Professional Documents
Culture Documents
RUBBER
: Bolivia Beni (north); Brazil Amapa, Amazonas, Mato Grosso, Para; Columbia Amazonas; Peru Huanuco,Loreto,Madre de Dios,Pasco, San Martin
Prepared by: Muhamad Syukrie Hj. Abu Talip 2
HISTORICAL DEVELOPMENT
4 Phases of development: 1. Pre Industrial phase. 2. Starting to organize planting and used for export based on demand and supply. 3. The establishment of plantation to meet the demand of the emerging industries such as automobiles and hospitals etc. 4. The emergence of synthetic rubber as a competitor
Prepared by: Muhamad Syukrie Hj. Abu Talip 3
Rubber in Malaysia
11th June 1877 - 22 Hevea plants either Wickham* or Cross* arrived at Kew garden, Singapore. They were successfully raised and distributed in Malaya. 1888 - Hendry Ridley a Director of Singapore Botanic Garden, began experiments on the tapable trees
Wickham* - 14/06/1876 17,000 seeds of Wickham Upper Amazon arrived at Kew & 2,700 germinated.
Cross* - 23/11/1877 1,080 plants of Cross Lower Amazon arrived at Kew.
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MORPHOLOGY
Local Name: Rubber Scientific Name: Hevea brasiliensis The tree can grow up to 40 m tall in plantation area. (in the wild it can grow much higher). The stems are smooth and straight The bark is grayish in colour. The trunk unbranched up along way.
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Branched with leafy canopy. The roots are well developed. The leaves are 10 15 cm long and 3 6 cm broad.
The flowers are numerous, creamy, yellow or green in colour and sweet scented. The rubber tree seeds are mottled brown and variable in size (about 2.5 3.0 cm long & 2-4 g each.
Excellent irrigation system. Deep and fertile loamy soil. Availability of much organic manure.
PH of 4.3 8.0
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The highest plantation level: about 500 m for sea level (the highest the level, the lowest the activity and yield.
Tropical climate: 1000 km to the north and 1000 km to the south of the equator.
Rainfall about 180-250 per year.
VARIETIES (CLONES)
Clones is used to identify a tree variety bred by clonal propagation, which is a normal plant breeding technique. The word has since to be associated with exact replication.
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CLONES IN MALAYSIA
Differ in characters of economic importance. Yield level. Growth vigor before and during tapping. Bark thickness. Colour and dry rubber content of latex.
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Timber quality. For environment with known wind damage incidence (wind prone areas). Major diseases. Problematic soils and terrain (soil types, moisture stress areas).
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IDENTIFICATION OF CLONES
Methods of classification.
Conventional planting. Crown budding. Rootstocks. Smallholding. Planting in smallholdings. Estates.
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1. Conventional Planting
Class I Refer to planting materials which are:
Moderate-scale planting, here means that planting for any one clone from this class should not exceed 10% of the land area in a single year replant.
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Class III
Consists of experimental planting materials and is subdivided into two subclasses, viz. IIIA and IIIB. Refers to planting materials which are:
Class IIIA
Tested in large-scale clone trials only and which show early promise in yield and growth. Allowed to be planted up to 10 hectares. It is recommended that planters should not attempt to plant more than 10% of the total planted area in any one estate from this class. This is because there is insufficient information on these clones to warrant large, or moderate scale planting.
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Class IIIB
Refers to planting materials which are:
Planted in one task, size blocks only. Selections, which have only been, tested in small scale trials.
The main purpose for planting clones from this class is to ensure that there will be a source of available budwood if some of these clones prove successful. Clones in this class are new selections and have been tasted only in small-scale trials involving a limited number of trees. These were recently established for further test in large-scale trials. Interested planters should refrain from planting more than 5 % of the planted are in any one estate from this class.
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Clones recommended for crown budding. Recommendation for crown budding involves trunks and crown for moderate and experimental scale planting.
The trunks include both recommended clones and discard clones that show good yield potentials. However, there are deficiencies in one or more secondary characteristics, which prevent their usage in certain environs.
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Both the trunks and crowns have been tested in trials and they show promise. The clones are given exclusive and are not intended to indicate that other clones outside of those listed are not good; many clones are excluded because of crown budding experience with them.
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Changes from Previous Recommendations. Results from both trials and commercials areas have necessitated changes in the RRIM planting recommendations.
The change made are as follows: E.g. from Class II to Class IIIA
On account of their better yield performance in clonal trials in various parts of the country. However, it should be noted that RRIM 905 is prone to wind damage and should only be planted in area that do not have severe wind damage problems.
E.g. Class IIIA upgrade from Class IIIB
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2. Crown Budding
The following changes have also been made in the clones recommended for crown budding. The classification for crown budding has been dropped and only clones with crown budding experience and show promise are considered. These lists of clones are recommended is therefore reduced to eleven trunk clones and five crown clones.
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3. Rootstock
The recommendations made on this section remain essentially the same except for the deletion of smallholders. The recommended rootstocks are now given as follows:
Proven performance: PB 5/51, RRIM 623
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Projected good performance: RRIM 605, GT 1, PB 217, PB 235, PB 260, PR 255 and PR 261. Polycross seedlings from selected polyclonal areas: RRIM large-scale clone trials. Prang besar further proof gardens and boundaries between clones recommended for large and moderate-scale planting.
Projected good performance bur limited seed availability: PB 217, PB 235, PB 260, PR 255 and PR 261.
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Planting Materials for Smallholdings and Estates. Each environment will continue to have its own group for large and moderatescale planting. Seedlings and experimental clones continue to be recommended for all environments.
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4. Smallholding
The clones recommended for smallholdings should be reliable, tolerant to high frequency tapping in the individual smallholding and should respond well to IS d/2 or lower frequency tapping in block-planted smallholdings.
For these reason, only Class I clones and some low risk, closely supervised Class II clones are recommended for smallholdings.
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In the case of Class II clones for smallholdings it must be emphasized that most of the high yielding Clones is this class are susceptible to brown blast and should therefore be tapped on IS d/3 tapping system.
Crown budding may be recommended only on a project basis for block-planted smallholdings. Seedlings are not recommended because of relatively low yield, brown last and variable growth.
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5. Planting in Smallholdings
A clone should not be planted with more than 50% of the planted area on individual smallholdings, which are between 1 ha and 2 ha, or more than 25% of the total block-planted area, unless the environmental constraints severely restrict the number of usable clones.
If a class II clone is included in the planting program, this should not exceed 10% of the area under block planting.
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Clones-recommended for smallholdings is a follow: Class I: GT 1, PB 217, RRIM 600, RRIM 712, PR 255, PR 261. Class II: PB 28/59, PB 235, PB 255, PB 260, PB 280, RRIM 623, RRIM 701, RRIM 728, RRIM 901, RRIM 905, IAN 873, PM 10
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6. Estates
Clones (Classes I, II, and III) and seedlings continue to be recommended for estates. Crown budding is also recommended as follows:
In difficult environs where wind damage or crown diseases severely limit the choice of Class I clones, crown budding is recommended up to moderate scale.
