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SERVICE MANUAL
MODELS: LN-0880CC LN-1080CC LN-1380CC LN-1580CC LN-2080CC
Contents
Model Number Nomenclature...............................................................................................2 General Data ..........................................................................................................................3 Dimensions ............................................................................................................................5 Wiring Diagram ......................................................................................................................6 Troubleshooting Guide .........................................................................................................8 Features of Controller .........................................................................................................20 Exploded View and Replacement Parts List .....................................................................25
LN-1080CC
C: Convertible H: Horizontal Flow D: Down Flow C: Cooling Only H: Heat Pump Development Sequence 1 : 115/60/1 5 : 200-220/50/1 8 : 380-415/50/3 B : 220/60/3 2 : 220/60/1 6 : 220-240/50/1 9 : 380-415/60/3 C : 440-460/50/3 3 : 208-230/60/1 7 : 100/50(60)/1 A : 220/50/3 D : 440-460/60/3
Nominal cooling capacity 08 : 7.5 ton 15 : 15 ton 09 : 8.5 ton 18 : 17.5 ton 10 : 10 ton 20 : 20 ton 13 : 12.5 ton 25 : 25 ton
General Data
Table-1
Models Cooling (Btu/h) (W) (kcal/h) (Watt) (PH,Hz,V) (Amps) (Amps) (Watt) (Btu/hr.W) (m3/min) ( /hr) dB(A) (dB(A),1m) LN-0880CC 78,000 22,854 19,656 Option(9/18kW) 3/380-415/50 16.5 21 8,200 9.5 75 / 121 7.5 88 O O O O O O(With E/Heater) O O Variable Speed Auto-Restart O O O O 9.52 2/17FPI 1809.4 1.65 9.52 2/17FPI 1100 0.84 Propeller 2/526 Direct 900 1260*1120*635 1245*930*650 140(307) 160(353) 15.88 25.4 12/24 LN-1080CC 108,000 31,644 27,216 Option(9/18kW) 3/380-415/50 20 30 11,200 9.6 100 / 130 11 90 O O O O O O(With E/Heater) O O Variable Speed Auto-Restart O O O O 9.52 2/17FPI 2076 1.9 9.52 2/17FPI 1100 0.84 Propeller 2/526 Direct 900 1260*1120*635 1245*930*650 150(331) 169(373) 12.7*2 19.05*2 12/24
Capacity
Electric Heater Electrical Data Voltage Running Current Cooling M.C.A Power Input Cooling Performance EER Cooling Air Circulation (Indoor/Outdoor) Moisture Removal Noise Cooling Outdoor Wired Remote Controller Time Delay Safety Function Vertical Air-flow Direction control Horizontal Air-flow Directioon control Cooling Operation Mode Heating Operation Mode Air Circulation Mode Soft Dry Operation Fan Speeds Auto-Operation Sleep Mode Timer Setting (24-Hour on/off) Forced Operation Self-Diagnosis Function Tube Size Row/FPI Length Face Area Tube Size Row/FPI Length Face Area Type No. used/Diameter Drive Type RPM Indoor unit (WxHxD) Outdoor unit (WxHxD) Indoor unit Outdoor unit Liquid Gas Without S/Parts
Features
(steps)
Outdoor Coil
Indoor Coil
Outdoor Fan
1) Test Condition of ARI Rated Cooling Capacity : Ambient:95F , Air entering temprature : 80F DB and 67F WB 2) ARI standard 210/240 or 360 for EER 270 for Sound
