2PS PART DEVELOPMENT SCHEDULE

FRAME (QTY /CAR) ENGINE (QTY /CAR) HSCI SUPPLIER REV. NO DATE MAIN CHANGE POINT
PART NO PART NAME TOOL GO D/C EB1 EB2 EC5 MT AT 26.Jun.07 First Submit
17357-TF0A-0200 TUBE,SUB DRAIN

SUPPLIER NAME:- TOKAI IMPERIAL RUBBER

2007 2008
CATE. ITEMS REMARKS
5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
HOMOLOGATION CAR=3
W/B DANK. = 5
HSCI SCHEDULE

PRODUCTION PLAN Engine Test = 6

HOMOLOG- W/B DAN + DANKAKAU = 12
ATION PART ENGINE DAN
DANKAK HINKAK RYOKAK M/P
U U U HINKAKAU = 20
RYOKAKU = 40
LP1-1 = 2
T3
EVALUATION EVENTS LP1-1 LP1-2 SAMPLE ETCHING GO LP2-1 LP2-2 LP1-2 = 2
T1 /T2 T2
SAMPLE SAMPLE

MAKER LAYOUT ISSUE

TOOL GO ISSUE

ORGANISATION FIX

GPA,TPA,CPA AGREEMENT

PRODUCTION CAPACITY PLAN

LOCAL'N CHECK SHEET FILL As per HSCI format

TA/TC/JV AGREEMENT
Extruder Existent
SPM / MACHINE & EQUIPMENT Autoclave Existent
Washer Installed

TOOLING DIES
> LOCAL ( Inhouse/ Outsource) Die/Spindl Mass Pro
> IMPORTED Mandrel Trial Mass Pro
Fixture Mass Pro

ASSEMBLY / WELDING FIXTURES No need

> LOCAL ( Inhouse/ Outsource)

MANUFACTURING / TRIALS / APPROVAL / SAMPLE SUBMISSION

> IMPORTED

INSPECTION GAUGES/FIXTURES

> LOCAL

> IMPORTED Fixture

ID,OD Gauge Mass Pro
MACHINING JIGS

TESTING EQUIPMENT/ FIXTURES Tensile,Pressure Tester

LINE SET UP Extrusion line Tuning for mass-production

Finishing Line
SUB SUPPLIER EVALUATION Mixing

TRIALS ( T1 , T2 , T3 ) T1 T2 T3

SUPPORT MEMBER VISIT PLAN Trial

( HM JPN / JV,TC MEMBER ) Japan Nember

LOCAL RAW MATL DEVELOPMENT

IMPORT R/M PROCUREMENT Rubber Material Trieal/Evaluation

NBR
LOCAL BOP DEVELOPMENT CSM

IMPORTED BOP DEVELOPMENT

SOZAI PARTS ISSUE

HSCI FOC PARTS ISSUE

SPEC TEST PLAN As per HSCI format

> SUPPIER'S END Local test

> J/V, T/C PARTNER'S END Japan Test

TESTING

VEHICLE HOMOLOGATION

PART HOMOLOGATION

PARTS FOR HSCI VEHICLE TESTING

PARTS FOR HSCI ENGINE TESTING

PAST TROUBLE PREVENTION SHEET As per HSCI format

( Kakotora )/FMEA ANALYSIS

MQS IMPLEMENTATION
(QA MATRIX FOR MQS PLAN)
PQCT / OPS /WI , PREPRATION
QA SYSTEM

SPECLA /COLOUR As per HSCI format

MAN POWER TRG

INSP. STANDARD /LIMIT SAMPLE FIX.