In regions where local environmental factors such terrain, soil depth of high water table reduces the range of usable clones; crown budding is not recommended unless it is an experimental scale.
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Identified by a boundary and a distinctive colour or combination of colour and alphabetical codes. Soils categorized into five broad groups based on soil-suitability.
The productivity ratings according to physio-chemical and morphological characteristics. Class I to III : generally very suitable. Class IV : generally unsuitable for clones with heavy crowns. Class V : major limitations.
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Identifications of Clones
Characteristic seed shape (ventral, dorsal, side, frontal, micropiler) and Patterns of Markings on the seed coat, which enable it to be identified with certainty if its seed can be compared with, referenced seed collection.
In young immature budding and young to mature stage of growth depends on differences in a number of botanical features and disease resistant and can be done by trained clone-inspectors who have knowledge of these features and considerable experience in recognizing differences of detail between clones.
Nursery stage (shapes, crown size and diameter, disease resistant signs, amount and distance of branches whether it is touching each other).
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Since 1928, RRIM has been successful in increasing latex yield through breeding and selection from 550kg/ha/yr to more than 2500kg/ha/yr. Number of stages involved (15 years).
Production of a large number of hand-pollinated seedling progenies. Early selection in the nursery. Testing elite progenies in the field with proper experimental design in optimum conditions (agronomic and management practices regardless whether it is for smallholders and estate). Recommending the new cultivars to grower for commercial planting.
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2.
3.
The classification system of clones, which have traditionally three classes, has been replaced by two major groupings. The planting of selected latex-timber clones from Group II of the previous RRIM Planting Recommendations under the Monitored Development Project (MDP) was initiated in 1996. The MDP concept. Liberalized the planting of new clones and has created and interest on replanting with new high yielding latex timber clones. An adaptation of the block planting approach- involves in large planting of new clones in large hectarage. Wider exposure to diverse environmental conditions and from the results thus obtained, accelerates the process of recommending new clones in various environmental condition.
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4.
5. Group I clones gathered from large-scale clone trials and commercial areas- proven track records; tested and grown widely and their yield performances for at least five years are obtained. Estate planters and smallholders are free to plant without any restriction in size. RRIM 901, RRIM 908, RRIM 911, RRIM 921, RRIM 936, RRIM 937, RRIM 938, RRIM 940, PB 260, PB 280, PB 355, PB 359, PB 366 PM 10
(RRIM 600, RRIM 712, PB 28/59, PB 217, PB 235, PB 255, PR 255 PR 261 and RRIC 100 removed) based on unsatisfactory yield performance, susceptible to wind damage, unfavourable growth characteristic and susceptibility to local leaf diseases.
Environmaxs- distribution maps of soils series, wind damage and disease problems.
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6. Latex Timber Clones- RRIM 908, RRIM 911, RRIM 921, RRIM 936, PB 260, PB 350, PB 355, PB 359: have good latex yield as well as timber yield; have straight; upright, smooth trunk characteristics.
7. Latex clones- RRIM 901, RRIM 937, RRIM 938, RRIM 940, PB 280, PB 366, PM 10- have good latex yield but low timber yield.
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8.
Group II- clones with limited information on yield and growth performance selected in small scale clone Trials (SSCT) based on five years yield record and the secondary characters available: planting only under close supervisions.
39 clones from RRIM 900 series (second selection), RRIM 2000 series (first selection) RRIM 2000 series (second selection). Latex Timber Clones- 14 in the RRIM 900 series (second selection) and RRIM 2000 series are considered suitable.
RRIM 928, RRIM 929, RRIM 2001, RRIM 2002, RRIM 208, RRIM 2009, RRIM 2014, RRIM 2015, RRIM 2016, RRIM 2020, RRIM 2023, RRIM 2024, RRIM 2025, RRIM 2026.
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RRIM 900 series (second selection)- 2 promising clones RRIM 928 and 929.
RRIM series (first selection)- 8 promising clones RRIM 2001, 2002, 2008, 2009, 2014, 2015, 2016, 2020.
RRIM 2000 series (second selection)- 4 promising clones RRIM 2023, 2024, 2025, and 2026.
Latex clones- 25: RRIM 924, RRIM 926, RRIM 927, RRIM 930- 935, RRIM 942-943, RRIM 2003, RRIM 2007, RRIM 2010-2013, RRIM 2017-2019 and RRIM 2021-2022.
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Definition:
A special established area or location within a rubber plantation where plants are nursed and raised for either later field planting, after extraction.
Maintained in situ as sources of budsticks for vegetative propagation. Various types of advanced planting materials, such as budded stumps, stumped buddings and soil core plants can be grown and prepared in a nursery.
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ii.
iii.
iv.
v.
The soil must be well structured and textured There must be a good of water supply The land must be flat or slightly sloping Water table should be below 75 cm from the surface The land should be an open area It must be free from root disease source
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iv.
v.
vi.
vii.
Seed Germination
i.
vi. vii.
Germination process can be done by constructing a raised bed of loose soil, river sand or wellweathered sawdust (15 cm high, 100 cm wide. A raised partial shade of 1 m high is erected over the bed to prevent direct sunlight. The seeds are spread over the bed in one layer, close together. Then pressed into the germination bed surface. Seeds are covered by putting a layer of loose soil, river sand or well-weathered sawdust to the thickness (1.5cm). Seeds are watered twice daily. Germination occurs on tenth day.
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Germination Process
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2.
i.
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Ground Nursery
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Polybags, filled with soil, are placed in rows at assigned distances. Germinated seeds are transplanted into the polybags and allowed to grow for later budding, either as young buddings or as conventional green buddings.
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Polybag Nursery
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3.
a.
Establishment.
The method of nursery establishment mainly differs between ground and polybag nurseries. Nevertheless, some perquisites for establishment are common for all nurseries.
b. When siting any nursery, a major consideration would be the availability of a constant water source, either a running, stream, subterranean source or from a main pipe supply.
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c. The land must be of undulating terrain with free drainage: priority rating and not confined to discarded areas abandoned valley tracts or areas of low depression or near rivers where the groundwater level is subject to considerable fluctuation. d. The nursery must be so located to allow easy supervision and maintenance.
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e. To prevent animal pest damage, the nursery must be fenced effectively. f. Especially those raising advanced materials, proper accessibility must be provided to enable smooth transportation of planting materials to the field.
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Ground Nursery
Plants are grown on the ground, in the case of ground nursery; the soil type is of prime importance. It is recommended that the nursery should be sited on a fairly heavy textured, good structured friable soil. Soon after clearing, the land is cultivated with one ploughing and two harrowings. During ploughing, 250 kg of magnesium limestone is broadcasted per hactare, followed by 625 kg of rock phosphate per hactare, which is harrowed in. Soon after cultivation, liming is done and germinated seeds (at plumule and radicle stage) are transplanted.
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Germinated seeds are first established in the ground for later green budding at five to six months. At a planting distance of 120 x 90 cm, the original stand is 8,960 points per hectare. The successfully budded plants are cut back and the scion shoots allowed growing for eight to nine months until they have about 90 cm of brown bark. A green budstick source bush nursery can also be raised from green budded stumps in polybags. They are then pollarded to a height of about 90 cm, just above a whorl of buds. Four healthy side branches are left to grow for about twelve weeks before they are harvested as green budsticks at a few centimeters from the base.
