Monorail Beam Design 3T

DESIGN OF MONORAIL
3435-BOROUGE 2.
ADJ
JP
Date:
Monorail capacity P1
PTOTAL = 1.50 x P1 (including impact = 50% of Monorail Capacity)
Span ( L)
Overhang (o) Enter zero or positive value
Maximum bending moment @ major axis = Mz
Maximum bending moment @ minor axis = My
From STAAD
Maximum shear force =
Fymax
Yield stress as per EN10025 Grade S275 JR
fy
Modulus of Elasticity
E
Unsupported length for lateral bending
ly
Design of beam for bending in major and minor direction
Assume section
HEA500
safe
Properties of section
d
490
mm
bf
300
mm
tf
23
mm
tw
12
mm
cm2
Af
69
cm4
Iz
86970
cm3
Sz
3550
wt
155
Kg/m
ryy
7.24
cm
d/Af
0.07
/mm
cm2
A
198
h
390
mm
=
=
=
6/6/2008
45.00
kN Ref.:BGS-CU-002, sect 10.8
8
2
100.7
9.00
48.04
248
210000
8
m
m
kN-m
kN-m
kN
N/mm2
N/mm2
m
Suggested value
102.40
0.00
51.20
kN
35.97
ksi
kN-m
kN-m
outer edge
La
Project No. :
Prepared By:
Checked By:
60
Beff.
web
A. Combined Stress Checks

300 mm
326 mm assumed
50 mm assumed
a
outer edge
60
La
Width of beam , bf =
C/C distance of wheel = a
Contact Area of the Wheel = c
Root radius for the section = r
27
Lever arm for the moment = La
Eff. width to resist moment = Beff
=
=
mm
( bf/2 - (tw/2)-r)*0.5
58.50
mm
Beff.
web
=(if [2*La*tan(600)+c]<a,[2*La*tan(600)+c],[2*La*tan(600)+c]+a)
252.65 mm
Reaction on one side of flange Pt =
Bending Moment @ face of web = M
=
=
PTOTAL/4
45 / 4
11.25
=
=
Pt x La
(11.25 x 58.5 /1000 )
0.66
kN-m
kN
Local Bending of Flange:

M1 = Bending Moment @ face of web = M =
Z1 = Section Modulus of the Cross-section of the Flange = (B eff x tf2)/6 =
67862297.xls.ms_office
Monorail_beam
0.66 kN-m
3
22275 mm =
3
2.23E-05 m
4/14/2012
1
DESIGN OF MONORAIL
Project No. :
Prepared By:
Checked By:
3435-BOROUGE 2.
ADJ
JP
s1
M1/Z1 =
Date:
6/6/2008
2
29629 kN/m
Vertical Bending of the Beam:

M2 = Maximum Bending Moment @ major axis of the Beam =
Z2 = Section Modulus of the Beam @ its major axis =
s2
M2/Z2 =
2
28358 kN/m
sR
(s12+s22) =
2
41013 kN/m
100.7 kN-m
3
3550 cm =
3
0.00355 m
A-1. Check for Combined Action of (Vertical Bending+Plan Bending+Local Bending of Flange)
IR1 =
Interaction Ratio from STAAD =

(combined vertical & plan bending effect)
IR2 =
s1/(0.66fy) =
(local bending of the flange)
0.88
From STAAD
0.181
Resultant IRR = ((IR1)2+(IR2)2) =
0.898
<1
Safe
A-2. Combined Shear & Tension Stress (as per AISC ASD - Eqn G5-1)
(sR <= 0.60Fy) & [sR <=(0.825 - 0.375(fv/Fv))Fy]
where:
fv = computed average web shear stress (Fymax/web area)
2
= Fymax/(h*tw) =
10265 kN/m
Fv = 0.4Fy = 0.4*345000(kN/m2) =
2
99200 kN/m
(0.825-0.375(fv/Fv))Fy =
2
194976 kN/m
0.60*Fy = 0.60*345000(kN/m2) =
2
148800 kN/m
Check1 =
(sR <= 0.60Fy) =
OK
Check2 =
[sR <=(0.825 - 0.375(fv/Fv))Fy] =
OK
Safe
Monorail_beam
4/14/2012
2
DESIGN OF MONORAIL
Project No. :
Prepared By:
Checked By:
3435-BOROUGE 2.
ADJ
JP
Date:
Monorail_beam
6/6/2008
4/14/2012
3
table II
1
1.5
2
3
4
4.5
5
6
7.5
8
9
10
11
12
13
14
15
16
17
18
19
20
21
35
Estimating guide for monorail trollys and hoist

