flex Lock
Nut, Push On
Cover, Cylinder Head Inner
Insulation, Muffler Box
Panel, Front (Includes
Insulation and Indented
Parts Listed Below)
Cover, Tailpipe Access
Opening
Clip (1/420) Access Cover
Screw, Torx Drive Access
Cover (1/420 x 1/2)
Nut, Push On
Insulation
Clip, Moulding
Plug, Governor Adjust Access

BGM/9650267

Underfloor Housing

6
5

6
11
10
9

1
4 3

5
8

5
6

REF
NO.

PART
NO.

QTY
USED

4054662

2
3
4

405466801
8500030
8130098

1
2
2

8000026

16

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

Panel, Rear (Includes

Insulation)
Cover, Panel Rear
Washer, Spring Lock (#10)
Screw, Round Head Machine
(#1032 x 3/8)
Screw, Hex Head Cap
(5/1618 x 3/4)

6
7

5260122
4054663

22
1

8
9

8560008
4054237

2
1

10
11

5080071
5080055

3
1

34

PART
DESCRIPTION
Washer, Flat (5/16)
Panel, Left Side (Includes
Insulation)
Washer, EIT Lock (5/16)
Panel, Right Side (Includes
Insulation)
Grommet, Rubber (5/8)
Grommet, Rubber (11/2)

BGM/9650267

Fuel Tank

6
REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

Tank, Fuel (6 Gallon)

Bushing, Reducer (1/4 x 1/8)
Valve, Shutoff (1/8)
Connector, Barbed Hose
(1/8)
Hose, Fuel (1/4 ID x 14)

6
7

5030731
5020397

4
1

5020398

1
2
3
4

4150511
5050007
5040169
5020395

1
1
1
1

5030708

35

PART
DESCRIPTION
Clamp, Hose
Coupling, Quick Disconnect
Female
Coupling, Quick Disconnect
Male

BGM/9650267

Generator

17

20

18

21
24

23

22

18

19
15
14
16
13

26

12

10

25

27

11

28
7

8
2
3

29

5
4

1
6

36

BGM/9650267

Generator
REF
NO.

PART
NO.

QTY
USED

2
3
4
5
6
7

201338803
201350901
5100099
2040134
5180460
2050165
8620003
8021038

1
1
1
1
1
1
4
1

3310536

9
10
11

5080272
2121284
2121285

2
1
1

12
13
14

2121286
2140103
8150788

1
2
2

15
16
17

212127603
3040810

2
1

8150660

815080801

PART
DESCRIPTION

REF
NO.

PART
NO.

Rotor, Generator (Includes

Parts Marked *)
Spec A,B
Begin Spec C
*Bearing, Ball
*Ring, Collector
*Ring, Tolerance
*Fan, Generator
Nut, Hex (3/816)
Screw, Socket Head
(7/1614 x 107/32)
Connector, Conduit (Begin
Spec D)
Grommet, Nylon
Cover, Brush Block Access
Block, Generator Brush
(Includes Parts Marked #)
#Block, Brush
#Brush, Generator
Screw, Torx Pan Head
(#1032 x 7/8)
#Spring, Generator Brush
Resistor, Fuel Pump (R7)
Screw, Torx Drive Thread
Forming
Hex Head (#1032 x 21/2)
Specs A,B
Pan Head Shakeproof
(#1032 x 41/2)
Begin Spec C

18
19

3040015

3040794
3040818
8210030
8560010

1
1
1
1

23

220443801
220453201
8000052

1
1
4

24
25
26

8500050
232295502
8150290

4
3
3

27
28
29

220413504
5090196
3320819

1
1
2

20
21
22

QTY
USED

PART
DESCRIPTION
Washer, Centering (7/32)
Resistor, Battery Charge (R1)
(Spec AF)
25 Watts, 5 Ohms
50 Watts, 1.2 Ohms
Screw, Lock Head (3/816 x 1)
Washer, EIT Lock (3/8)
Housing, Generator Stator
Spec A
Begin Spec BG
Screw, Hex Head Cap
(3/816 x 11/2)
Washer, Spring Lock (3/8)
Clamp, Stator
Screw, Hex Washer Head
Thread Forming
(1/420 x 5/8)
Stator, Generator
ORing
Housing, Push On Connector

* Parts Included in Generator Rotor.