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Budwood trees
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One or more new shoots are allowed to grow from each of the branches where shoots have been harvested earlier. Allowing for runts and other losses, a final harvest and subsequently an annual production of about 125,000 budsticks in four-rounds. A budded stump nursery can also be converted to a green budstick source bush nursery by the extraction of thinning of the budded stumps to leave a final stand of 7,900 per hectare with planting distance of 120 x 90 centimeters.
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After the land has been ploughed and harrowed with fertilizer incorporated, the land is lined with a planting distance of 60 x 23 centimeters. Planting of germinated seeds is carried out with the help of a marked rope, giving an initial stand of 71,630 plants per hectare and a final stand of 49,400 suitable for budding. Workers with sharp pointed sticks make shallow depressions in the soil for planting the germinated seeds, which are to be slightly buried. When the stock plants are reach to six months old and when the top whorl of leaves is hardened, they are ready for budding.
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Two or four rounds of budding operation may be required depending on the growth of the seedling stock plants. Three weeks later the successfully budded plant are extracted from the nursery for transplanting to the field. The budded stocks are cut back at 4-5 cm above the bud patch, the taproot is pruned to 30 45 cm and the laterals trimmed off. The cut end of the budded stock is sealed n molten wax.
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The technique of raising stumped budding or maxi stumps is similar to those described for budded stumps, all of which are carried out in ground nurseries. The planting distance is 90 x 90 cm, which will give an initial stand of 11,960 plants per hectare and a final stand of 9,880 for extraction 18 24 months after budding and cut back. The se plants can also be raised in nurseries originally planned for budded stumps, after cutback from green budding success, some plants are extracted as budded stumps leaving the rest with planting distance of 90 x 90 cm.
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6 7 weeks before transplanting, a trench is cut along one side of the plant. The exposed lateral roots are trimmed off and the tap root is severed at a depth of 40 50 cm (the tailing process). The trench is partially filled with soil. 10 14 days before transplanting, the stem is pollarded at a height of 240 cm (brown bark) and just above a whorl of dormant buds. The cut end is treated with tree dressing and the stump is whitewashed immediately with hydrate lime.
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The stumps are extracted for transplanting when the buds have emerged for about 5 millimeters. Transplanting at a stag when the buds are much longer than the above would cause considerable damage. On the other hand transplanting before bud emerge would result in greater failure. Expected number of extractable maxi stumped budding is about 9,880 per hectare.
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Budding can also be allowed to grow to seven-whorl stage in large polybags of 38 x 64 cm (lay flat dimension), which holds 23 kg of soil. A suitable potting soil would be one with heavy clay loam texture, good structure and friability.
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Soil for the polybags must be collected from the top 0 15 cm depth: The top vegetation is removed and the soil from the required depth is cut and removed.
The soil is then partially dries, if too moist, pieces of tough plant materials and rots are removed and larger clods of soil are broken up to smaller pieces. About 56 g or rock phosphate is incorporated into the soil for each polybag.
The polybags are filled to about 3 cm below the brim; it is to gently tap to ensure no cavities are formed.
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Seeds are germinated in sand beds under moist condition. The number of seeds to be germinated must be one and a half times more than the number of plants required. Two germinated seeds are transplanted per bag. They are watered regularly. Shading is not necessary. After one month of growth, the less vigorous plant in each bag is removed.
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Soil core is successful if there is sufficient clay in the soil (Class I soils for rubber) to produce a firm core, which will not disintegrate on extraction. Strong and extremely heavy soil is unsuitable and sandy soil should be avoided. The plants are raised in the same manner as in ground nursery with a planting distance of 60 x 60 cm, which will give a stand of 26,680 plants per hectare.
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The seedlings are budded on reaching suitable size. The successfully budded plants are cut back and the scion shoots are allowed to grow up to two hardened whorl of leaves for transplanting.
They are extracted together with soil tore by means of special extraction equipment known as the plantool. The soil core is wrapped in used newspaper and tied with a string.
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The technique of young budding is another form of budgrafting on very young stocks. The seedling stocks are raised in small size polybags of 15 x 33 cm (layflat dimension), which can hold 2.5 kg of soil. The bags are arranged in two rows close together with spacing of 60 cm in between and are held together by plants or wires fixed around them. When the seedlings are about two months old, they are ready for young budding.
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The buds used are obtained from green budsticks prepared in the usual manner as for normal green budding. The technique of budding is almost similar to that of green budding. The strip of clear polythene tape which is used for binding the budpatch should be half the width of that use in normal green budding.
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Successfully budded plants are cut back four weeks after budding, taking care in the opening of the polythene tape. A long snag of about 20 cm is left behind. The long snag with its food reserve is essential to minimize dieback of the emergent scion shoot. Any stock shoot that emerges from the snag must be pruned off, to allow the scion shoot to develop. The plants can be transplanted into the field when two hardened whorls of leaves have developed.
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Maintenance. The nursery must be provided with optimum agro-management inputs so as to maintain the plants at the best stage of growth. The inputs are discussed in the text that follows:
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Fertilizer application.
A balanced NPKMG fertilizer incorporating a soluble phosphate is to be applied for polybag plants and during the initial fifteen months for ground nurseries. During fertilizer application, care must be taken to prevent scorching of the plants during the very young stage by avoiding contact of the fertilizer with the plant. In addition, it is recommended that manuring should not be carried out during flushing stage.
For young plants, during the first year of planting on the ground or in polybag fertilizer incorporating nitrate nitrogen must be avoided as this may cause scorching.
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The recommended manuring schedules for budded stumps, stumped buildings, soil core plants, polybag plants and source bush nurseries are provided in Table 1 and 2. For source bush nurseries, the schedule as for a nursery established for green budstocks.
For polybag nurseries, it is preferable to water the polybags soon after manuring. (Table 3). For young buddings in polybags, vigorous growth is maintained by the continued application of proper fertilizer in slurry form to the bags after cutback up to two weeks before transplanting.
Strict adherence to a proper fertilizer fungicide schedule is important to raise healthy vigorous buddings. A provisional schedule is given in Table 4. No shade is required to establish young budding in the nursery.
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However, in ground nurseries and source bush nurseries, minimal irrigation during extreme dry weather can give significant beneficial results. Irrigation can be carried out manually in small nurseries or mechanically by means of sprinklers for large nurseries (more than 4 ha and raising materials for more than 200 ha of field planting).
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General weeding.
Of the ground nursery and the spaces in between the polybags in the polybag nursery, is essential to prevent unnecessary competition mainly for water. During the initial stages when the plants are still tender, manual weeding is recommended. When sufficient brown bark on the stem has developed, appropriate herbicides can be used. Prophylactic chemical spraying rounds against leaf diseases and pests are also necessary, to maintain the plants at the best optimal stage of growth.
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Conclusion.
With the optimum agro-management inputs, advanced planting materials such as stumped buddings can reached 10 12 cm girth for transplanting by about 15 to 18 months after budding or 20 to 22 months since nursery establishment.
