Title Drawn

Clerget Brian Dolby

40° 5.3

35.3 32.4 7.5

Ø3.0 on PCD 112.6 56.5 9.0 80.0

38 .5

Ø2.0 on PCD83.4

5.8

15.3 37.7

Crankcase
Title Drawn

Clerget Brian Dolby

10.9 3.0 8.4 6.0 7.0 4.0 9.0 6.0 1.75 4 14.0

40 8.0 2.35

5.0
1.8

4.5 68 72.5

72°

1.2

Ø33 Ø33.5

30 32.37 8.25

R6.8

Cylinder barrel

3.6

Title Drawn

Clerget Brian Dolby

59.0

3.53

22.5° R12.74

3.53

3.77

2.04 1.87 Ø10.59

32.96

Ø16.48

Ø2

8 2.

R1.39

Ø16.48

exhaust cam

R1.87

0.88

inlet cam
30.0° 20.0° 2.02 PCD 39.6

R1.84

R1.47 25 balls Ø2.5 PCD 32.28

4.16

42.37

1.51

1.51

exhaust gear ring

inlet gear ring

Title Drawn

Clerget Brian Dolby

1.87

R1.73

29.0 5.3

16.4

22.0 33.0 4° 33.3 14.7 20.0 1.2 13.0 R8.4

20.6

10.3

4°

Key 1.5x1.5

4.5 18.0 120.0 22.4

27.5 5.3 Thread 1\4x26

Hole Ø2.0 83.6 67.0 1.8

Key
16.5

key
14.0 12.4 80.6 34.0

36.8

16.5

22°

25.0

14.0

4°

Title Drawn

Clerget Brian Dolby

11.48 0.59 3.53 7.15 4.71

7.92 6.77 9.42 4.12

Extention shaft

2.04

Ø10.59 1.87 1.87

18.44

Ø16.48

Exhaust cam Inlet cam Title Drawn

16.48

12.88

10.59

10.59

5.88

8.24

Clerget Brian Dolby

4.7 4.1
17.7 25.9

Extention shaft front bearing

5.9

5.3

33.0

37.7

20.0

20.0

10.6

10 ball Ø3.6

14 balls Ø4.0

Extension shaft rear bearing

4.7

19 balls Ø3.6 Double row of 20 balls Ø2.4

Front main bearing

2.1 1.2

Rear main bearing

2.1

Ø2.4

3.0
28.2 22.4 33.0 31.8 31.8

Thrust bearing
Title Drawn

Clerget Brian Dolby

1.73

0.59

1.07

11.24

1.44

1.22

13.73

0.58

1.73

1.00

1.31 4.63 11.77 1.88 Ø16.15

13.15

4.28

exhaust valve

inlet valve

13.71

exhaust valve seat including valve guide

3.08

Ø7
9.02

.2

Ø3.77

Ø6.72 10.11

inlet valve spring

9.49

exhaust valve spring Title Drawn

Clerget Brian Dolby

1.37
1. 50

5.30

Rocker posts

5.30

4.41

7.18

6.58 3.85 0.48

15.42

4.71

4.29

5.29

3.93

5.30

Inlet

exhaust

rocher pin

1.50

3.00

5.59

Ø4

.1

3.26

22.86

24.22 3.00 4.71 0.29

exhaust rocker All other dimension same as Inlet rocker Inlet rocker

12.28

9.00

Title Drawn

Clerget Brian Dolby

68.0°

58.0°

Inlet cam

exhaust cam

Valve Timing

INO 5° BTDC INC 58° ABDC EXO 68° BBDC EXC 5° ATDC
Clerget Brian Dolby

Title Drawn

4.12

2.94

2.94

9.18

1.42

17.34

17.93

2.35

26.84

8.24

4.71

4.28 2.03 2.70

inlet cam folower

1.60

6.42

Drawings not to scale

Title Drawn

4.55

2.94

inlet tappet guide

7.50

14.71

9.18

pushrod ball cap

Clerget Brian Dolby

R16.85 3.92 5.88

Ø5.23 0.33 9.81 Ø4.58 7.86 14.51 21.06 17.85 13.08 2.26

2.62

3.61

Valve guide

5.23

6.54

4.90

10.13 12.00 2.85

Inlet vale seat

inlet valve cap

Exhaust valve cap

Title Drawn

0.60

2.57

1.65

1.51

4.80

8.91

Clerget Brian Dolby

1.91

0.28

22.36

26.50

5.89

0.39

Rear oil retaining washer

5.88

leather washer

30.42

12.85

19.17

2.65

0.88

Ø17.7

28.25

17.65

20.01

32.96