# Parts Included in Generator Brush Block

37

BGM/9650267

Control

5
7
10
6
1

7
5
11
8

12

13
14

15

16
31
17

32
33

18

27 28
29

34

19

30 2928
27

20

46

26
25

21
22
23

35

24
36
45

40
41

39
44

42

38
37
43

38

BGM/9650267

Control
REF
NO.

PART
NO.

QTY
USED

815055001

2
3

232326502
8150661

1
2

321032302
321035702
815069202

1
1
2

6
7

305082502
8150664

1
2

3050826

9
10
11
12

3231315
1
3231199
12
815077701 1
3382476
1

13
14

3231200
3231314

7
1

15

8150791

16

17

3201323
3201683
3201323
3323075

1
1
2
1

18

19
20

3003950
3003764
3004902
3210271
8150661

1
1
1
1
2

3210298
3210146
3210295

1
1
2

21

22

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

Screw, Pan Head

(#632 x .312)
Clamp, Conduit
Screw, Pan Head Thread
Forming (#1032 x 1/2)
Bracket, Fuse Holder
Spec AF
Begin Spec G
Screw, Machine Pan Head
Torx Drive (1/420 x 1)
Bracket, Voltage Regulator
Screw, Torx Drive Thread
Forming (1/420 x 3/8)
Regulator, Voltage (Includes
Cap and Pins) (VR1)
Cap, Connector 12 Place (P4)
Pin, Contact
Screw, Torx Drive (1/420 x 1/2)
Harness, Voltage Regulator
(Includes Socket and Plug)
Socket, Contact
Plug, Connector 12 Place
(J4)
Screw, Pan Head
(#632 x 3/8)
Breaker, AC Output Circuit
(CB1,CB2)
Spec 26105
30A
20A
Spec 11578 (30A)
Insulator, PC Board (Begin
Spec B)
Board, Printed Circuit
(Includes Parts Marked ) (A1)
Spec A
Spec BF
Begin Spec G
Clip, Fuse
Screw, Pan Head Thread
Forming (#1032 x 1/2)
Fuse (F1)
5 Amp Spec A
10 Amp Begin Spec B
Holder, Fuse (For Spares)

23
24

3080949

3190762

25
26
27
28
29
30
31
32

319123801
319123802
3080996
3080995
3322112
8680002
8500045
3072570
3382058
8150803

1
1
1
1
2
2
2
1
1
1

33

815069101

34
35

332285902
8130096

1
2

36
37

3072695
3382465

1
1

38
39
40

3231440
8700131
3071886

2
1
2

41

3050718

42

3570067

43

8130103

44

3382533

3320819
3320556
3231298

1
1
2

45

46

PART
DESCRIPTION
Cover, Rubber Switch
Cover, Control
Spec A
Begin Spec B
Spec 26105
Spec 11578
Cover, Hard Plastic Switch
Switch, On/Off (A1S1)
Insulator, Terminal
Nut, Jam Hex (5/1624)
Washer, Spring Lock (5/16)
Relay, Start Solenoid (K1)
Harness, AC Output
Screw, Torx Pan Head
(#1032 x 1)(Spec AF)
Screw, Pan Head Torx Drive
Thread Forming
(#1032 x 3/8)
Block, Terminal (TB1)
Screw, Round Head Machine
(#1032 x 1/4)
Bracket, Relay
Harness, Generator (Includes
Parts Marked +)
+Pin, Contact
Nut, Hex (#1032)(Spec AF)
+Relay, Stop Latch Fuel Pump
(K5, K6)
+Rectifier, Bridge Fuel Pump
Power (CR10) (Spec AF)
+Rectifier, Stop Latch Fuel
Pump (CR8, CR9)
Screw, Round Head Machine
(#1032 x 3/4)
Harness, Fuel Pump
(F22, TB1L0 to J5, R6)
Housing, Push On Connector
Spec AF
Begin Spec G
Connector (B1 to H11, J11
and B2 to H12, J17)

+ Parts Included in 3382465 Wiring Harness.

Parts Included in Printed Circuit Board.

39

BGM/9650267

Engine Harness
Spec A

3
2

REF
NO.

PART
NO.