Cp Cpk TRIALS/ PAC- VERIFICATION

QAV AUDIT ( HSCI/HM TEAM )

DELIVERY CYCLE FIX

MASS PRO READY

PACKING TRIAL

PRODN CAPACITY VERIFY

(300 PARTS TRIAL)

R U READY MTG
 2PS PART DEVELOPMENT SCHEDULE
FRAME (QTY /CAR) ENGINE (QTY /CAR) HSCI SUPPLIER REV. NO DATE MAIN CHANGE POINT
PART NO PART NAME TOOL GO D/C EB1 EB2 EC5 MT AT 26.Jun.07 First Submit
17710-TF0-0000 TUBE ASSY A,FUEL VENT

SUPPLIER NAME:- TOKAI IMPERIAL RUBBER

2007 2008
CATE. ITEMS REMARKS
5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
HOMOLOGATION CAR=3
W/B DANK. = 5
HSCI SCHEDULE

PRODUCTION PLAN Engine Test = 6

HOMOLOG- W/B DAN + DANKAKAU = 12
ATION PART ENGINE DAN
DANKAK HINKAK RYOKAK M/P
U U U HINKAKAU = 20
RYOKAKU = 40
LP1-1 = 2
T3
EVALUATION EVENTS LP1-1 LP1-2 SAMPLE ETCHING GO LP2-1 LP2-2
LP1-2 = 2
T1 /T2 T2
SAMPLE SAMPLE

MAKER LAYOUT ISSUE

TOOL GO ISSUE

ORGANISATION FIX

GPA,TPA,CPA AGREEMENT

PRODUCTION CAPACITY PLAN

LOCAL'N CHECK SHEET FILL As per HSCI format

TA/TC/JV AGREEMENT
Extruder Existent
SPM / MACHINE & EQUIPMENT Autoclave Existent
Washer Installed

TOOLING DIES
> LOCAL ( Inhouse/ Outsource) Die/Spindl Mass Pro
> IMPORTED Mandrel Trial Mass Pro
Fixture Mass Pro

ASSEMBLY / WELDING FIXTURES No need

> LOCAL ( Inhouse/ Outsource)

MANUFACTURING / TRIALS / APPROVAL / SAMPLE SUBMISSION

> IMPORTED

INSPECTION GAUGES/FIXTURES

> LOCAL

> IMPORTED Fixture

ID,OD Gauge Mass Pro
MACHINING JIGS

TESTING EQUIPMENT/ FIXTURES Tensile,Pressure Tester

LINE SET UP Extrusion line Tuning for mass-production

Finishing Line
SUB SUPPLIER EVALUATION Mixing

TRIALS ( T1 , T2 , T3 ) T1 T2 T3

SUPPORT MEMBER VISIT PLAN Trial

( HM JPN / JV,TC MEMBER ) Japan Nember

LOCAL RAW MATL DEVELOPMENT

IMPORT R/M PROCUREMENT Rubber Material Trieal/Evaluation

NBR・ＰＶＣ
LOCAL BOP DEVELOPMENT

IMPORTED BOP DEVELOPMENT

SOZAI PARTS ISSUE

HSCI FOC PARTS ISSUE

SPEC TEST PLAN As per HSCI format

> SUPPIER'S END Local test

> J/V, T/C PARTNER'S END Japan Test

TESTING

VEHICLE HOMOLOGATION

PART HOMOLOGATION

PARTS FOR HSCI VEHICLE TESTING

PARTS FOR HSCI ENGINE TESTING

PAST TROUBLE PREVENTION SHEET As per HSCI format

( Kakotora )/FMEA ANALYSIS

MQS IMPLEMENTATION
(QA MATRIX FOR MQS PLAN)
PQCT / OPS /WI , PREPRATION
QA SYSTEM

SPECLA /COLOUR As per HSCI format

MAN POWER TRG

INSP. STANDARD /LIMIT SAMPLE FIX.