General Data
Table-2
Models Cooling (Btu/h) (W) (kcal/h) (Watt) (PH,Hz,V) (Amps) (Amps) (Watt) (Btu/hr.W) (m3/min) ( /hr) dB(A) (dB(A),1m) LN-1380CC 132,000 38,676 33,264 Option(18/36kW) 3/380-415/50 24 34 13,300 9.9 124 / 140*2 13.5 92 O O O O O O(With E/Heater) O O Variable Speed Auto-Restart O O O O 9.52 9.52 2/17FPI 2/17FPI 1809.4 1809.4 1.65 1.65 9.52 LN-1580CC 159,000 46,587 40,068 Option(18/36kW) 3/380-415/50 33 42 16,200 9.8 150 / 121*2 16.5 LN-2080CC 215,000 62,995 54,180 Option(18/36kW) 3/380-415/50 42 54 22,000 9.8 199 / 130*2 20 -
Capacity
Electric Heater Electrical Data Voltage Running Current Cooling M.C.A Power Input Cooling Performance EER Cooling Air Circulation (Indoor/Outdoor) Moisture Removal Noise Cooling Outdoor Wired Remote Controller Time Delay Safety Function Vertical Air-flow Direction control Horizontal Air-flow Directioon control Cooling Operation Mode Heating Operation Mode Air Circulation Mode Soft Dry Operation Fan Speeds Auto-Operation Sleep Mode Timer Setting (24-Hour on/off) Forced Operation Self-Diagnosis Function Tube Size Row/FPI Length Face Area Tube Size Row/FPI Length Face Area Type No. used/Diameter Drive Type RPM Indoor unit (WxHxD) Outdoor unit (WxHxD) Indoor unit Outdoor unit Liquid Gas Without S/Parts
Features
(steps)
Outdoor Coil
92 92 O O O O O O O O O O O(With E/Heater) O(With E/Heater) O O O O Variable Speed Variable Speed Auto-Restart Auto-Restart O O O O O O O O 9.52 9.52 9.52 9.52 2/17FPI 2/17FPI 2/17FPI 2/17FPI 1809.4 1809.4 1809.4 1809.4 1.65 1.65 1.65 1.65 9.52 9.52
Indoor Coil
Outdoor Fan
3/17FPI 3/17FPI 3/17FPI 1100 1400 1300 0.84 1.07 1.42 Propeller Propeller Propeller 2/526 2/526 2/526 2/526 2/526 2/526 Direct Direct Direct Direct Direct Direct 900 900 900 900 900 900 1260*1120*635 1560*1120*635 1460*1653*818 1245*930*650 1245*930*650 1245*930*650 1245*930*650 1245*930*650 1245*930*650 160(373) 170(375) 210(463) 2*160(2*353) 2*160(2*353) 2*169(2*373) 12.7 12.7 15.88 15.88 15.88 15.88 25.4 25.4 25.4 25.4 25.4 25.4 9/20 7/16 4/9
1) Test Condition of ARI Rated Cooling Capacity : Ambient:95F , Air entering temprature : 80F DB and 67F WB 2) ARI standard 210/240 or 360 for EER 270 for Sound
Dimensions
LN-0880CC/LN-1080CC/LN-1380CC/LN-1580CC/LN-2080CC 1. Indoor unit
Unit Dimensions
MODEL A B C D E F G H I J K L M LN-0880CC LN-1080CC 49.6(1,260) 25(635) 44.1(1,120) 14.2(362) 14(356) 13.4(340) 10.8(274) 23.3(593) 2(51) 7.1(180) 7.9(200) 2(51) 22.1(562) LN-1380CC 49.6(1,260) 25(635) 44.1(1,120) 9.8(248) 18.5(470) 13.4(340) 10.8(274) 23.3(593) 2(51) 7.1(180) 7.9(200) 2(51) 22.1(562)
Unit: inch(mm)
LN-1580CC 61.4(1,500) 25(635) 44.1(1,120) 10.6(269) 18.5(470) 15.7(398) 8.4(214) 23.3(593) 2(51) 7.1(180) 7.9(200) 2(51) 22.1(562) LN-2080CC 57.5(1,460) 25.6(650) 65.1(1,653) 12.7(332) 24.3(617) 19.2(487) 11.8(299) 29.2(740) 2(51) 7.1(180) 7.9(200) 2(51) 22.1(562)
D A E
F G
I H
J K M L B
Each model of these three models(LN-1380CC/ LN-1580CC/LN-2080CC) is operated with the doubled of the right outdoor unit.