QTY
USED

3382481

2
3

3231329
3231440

1
2

PART
DESCRIPTION
Harness, Wiring Engine to
Control (Includes Housing
and Contact Pins)
Housing (J3)
Pin, Contact

40

BGM/9650267

Engine Harness
Begin Spec B

6
5

1
2
4
3

REF
NO.

PART
NO.

QTY
USED

3382585
338258501
3382888

1
1
1

3231505

PART
DESCRIPTION

REF
NO.

PART
NO.

Harness, Engine Wiring

(Includes Connector and
Wedge)
Spec B
S pec C
Begin Spec D (Also Includes
Fuse Holder, Fuse and
Relay)
Connector, Receptacle

3231501

3
4
5
6

321032201
321032106
3071886
3231500

1
1
1
1

3231504

41

QTY
USED

PART
DESCRIPTION
Wedge, Receptacle Use with
3231505 Connector
Holder, Fuse
Fuse (10A)
Relay (K4)
Wedge, Plug Use with
3231505 Connector
Connector, Plug Use with
3231505 Connector

BGM/9650267

PCB Harness

1
2
3
11

12

6
7

9
8
10

REF
NO.

PART
NO.

QTY
USED

3382040

3382584

338258401

3382887

338347801

323148703

2
3
4

3231494
3231486
3231491

1
8
3

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

Harness, PCB
Spec A (Includes Parts
Marked #)
Spec B (Includes Parts
Marked +)
Spec C (Includes Parts
Marked +)
Spec DF (Includes Parts
Marked +)
Begin Spec G (Includes Parts
Marked
)

+Housing, Connector
12 Connections

+Connector, Receptacle

+Socket, Contact

+Terminal, Pin

3231502

6
7
8
9
10
11
12

3231200
3231312
3231440
3231743
3231741
3231708
3231712

1
1
5
1
1

PART
DESCRIPTION

+Wedge, Receptacle Use with
3231494 Connector

#+Socket, Contact
#Housing (J1) (8 Pin)
#Pin, Contact

Connector, Plug (8 Pin)

Housing, Lock

Seal, Cable

Plug, Cavity

# Parts Included in 3382040 Wiring Harness.

+ Parts Included in 3382584, 338258401, and
3382887 Wiring Harnesses.

Parts Included in 338347801 Wiring Harness.

42

BGM/9650267

Remote Panel
Spec AF

2
6
4
8
10
7
3

5
4
9
5

REF
NO.

PART
NO.

QTY
USED

3002313

3002314

3
8150380
8150380

2
4

PART
DESCRIPTION
Kit, Standard Remote Starting
Control (Includes Parts
Marked *) (A3)
Kit, Deluxe Remote Starting
Control (Includes Parts
Marked +) (A2)
Screw, Wood Oval Head
Cross Recessed (#5 x 1/2)
* Standard Control
+ Deluxe Control

43

REF
NO.

PART
NO.

QTY
USED

4
5

3080341

6
7
8
9

3013566
3013606
3020885
3020888
3590034
8150385

1
1
1
1
1
2

10

8600006

PART
DESCRIPTION
+*Switch, Rocker (S1)
Panel, Control
* Standard Control
+ Deluxe Control
+Meter, Time Totalizing (M2)
+Meter, Battery Condition (M1)
+Diode
+Screw, Round Head Machine
(#632 x 1/2)
+Nut, Hex (#632)

BGM/9650267

Remote Harness
Spec AF

3
6
2
9

4
3

10

11

3
7

12
5
14 13

REF
NO.

PART
NO.

QTY
USED

3381082

2
3
4
5

3230500
3320941
3230400
3382046

5
1
1
1

6
7
8

3231304
3231199
3382137

1
5
1

9
10

3231199
3230488

5
5

PART
DESCRIPTION
Harness, Wiring 6 (Includes
Parts Marked *)
*Pin, Contact
+#*Tie, Cable
*Housing, Connector (6 Place)
Harness, Wiring 6 (Includes
Parts Marked #)
+#Housing, Connector (6 Place)
#Pin, Contact
Harness, Wiring 6 (Includes
Parts Marked +)
+Pin, Contact
+Socket, Connector

REF
NO.

PART
NO.