WEIGHT OF ELECTRIC TROLLY AND HOIST WEIGHT OF HAND OPERATEDTROLLY AND HOIST C/C DISTANCE BETWEEN WHEELS
lb
lb
MM
1655
300
261
1655
300
261
1655
300
293
1655
400
326
1655
400
326
1655
400
326
1655
400
388
2205
600
388
2205
600
388
2500
700
388
2500
700
388
3000
800
471
3000
800
471
3000
800
471
3000
471
3000
471
4000
471
4000
471
4000
471
4000
471
4000
471
5000
471
5550
471
7000
471
Monorail_trolly&hoist
4/14/2012
4
SECTIONAL PROPERTIES
Sect
180
tw
mm
171
180
tf
mm
A
cm2
Af
cm2
Ix
cm4
Zx
cm3
Iy
cm4
rx
cm
ry
cm
KG/M
D
in
WT
lb/ft
h-2c
mm
(h-(h-2c))/2
HEA180
HEA
9.5
45.3
17.1
2510
294
925
10.3
4.52
35.5
6.73
23.86
15
122
24.5
HEA200
HEA
200
190
200
6.5
10
53.8
20
3690
389
1340
8.3
5.0
42.3
7.48
28.43
18
134
28
HEA220
HEA
220
210
220
11
64.3
24.2
5410
515
1950
9.2
5.5
50.5
8.27
33.94
18
152
29
HEA240
HEA
240
230
240
7.5
12
76.8
28.8
7760
675
2770
10.1
6.0
60.3
9.06
40.52
21
164
33
HEA260
HEA
260
250
260
7.5
12.5
86.8
32.5
10450
836
3670
11.0
6.5
68.2
9.84
45.83
24
177
36.5
HEA280
HEA
280
270
280
13
97.3
36.4
13670
1010
4760
11.9
7.0
76.4
10.63
51.34
24
196
37
HEA300
HEA
300
290
300
8.5
14
113
42
18260
1260
6310
12.7
7.5
88.3
11.42
59.34
27
208
41
HEA320
HEA
320
310
300
15.5
124
46.5
22930
1480
6990
13.6
7.5
97.6
12.20
65.59
27
225
42.5
HEA340
HEA
340
330
300
9.5
16.5
133
49.5
27690
1680
7440
14.4
7.5
105
12.99
70.56
27
243
43.5
HEA360
HEA
360
350
300
10
17.5
143
52.5
33090
1890
7890
15.2
7.4
112
13.78
75.26
27
261
44.5
HEA400
HEA
400
390
300
11
19
159
57
45070
2310
8560
16.8
7.3
125
15.35
84.00
27
298
46
HEA500
HEA
500
490
300
12
23
198
69
86970
3550
10370
21.0
7.2
155
19.29
104.16
27
390
50
HEA600
HEA
600
590
300
13
25
226
75
141200
4790
11270
25.0
7.1
178
23.23
119.62
27
486
52
HEA700
HEA
700
690
300
14.5
27
260
81
215300
6240
12180
28.8
6.8
204
27.17
137.09
27
582
54
HEA800
HEA
800
790
300
15
28
286
84
303400
7680
12640
32.6
6.6
224
31.10
150.53
30
674
58
HEB160
HEB
160
160
160
13
54.3
20.8
2490
311
889
6.8
4.1
42.6
6.30
28.63
15
104
28
HEB180
HEB
180
180
180
8.5
14
65.3
25.2
3830
426
1360
7.7
4.6
51.2
7.09
34.41
15
122
29
HEB200
HEB
200
200
200
15
78.1
30
5700
570
2000
8.54 5.07
61.3
7.87
41.19
18
134
33
HEB220
HEB
220
220
220
9.5
16
91
35.2
8090
736
2840
9.43 5.59
71.5
8.66
48.05
18
152
34
HEB240
HEB
240
240
240
10
17
106
40.8
11260
938
3920
10.30 6.08
83.2
9.45
55.91
21
164
38
HEB260
HEB
260
260
260
10
17.5
118
45.5
14920
1150
5130
11.20 6.58
93
10.24
62.50
24
177
41.5
HEB280
HEB
280
280
280
10.5
18
131
50.4
19270
1380
6590
12.10 7.09
103
11.02
69.22
24
196
42
HEB300
HEB
300
300
300
11
19
149
57
25170
1680
8560
13.00 7.58
117
11.81
78.62
27
208
46
HEB320
HEB
320
320
300
11.5
20.5
161
61.5
30820
1930
9240
13.80 7.57
127
12.60
85.34
27
225
47.5
HEB340
HEB
340
340
300
12
21.5
171
64.5
36660
2160
9690
14.60 7.53
134
13.39
90.05
27
243
48.5
HEB360
HEB
360
360
300
12.5
22.5
181
67.5
43190
2400
10140
15.50 7.49
142
14.17
95.42
27
261
49.5
HEB400
HEB
400
400
300
13.5
24
198
72
57680
2880
10820
17.10 7.40
155
15.75
104.16
27
298
51
HEB450
HEB
450
450
300
14
26
218
78
79890
3550
11720
19.10 7.33
171
17.72
114.91
27
344
53
HEB500
HEB
500
500
300
14.5
28
239
84
107200
4290
12620
21.20 7.27
187
19.69
125.66
27
390
55
HEB550
HEB
550
550
300
15
29
254
87
136700
4970
13080
23.20 7.17
199
21.65
133.73
27
438
56
HEB600
HEB
600
600
300
15.5
30
270
90
171000
5700
13530
25.20 7.08
212
23.62
142.46
27
486
57
HEB650
HEB
650
650
300
16
31
286
93
210600
6480
13980
27.10 6.99
225
25.59
151.20
27
534
58
HEB700
HEB
700
700
300
17
32
306
96
256900
7340
14400
29.00 6.87
241
27.56
161.95
27
582
59
HEB800
HEB
800
800
300
17.5
33
334
99
359100
8980
14900
32.80 6.68
262
31.50
176.06
30
674
63
HEB900
HEB
900
900
300
18.5
35
371
105
494100
10980
15820
36.50 6.53
291
35.43
195.55
30
770
65
HEB1000
HEB
1000
1000
300
19
36
400
108
644700
12890
16280
40.10 6.38
314
39.37
211.01
30
868
66
IPE160
IPE
160
160
82
7.4
20.1
6.068
869
109
68.3
6.6 1.84
15.8
6.30
10.62
127
16.5
IPE180
IPE
180
180
91
5.3
23.9
7.28
1320
146
101
7.4 2.05
18.8
7.09
12.63
146
17
IPE200
IPE
200
200
100
5.6
8.5
28.5
8.5
1940
194
142
8.3 2.24
22.4
7.87
15.05
12
159
20.5
IPE220
IPE
220
220
110
5.9
9.2
33.4
10.12
2770
252
205
9.1 2.48
26.2
8.66
17.61
12
177
21.5
All_Sectional_properties
4/14/2012
5
IPE240
IPE
240
240
120
6.2
9.8
39.1
11.76
3890
324
284
9.97 2.69
30.7
9.45
20.63
15
190
25
IPE270
IPE
270
270
135
6.6
10.2
45.9
13.77
5790
429
420
11.2 3.02
36.1
10.63
24.26
15
219
25.5
IPE300
IPE
300
300
150
7.1
10.7
53.8
16.05
8360
557
604
12.5 3.35
42.2
11.81
28.36
15
248
26
IPE330
IPE
330
330
160
7.5
11.5
62.6
18.4
11770
713
788
13.7 3.55
49.1
12.99
33.00
18
271
29.5
IPE360
IPE
360
360
170
12.7