Large polybag plants of 6 to 7 whorls can be transplanted by 7 months after budding or 12 months from establishment. Source bush nurseries would be able to yield budsticks by about five to six months after cutback.
Young budding has a short production cycle, which allows it to utilize both seedfall season in spring (April/May) and Autumn (October/November). This allows planting throughout the year.
Young budding technique can also produce advanced planting material at comparable cost and input to that of two-whorled normal budding. Hence the use of advanced young budding can reduce the period of immaturity of rubber.
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Fertilizer Recommendation
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Propagation of Rubber
As an efforts to produce, increase or multiply quality planting materials. The rubber tree can be propagated be sexual and vegetative means. Sexual propagation produces offsprings which have variations in their characteristics whereby their performance are not guaranteed. Propagation by this method is done through pollination which can occur naturally or manually. The process involves the removal of the anther containing pollen grains from the male flower and putting it in the stigma of the female flowers
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Method of Propagation
Seeds a. Rubber trees Produce seeds once per year. In Malaysia for e.g. twice a year)- flowering March & August.
1.
b. Seedling trees Ordinary seeds Unselected (collected indiscriminately from seedling area. Selected
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c. Clonal trees Clonal seeds are rubber seeds collected from trees of a particular clone whereby it is a good progeny and able to produce abundant seeds.
They must preferably be hight yielding and with good characteristics, such as PB 5/51 and RRIM 623. Monoclonal (monoclonal tree)- one clone Polyclonal (produced special polyclonal seed garden polyclonal seed gain from their hybrid nature.)
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Germination needs a free-draining friable material e.g. sand, loose soil, wood dust (habuk kayu).
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Seeds are spread horizontally in a single layer touching one another, and pressed lightly in the rooting medium until the micropyle (lubang seni) is buried under it.
Then the field is covered with a layer of matting or similar mate to prevent moisture loss. Seed germinate after 7 days. Those fail to germinate within 14 to 21 days should be used. Usually 80% germination is being good.
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On germination, the radicle pushes open the cap, which closes the micropyle and emerges as a small white stump with a flattered end. As it elongates (memanjang), the end become conical develop into lateral roots. The conical tip grows into the taproot.
Once the taproot has developed, the epicotyl emerges as loop, and as it grows, the plumule is pulled out of seed. The shoot subsequently strengthens up and becomes vertical.
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Germinated seed may be planted in: Seedling nurseries well drained soil (enough water for irrigation) Easy access
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Stem Prune from 30 35 cm long. The base dips into fungus pesticides. Plant at the roof sand bed with continuous water supply (except at night) for 6 to 8 week (when start rooting). Get rid of the roof; let them exposed for a few days before move it to the polybags.
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Involves the grafting of the scion without severing it from the sources plant, to the stock plant, which is raised in the bags. Scion shoots with one whorl of leaves. Stock plants in 5 or 6 whorls of leaves.
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Steps involve:
i. Placing the stock plants along with the bags near scion in such a way that the portions of the scion and stock intend to be grafted remain parallel to each other.
ii. A strip of bark along with a thin slice of the stock and scion over a length of about 18 cm.
iii. Then the exposed portions are pressed together and hold with a bandage.
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iv. Stock-scion union will be over 7-8 weeks. v. Then the scion severe from the source plant by cutting about 5 cm below the graft union and the stock cut back at about 5 cm above the approach union.
vi. Grafted plants are nursed well for 1 to 2 months before they are transported to the field.
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c. Cleft grafting. Shoot apex is grafted to the decapitated stem of the stock plant
The stock is decapitated at the height of about 4 cm above the collar with wedges shaped end. Then spilt into two along the pointed edge with the dept of about 1.5 cm.
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Basal end of the scion shoot is also shaped into a wedge of about 1.3 cm with 2 opposing sloping cuts. Based of the scion is then inserted into the spilt made on the stock and kept in the position by bandaging with clear polythene tape. The plant kept in mist propagation for 2 weeks or under the dense shade.
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A typical unit consists of a raised bed made of the rooting medium such as river sand. Healthy terminal cutting about 30 cm long with fully expanded leaves and dormant terminal buds are used for rooting. The back at the size of 2.5 cm long & 0.6 cm width and the exposed part deep in the fungicide- stimulants (tetrametiltiuram disulphide 1%).
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e. Bud grafting
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i.
Green budding Tender green coloured buds are use. Young stock plants, 5 - 6 months old. Healthy & vigorous plants, with a girth of at least 2.5 cm above the collar & brown bark up to a height of at least 15 cm.
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Under normal condition, 3-5 months are required for stock plants to attain this stage, but with intensive manuring they can be brought to budable size within 2 months.
Stocks are used for budding when the bark peels off very easily which usually occurs when the top whorl of leaves (ring of leaves) is fully expanded, but not hardened.
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The base of the stock plant is wiped clean with a piece of cloth or rag. Two vertical cuts are made at the base of the stick stem, 7.5 cm high and 1 cm apart, and they are joined by a horizontal cut either at the upper or lower end. The bark is then stripped off either upward or downward where on where the horizontal cut was made. The bark is cut away leaving 1 cm of tongue to hold the budslip in position later on. A budslip of 10 cm in length is cut away from the budstick.
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The bark is peel off to remove the wood. One end of the budpatch is carefully slipped into the tongue of the budding panel (make sure budpatch is not placed upside-down) The budslip is then firmly secured by tying a piece of transparent polythene tape of 16 mm x 0.005 mm. After 3 weeks, if the budpatch still green (with callus formation around it), the budding operation is successful. The stock stem is cut-back at 10 cm above the bottom end of the budding panel and at the same time the polythene tape is removed. The scion shoot is expected to sprout in 2 3 weeks.
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ii.
Young budding
Rootstock seedling age 8 weeks old, raised in polybag (15 x 33 cm).
Stem diameter for rootstock- 6 mm diameter. Stem diameter for scion- 6 mm diameter. Clean the base of the stock plant, and then make 2 vertical incisions with 5-6 cm long and 0.6 width. The stripped flap of bark is cut and removed leaving a short tongue about 1 cm long at the top.
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Remove the bark from the bud patch and insert the bud patch under the tongue of the bark of the stock plant. The bud patch is fixed in postion by bandaging with strip of transparent polythelene (20 cm long, 1.5 cm width & 0.04-0.05 thick).
If the bud patch still green in colour after 4 weeks, means it is successful.
The top of stock plant have to be pruned and leaving a long stump. This will cause a lot of stock shoot to develop and have to be pruned repeatedly.
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Green Budding Young Budding Stock Plant o Not less than 5 months. o 7 8 weeks (about 2 months). Scion o Same o About 5 weeks Budding can o Stocks are used for o Anytime irrespective of be performed budding when the bark growth condition of the peels off very easily top whorl of leaves which usually occurs stock. when the top whorl of leaves is fully expanded. o The budded plant retained a long snag of o Budded plants are cut 20 to 25 cm-with the back at a height of about greater food reserves. 7.5 cm above the upper end of the bud patch. o More stock shoots are likely to develop.