Cp Cpk TRIALS/ PAC- VERIFICATION

QAV AUDIT ( HSCI/HM TEAM )

DELIVERY CYCLE FIX

MASS PRO READY

PACKING TRIAL

PRODN CAPACITY VERIFY

(300 PARTS TRIAL)

R U READY MTG
 2PS PART DEVELOPMENT SCHEDULE
FRAME (QTY /CAR) ENGINE (QTY /CAR) HSCI SUPPLIER REV. NO DATE MAIN CHANGE POINT
PART NO PART NAME TOOL GO D/C EB1 EB2 EC5 MT AT 26.Jun.07 First Submit
17721-TF0-0000 TUBE ASSY B,FUEL VENT

SUPPLIER NAME:- TOKAI IMPERIAL RUBBER

2007 2008
CATE. ITEMS REMARKS
5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
HOMOLOGATION CAR=3
W/B DANK. = 5
HSCI SCHEDULE

PRODUCTION PLAN Engine Test = 6

HOMOLOG- W/B DAN + DANKAKAU = 12
ATION PART ENGINE DAN
DANKAK HINKAK RYOKAK M/P
U U U HINKAKAU = 20
RYOKAKU = 40
LP1-1 = 2
T3
EVALUATION EVENTS LP1-1 LP1-2 SAMPLE ETCHING GO LP2-1 LP2-2
LP1-2 = 2
T1 /T2 T2
SAMPLE SAMPLE

MAKER LAYOUT ISSUE

TOOL GO ISSUE

ORGANISATION FIX

GPA,TPA,CPA AGREEMENT

PRODUCTION CAPACITY PLAN

LOCAL'N CHECK SHEET FILL As per HSCI format

TA/TC/JV AGREEMENT
Extruder Existent
SPM / MACHINE & EQUIPMENT Autoclave Existent
Washer Installed

TOOLING DIES
> LOCAL ( Inhouse/ Outsource) Die/Spindl Mass Pro
> IMPORTED Mandrel Trial Mass Pro
Fixture Mass Pro

ASSEMBLY / WELDING FIXTURES No need

> LOCAL ( Inhouse/ Outsource)

MANUFACTURING / TRIALS / APPROVAL / SAMPLE SUBMISSION

> IMPORTED

INSPECTION GAUGES/FIXTURES

> LOCAL

> IMPORTED Fixture

ID,OD Gauge Mass Pro
MACHINING JIGS

TESTING EQUIPMENT/ FIXTURES Tensile,Pressure Tester

LINE SET UP Extrusion line Tuning for mass-production

Finishing Line
SUB SUPPLIER EVALUATION Mixing

TRIALS ( T1 , T2 , T3 ) T1 T2 T3

SUPPORT MEMBER VISIT PLAN Trial

( HM JPN / JV,TC MEMBER ) Japan Nember

LOCAL RAW MATL DEVELOPMENT

IMPORT R/M PROCUREMENT Rubber Material Trieal/Evaluation

NBR・ＰＶＣ
LOCAL BOP DEVELOPMENT

IMPORTED BOP DEVELOPMENT

SOZAI PARTS ISSUE

HSCI FOC PARTS ISSUE

SPEC TEST PLAN As per HSCI format

> SUPPIER'S END Local test

> J/V, T/C PARTNER'S END Japan Test

TESTING

VEHICLE HOMOLOGATION

PART HOMOLOGATION

PARTS FOR HSCI VEHICLE TESTING

PARTS FOR HSCI ENGINE TESTING

PAST TROUBLE PREVENTION SHEET As per HSCI format

( Kakotora )/FMEA ANALYSIS

MQS IMPLEMENTATION
(QA MATRIX FOR MQS PLAN)
PQCT / OPS /WI , PREPRATION
QA SYSTEM

SPECLA /COLOUR As per HSCI format

MAN POWER TRG

INSP. STANDARD /LIMIT SAMPLE FIX.

Cp Cpk TRIALS/ PAC- VERIFICATION

QAV AUDIT ( HSCI/HM TEAM )

DELIVERY CYCLE FIX

MASS PRO READY

PACKING TRIAL

PRODN CAPACITY VERIFY

(300 PARTS TRIAL)

R U READY MTG
 2PS PART DEVELOPMENT SCHEDULE
FRAME (QTY /CAR) ENGINE (QTY /CAR) HSCI SUPPLIER REV. NO DATE MAIN CHANGE POINT
PART NO PART NAME TOOL GO D/C EB1 EB2 EC5 MT AT 26.Jun.07 First Submit
17722-TF0A-0101 TUBE ASSY C,FUEL VENT