72.7
21.59
16270
904
1040
15.0 3.79
57.1
14.17
38.37
18
298
31
IPE400
IPE
400
400
180
8.6
13.5
84.5
24.3
23130
1160
1320
16.5 3.95
66.3
15.75
44.55
21
331
34.5
IPE450
IPE
450
450
190
9.4
14.6
98.8
27.74
33740
1500
1680
18.5 4.12
77.6
17.72
52.15
21
378
36
IPE500
IPE
500
500
200
10.2
16
116
32
48200
1930
2140
20.4 4.30
90.7
19.69
60.95
21
426
37
IPE550
IPE
550
550
210
11.1
17.2
134
36.12
67120
2440
2670
22.3 4.45
106
21.65
71.23
24
467
41.5
IPE600
IPE
600
600
220
12
19
156
41.8
92080
3070
3390
24.3 4.66
122
23.62
81.98
24
514
43
500
500
20
40
484
200
224481
8979 83361.3333
21.54 13.12
379.9
19.69
255.32
30
H500X500X20X40
HEM180
HEM
180
200
186
14.5
24
113
44.64
7480
748
2580
8.13 4.77
88.9
7.87
59.74
15
122
39
HEM200
HEM
200
220
206
15
25
131
51.5
10640
967
3650
9.00 5.27
103
8.66
69.22
18
134
43
HEM220
HEM
220
240
226
15.5
26
149
58.76
14600
1220
5010
9.89 5.79
117
9.45
78.62
18
152
44
HEM240
HEM
240
270
248
18
32
200
79.36
24290
1800
8150
11.00 6.39
157
10.63
105.50
21
164
53
HEM260
HEM
260
290
268
18
32.5
220
87.1
31310
2160
10450
11.90 6.90
172
11.42
115.58
24
177
56.5
HEM280
HEM
280
310
288
18.5
33
240
95.04
39550
2550
13160
12.80 7.40
189
12.20
127.01
24
196
57
HEM300
HEM
300
340
310
21
39
303
120.9
59200
3480
19400
14.00 8.00
238
13.39
159.94
27
208
66
HEM320
HEM
320
359
309
21
40
312
123.6
68130
3800
19710
14.78 7.95
245
14.13
164.64
27
225
67
HEM340
HEM
340
377
309
21
40
316
123.6
76370
4050
19710
15.55 7.90
248
14.84
166.66
27
243
67
HEM360
HEM
360
395
308
21
40
319
123.2
84870
4300
19520
16.31 7.82
250
15.55
168.00
27
261
67
HEM400
HEM
400
432
307
21
40
326
122.8
104100
4820
19340
17.87 7.70
256
17.01
172.03
27
298
67
HEM500
HEM
500
524
306
21
40
344
122.4
161900
6180
19150
21.69 7.46
270
20.63
181.44
27
390
67
HEM600
HEM
600
620
305
21
40
364
122
237400
7660
18980
25.54 7.22
285
24.41
191.52
27
486
67
HEM700
HEM
700
716
304
21
40
383
121.6
329300
9200
18800
29.32 7.01
301
28.19
202.27
27
582
67
HEM800
HEM
800
814
303
21
40
404
121.2
442600
10870
18630
33.10 6.79
317
32.05
213.02
30
674
70
HEM900
HEM
900
910
302
21
40
424
120.8
570400
12540
18450
36.68 6.60
333
35.83
223.78
30
770
70
HEM1000
HEM
1000
1008
302
21
40
444
120.8
722300
14330
18460
40.33 6.45
349
39.69
234.53
30
868
70
BUS 210 x 220 x 7 x 11
210
220
11
61.56
24.2
5184.207
493.734 1952.671
9.18 5.6
48.32
BUS 230 x 240 x 8 x 12
230
240
12
74.08
28.8
7433.156 646.3614 2765.679
10.02 6.1
58.15
BUS 308 x 305 x 10 x 16
308
305
10
16
125.2
48.8
22577.29 1466.057 7568.333
13.43 7.8
98.28
BUS 356 x 368 x 12 x 20
356
368
12
20
185.12
73.6
44750.24 2514.059 16616.56
15.55 9.5
145.3
BUS 360 x 320 x 16 x 20
360
320
16
20
179.2
64
41403.73 2300.207 10933.59
15.20 7.8
140.7
BUS 368 x 372 x 16 x 25
368
372
16
25
236.88
93
59091.32 3211.485 21460.37
15.79 9.5
186
BUS 368 x 391 x 16 x 25
368
391
16
25
246.38
97.75
61890.43
15.85 10
193.4
3363.61 24917.72
4/14/2012
6
BUS 375 x 394 x 20 x 30
375
394
20
30
299.4
118.2
75730.39 4038.954 30602.49
15.90 10
235
BUS 381 x 395 x 20 x 35
381
395
20
35
338.7
138.25
88049.32 4622.011 35971.49
16.12 10
265.9
BUS 387 x 397 x 22 x 35
387
397
22
35
347.64
138.95
92206.08 4765.172 36527.75
16.29 10
272.9
BUS 390 x 300 x 12 x 20
390
300
12
20
162
60
9005.04
16.74 7.5
127.2
BUS 393 x 399 x 25 x 40
393
399
25
40
397.45
159.6
106252 5407.225 42388.22
16.35 10
312
BUS 395 x 395 x 12 x 20
395
395
12
20
200.6
79
60073.43 3041.693
20548.4
17.31 10
157.5
BUS 395 x 395 x 16 x 20
395
395
16
20
214.8
79
61564.73 3117.201 20555.41
16.93 9.8
168.6
BUS 400 x 320 x 12 x 25
400
320
12
25
202
80
60620.83 3031.042 13658.37
17.32 8.2
158.6
BUS 400 x 400 x 20 x 35
400
400
20
35
346
140
99532.83 4976.642 37355.33
16.96 10
271.6
BUS 400 x 400 x 30 x 40
400
400
30
40
416
160
112298.7 5614.933 42738.67
16.43 10
326.6
BUS 435 x 320 x 20 x 40
435
320
20
40
327
128
107653.8 4949.601
21869
18.14 8.2
256.7
BUS 440 x 300 x 12 x 25
440
300
12
25
196.8
75
70594.4 3208.836 11255.62
18.94 7.6
154.5
BUS 440 x 440 x 30 x 40
440
440
30
40
460
176
152933.3 6951.515 56870.33
18.23 11
361.1
BUS 450 x 190 x 10 x 16
450
190
10
16
102.6
30.4
1832.55
18.40 4.2
80.54
BUS 450 x 320 x 16 x 25
450
320
16
25
224
80
80866.67 3594.074 13666.99
19.00 7.8
175.8
BUS 470 x 310 x 12 x 20
470
310
12
20
175.6
62
70767.03 3011.363 9936.525
20.07 7.5
137.8
BUS 480 x 320 x 20 x 40
480
320
20
40
336
128
134912 5621.333
21872
20.04 8.1
263.8
BUS 480 x 480 x 30 x 40
480
480
30
40
504
192
202368
73818
20.04 12
395.6
BUS 490 x 300 x 12 x 25
490
300
12
25
202.8
75
89680.9 3660.445 11256.34
21.03 7.5
159.2
BUS 500 x 200 x 10 x 18
500
200
10
18
118.4
36
50162.54 2006.502 2403.867
20.58 4.5
92.94