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FIELD PLANTING
New planting is defined as planting of rubber in an area where rubber was never planted before.
Replanting is defined as planting of rubber in an area already planted with the same crop with the aim of replacing the old uneconomic trees with high quality planting materials.
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ix.
x.
New planting operations: Constructing drainage Underground brushing of ground vegetative Felling of jungle tres by chainsaw cutting or buldozing Drying of felled timber Burning- primary burning Pruning and stacking Burning- secondary burning Constructing agricultural road Tilling Field lining (straight and contour)
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Terracing xii. Establishing xiii. Holing xiv. Perimeter fencing xv. transplanting
xi.
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Replanting Preparation
i. ii.
Replanting operations: Underbrushing or blanket chemical spraying of ground vegetation. Felling of old rubber stand by chainsaw cutting and poisoning stump Poisoning old rubber stand to facilitate rotting
or
i.
or
i.
ii.
Felling (uprooting of old rubber stand by bulldozing or mechanical winching. Removing felled rubberwood.
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Drainage
All living plants needs water to survive. However, excess water limits aeration in the soil and upsets the breathing roots. This can affect the growth, and if this condition is prolonged, death of young plants can occur. Drainage can be defined as draining or removing excess water in the soil. It is transferred to another area or lowered deep into the soil, or both.
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Objective of Drainage
i. ii. iii.
iv.
v. vi. vii.
Remove excess water in the soil. Ensure that the soil water table is not less than 100 cm from surface. Ensure there is sufficient water in the soil for crop usage. Enable plants to obtain sufficient soil air. Maintain healthy growth of crops Increase crop yield Prevent diseases connected with stagnant water condition of soil.
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Drainage Construction
Main Drain 100 200 m intervals Intermediate drain
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Plantation Road
Road system is an important part of the infrastructure. Movement of people, produces and vehicles must be fast enough so as to maintain all deriveriues and schedule on time. A good road system is considered another sign of progress.
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v.
vi.
Maximise the general efficiency of all activities undertaken by the plantation. Facilitate communication. Facilitate supervision of all field activities. Facilitate transportation of people, goods and materials within the plantation and the outside connection. Reduce travelling time within the plantation. Reduce production cost of the plantation.
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The main road connecting the main or parent plantation or headquarters and the normal public road. Subsidiary road connecting the headquarters with the various devision. Minor road connecting field blocks in the plantation with the headquarters.
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The width of plantation road should be 4 7 M. Total length per hectare: 25 M (Flat areas); 75 M (Hilly areas). Road surfaces must be constructed cambered towards the centre at 2, to ensure surface water can be quickly drained to the sides.
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Field Lining
There are two (2) types of lining straight lining for flat areas and contour lining for hilly areas.
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Straight Lining
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Planting Distance of 4.8 m x 4.16 m (which perpendicular height of the triangle) to obtain a density of 500 points per hectare.
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Planting Hole
The initial growth of crops in the field starts from the planting hole.
Large and very well made planting holes are expected to assist in spearheading the initial growth of crops.
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Objective of Holing
i. ii. iii. iv. v. vi.
vii.
Obtain a block of loose soil. Facilitate root development at a critical stage. Remove rocks and other hard materials which may be hidden in the soil. Remove root disease source. Enable the weathering and seasoning of the planting hole. Facilitate application of basal fertilizer (RP) Facilitate transplanting of rubber tree.
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Method of Holing
Planting holes are dug 2 weeks earlier before transplanting to allow them to weather by sunlight and drain. Holes are dug at the planting pegs fixed during field lining. The soil dug out is placed as near to the brim of the holes as possible and it not more than two heaps. The minimum size of planting hole is 60cm x 60cm x 60cm (manually)
Transplanting
After allowing the planting holes to weather for about 3 3 weeks, transplantig activities can be carried out. Current technology requires the use of planting materials:
Polybag buddings
Budded stumps Young buddings
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Method of Planting
A polybag budding is normally planted up to the base of the scion shoot or stem.
It also can be planted much deeper, until one whorl of the scion is buried up to 15 cm of the scion stem.
1st, the polybag is placed upright in the planting hole to determine the correct depth. The bottom of the polybag is cut away to expose the soil.
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i.
ii.
iii. iv.
A vertical cut is made on the side of the polybag. The hole is refilled with the top half of the soil first.
v. vi.
vii.
viii.
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Mulching
Mulching can be defined as providing cover to the soil surface, especially around the base of crops with whatever type of green litter and other materials. Mulching is recommended particularly on transplanted rubber crop. It is an old established farm practice, but its importance was only realised in recent year.
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Advantages of Mulching
Protect soil surface from direct sunlight. Preserves moisture in the soil. Encourages feeder root development in the top soil. Prevent weed growth. reduce soil erosion. Improve soil structure. Adds organic matter to the soil. Enhances growth of rubber crops.
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Mulching Materials
Plant litter such as Imperata cylindrica (lalang), empty palm fruit bunches, fruit skins, coconut husks, palm kernel.
Used packing materials such as fertilizer bags, cement bags, sugar bags and other polythene or paper wrapping.
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Method of Mulching
Mulching is recommended immediately after transplanting of rubber planting materials into the field. The mulching material is spread around the base of the crop to cover the soil at a radius 30 60 cm with a thickness of five cm.
A space of five cm should be left vacant around the plant base to avoid fungal growth.
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General Maintenance
Fertiliser Application
Fertiliser is defined as a substance that provides nutrients to plants for their growth to enable it to function well. Rubber respond favourably in terms of growth and yield to adequate and proper fertiliser application. Among the elements, the major ones are nitrogen (N), phosporus (P), potasium (K) and magnesium (Mg).
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Factors should be considered into before fertiliser application is carried out are:
Type of soil. Type of fertilisers. Rate and amount of fertiliser. Zone of fertiliser application. Depth of fertiliser application. Time of fertiliser application. Fertiliser application for stimulated trees.
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Lack of
Symptoms on Leaves
Nitrogen
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Lack of
Symptoms on Leaves
Phosphorus
At the back of leaves turn to brownish starting from the end part of the leaves.
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Lack of Magnesium
Symptoms on Leaves The area around he vein shows pale yellow and the vein looks like the fish bone.
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Lack of Calsium
Symptoms on Leaves At the end and side part of leaves softened, from white colour to light brown.
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Lack of Sulphur
Symptoms on Leaves Common in young leaf, results in the leaf becoming pale green and smaller in size, and after something necrosis of the leaf tip and margin occurs.
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Availability of Nutrients
Inland soil far from seaside. Types of fertilizer depend on age and types of soil. Sandy soil- usually lack of potassium. Loose soil or clay loose soil- usually contain mediocre amount of potassium. Soil with cover crop- contain enough nitrogen, therefore do not need nitrogen fertilizer such as ammonium sulphate.
Early stage of rubber trees development (1-5 months after planting) fertilizer, which can act, as aster rate such as Yellow Nitrofoska is needed.
One month after first bud, apply the mixture contain soluble phosphate such as Nutrex MX until they reach the age of 9 months. After that it can be followed by RRI, either the mix of magnesium M, X, C2 or Y according to age and types of soil. Usually applying fertilizer to the young rubber tree stop once it reaches age of 65 months where the rubber tree ready for tapping.