SUPPLIER NAME:- TOKAI IMPERIAL RUBBER

2007 2008
CATE. ITEMS REMARKS
5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
HOMOLOGATION CAR=3
W/B DANK. = 5
HSCI SCHEDULE

PRODUCTION PLAN Engine Test = 6

HOMOLOG- W/B DAN + DANKAKAU = 12
ATION PART ENGINE DAN
DANKAK HINKAK RYOKAK M/P
U U U HINKAKAU = 20
RYOKAKU = 40
LP1-1 = 2
T3
EVALUATION EVENTS LP1-1 LP1-2 SAMPLE ETCHING GO LP2-1 LP2-2
LP1-2 = 2
T1 /T2 T2
SAMPLE SAMPLE

MAKER LAYOUT ISSUE

TOOL GO ISSUE

ORGANISATION FIX

GPA,TPA,CPA AGREEMENT

PRODUCTION CAPACITY PLAN

LOCAL'N CHECK SHEET FILL As per HSCI format

TA/TC/JV AGREEMENT
Extruder Existent
SPM / MACHINE & EQUIPMENT Autoclave Existent
Washer Installed

TOOLING DIES
> LOCAL ( Inhouse/ Outsource) Die/Spindl Mass Pro
> IMPORTED Mandrel Trial Mass Pro
Fixture Mass Pro

ASSEMBLY / WELDING FIXTURES No need

> LOCAL ( Inhouse/ Outsource)

MANUFACTURING / TRIALS / APPROVAL / SAMPLE SUBMISSION

> IMPORTED

INSPECTION GAUGES/FIXTURES

> LOCAL

> IMPORTED Fixture

ID,OD Gauge Mass Pro
MACHINING JIGS

TESTING EQUIPMENT/ FIXTURES Tensile,Pressure Tester

LINE SET UP Extrusion line Tuning for mass-production

Finishing Line
SUB SUPPLIER EVALUATION Mixing

TRIALS ( T1 , T2 , T3 ) T1 T2 T3

SUPPORT MEMBER VISIT PLAN Trial

( HM JPN / JV,TC MEMBER ) Japan Nember

LOCAL RAW MATL DEVELOPMENT

IMPORT R/M PROCUREMENT Rubber Material Trieal/Evaluation

NBR・ＰＶＣ
LOCAL BOP DEVELOPMENT

IMPORTED BOP DEVELOPMENT

SOZAI PARTS ISSUE

HSCI FOC PARTS ISSUE

SPEC TEST PLAN As per HSCI format

> SUPPIER'S END Local test

> J/V, T/C PARTNER'S END Japan Test

TESTING

VEHICLE HOMOLOGATION

PART HOMOLOGATION

PARTS FOR HSCI VEHICLE TESTING

PARTS FOR HSCI ENGINE TESTING

PAST TROUBLE PREVENTION SHEET As per HSCI format

( Kakotora )/FMEA ANALYSIS

MQS IMPLEMENTATION
(QA MATRIX FOR MQS PLAN)
PQCT / OPS /WI , PREPRATION
QA SYSTEM

SPECLA /COLOUR As per HSCI format

MAN POWER TRG

INSP. STANDARD /LIMIT SAMPLE FIX.

Cp Cpk TRIALS/ PAC- VERIFICATION

QAV AUDIT ( HSCI/HM TEAM )

DELIVERY CYCLE FIX

MASS PRO READY

PACKING TRIAL

PRODN CAPACITY VERIFY

(300 PARTS TRIAL)

R U READY MTG
 2PS PART DEVELOPMENT SCHEDULE
FRAME (QTY /CAR) ENGINE (QTY /CAR) HSCI SUPPLIER REV. NO DATE MAIN CHANGE POINT
PART NO PART NAME TOOL GO D/C EB1 EB2 EC5 MT AT 26.Jun.07 First Submit
17726-TF0-0000 HOSE ASSY ,FUEL PURGE