11
12

3230440

338226001
338226002
3231199
3231304

1
1
5
1

13
14

QTY
USED

PART
DESCRIPTION
+Housing, Connector (6 Place)
Harness, Wiring (Includes)
Housing and Pins)
Ten Foot
Thirty Foot
Pin, Contact
Housing, Connector (6 Place)
(J2)

* Parts Included in 3381082 Wiring Harness

# Parts Included in 3382046 Wiring Harness
+ Parts Included in 3382137 Wiring Harness

44

BGM/9650267

Remote Switch Panel

Begin Spec G

REF
NO.
1
2
3

PART
NO.
3004936
8150910
3081062
3383510

QTY
USED
1
2
1
1

PART
DESCRIPTION
Kit, Switch Only Remote Panel
Screw, Wood Mounting (#6 x 1)
Switch, Rocker
Harness, Remote Panel
(Includes Pins and Plug)

45

REF
NO.

PART
NO.

QTY
USED

4
5

3231291
3231199

1
4

PART
DESCRIPTION
Plug (9 Pin)
Pin, Contact

BGM/9650267

Remote Switch/Hourmeter Panel

Begin Spec G

2
1
3

5
6

REF
NO.

1
2

PART
NO.

QTY
USED

3004937

8150910
3081062

2
1

PART
DESCRIPTION
Kit, Switch/Hourmeter Remote
Panel
Screw, Wood Mounting (#6 x 1)
Switch, Rocker

46

REF
NO.

PART
NO.

QTY
USED

3
4

3022002
3383466

1
1

5
6

3231304
3231199

1
4

PART
DESCRIPTION
Meter, Hour
Harness, Remote Panel
(Includes Pins and Plug)
Plug (6 Pin)
Pin, Contact

BGM/9650267

Remote Switch/Voltmeter Panel

Begin Spec G

4, 5 , 6 , 7

2
1

10
REF
NO.
1
2
3
4
5
6

PART
NO.
3004938
8150910
3081062
3021641
5260409
5260049
8710010

QTY
USED
1
2
1
1
2
4
4

PART
DESCRIPTION
Kit, Switch/Voltmeter
Screw, Wood Mounting (#6 x 1)
Switch, Rocker
Meter, Voltage
Washer, Nylon
Washer, Flat
Nut, Hex Brass Machine
(1032)

47

REF
NO.

PART
NO.

QTY
USED

7
8

8500030
3383507

2
1

9
10

3231304
3231199

1
4

PART
DESCRIPTION
Washer, Lock
Harness, Remote Panel
(Includes Pins and Plug)
Plug (6 Pin)
Pin, Contact

BGM/9650267

Remote Harness
Begin Spec G

6
5

10

7
8

3
1

REF
NO.
1

PART
NO.

QTY
USED

3004946

338348901
338348902
3383572

1
1
1

4
5

3231744
3231712

1
3

PART
DESCRIPTION

Harness, Remote (Includes

Parts Marked *)
Harness, Remote Panel
(Includes Parts Marked +)
10
30
Harness, Adapter (Includes
Parts Marked #)
+*Connector, Receptacle (8 Pin)
+*Plug, Cavity

REF
NO.

PART
NO.

QTY
USED

6
7
8
9
10

3231708
3231707
3231741
3231200
3231342

5
5
1
1
1

PART
DESCRIPTION

+*Seal, Cable
*Pin, Contact
+*Housing, Lock
+#Socket, Contact
+#Cap, Connector

* Parts Included in Remote Harness (3004947).

+ Parts Included in Remote Panel Harness (3383490).
# Parts Included in Adapter Harness (3383573).

48

BGM/9650267

Adapter Harness

9
5

7
4

8 , 12

3 , 10
6

11

2
13

REF
NO.

PART
NO.

3383513

3383514

3
4
5
6
7

3231744
3231708
3231707
3231712
3231741

QTY
USED

1
5
5
3
1

PART
DESCRIPTION

Harness, Adapter Wiring

New Set to Old Panel
(Includes Parts Marked *)
Harness, Adapter Wiring
Old Set to New Panel
(Includes Parts Marked +)
*Connector, Receptacle (8 Pin)
+*Seal, Cable
*Pin, Contact
+*Plug, Cavity
+*Housing, Lock

REF
NO.

PART
NO.