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Placement of Fertiliser
For the 1st round of manuring, 113 g rock phosphate is incorporated into the planting hole at the time of planting.
For the 2nd and sunsequent rounds, fertilizer is broadcasted evenly around the base of the plant in a full circle, the radius of which depending on its age.
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Fertiliser application for young trees less than 15 months (circle broadcasting)
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Types of pest
The rubber tree is also subject to attack by animal pests, which are grouped into three insects, molluscs and mammals.
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Insects
i.
Grasshoppers (Valanga nigricornis) Grasshoppers eat away the leaves of legumes covers leaving only the veins and the young shoots of germinating rubber seedlings. They are active during the day. Control: Pesticide- Dieldrex 15 @ 0.1% (30 ml + 4.5 liter of water), Dieldrex Extra @ 0.1% (30 ml + 6 liter of water) or Malathion.
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ii.
Leaf Eating Caterpillars (Tiracola plagiata, Amsacata lactinea, Mocis undata) A caterpillar has thirteen body segments and strong chewing mouth. Young leaves are consumed entirely, and the older ones skeletonised. It feeds within folds or rolls of leaflets which bind together.
Control: Dipterex 95 SP @ 0.2% = 11g + 5 liter of water, Sevin 85% @ 0.2% + 10 g + 5 liter of water.
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iii.
Termites (Coptotermes curvignathus) The species can cause serious damage to rubber. They eat away the tap root and into the trunk of the tree.
They build mudway over the trunk, and from beneath the casing of the mudway they feed on the bark. Control: Spray with Dursban EC at 20 ml + 5 liters water, Lorsban 40 at a 25 ml + 5 liters water, or Stedfast at 330 ml + 5 liters water.
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Molluscs
i.
Snail (Achatina fulica, Eulica similaris) Snail have protective shells over them. snails also climb up tapped trees to suck the latex along the tapping cuts and also cause spillage.
Control: Snail can be controlled by poisoned baits consisting of powdered metaldehyde, hydrated lime and rice bran in the ration of 1:4:6 by weight.
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Mammals
i.
Deer (Cerva unicolor) They live in the jungle but roam the bordering plantation for food. It feed on the bark, stripping it off from the trunk and nibble away the foliage that they can reach.
Control: They can be kept away by applying repellent substance such as Hinder on the trunk, especially on rubber trees bordering the jungle.
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ii.
Rats (Rattus jalorensis, Rattus argentiventer) Damage caused by rats can be serious in areas where the undergrowth are not controlled. Rats eat cotyledons of germinating seeds, and nibble away the barks of young plants. Control: They can be controlled by rodencide such as zinc phosphide mixed with suitable bait in the ration of 1:19 by weight. they also can be trapped by applying tanglefoot preparation which is available under the trade name ATOM.
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iii.
Monkeys (Presbytis melalopos, Macaca irius) Young plantings bordering the forests the frequently attacked. They feed on shoots, foliage and young fruits. Branches are broken when they swing on them. seedlings are also pulled out and the tops eaten away. Control: Shooting.
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Root diseases- the most dangerous disease for rubber tree cultivation because it can kill the tree. Cause by the fungus, which first attack the skin of the roots and at the end can rotten the roots. The disease can spread from one tree to another.
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Type of diseases
Name Fungus Description Chemical protection
White disease
roots
Rigidoporous lignosus
Phellinus noxius
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How to overcome?
oLand clearing- dig out all the roots stump. oCover the stump with kreosot when cutting the trees. oBefore planting the seedling, put sulphur in the holes. oPlant the cover crop- encourage the insects to rotten the stump. (Cut the food supply of fungus).
oSeparating drainage- so the infected trees would not be in contact with healthy trees.
Prepared by: Muhamad Syukrie Hj. Abu Talip 189
Collar Protectant
Part of the root infected is exposed by digging the soil at 30 cm to 60 cm width x 20 45 cm depth. The dead root & dead portion of tap root are removed and burnt. Collar protectant is painted over the exposed tap root and 15 cm lateral roots. Refill the hole with top soil.
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Chemical Drenching
Initial stage of white root disease infection Treated by drenching the collar region (20 cm wide x 5 cm deep) with fungicide such as Bayleton 25WP (10g + 1 litre of water).
Prepared by: Muhamad Syukrie Hj. Abu Talip 191
Isolation Trench
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Pruning
i.
Correction pruning Sometimes there are 2 stems grow from one tree, so the unhealthy one have to be cut off. Controlled pruning Trees with 3 whorl, should be pruned any branch at the lower whorl.
ii.
Rubber_Pruning.ppt
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Corrective Pruning
It is important to ensure that only a single scion shoot grows to form the required tree.
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Controlled Pruning
No pruning of side shoots or branches that appear on the first or second whorl is carried out but when the 3rd whorl of branches appears, all branches at the lowest whorl are removed.
The plant continues to grow, and when there, are three whorls of branches on it, all branches at the lowest whorl are removed.
Pruning trees reach seven months and branches at the lowest whorl have four flushes of leaves.
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Branches are induced on plants which have no branches and have attained a height of 2 metres.
Meanwhile the tree continues to grow, and the same pruning operation is repeated until 3 m of clean straight stem is achieved.
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Harvesting
a.
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The inclination of the tapping must be carried with one method to obtain the maximum yield of latex- speed of flow to the latex cup. Angle of tapping depends on the thickness of the bark, between 45 and 25 the thicker the steeper the angle. For clones- 30 and seeded clones - 25, the thickness of the clones are thinner but the quantity of latex is high and the speed of the flow is faster and therefore less risks in over flow of the tapping channel.
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Tapping Channel
Prepared by: Muhamad Syukrie Hj. Abu Talip 207
For clonal materials recommended height for opening of tapping panel is 150 cm, while the seedling from seedling materials is 75 cm from the ground level. clonal materials are opened much higher than seedlings because of their cylindrical shaped trunk. For both types of planting materials, the trunk girths must attain 45 cm at opening of tapping panels at their respective heights.
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Task size
Tas size is the number of trees in a task given to a tapper to complete tapping at a specified time. The number is based on several factors such as girth size, density per hectare, tapping system and the topography of the area. Basically, when tapping alternate daily, at half spiral, a tapper is given 500 600 trees per day of tapping task.
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Rubber tree are opened for tapping when their trunk have attained 45 cm girth, measured at a height of 150 cm for clones and 75 cm for seedlings from the ground level. Girth Measurement
The beroti 150 cm in length with a piece of wire of 45 cm in length fixed at one end. The Beroti is placed upright against the tree trunk with the bottom end at the ground level and the wire wrapped around the trunk. If the ends of the wire do not meet, the girth of the tree is taken as more than 45 cm.
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Broti 150 cm long with a metal wire 45 cm circumference at 1 end to check that at 75% of the trees achieve 46 cm or more circumference. Broti 150 cm long with a piece of metal to measure the slope of the tapping grove. Metal spout: to channel the latex. Latex cup: to collect the latex. Metal wire to hold the latex cup. Brush and paint: to mark the bark for monthly usage
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Using crayon or nail, a mark is made along the top edge og the template and continued down along the beroti right to the base of the trunk.