27.54

Ø16.4 6 holes Ø2.00 on PCD 22.9 1.18 0.59 7.06

Rear support

main driving wheel

Title Drawn

36.49

30.60

31.37

Clerget Brian Dolby

2.0

8.2

10.6 6.4

9.7 0.6

30.0 1.5 0.6 0.9 R38

12.4

Con rod bolt

7.1

Piston bush 2.0

12.9

con rod bush

23.5

7.1

2.9 2.0 4.1 12.3 5.9 8.0 10.6 5.6

gudgeon pin
27.0

R4.0
1.2

Ø6.0 3.5

56.7

68.8

57.1

5.3 Master con rod

R7.8

4.4 Ø8.2 Ø6.9 4.4

1.0 30.0 7.65 30.0 slave rod 13.8

PCD 24.2 11.8 24.7 Master con rod

5.3

15.9

main bearing Title Drawn

Wrist pin

Clerget Brian Dolby

31.0°

58.85

35.31

21.77

1.

50

24.72

Brush Holder
13.54 3.39

76 4.

5.30 40.0°

Distributor

4.57

1.18 2.94

1.88

6.47

Drawings not to scale

1.18

Title Drawn

Clerget Brian Dolby

8.24

5.10

44.14

21.85

7.91

3.24

2.15

2.93

0.88 air screw hub bolt maneton to crankshaft screw

Nut, front

20.01

extention shaft

2.50

Nut, rear support to crankshaft

6.94 2.00

5.30

1.18

4.31 2.00 Ø20.0 22.07 10.59 24.13

3.53
hub nut

14.71

nose piece nut

maneton to crankshaft nut

1.54

crankshaft to thrust nut

Ø20 1.18 2.94 3.00 30.01

10.13

2.25

2.20

32.96

22.36

23.54

18.36

21.19

2.13

8.83

coupling nut

Nut thrust to rear drum

Title Drawn

Clerget Brian Dolby

6.2 0

21.19

2.94

Stop, crank coupling nut

7.86

30.60

15.29

8.17

21.06

17.85

14.71

R1

4.

41

1.00

Induction Tube

66.60

6.47

22.38 7.50

flange
7.62

1.92

9.00

3.50 3.75

10.00

Clamp

Title Drawn

Clerget Brian Dolby

7.00

2.9

7.9

20.0

9.5

43.0

24.5

18.0

30.0° 23.5 92.0 2.5

4.0°

19.0

Ø17.49 1.2 Ø19.67 15.0

7.37

10.0°

central support

20.0°

45.0°

18 holes Ø1.5 on PCD 70.62

4.0

42.37

63.0

26.0

98.0

75.9

35.0 11.0

18.0

Cover rear drum distribution box Title Drawn

Clerget Brian Dolby

37.0

67.1

Ø4.0 on PCD 36.0 4.1 1.77

Ø17.5

1.77

Ø2.0 PCD 53.0

13.5

45.9

20

46

1.75

15.30

21.75 44 hub 66.75

Spline 4x1.3 hub flange

9.42

36

nose piece
Ø2.0 on PCD 89.4

4.7

Ø1.5 on PCD 70.7

10.0

37.66

32.96

35.3

Key
Ø8.5 on 54.6 PCD 10.60

Rear drum

63

Title Drawn

Clerget Brian Dolby

2.35

2.35

2.88

65.27

3.06

1.77

1.18

12.30

Ø2.98

Inlet Exhaust

Pushrods
Title Drawn

Clerget Brian Dolby

59.87

2.94
2.94

2.94

9.18

1.42

15.94

2.35
0.59

4.28 2.03 2.70

exhaust cam folower

1.60

6.42

Drawings not to scale

Title Drawn

4.55

2.94

exhaust tappet guide

24.83

6.24

7.50

9.18

pushrod ball cap

Clerget Brian Dolby

Lock washer Nut Screw

Manaton

key

key front distance piece

nut leather washer rear drive nut

rear distance piece

washer

Rear support rear bearing Front bearing Thrust bearing central spacer

Crankshaft Components

Title Drawn

Clerget Brian Dolby

18.62 17.22

28.71

35.08

Magneto

Title Drawn

Clerget Brian Dolby

33.75

40.72

22.00

42.20

Oil Pump

6.57

15.3

43.2

16.5

58.7

Carburettor
Title Drawn

Clerget Brian Dolby