SUPPLIER NAME:- TOKAI IMPERIAL RUBBER

2007 2008
CATE. ITEMS REMARKS
5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
HOMOLOGATION CAR=3
W/B DANK. = 5
HSCI SCHEDULE

PRODUCTION PLAN Engine Test = 6

HOMOLOG- W/B DAN + DANKAKAU = 12
ATION PART ENGINE DAN
DANKAK HINKAK RYOKAK M/P
U U U HINKAKAU = 20
RYOKAKU = 40
LP1-1 = 2
T3
EVALUATION EVENTS LP1-1 LP1-2 SAMPLE ETCHING GO LP2-1 LP2-2
LP1-2 = 2
T1 /T2 T2
SAMPLE SAMPLE

MAKER LAYOUT ISSUE

TOOL GO ISSUE

ORGANISATION FIX

GPA,TPA,CPA AGREEMENT

PRODUCTION CAPACITY PLAN

LOCAL'N CHECK SHEET FILL As per HSCI format

TA/TC/JV AGREEMENT
Extruder Existent
SPM / MACHINE & EQUIPMENT Braider Existent
Autoclave Existent
Washer Installed
TOOLING DIES
> LOCAL ( Inhouse/ Outsource) Die/Spindl Mass Pro
> IMPORTED Mandrel Trial Mass Pro
Fixture Mass Pro

ASSEMBLY / WELDING FIXTURES No need

> LOCAL ( Inhouse/ Outsource)

MANUFACTURING / TRIALS / APPROVAL / SAMPLE SUBMISSION

> IMPORTED

INSPECTION GAUGES/FIXTURES

> LOCAL

> IMPORTED Fixture

ID,OD Gauge Mass Pro
MACHINING JIGS

TESTING EQUIPMENT/ FIXTURES Tensile,Pressure Tester

LINE SET UP Extrusion line Tuning for mass-production

Finishing Line
SUB SUPPLIER EVALUATION Mixing

TRIALS ( T1 , T2 , T3 ) T1 T2 T3

SUPPORT MEMBER VISIT PLAN Trial

( HM JPN / JV,TC MEMBER ) Japan Nember

LOCAL RAW MATL DEVELOPMENT

IMPORT R/M PROCUREMENT Rubber Material Trieal/Evaluation

NBR
LOCAL BOP DEVELOPMENT ＥＣＯ

IMPORTED BOP DEVELOPMENT

SOZAI PARTS ISSUE

HSCI FOC PARTS ISSUE

SPEC TEST PLAN As per HSCI format

> SUPPIER'S END Local test

> J/V, T/C PARTNER'S END Japan Test

TESTING

VEHICLE HOMOLOGATION

PART HOMOLOGATION

PARTS FOR HSCI VEHICLE TESTING

PARTS FOR HSCI ENGINE TESTING

PAST TROUBLE PREVENTION SHEET As per HSCI format

( Kakotora )/FMEA ANALYSIS

MQS IMPLEMENTATION
(QA MATRIX FOR MQS PLAN)
PQCT / OPS /WI , PREPRATION
QA SYSTEM

SPECLA /COLOUR As per HSCI format

MAN POWER TRG

INSP. STANDARD /LIMIT SAMPLE FIX.

Cp Cpk TRIALS/ PAC- VERIFICATION

QAV AUDIT ( HSCI/HM TEAM )

DELIVERY CYCLE FIX

MASS PRO READY

PACKING TRIAL

PRODN CAPACITY VERIFY

(300 PARTS TRIAL)

R U READY MTG
 2PS PART DEVELOPMENT SCHEDULE
FRAME (QTY /CAR) ENGINE (QTY /CAR) HSCI SUPPLIER REV. NO DATE MAIN CHANGE POINT
PART NO PART NAME TOOL GO D/C EB1 EB2 EC5 MT AT 26.Jun.07 First Submit
16720-RB0A-330 HOSE COMP,FUEL FEED

SUPPLIER NAME:- TOKAI IMPERIAL RUBBER

2007 2008
CATE. ITEMS REMARKS
5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
HOMOLOGATION CAR=3
W/B DANK. = 5
HSCI SCHEDULE