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Leaning trees are sometimes present in the plantation, especially in peat soil areas.
There are certain procedures to be followed when leaning trees are opened for tapping. This is to prevent spillage of the latex.
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Good tapping and collection procedures are essential to obtain maximum yield. In addition, cleanliness is also important in obtaining clean raw materials and finally high quality finished products. Generally, latex is only collected when it stop dripping. This may take two to tree hours depending on various factors. Collection commences when the first few tapped trees cease dripping.
Prepared by: Muhamad Syukrie Hj. Abu Talip 218
During collection, the latex is completely scooped out of the cup and poured into the collecting bucktet.
The cup is then replaced on the hanger in the inverted position, unless late drip is anticipated. Collection is continued until latex from all tapped trees in the task is collected. The collected latex is immediately sent to the collecting centre or factory for processing.
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Collection of Latex
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Frequency of Tapping (First cut- true frequency followed by practical frequency) Cut per unit time for a day (d)
d- day divided by the no of rounds per day or alternate days. True Frequency
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Everyday Alternate day (tapping once in two days) Every two days (tapping once in three days) Every three days (tapping once in four days) Every four days (tapping once in Every five days (tapping once in 6 days) Twice a day
d/5
d/6 d/0.5
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Practical
When the tapping is rested a day, the following tapping is considered the practical frequency.
d/1 2d/3 Daily tapping followed by 2 days tapping and a rest day d/2 6d/7 Alternate day tapping, followed by 6 days tapping and a rest day d/9 6d/7 Every 8 days followed by 6 days tapping and a rest day
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Period tapping
One or more cutting in unit time for a week (w), month (m) and year (y).
2w/4
2 weeks within a period of 4 weeks (2 weeks of tapping followed by 2 weeks rest) 6m/9 6 months period within a period of 9 months (6 months tapping followed by 3 months rest) 2w/4 6m/9 2 weeks within a 4 weeks period within 6 months within a 9 months period (2 weeks tapping followed by 2 weeks rest within a period 6 months tapping followed by 3 months rest) d/2 6d/7 o Tapping alternate days 3w/4 8m/12 o 6 days and tapping on the 7th day o For 3 weeks within a period of 4 weeks o With a period of 8 month from 12 months
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d/2 6d/7 3w/4 8m/12 Tapping alternate days for 6 days followed by 1 day rest for every three weeks followed by a week of rest within a 8 months with 4 months rest.
Tapping several panels or a group of panels, every tapping at alternate days or within a period of tapping. Indicated by brackets- rounds of change to the first or second panel. t- tapping w- week m- month y- year
Prepared by: Muhamad Syukrie Hj. Abu Talip 226
(t, t)
2 panels, every panel are tapped alternately every time it is tapped. (6m, 6m) 2 panels, every tapping rotates 6 months. (w, 2w) 2 panels, the first tapped for a week followed by the second for 2 weeks. (10t, m) 2 panels, the first tapped for 10 times followed by the second for one month. d/2 (t, t) Tapping every alternate day, with 2 panels, every panel is tapped alternately. d/0.5 (t, Tapping twice a day, with 2 panels, every t) panel is tapped once a day. d/2 (t, t) Tapping every alternate day, with 2 panels, 6m/9 every panel is tapped alternately for a period of 6 months followed by 3 months rest.
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Change of Tapping Panel SS Tapping downwards from half the circumference to one third in the same direction. Tapping downwards from half the circumference to three quarter in the same direction.
SS
S Tapping downwards from half the S circumference to half but in the upward direction
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S d/2 6m/12 S d/2 (t, t) 6m/12 = half S panel downward tapping at alternate day for 6 months period followed by 4 months rest change to half S panel downward tapping at alternate panel for the second 6 months period.
Combination Tapping (Use of different length and type of tapping grooves on the same tree)
S+S S + S (same day) S + V S, S First day followed by second day) S, S (come represent alternate days) S, V Type of tapping are different therefore S + V = C Length and type of tapping are the same S + S = 2x S V + V = 2x V
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Total of tapping days in percentage; 4 times the length of the tapping panel with the number of days tapped per year
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Panel Symbol
0 I II III B H B0 1 B0 2 Virgin bark First re tapped barked Second Third Lower panel opened below 150 cm Higher panel opened above 150 cm First panel from virgin bark from lower panel Panel two from virgin bark from lower panel.
H0-2 H0-1
H0-2 H0-1
B12 B1B13 1
B0-2 B0-1
B11-2
B11-1
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In Malaysia, ethephon was introduced for commercial adoption in the early 1970s.
Stimulation is a method to increase tapping yield of Hevea trees by prolonging latex flow with or without the use of chemical.
Subsequently, gaseous stimulation was developed and introduced to the industry during the 1990s . At present, conventional ethephon stimulation has its limitations whilst gaseous stimulation is only for 15 year-old and above.
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Ethephon (ET)
Currently, intensively used and is mixed with carriers such as palm oil and water. Ethephon, through the ethylene it release, dlays the plugging mechanism in latex vessels, thereby enabling latex flow. The stimulant has to be in contact with the bark for a stated period of time to attain the effective response. Ethephon is available in the market at concentration of ET 2.5% (blue), ET 5.0% (green) and ET 10% (red).
Prepared by: Muhamad Syukrie Hj. Abu Talip 233
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High panel, especially on trees with straight clean stems up to the height 3 m. Actually, the upward tapping had been practiced since 1950s. The upward tapping technique is the controlled upward tapping (CUT), which is an improvement of the old one. It is controlled in respect of the slope of the tapping cut and the bark consumption.
Prepared by: Muhamad Syukrie Hj. Abu Talip 237
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Tapping
Tapping system: s d/2. Brush the Etefon (Ethrel) 5.0% to the grooves once a month.
Advantages of Upward Tapping a. Gives high yield; virgin bark at the higher panel is in better condition.
b.
Pulau Kulit, where the decrease in yield can be avoided. Can practice the changing of panel system. The tree can be tapping for longer duration.
c. d.
e.
ii. Micro Tapping-Inject Tapping 2 types: a. Inject tapping b. Micro-X tapping The method to release the latex from rubber tree, by drilling the bark with needle.
The place that will be drilled, have to brush with etefon (stimulant) It against the normal tapping, which is cutting the vessel. Introduced in 1906 in Africa, but cannot be commercialized because no latex stimulant.
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a.
Inject Tapping Drill on virgin bark, starting 250 cm from the tree base. From vertical grooves, 1 cm width and 100 cm long by scraps off the bark. The middle line with 2-4 mm depth. 5-7 drill made along this grooves with same distance.
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b. Micro- X Tapping A combination of injects tapping & cutting the bark (normal tapping).
The inject tapping perform on the normal tapping grooves. Usually 3 holes drilled along the grooves with same distance between each hole.
The bark will be ditoreh buang after 9 days drill tapping, had been performed, which will give 9-drill & 3 days normal tapping.