130 930 70.5
750
Wiring Diagram
LN-0880CC
LN-1080CC
Wiring Diagram
LN-1380CC/LN-1580CC/LN-2080CC
Troubleshooting Guide
In general, possible trouble is classified in two causes. The one is called Starting Failure which is caused from an electrical defect, and the other is Ineffective Air Conditioning caused by a defect in the refrigeration circuit and improper application. Unit runs but ineffective cooling
Countermeasure against above trouble. Malfunction of compressor. Check clogging in refrigeration circuit. Satisfactory operation with temperature difference of inlet & outlet air ; COOLING : 7~10C HEATING : 15~17C Replacement of compressor
Troubleshooting Guide
Fails to Start
Fan only fails to start. Electric heater is not energized Improper wiring.
Improper wiring
() ()
Improper electric heater Irregular motor resistance ( ) Regular but fails to start. Replacement of electric heater. Replacement of compressor. Replacement of compressor
Troubleshooting Guide
VOLTAGE LIMITS
NAME PLATE RATING 380 - 415 V MINIMUM 342 V MAXIMUM 456 V
Check the power source. Use a thick cable if necessary. Replace it if necessary.
Operating switch
Capacitor
Replace it.
Electric wiring
Rewiring or Repair.
10
Troubleshooting Guide
3) Only outdoor fan does not work
WHAT TROUBLED Motor Electric Wiring COMPLAINTS Over-heated Wire short Cut off of wiring Short circuited on operation HOW TO CHECK Check how it is insulated. Check it with a tester. REMEDY Repair or replace it. Rewiring or repair.
Replace or repair the compressor. Replace it if necessary. Rewiring or push reset button.
11
Troubleshooting Guide
2. The Units discontinue after the operation started
WHAT TROUBLED Outdoor coil COMPLAINTS Coil is dirty *1 HOW TO CHECK Checking REMEDY Wash it by means of something like chemical washing. Extract air by vacuum pump, then replenish (charge) the refrigerant.
In the event that difference between the saturating temperature corresponding to high pressure and the temperature of air discharged from the outdoor coil is more than 15C, incondensable gas may be blended. Check it with a pressure gauge.
Improper adjustment
Read just it to normal operating pressure. (Note) Don't alternate the specified adjusting pressure. If the adjusted pressure exceed the specified range, it will cause a great accident. Replenish the refrigerant. Repair the spot where it is leaked. If reversed, connect interchanged wires to each terminal. Power wirings.
Refrigerant
Check pressure
Outdoor Fan
Note: Use an appropriate measuring instrument for readjustment. *1: High-pressure switch moves. *2: Low- pressure switch moves.
12
Troubleshooting Guide
3. The unit is working, but not cooling and heating sufficiently (Both blower and compressor are working)
WHAT TROUBLED Load COMPLAINTS Much Cooling or Heating load HOW TO CHECK Heat load increased. Window or door has many cracks or gaps. Checking REMEDY Do necessary disposal respectively.
Air flow
Obstacle disturbs Intake of uniform airflow. Reverse rotation of blower. Shortage in the charged refrigerant. Improper or foreign bodies
Correct it.
Checking
Correct it.
Refrigerant
Recharge it. (Repair the leakage spot). Correct or clear the foreign bodies. Cleaning
Air passage
Checking Checking
Air filter
4. All the functions are performed as specified, but very noisy and vibrant
WHAT TROUBLED Compressor COMPLAINTS Liquid refrigerant flooding back from the evaporator. HOW TO CHECK REMEDY Check for refrigerant over-charge. Check to see if the intake air temperature is extremely cold. Check for insufficient air flow quantity. Checking Replace the compressor Repair or replace it. Clear the foreign bodies.
Faulty Discharge valve and suction valve. Blower Fan broken. Foreign matters intruded. Screws Electric troubles (Magnetic contactor) Looseness or fail-off of screws Defective contact. Defective contact point. Rusting and foreign matters in the iron core contact face. Defective contact of the operating switch. Improper installation
Checking
Checking
Checking
Others
Checking
Correct it.
13
NO
NO
1. Exchange IC02D(7805) on the main PCB. 2. Check the D01D~D05D, R05C on the main PCB.
NO
1. Exchange IC01D(7812) on the main PCB. 2. Check the D01D~D05D, R05C on the main PCB.
NO
OSC vibration?
NO
1. Exchange OSC. 2. Check the pattern around OSC on the main PCB.
YES
Possible trouble 2
Is the power ON?