BUS 500 x 300 x 16 x 30
500
300
16
30
250.4
90
110897.9 4435.915 13515.02
21.04 7.3
196.6
BUS 510 x 510 x 35 x 40
510
510
35
40
558.5
204
249051.5 9766.727 88587.64
21.12 13
438.4
BUS 530 x 320 x 20 x 40
530
320
20
40
346
128
169192.8 6384.635 21875.33
22.11
271.6
45397.5 2328.077
34729.3 1543.525
8432
4/14/2012
7
BUS 540 x 310 x 12 x 25
540
310
12
25
213.8
77.5
114620.3 4245.197 12419.97
23.15 7.6
167.8
BUS 550 x 210 x 12 x 18
550
210
12
18
137.28
37.8
67091.62 2439.695 2785.702
22.11 4.5
107.8
BUS 550 x 300 x 16 x 30
550
300
16
30
258.4
90
137501.5 5000.056 13516.73
23.07 7.2
202.8
BUS 550 x 550 x 40 x 40
550
550
40
40
628
220
321304.3 11683.79 111167.3
22.62 13
493
BUS 580 x 320 x 20 x 40
580
320
20
40
356
128
207798.7 7165.471 21878.67
24.16 7.8
279.5
BUS 580 x 580 x 40 x 40
580
580
40
40
664
232
380541.3 13122.11 130341.3
23.94 14
521.2
BUS 590 x 300 x 16 x 25
590
300
16
25
236.4
75
140782.7 4772.295 11268.43
24.40 6.9
185.6
BUS 600 x 220 x 12 x 20
600
220
12
20
155.2
44
91598.93 3053.298 3557.397
24.29 4.8
121.8
BUS 300 x 320 x 20 x 40
300
320
20
40
300
128
21860
12.30 8.5
235.5
BUS 600 x 300 x 16 x 30
600
300
16
30
266.4
90
5577.84 13518.43
25.06 7.1
209.1
BUS 630 x 630 x 40 x 40
630
630
40
40
724
252
494736.3 15705.92 166991.3
26.14 15
568.3
BUS 640 x 300 x 16 x 30
640
300
16
30
272.8
90
193594.9 6049.842
13519.8
26.64
214.1
BUS 690 x 300 x 16 x 30
690
300
16
30
280.8
90
229494.6 6652.017
13521.5
28.59 6.9
220.4
BUS 700 x 300 x 20 x 35
700
300
20
35
336
105
7830.2
15792
28.56 6.9
263.8
BUS 720 x 320 x 16 x 25
720
320
16
25
267.2
80
233395.1 6483.196
13676.2
29.55 7.2
209.8
BUS 755 x 270 x 12 x 20
755
270
12
20
193.8
54
182449.3 4833.095 6571.296
30.68 5.8
152.1
BUS 755 x 270 x 16 x 20
755
270
16
20
222.4
54
194633.5 5155.855 6585.405
29.58 5.4
174.6
BUS 770 x 270 x 16 x 25
770
270
16
25
250.2
67.5
237157.7 6159.939 8225.826
30.79 5.7
196.4
BUS 790 x 300 x 16 x 30
790
300
16
30
296.8
90
311923.9 7896.808 13524.92
32.42 6.8
233
BUS 800 x 240 x 20 x 40
800
240
20
40
336
96
9264
31.80 5.3
263.8
BUS 800 x 240 x 16 x 30
800
240
16
30
262.4
72
267581.9 6689.547 6937.259
31.93 5.1
206
BUS 800 x 250 x 20 x 40
800
250
20
40
344
100
351274.7 8781.867 10464.67
31.96 5.5
270
BUS 800 x 300 x 20 x 30
800
300
20
30
328
90
334477.3 8361.933 13549.33
31.93 6.4
257.5
45380 3025.333
167335.2
274057
339712
8492.8
4/14/2012
8
BUS 800 x 300 x 20 x 35
800
300
20
35
356
105
BUS 800 x 300 x 20 x 40
800
300
20
40
384
120
BUS 800 x 320 x 20 x 30
800
320
20
30
340
96
BUS 800 x 320 x 20 x 40
800
320
20
40
400
BUS 800 x 340 x 30 x 40
800
340
30
40
BUS 800 x 360 x 40 x 40
800
360
40
BUS 800 x 400 x 40 x 40
800
400
BUS 800 x 450 x 40 x 40
800
BUS 800 x 480 x 40 x 40
372293.7 9307.342 15798.67
32.34 6.7
279.5
32.64 6.9
301.4
352273.3 8806.833 16433.33
32.19
266.9
128
432213.3 10805.33 21893.33
32.87 7.4
314
488
136
486442.7 12161.07 26364.67
31.57 7.4
383.1
40
576
144
31488
30.64 7.4
452.2
40
40
608
160
586922.7 14673.07 43050.67
31.07 8.4
477.3
450
40
40
648
180
644736
16118.4
61134
31.54 9.7
508.7
800
480
40
40
672
192
679424
16985.6
74112
31.80 11
527.5
BUS 800 x 500 x 40 x 40
800
500
40
40
688
200
702549.3 17563.73 83717.33
31.96 11
540.1
BUS 800 x 550 x 40 x 40
800
550
40
40
728
220
760362.7 19009.07 111300.7
32.32 12
571.5
BUS 800 x 700 x 40 x 40
800
700
40
40
848
280
933802.7 23345.07 229050.7
33.18 16
665.7
BUS 800 x 800 x 40 x 40
800
800
40
40
928
320
1049429 26235.73 341717.3
33.63 19
728.5
BUS 800 x 950 x 40 x 40
800
950
40
40
1048
380
1222869 30571.73 571967.3
34.16 23
822.7
BUS 500 x 500 x 30 x 30
500
500
30
30
432
150
BUS 1400 x 600 x 30 x 40
1400
600
30
40
876
BUS 1300 x 500 x 30 x 40
1300
500
30
40
BUS 800 x 1000 x 40 x 40
800
1000
40
BUS 1000 x 1000 x 40 x 40
1000
1000
BUS 1300 x 700 x 40 x 40
1300
BUS 1300 x 1000 x 40 x 40
409088
540672
187196
10227.2
13516.8
18048
7487.84
62599
20.82 12
339.1
240
2795152 39930.74
144297
56.49 13
687.7
766
200
2042095 31416.85 83607.83
51.63 10
601.3
40
1088
400
1280683 32017.07 667050.7
34.31 25
854.1
40
40
1168
400
2103829 42076.59 667157.3
42.44 24
916.9
700
40
40
1048
280
2828669 43517.99 229317.3
51.95 15
822.7
1300
1000
40
40
1288
400
3781549 58177.68 667317.3
54.18 23
1011
BUS 1200 x 450 x 40 x 40
1200
450
40
40
808
180
1679829 27997.16 61347.33
45.60 8.7
634.3
BUS 1200 x 950 x 50 x 50
1200
950
50
50
1500
475
3697500
49.65 22
1178
61625
715625
4/14/2012
9
BUS 1000 x 800 x 40 x 40
1000
800
40
40
1008
320
1734976 34699.52
341824
41.49 18
791.3
BUS 1000 x 1000 x 40 x 40
1000
1000
40
40
1168
400
2103829 42076.59 667157.3
42.44 24
916.9
BUS 1300 x 450 x 40 x 40
1300
450
40
40
848
180
2034603 31301.58 61400.67