QTY
USED

8
9
10
11
12
13

3231342
3231200
3231743
3231709
3231304
3231199

1
1
1
5
1
5

PART
DESCRIPTION
*Cap, Connector (6 Pl)
*Socket, Contact
+Connector, Plug (8 Pin)
+Socket, Terminal
+Cap, Connector (6 Pl)
+Pin, Contact

* Parts Included in Remote Harness (3383513).

+ Parts Included in Remote Panel Harness (3383514).

49

BGM/9650267

Labels, Kits, Paint and Thread Sealant

REF
NO.

PART
NO.

QTY
USED

98610502
98610503
985335

1
1
1

98658602
986566

1
1

98737101
98737105
98661801
98661802
98638802
98640202

1
1
1
1

PART
DESCRIPTION

REF
NO.

Label, Air Cleaner (Spec A)

Label, Air Cleaner (Spec A)
Label, Air Cleaner Begin
Spec B
Label, Battery Negative
Label, Fuse
Label, Model Identification
5.0kW
5.5kW
Label, Oil Fill
White Background
Black Background
Label, Phone Info.
Label, Warning Service/
Maintenance

50

PART
NO.

QTY
USED

98607402

986088
986041

1
1

1680189
1680192
1200161
5180347
5250394

1
1
1
1
1

5180452

PART
DESCRIPTION
Label, Warning Provide
Support
Label, Warning Fire or Fumes
Label, Warning Hazardous
Voltage, Exhaust Gas
Kit, Gasket
Valve Grind
Engine
Kit, Oil Pump Gasket
Loctite, Bottle (250cc)
Paint, Black Flat Enamel
(16 oz. Pressurized Spray
Can)
Sealant, Thread (50cc Bottle)

BGM/9650267

Wiring Diagram Information

Spec
Number

Wiring Diagram Number

B/C
D/E/F

11578 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6111240
26105 . . . . . . . . . . . . . . . . . . . . . . . . . . . 6111196 . . . . . . . 6111219 . . . . . . . . 6111240

51

Numerical Index

Part No.

Page

Part No.

Page

Part No.

Page

Part No.

Page

0985335, 50

104077601, 7

113031405, 7

134479350, 33

0986041, 50

1041735, 12

113031410, 7

1344831, 33

098607402, 50

1050058, 11

113031420, 7

1344832, 33

0986088, 50

1050059, 11

113031430, 7

1344837, 33

098610502, 50

1050541, 10, 11

1140022, 14

1344888, 33

098610503, 50

1050637, 10

1140392, 9

1344890, 33

098638802, 50

1050677, 11

1140397, 9

134492450, 33

098640202, 50

1050700, 10, 11

114039710, 9

1344939, 33

0986566, 50

1100197, 7

114039720, 9

134496150, 33

098658602, 50

110019710, 7

114039730, 9

1344997, 33

098661801, 50

1101824, 7

1150006, 7

1345060, 33

098661802, 50

110182402, 7

115000602, 7

1345061, 33

098737101, 50

110182405, 7

115000605, 7

1345146, 33

098737105, 50

110182410, 7

1200140, 7, 19

1345163, 33

1010405, 9

110182425, 7

1200161, 50

1401894, 19

101043901, 7

110187901, 7

1200398, 7

140191950, 19

1010804, 7

1103181, 7

1200491, 9

1402308, 19

101080402, 7

1103479, 7

1201320, 9

1402379, 19

101080410, 7

1103485, 7

1220345, 19, 21

140288301, 19

101080420, 7

1103487, 7

122036055, 23

1403093, 19

101080430, 7

1103508, 7

1220645, 23

1410281, 19

1010805, 9

1103509, 7

1220771, 23

1410958, 19

101080502, 9

1103510, 7

1220814, 23

1450561, 19

101080510, 9

1103511, 7

1231173, 7

1450704, 19

101080520, 9

1103515, 7

1231174, 7

1450707, 19

101080530, 9

1103526, 7

1231175, 7

1460449, 20

1010809, 7

1103527, 7

1231616, 24

1460450, 20

1021359, 24

1103709, 7

1231649, 7

1460453, 20

1021387, 24

1120229, 7

1231852, 19

1460455, 19, 20

1021391, 26

1120264, 7

1231871, 7

1460457, 20

1021394, 26

112026401, 7

1232039, 25

1460528, 19, 20

102145701, 24

112026402, 7

123204150, 25

1460588, 20

1030804, 14

112026403, 7

1232042, 25

1460589, 20

1030810, 14, 15

112026405, 7

1232092, 24

1460592, 20

1030813, 15

1130310, 7

1344705, 13

1460664, 19, 20

1040032, 12

113031001, 7

1344745, 31

1492267, 19

1040043, 12

113031002, 7

134475302, 33

1492279, 19

1040170, 13

113031003, 7

1344770, 28

149232102, 31

1040575, 7

113031005, 7

134477150, 33

149233103, 19

1040776, 7

1130314, 7

134479150, 33

1492341, 19

52

Numerical Index

Part No.