YES
1. Exchange or exchange FUSE. 2. Check the input voltage of Main PCB ASS'Y.
NO
1. Check or exchange the IC01D on the Main PCB. 2. Check or exchange the Connector (RED, BROWN) of the remote controller.
14
YES
NO
NO
1. Exchange OSC 2. Check the pattern around OSC on the remote-controller PCB.
YES
NO
Exchange remote-controller.
Possible trouble 4
Are there trouble in LCD parts?
NO
YES
1. Check or repair all IC with dust or moisture on the PCB. 2. Exchange remote-controller PCB.
Exchange remote-controller.
15
YES
NO
1. Press cooling operation key. 2. After reenergizing power supply, press power "ON/OFF" button.
YES
NO
YES
NO
NO
NO
1. Check Compressor and Capacitor for Compressor. NOTE: 3 model has not capacitor for compressor.
16
YES
NO
YES
NO
YES
NO
NO
NO
17
YES
NO
YES
NO
NO
NO
YES
18
NO
YES
NO
NO
NO
Possible trouble 9
Is it cooling operation?
NO
YES
NO
YES
1. Set following. Set temp. < Room temp. 2. Wait, if the unit has operating with 3-minute time delay.
1. Check wiring for outdoor motor and magnetic contactor. 2. Check outdoor motor & capacitor.
19
Features of Controller
1. Main Controller Circuit Diagram
20
21
22
F02
F04
OPEN/SHORT of Voltage of sensing: Over 4.8V Voltage of sensing: Less than outdoor pipe 0.5V sensor OPEN/SHORT of Voltage of sensing: Over 4.8V Voltage of sensing: Less than outdoor room 0.5V temp. sensor
F05
23
1. Initialize "micom". 2. A/D convert. 3. Main PCB: Waiting cooling operation. 4. Remote controller: Waiting input. Dehumidification Mode?
A YES YES
NO
YES
Power ON?
NO
Dehumidification operating
YES NO
NO
YES
Cooling Mode?
YES
YES
YES
NO
NO
Stop condition?
YES YES
YES
Go to A
NO
Cooling operating
NO
Stop condition?
NO
Stop condition?
YES
YES
Go to A
Go to A
24
359012
354210
261704
W6920
552111
330870
25
554031
W0CZZ
649950
W6920
346811
435311
559010
26
552203
554160
566001
27
Specification of components
Replacement Parts List LN-1080CC
LOCATION No. W4400 W0CZZ 554160 554031 249951 649950 330870 354210 559010 359012 435311 346811 346810 145610 145610 268714 W6920 694790 566001 713269 261704 552111 552203 DESCRIPTION BELT,V CAPACITOR,DRAWING COMPRESSOR CONDENSER ASSY,BENT CONTROL BOX ASSEMBLY,INDOOR CONTROL BOX ASSY,OUTDOOR DRAIN PAN ASSEMBLY EVAPORATOR ASSY,FIRST FAN ASSEMBLY,PROPELLER FAN,SIDE GRILLE ASSY,DISCHARGE(OUTDOOR) MOTOR ASSEMBLY,INDOOR MOTOR ASSEMBLY,OUTDOOR PULLEY ASSEMBLY PULLEY ASSY PWB(PCB) ASSY,MAIN RELAY REMOTE CONTROLLER ASSY SWITCH,MAGNET THERMISTOR ASSY THERMISTOR ASSY TRANSFORMER,POWER TUBE ASSY,CAPILLARY VALVE,SERVICE VALVE,SERVICE LN-1080CC 4400A30002M 2H00841J 5417A20008G 5403AP2618B 4995A10043C 4995A20080D 3087A20009B 5421A20029D 0A00026B 5835A20003A 2A00144P 4681A20025C 4680AP2610B 3A00217R 4561A30002B 6871A20085H 6920AP3400A 6711A20043A 2A01031A 6323A20002N 6323A20002P 6171AQ2138D 5211A20297E 2A00499E 2H01890M QUANTITY 1 2 2 4 1 1 1 2 2 1 2 2 2 1 1 1 2 1 2 1 1 1 2 2 2
28
29
30
31
Memo
32
Memo
33
P/No.: 3828A30027Z