48.98 8.5
665.7
BUS 1300 x 950 x 50 x 50
1300
950
50
50
1550
475
4432917 68198.72 715729.2
53.48 21
1217
BUS 510 x 510 x 50 x 50
510
510
50
50
715
255
299569.6 11747.83 110969.6
20.47 12
561.3
BUS 1000 x 1000 x 40 x 50
1000
1000
40
50
1360
500
2501333 50026.67 833813.3
42.89 25
1068
BUS 1200 x 1000 x 40 x 50
1200
1000
40
50
1440
500
3752000 62533.33
833920
51.04 24
1130
BUS 1300 x 450 x 40 x 50
1300
450
40
50
930
225
2334750 35919.23
76577.5
50.10 9.1
730.1
BUS 1400 x 950 x 40 x 50
1400
950
40
50
1470
475
5062750
72325 715172.5
58.69 22
1154
BUS 1400 x 450 x 40 x 50
1400
450
40
50
970
225
2783583 39765.48 76630.83
53.57 8.9
761.5
BUS 1400 x 1000 x 50 x 50
1400
1000
50
50
1650
500
5473750 78196.43 834687.5
57.60 22
1295
BUS 1400 x 550 x 50 x 50
1400
550
50
50
1200
275
3422500 48892.86
140000
53.40 11
942
BUS 800 x 800 x 40 x 50
800
800
40
50
1080
400
1241000
427040
33.90 20
847.8
31025
4/14/2012
10
UNIT MMS
ISECTION
D
TW
D
BUS210x220x7x11
210
7
BUS230x240x8x12
230
8
BUS308x305x10x16
308
10
BUS356x368x12x20
356
12
BUS360x320x16x20
360
16
BUS368x372x16x25
368
16
BUS368x391x16x25
368
16
BUS375x394x20x30
375
20
BUS381x395x20x35
381
20
BUS387x397x22x35
387
22
BUS390x300x12x20
390
12
BUS393x399x25x40
393
25
BUS395x395x12x20
395
12
BUS395x395x16x20
395
16
BUS400x320x12x25
400
12
BUS400x400x20x35
400
20
BUS400x400x30x40
400
30
BUS435x320x20x40
435
20
BUS440x300x12x25
440
12
BUS440x440x30x40
440
30
BUS450x190x10x16
450
10
BUS450x320x16x25
450
16
BUS470x310x12x20
470
12
BUS480x320x20x40
480
20
BF
TF
BF
TF
AY = TW X AZ=0.667*2*BF*TF
D
210
220
11
220
11
1470
3194.4
230
240
12
240
12
1840
3801.6
308
305
16
305
16
3080
6441.6
356
368
20
368
20
4272
9715.2
360
320
20
320
20
5760
8448
368
372
25
372
25
5888
12276
368
391
25
391
25
5888
12903
375
394
30
394
30
7500
15602.4
381
395
35
395
35
7620
18249
387
397
35
397
35
8514
18341.4
390
300
20
300
20
4680
7920
393
399
40
399
40
9825
21067.2
395
395
20
395
20
4740
10428
395
395
20
395
20
6320
10428
400
320
25
320
25
4800
10560
400
400
35
400
35
8000
18480
400
400
40
400
40
12000
21120
435
320
40
320
40
8700
16896
440
300
25
300
25
5280
9900
440
440
40
440
40
13200
23232
450
190
16
190
16
4500
4012.8
450
320
25
320
25
7200
10560
470
310
20
310
20
5640
8184
480
320
40
320
40
9600
16896
BUS480x480x30x40
480
30
BUS490x300x12x25
490
12
BUS500x200x10x18
500
10
BUS500x300x16x30
500
16
BUS510x510x35x40
510
35
BUS530x320x20x40
530
20
BUS540x310x12x25
540
12
BUS550x210x12x18
550
12
BUS550x300x16x30
550
16
BUS550x550x40x40
550
40
BUS580x320x20x40
580
20
BUS580x580x40x40
580
40
BUS590x300x16x25
590
16
BUS600x220x12x20
600
12
BUS300x320x20x40
300
20
BUS600x300x16x30
600
16
BUS630x630x40x40
630
40
BUS640x300x16x30
640
16
BUS690x300x16x30
690
16
BUS700x300x20x35
700
20
BUS720x320x16x25
720
16
BUS755x270x12x20
755
12
BUS755x270x16x20
755
16
BUS770x270x16x25
770
16
BUS790x300x16x30
790
16
BUS800x240x20x40
800
20
480
480
40
480
40
14400
25344
490
300
25
300
25
5880
9900
500
200
18
200
18
5000
4752
500
300
30
300
30
8000
11880
510
510
40
510
40
17850
26928
530
320
40
320
40
10600
16896
540
310
25
310
25
6480
10230
550
210
18
210
18
6600
4989.6
550
300
30
300
30
8800
11880
550
550
40
550
40
22000
29040
580
320
40
320
40
11600
16896
580
580
40
580
40
23200
30624
590
300
25
300
25
9440
9900
600
220
20
220
20
7200
5808
300
320
40
320
40
6000
16896
600
300
30
300
30
9600
11880
630
630
40
630
40
25200
33264
640
300
30
300
30
10240
11880
690
300
30
300
30
11040
11880
700
300
35
300
35
14000
13860
720
320
25
320
25
11520
10560
755
270
20
270
20
9060
7128
755
270
20
270
20
12080
7128
770
270
25
270
25
12320
8910
790
300
30
300
30
12640
11880
800
240
40
240
40
16000
12672
BUS800x240x16x30
800
16
BUS800x250x20x40
800
20
BUS800x300x20x30
800
20
BUS800x300x20x35
800
20
BUS800x300x20x40
800
20
BUS800x320x20x30
800
20
BUS800x320x20x40
800
20
BUS800x340x30x40
800
30
BUS800x360x40x40
800
40
BUS800x400x40x40
800
40
BUS800x450x40x40
800
40
BUS800x480x40x40
800
40
BUS800x500x40x40
800
40
BUS800x550x40x40
800
40
BUS800x700x40x40
800
40
BUS800x800x40x40
800
40
BUS800x950x40x40
800
40
BUS500x500x30x30
500
30
BUS1400x600x30x40
1400
30
BUS1300x500x30x40
1300
30
BUS800x1000x40x40
800
40
BUS1000x1000x40x40
1000
40
BUS1300x700x40x40
1300
40
BUS1300x1000x40x40
1300
40
BUS1200x450x40x40
1200
40
BUS1200x950x50x50
1200
50
800
240
30
240
30
12800
9504
800
250
40
250
40
16000
13200
800
300
30
300
30
16000
11880
800
300
35
300
35
16000
13860
800
300
40
300
40
16000
15840
800
320
30
320
30
16000
12672
800
320
40
320
40
16000
16896
800
340
40
340
40
24000
17952
800
360
40
360
40
32000
19008
800
400
40
400
40
32000
21120
800
450
40
450
40
32000