Page

Part No.

Page

Part No.

Page

Part No.

Page

149256902, 31

1551239, 29

2121285, 37

3072788, 19

1500075, 10

1551255, 29

2121286, 37

3080341, 43

1500078, 10

1551256, 29

2140103, 37

3080949, 39

1500096, 16

1551257, 29

220413504, 37

3080995, 39

1500939, 16

1552174, 29

220443801, 37

3080996, 39

1501187, 14

155240102, 29

220453201, 37

3081062, 45, 46, 47

1501519, 10

1552402, 29

226345701, 21

3090322, 23

1501520, 10

1552415, 28

231038101, 27

3090615, 23

1501612, 16

1552424, 29

232295502, 37

3120256, 27

1501957, 16

1552428, 28

232326502, 39

3190762, 39

1501998, 14

1552449, 29

3002313, 43

319123801, 39

150200204, 14

1552477, 28

3002314, 43

319123802, 39

1502294, 16

1552558, 28

3003764, 39

3201323, 39

1502295, 16

1552610, 29

3003950, 39

3201683, 39

150229801, 16

155294302, 25

3004902, 39

3210146, 39

1502300, 14

160134501, 7

3004936, 45

3210271, 39

1502424, 17

1601368, 7

3004937, 46

3210295, 39

1502425, 17

1660747, 27

3004938, 47

3210298, 39

1502426, 17

1660761, 27

3004946, 48

321032106, 41

1510701, 17

1660770, 27

3004947, 48, 49

321032201, 41

1510752, 31

1660771, 27

3013566, 43

321032302, 39

1530554, 19

166078901, 27

3013606, 43

321035702, 39

1530555, 19

1660793, 27

3020885, 43

3230400, 44

1530556, 19

1660820, 27

3020888, 43

3230440, 44

1530557, 19

1660821, 27

3021641, 47

3230488, 44

1530558, 19

1660842, 27

3022002, 46

3230500, 44

1530561, 19

1670272, 27

3040015, 22, 37

1530577, 19

167162501, 27

3040772, 22

3231199, 39, 44, 45, 46,

47, 49

1530578, 19

167162502, 27

3040773, 22

1530579, 19

1680189, 50

3040794, 37

1530614, 19

1680192, 50

3040810, 37

1540945, 29

1912158, 21

3040818, 22, 37

1542447, 19

1912186, 21

3050718, 39

1542495, 19

1912187, 21

305082502, 39

1542746, 28

201338803, 37

3050826, 39

1542765, 28

201350901, 37

3071279, 19

1542784, 28

2040134, 37

3071886, 39, 41

1543026, 19

2050165, 37

3072570, 39

1551015, 29

212127603, 37

3072695, 39

1551135, 29

2121284, 37

3072756, 19

53

3231200, 39, 42, 48, 49

3231291, 45
3231298, 39
3231304, 44, 46, 47, 49
3231312, 42
3231314, 39
3231315, 39
3231329, 40
3231342, 48, 49
3231440, 39, 40, 42
3231486, 42
323148703, 42

Numerical Index

Part No.

Page

Part No.

Page

Part No.

Page

Part No.