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The latex- stimulant: Etefon 5% or less, brush along the grooves every month. Move to the next panel, at the other side of previous panel. After low panel, move to the high panel, drill starting from the tapping opening moving upwards. Blunt needle (1mm diameter), drill less than 1 mm depth for average thickness of the bark.
Conducted on trees that have reached the end of their economic life, prior to replanting Designed to extract the maximum amount of latex while killing the tree
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b.
c. d.
e.
f. g. h.
To obtain maximum yield Minimum tapping cost Maintain healthy trees Little damage to the trees Bark saving Little drying of bark Time for bark renewal Maximum economic life
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Rubber Processing
Approximately 80% of the rubber tree yield is in the form of latex, while the other 20% is the lower grade field coagula/scrap rubber (cuplumps, tree laces and other forms of solid rubber). Field latex, which is in liquid form which contains considerable amount of water, can be concentrated on coagulated and this is a major process.
Coagulation process is also necessary for the production of conventional sheet rubber; Unsmoke Sheet (USS), Ribbed Smoked Sheet (RSS), Air-dried Sheet (ADS) & Standard Malaysian Rubber (SMR)
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Rubber Processing Involve i. The cleanliness Very important (main factor) to produce a good quality of rubber. High quality- high price & easy to market. The cleanliness divided into 3 levels:
a.
Estate/ Field Tapping To keep latex in liquid form till it reaches the factory Use clean tools, remove the scrap from the panel, conduit, and cup. Twist the cup to an upside-down position after collection. Dont expose the latex for too long.
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b.
Factory/Processing Cleanliness General cleanliness must be maintained at the factory building and surroundings. All equipment in the factory must be kept clean.
Sufficient supply of clean water for use at any time when the factory is in operation. The latex must first be strained to remove any dirt in it.
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c.
Post-processing Cleanliness Rubber that has been processed must be washed clean an allowed to drip under shade in a clean place.
Sheet rubber; USS, ADS and crepe must be hung individually for at least four hours before putting them in the drying chamber. Rubber must always be stored in a clean, dry and well ventilated area.
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Dry rubber content (DRC) is referred only to the rubber particles found in latex.
The DRC varies according to season, climate, soil condition, clone, age of trees, tapping system (length of cut and frequency of tapping, stimulation).
Usually, the DRC of latex is within the range of 2045% and 35% can be taken as an average.
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As a guide in the sale and purchase of latex. As a guide to standardize the latex in the process of making sheet rubber As a guide for the payment to rubber tappers. As a guide for calculating the amount of chemicals require in processing bulk rubber. To know the yield of an area as a guide in latex estate management.
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a. b. c.
Normal Laboratory Method Flask cone 50 ml Clean cup Measurement cylinder Steamer Jug Analytical scale Oven Measure the latex in kg unit. Take 45 ml latex and put into flask cone. Take 20 gm of latex and put in the clean cup as a sample.
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d. e. f. g.
h. i. j. k.
Coagulate the latex with 150 ml acetic acid 0.5%. Put the cup in steamer so the latex coagulates faster. Take out the coagulated latex from the cup and clean properly. Coagulated latex need to be thinned to 2 mm. The thinning coagulated latex is known as biscuit. Dry it in the oven with 70o for 26 hrs. Cool the biscuit in the jug for a few minutes. Measure the biscuit in unit gram. Repeat the process- set the average of DRC.
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Prepared by: Muhamad Syukrie Hj. Abu Talip **This method needs big capital and skilled employee**
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Filter the latex and measure in kg unit. Take 50 g of latex and pour in the clean cup as sample. Coagulate the latex with 25 g formic acid 2%. Clean the coagulated latex properly and thinning to 2 mm (known as biscuit). Dry the biscuit in oven with 70oc for 16 hours. Scale the biscuit in gram unit.
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Hydrometer Method
Metrolak Metrolak cylinder Measurement cup 0.5 litre Pail 2 litre
a. Filter latex b. Measure the volume of latex in litre or scale with kg, and then convert to litre. (1 litre: 1 kg) c. Take 1 portion of latex (0.5 litre) and mix with 2 portion of water (1 litre), so 3 portions.
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c. Put the latex in metrolak cylinder. d. Dip metrolak in the cylinder e. When the metrolak settle, take the reading.
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Rubber Processing
1.
Sheet Rubber: USS (Unsmoked sheet) i. Bulking and Standardization Factory and equipment must be clean and sufficient amount clean water available.
The latex is transferred into the bulking tank to obtain uniformity. The DRC of latex is estimated for standardization purpose (12.5, 15 or 20% DRC).
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This achieved by diluting the field latex with sufficient volume of clean water by using the formula. After the addition of correct volume of water, a few minute rest is allowed for the impurities to settle.
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ii.
The required amount of diluted acid (pH 4.5-4.8) is poured into the coagulation tank and thoroughly stirred with the latex. The partition sheets are then placed in position and the tanks covered.
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The latex is considered coagulated when a clear serum is seen oven the coagulum. The tank is then floodd with clean water to submerge the coagulum to avoid oxidation. Milling (sheeting) is carried out the following day, when the coagula are firm enough for easy handling. The partition sheets are removed, and the coagulum slabs taken out and allowed to pass through motorised smooth surfaced roller presser to reduce the thickness to 4 mm.
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The sheets are then passed through a pair of groovesurfaced roller presser to give the sheets the ribbed appearance as well as to quickly drain off surface water. At the end of the milling, the sheets are again washed.
The long sheets are then cut into shorter length before being hung individually on a trolley and allowed to drip in a clean shady area for four hours.
The sheets then ready to be dried in the smokehouse.
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USS can be dried by atmospheric air, but the process takes more than 3 weeks. The process take a lot of space and the sheets can get infected by mould (fungus) which brings down the quality. With smokehouse, the drying time can be reduced by about 80%. USS dried in this way become translucent against light and his facilitates its grading.
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Grading of RSS
RSS is graded to determine its quality and its depend on the defects found in the RSS that is being graded.
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Defects in RSS
The defects that are found in RSS mostly occur during processing.
ii.
iii.
Rust brownish deposit can be seen on the RSS. This is caused be keeping the freshly milled USS in poorly ventilated place overnight or the sheet not being adequately washed during milling.
Mould patches of greyish fungal growth can be seen on the sheet This is normally favoured by humid conditions, poor ventilation and low temperature and poles where the USS are hung have mould growing on them. Greasy Sticky Surface The RSS surface sticky when touched This is due to excessive use of acid or sodium sulphite in latex and insufficient washing of the sheet during milling.
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iv.
v.
vi.
Dark patches irregular shaped dark and light coloured patches can be seen over the RSS. This can caused by surface oxidation brought about by the action of oxidising enzymes in the latex and stacking of wet USS can also can lead to these.
vii.
Blister cracks can be seen over the sheet. This can be caused by the froth remaining on the surface of the latex during coagulation, defective roller preses.
viii. Thickness or thick ends thick portion that are found on the RSS occur during machining due to overlapping and folding. The sheet must be rolled to 4 mm thickness.
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Grade of RSS
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Packing
After grading, sheet rubber will be packed according to the quality grade before exporting. The packing should follow the international standard.
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