23760
800
480
40
480
40
32000
25344
800
500
40
500
40
32000
26400
800
550
40
550
40
32000
29040
800
700
40
700
40
32000
36960
800
800
40
800
40
32000
42240
800
950
40
950
40
32000
50160
500
500
30
500
30
15000
19800
1400
600
40
600
40
42000
31680
1300
500
40
500
40
39000
26400
800
1000
40
1000
40
32000
52800
1000
1000
40
1000
40
40000
52800
1300
700
40
700
40
52000
36960
1300
1000
40
1000
40
52000
52800
1200
450
40
450
40
48000
23760
1200
950
50
950
50
60000
62700
BUS1000x800x40x40
1000
40
BUS1000x1000x40x40
1000
40
BUS1300x450x40x40
1300
40
BUS1300x950x50x50
1300
50
BUS510x510x50x50
510
50
BUS1000x1000x40x50
1000
40
BUS1200x1000x40x50
1200
40
BUS1300x450x40x50
1300
40
BUS1400x950x40x50
1400
40
BUS1400x450x40x50
1400
40
BUS1400x1000x50x50
1400
50
BUS1400x550x50x50
1400
50
BUS800x800x40x50
800
40
1000
800
40
800
40
40000
42240
1000
1000
40
1000
40
40000
52800
1300
450
40
450
40
52000
23760
1300
950
50
950
50
65000
62700
510
510
50
510
50
25500
33660
1000
1000
50
1000
50
40000
66000
1200
1000
50
1000
50
48000
66000
1300
450
50
450
50
52000
29700
1400
950
50
950
50
56000
62700
1400
450
50
450
50
56000
29700
1400
1000
50
1000
50
70000
66000
1400
550
50
550
50
70000
36300
800
800
50
800
50
32000
52800
J=1/3*(2*BFXTF^3+(D-2*TF)*TW^3)
AREA
WEIGHT Ix
Zx
Iy
Zy
ry
mm^2
Cm^4
Cm^3
Cm^4
Cm^3
mm
216708
6156 48.3246 5184.207 493.734 1952.671 177.5155 56.32033
311637.3
7408
58.1528 7433.156 646.3614 2765.679 230.4732 61.10129
924853.3
12520
98.282 22577.29 1466.057 7568.333 496.2842 77.74956
2144683
18512 145.3192 44750.24 2514.059 16616.56
2143573
17920
4309176
23688 185.9508 59091.32 3211.485 21460.37 1153.784 95.18192
4507093
24638 193.4083 61890.43
7932000
29940
903.074
94.7423
140.672 41403.73 2300.207 10933.59 683.3493 78.11103
3363.61 24917.72 1274.564 100.5661
235.029 75730.39 4038.954 30602.49 1553.426 101.1003
12119750
33870 265.8795 88049.32 4622.011 35971.49 1821.341 103.0556
12472722
34764 272.8974 92206.08 4765.172 36527.75 1840.189 102.5054
1801600
18654208
16200
127.17
39745 311.9983
45397.5 2328.077
9005.04
600.336 74.55647
106252 5407.225 42388.22 2124.723 103.2717
2311147
20060
157.471 60073.43 3041.693
20548.4 1040.426
101.21
2591360
21480
168.618 61564.73 3117.201 20555.41
3534933
20200
158.57 60620.83 3031.042 13658.37 853.6483 82.22877
12313333
34600
271.61 99532.83 4976.642 37355.33 1867.767 103.9054
19946667
41600
326.56 112298.7 5614.933 42738.67 2136.933 101.3594
14600000
32700
256.695 107653.8 4949.601
3349640
19680
154.488
22013333
46000
658160
10260
80.541
3879467
22400
175.84 80866.67 3594.074 13666.99 854.1867 78.11103
1901013
17560
137.846 70767.03 3011.363 9936.525 641.0662 75.22376
14720000
33600
1040.78 97.82411
21869 1366.813 81.77877
70594.4 3208.836 11255.62 750.3744 75.62617
361.1 152933.3 6951.515 56870.33 2585.015 111.1895
263.76
34729.3 1543.525
134912 5621.333
1832.55
21872
192.9 42.26241
1367 80.68162
24080000
50400
395.64
202368
8432
73818
3075.75 121.0224
3378440
20280
159.198
932266.7
11840
92.944 50162.54 2006.502 2403.867 240.3867 45.05877
6000747
25040
196.564 110897.9 4435.915 13515.02 901.0012 73.46681
89680.9 3660.445 11256.34 750.4224 74.50142
27905417
55850 438.4225 249051.5 9766.727 88587.64 3474.025 125.9433
14853333
34600
271.61 169192.8 6384.635 21875.33 1367.208 79.51321
3511407
21380
167.833 114620.3 4245.197 12419.97 801.2886 76.21781
1112544
13728 107.7648 67091.62 2439.695 2785.702 265.3049 45.04677
6069013
25840
33493333
62800
492.98 321304.3 11683.79 111167.3 4042.448 133.0481
14986667
35600
279.46 207798.7 7165.471 21878.67 1367.417 78.39447
35413333
66400
521.24 380541.3 13122.11 130341.3 4494.529 140.1061
3862280
23640
185.574 140782.7 4772.295 11268.43 751.2288 69.04115
1495893
15520
121.832 91598.93 3053.298 3557.397 323.3998 47.87627
14240000
30000
6137280
26640
38613333
72400
6191893
27280
214.148 193594.9 6049.842
13519.8 901.3198 70.39842
6260160
28080
220.428 229494.6 6652.017
13521.5 901.4336 69.39273
10255000
33600
4248107
26720
209.752 233395.1 6483.196
1851840
19380
152.133 182449.3 4833.095 6571.296 486.7627 58.23025
2416213
22240
174.584 194633.5 5155.855 6585.405 487.8078 54.41566
3795540
25020
196.407 237157.7 6159.939 8225.826 609.3204 57.33847
6396693
29680
232.988 311923.9 7896.808 13524.92 901.6612 67.50491
12160000
33600
202.844 137501.5 5000.056 13516.73
235.5
45380 3025.333
209.124 167335.2
21860
901.115 72.32517
1366.25 85.36197
5577.84 13518.43 901.2288 71.23543
568.34 494736.3 15705.92 166991.3 5301.312
263.76
263.76
274057
339712
7830.2
8492.8
15792
151.872
1052.8 68.55655
13676.2 854.7627 71.54257
9264
772
52.5085
5330347
26240