Page

3231491, 42

3382887, 42

503125201, 19

5180014, 12

3231494, 42

3382888, 41

5031351, 19

5180311, 7

3231500, 41

3383466, 46

5032041, 19

5180347, 50

3231501, 41

338347801, 42

5040150, 24

5180387, 19

3231502, 42

338348901, 48

5040164, 24

5180450, 19

3231504, 41

338348902, 48

5040169, 35

5180452, 50

3231505, 41

3383490, 48, 49

5050007, 35

5180459, 19

3231707, 48, 49

3383507, 47

5080055, 34

5180460, 37

3231708, 42, 48, 49

3383510, 45

5080071, 34

5180466, 19

3231709, 49

3383513, 49

5080272, 37

5180515, 31

3231712, 42, 48, 49

3383514, 49

5080307, 31

5180570, 33

3231741, 42, 48, 49

3383572, 48

5080321, 22

5180574, 33

3231743, 42, 49

3383573, 48

5090008, 14

5180581, 33

3231744, 48, 49

3570067, 39

5090040, 14, 15

5180582, 16

3310536, 37

3590034, 43

5090041, 7

5180618, 33

3320556, 39

4020624, 31

5090142, 25

5250394, 50

3320819, 37, 39

4020629, 31

5090196, 37

5260002, 19

3320941, 44

403289302, 31

5090246, 24, 25

5260012, 31

3322112, 39

4054237, 34

5090247, 24

5260017, 13

332285902, 39

4054662, 34

5090269, 25

5260018, 7, 28

3323075, 39

4054663, 34

5090289, 7

5260021, 19

3323198, 27

405466801, 34

5090291, 24

5260029, 25

3323213, 25

4150511, 35

5090313, 19

5260047, 19

3372434, 31

5010550, 19

5100013, 14

5260049, 47

3372435, 21

5020020, 19

5100014, 14

5260063, 7

3381082, 44

5020028, 19

5100015, 10

5260065, 14, 15, 23

3382040, 42

5020054, 19

5100099, 37

5260066, 7

3382046, 44

5020313, 19

5150001, 10, 11, 12

5260115, 19, 29

3382058, 39

5020395, 19, 35

5150263, 13

5260122, 7, 28, 34

3382137, 44

5020397, 35

5160051, 15

5260251, 24

338226001, 44

5020398, 35

5160072, 7

5260325, 31

338226002, 44

5021105, 19

5160130, 14

5260356, 13

3382465, 39

5021107, 19

5160141, 9, 15

5260402, 7

3382476, 39

5021108, 19

517004801, 7

5260409, 47

3382481, 40

5030183, 19, 26

5170067, 9

7401004, 7, 9

3382533, 39

5030708, 35

5170223, 19

7401006, 19, 28

3382584, 42

5030731, 19, 35

5170278, 33

8000004, 7

338258401, 42

5030813, 19

5170293, 15

8000007, 9

3382585, 41

5031133, 19

5170320, 19

8000009, 7

338258501, 41

5031195, 26

5180006, 16

8000017, 19

54

Numerical Index

Part No.

Page

Part No.

Page

Part No.

Page

8000026, 34

815069202, 39

8700302, 9

800002801, 23

8150770, 22, 27

8700328, 14, 27

800003201, 15

815077701, 39

8700421, 19

8000033, 19

815078301, 17

8700468, 33

8000051, 7

815078302, 17

8700533, 9

8000052, 21, 37

815078303, 31

8710006, 19

800005201, 24

8150788, 37

8710010, 47

8000545, 15

8150791, 39

8000571, 7

8150803, 39

8000575, 7

815080801, 37

800057501, 27

8150815, 33

8000592, 14

8150889, 33

8000730, 28, 29

815089001, 28

8010049, 7

8150910, 45, 46, 47

8020053, 28

8160140, 28

8021038, 37

8210010, 25, 31

8030071, 7

8210014, 33

8130096, 39

8210015, 31

8130098, 34

8210016, 31

8130103, 39

8210029, 28

8150046, 14

8210030, 37

8150236, 31

8500030, 31, 34, 47

8150261, 22, 26, 28, 33

8500040, 21

8150290, 27, 37

8500045, 39

8150340, 23

8500050, 7, 21, 37

8150380, 43

8510031, 14

8150385, 43

8540006, 19

815055001, 39

8560008, 31, 34

8150583, 22

8560010, 37

8150587, 19

8600006, 43

8150590, 19

8620001, 21

8150591, 19

8620003, 21, 37

8150592, 19

8620014, 28

8150610, 31

8620015, 19

8150650, 27

8670028, 31

8150657, 31

8680002, 39

8150660, 37

8700048, 28

8150661, 39

8700131, 16, 19, 31, 39

8150664, 39

8700196, 22

815069101, 39

8700212, 25, 31

55

Part No.

Page

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