205.984 267581.9 6689.547 6937.259 578.1049 51.41763
12586667
34400
270.04 351274.7 8781.867 10464.67 837.1733 55.15482
7373333
32800
257.48 334477.3 8361.933 13549.33 903.2889 64.27203
10521667
35600
279.46 372293.7 9307.342 15798.67 1053.244 66.61702
14720000
38400
301.44
7733333
34000
266.9 352273.3 8806.833 16433.33 1027.083 69.52218
15573333
40000
314 432213.3 10805.33 21893.33 1368.333 73.98198
20986667
48800
383.08 486442.7 12161.07 26364.67 1550.863 73.50235
30720000
57600
452.16
32426667
60800
477.28 586922.7 14673.07 43050.67 2152.533 84.14691
34560000
64800
508.68
644736
16118.4
61134 2717.067 97.13012
35840000
67200
527.52
679424
16985.6
74112
36693333
68800
540.08 702549.3 17563.73 83717.33 3348.693 110.3096
38826667
72800
571.48 760362.7 19009.07 111300.7 4047.297 123.6469
45226667
84800
665.68 933802.7 23345.07 229050.7 6544.305 164.3493
49493333
92800
728.48
1049429 26235.73 341717.3 8542.933 191.8932
55893333
104800
822.68
1222869 30571.73 571967.3 12041.42 233.6173
12960000
43200
339.12
37480000
87600
32313333
409088
540672
187196
10227.2
13516.8
18048
1203.2 68.55655
31488 1749.333 73.93691
3088
105.017
7487.84
62599
2503.96 120.3765
687.66
2795152 39930.74
144297
4809.9 128.3443
76600
601.31
2042095 31416.85 83607.83 3344.313 104.4742
58026667
108800
854.08
1280683 32017.07 667050.7 13341.01 247.6082
62293333
116800
916.88
2103829 42076.59 667157.3 13343.15 238.9971
55893333
104800
822.68
2828669 43517.99 229317.3 6551.924 147.9237
68693333
128800
1011.08
3781549 58177.68 667317.3 13346.35 227.6189
43093333
80800
634.28
1679829 27997.16 61347.33 2726.548 87.13491
1.25E+08
150000
1177.5
3697500
61625
715625 15065.79 218.4224
53760000
100800
791.28
1734976 34699.52
341824
8545.6 184.1497
62293333
116800
916.88
2103829 42076.59 667157.3 13343.15 238.9971
45226667
84800
665.68
2034603 31301.58 61400.67 2728.919 85.09198
1.29E+08
155000
1216.75
4432917 68198.72 715729.2 15067.98 214.8862
59583333
71500
1.03E+08
136000
1067.6
2501333 50026.67 833813.3 16676.27 247.6082
1.07E+08
144000
1130.4
3752000 62533.33
833920
63100000
93000
730.05
2334750 35919.23
76577.5 3403.444 90.74216
1.07E+08
147000
1153.95
65233333
97000
761.45
2783583 39765.48 76630.83 3405.815 88.88243
1.38E+08
165000
1295.25
5473750 78196.43 834687.5 16693.75 224.9158
1E+08
120000
942
81600000
108000
847.8
561.275 299569.6 11747.83 110969.6 4351.748 124.5802
5062750
16678.4 240.6473
72325 715172.5 15056.26 220.5701
3422500 48892.86
140000 5090.909 108.0123
1241000
427040
31025
10676 198.8485
1470
3194.4 219223.3
1725
3801.6 308823.8
115
3080
6441.6
935520
-10666.7
4272
9715.2
2167723
-23040
5760
8448
2198187
-54613.3
5888
12276
4377443
-68266.7
5888
12903
4575359
-68266.7
7500
15602.4
8092000
-160000
7620
18249 12306417
-186667
8514
18341.4 12721175
-248453
1824640
-23040
21067.2 19070875
-416667
4680
9825
7920
-2515.33
0 2813.583
4740
10428
2334187
-23040
6320
10428
2645973
-54613.3
4800
10560
3563733
-28800
8000
18480 12500000
-186667
12000
21120 20666667
-720000
8700
16896 14813333
-213333
3378440
-28800
13200
23232 22733333
-720000
4500
4012.8 668826.7
-10666.7
7200
10560
3947733
-68266.7
5640
8184
1924053
-23040
16896 14933333
-213333
5280
9600
9900
14400
25344 24800000
-720000
5880
9900
3407240
-28800
5000
4752 944266.7
-12000
6082667
-81920
17850
26928 29048750
0 -1143333
10600
16896 15066667
-213333
6480
10230
3540207
-28800
6600
4989.6
1133280
-20736
8800
11880
6150933
-81920
22000
29040 35200000
0 -1706667
11600
16896 15200000
23200
30624 37120000
0 -1706667
8000
11880
-213333
9440
9900
3930547
-68266.7
7200
5808
1518933
-23040
6000
16896 14453333
-213333
9600
11880
6219200
-81920
25200
33264 40320000
0 -1706667
10240
11880
6273813
-81920
11040
11880
6342080
-81920
14000
13860 10441667
-186667
11520
10560
4316373
-68266.7
9060
7128
1874880
-23040
12080
7128
2470827
-54613.3
12320
8910
3863807
-68266.7
12640
11880
6478613
-81920
16000
12672 12373333
-213333
12800
9504
5412267
-81920
16000
13200 12800000
-213333
16000
11880
7533333
-160000
16000
13860 10708333
-186667
16000
15840 14933333
-213333
16000
12672
7893333
-160000
16000
16896 15786667
-213333
24000
17952 21706667
-720000
32000
19008 32426667
0 -1706667
32000
21120 34133333
0 -1706667
32000
23760 36266667
0 -1706667
32000
25344 37546667
0 -1706667
32000
26400 38400000
0 -1706667
32000
29040 40533333
0 -1706667
32000
36960 46933333
0 -1706667
32000
42240 51200000
0 -1706667
32000
50160 57600000
0 -1706667
15000
19800 13500000
-540000
42000
31680 38200000
-720000
39000
26400 33033333
-720000
Calculation of bending moment and shear force
A. SIMPLY SUPPORTED BEAM OR OVERHANG BEAM WITH LOAD AT CENTRE

PTOTAL
P4
L
PTOTAL
45.00 #REF!
P4
0.00
0
L
8m
o
2m
Maximum bending moment @ major axis = Mz=
Maximum bending moment @ minor axis = My=
Fymax
=
102.40 kN-m
0.00 kN-m
51.20 kN
B. OVERHANG BEAM WITH LOAD AT TIP OF OVERHANG

PTOTAL
P4
L
PTOTAL
45.00 #REF!
P4
0.00
0
L
8.00 m
o
2.00 m
Fymax
=
93.10 kN-m
0.00 kN-m
48.10 kN
CRITICAL VALUES
Fymax
=
102.40 kN-m
0.00 kN-m
51.20 kN

Monorail Beam Design 3T

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Monorail Beam Design 3T

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DESIGN OF MONORAIL

PTOTAL = 1.50 x P1 (including impact = 50% of Monorail Capacity)

kN Ref.:BGS-CU-002, sect 10.8

A. Combined Stress Checks

Lever arm for the moment = La

Eff. width to resist moment = Beff

Reaction on one side of flange Pt =

Bending Moment @ face of web = M

Local Bending of Flange:

Vertical Bending of the Beam:

Interaction Ratio from STAAD =

Resultant IRR = ((IR1)2+(IR2)2) =

(sR <= 0.60Fy) =

[sR <=(0.825 - 0.375(fv/Fv))Fy] =

Estimating guide for monorail trollys and hoist

BUS 210 x 220 x 7 x 11

BUS 230 x 240 x 8 x 12

7433.156 646.3614 2765.679

BUS 308 x 305 x 10 x 16

22577.29 1466.057 7568.333

BUS 356 x 368 x 12 x 20

44750.24 2514.059 16616.56

BUS 360 x 320 x 16 x 20

41403.73 2300.207 10933.59

BUS 368 x 372 x 16 x 25

59091.32 3211.485 21460.37

BUS 368 x 391 x 16 x 25

BUS 375 x 394 x 20 x 30

75730.39 4038.954 30602.49

BUS 381 x 395 x 20 x 35

88049.32 4622.011 35971.49

BUS 387 x 397 x 22 x 35

92206.08 4765.172 36527.75

BUS 390 x 300 x 12 x 20

BUS 393 x 399 x 25 x 40

106252 5407.225 42388.22

BUS 395 x 395 x 12 x 20

BUS 395 x 395 x 16 x 20

61564.73 3117.201 20555.41

BUS 400 x 320 x 12 x 25

60620.83 3031.042 13658.37

BUS 400 x 400 x 20 x 35

99532.83 4976.642 37355.33

BUS 400 x 400 x 30 x 40

112298.7 5614.933 42738.67

BUS 435 x 320 x 20 x 40

BUS 440 x 300 x 12 x 25

70594.4 3208.836 11255.62

BUS 440 x 440 x 30 x 40

152933.3 6951.515 56870.33

BUS 450 x 190 x 10 x 16

BUS 450 x 320 x 16 x 25

80866.67 3594.074 13666.99

BUS 470 x 310 x 12 x 20

70767.03 3011.363 9936.525

BUS 480 x 320 x 20 x 40

BUS 480 x 480 x 30 x 40

BUS 490 x 300 x 12 x 25

89680.9 3660.445 11256.34

BUS 500 x 200 x 10 x 18

50162.54 2006.502 2403.867

BUS 500 x 300 x 16 x 30

110897.9 4435.915 13515.02

BUS 510 x 510 x 35 x 40