PRODUCTION PLAN Engine Test = 6

HOMOLOG- W/B DAN + DANKAKAU = 12
ATION PART ENGINE DAN
DANKAK HINKAK RYOKAK M/P
U U U HINKAKAU = 20
RYOKAKU = 40
LP1-1 = 2
T3
EVALUATION EVENTS LP1-1 LP1-2 SAMPLE ETCHING GO LP2-1 LP2-2
LP1-2 = 2
T1 /T2 T2
SAMPLE SAMPLE

MAKER LAYOUT ISSUE

TOOL GO ISSUE
MANUFACTURING / TRIALS / APPROVAL / SAMPLE SUBMISSION

ORGANISATION FIX

GPA,TPA,CPA AGREEMENT

PRODUCTION CAPACITY PLAN

LOCAL'N CHECK SHEET FILL As per HSCI format

TA/TC/JV AGREEMENT
Extruder Existent
SPM / MACHINE & EQUIPMENT Autoclave Existent
Curving Oven(Mass-Pro) Plan Design Making Transport Instal

Q/C Assy Existent

Machine
Leak Tester

TOOLING DIES
> LOCAL ( Inhouse/ Outsource) Die/Spindl(Protector Cover) Mass Pro Japan Trial
> IMPORTED Curving Mold Trial Mass Pro
Fixture Mass Pro

ASSEMBLY / WELDING FIXTURES

> LOCAL ( Inhouse/ Outsource)

> IMPORTED Assy Jigs Trial

INSPECTION GAUGES/FIXTURES

> LOCAL

> IMPORTED Fixture

Leak test jig Mass Pro
MACHINING JIGS

TESTING EQUIPMENT/ FIXTURES Tensile,Pressure Tester

LINE SET UP Extrusion line Tuning for mass-production

Molding/ASSY Line
SUB SUPPLIER EVALUATION Mixing

TRIALS ( T1 , T2 , T3 ) T1 T2
T3
SUPPORT MEMBER VISIT PLAN Trial
( HM JPN / JV,TC MEMBER ) Japan Nember

LOCAL RAW MATL DEVELOPMENT

IMPORT R/M PROCUREMENT Rubber Material(Protector) Trieal/Evaluation

CO-ETFE Tube
LOCAL BOP DEVELOPMENT

IMPORTED BOP DEVELOPMENT

SOZAI PARTS ISSUE

HSCI FOC PARTS ISSUE

SPEC TEST PLAN As per HSCI format

> SUPPIER'S END Local test

> J/V, T/C PARTNER'S END Japan Test

TESTING

VEHICLE HOMOLOGATION

PART HOMOLOGATION

PARTS FOR HSCI VEHICLE TESTING

PARTS FOR HSCI ENGINE TESTING

PAST TROUBLE PREVENTION SHEET As per HSCI format

( Kakotora )/FMEA ANALYSIS

MQS IMPLEMENTATION
(QA MATRIX FOR MQS PLAN)
PQCT / OPS /WI , PREPRATION
QA SYSTEM

SPECLA /COLOUR As per HSCI format

MAN POWER TRG

INSP. STANDARD /LIMIT SAMPLE FIX.

Cp Cpk TRIALS/ PAC- VERIFICATION

QAV AUDIT ( HSCI/HM TEAM )

DELIVERY CYCLE FIX

MASS PRO READY

PACKING TRIAL

PRODN CAPACITY VERIFY

(300 PARTS TRIAL)

R U READY MTG
 2PS PART DEVELOPMENT SCHEDULE
FRAME (QTY /CAR) ENGINE (QTY /CAR) HSCI SUPPLIER REV. NO DATE MAIN CHANGE POINT
PART NO PART NAME TOOL GO D/C EB1 EB2 EC5 MT AT 26.Jun.07 First Submit
１７７４４ＴＦ０Ａ０３００ ＴＵＢＥ　Ｂ，ＣＡＮＩＳＴＥＲ　ＤＲＡＩ

SUPPLIER NAME:- TOKAI IMPERIAL RUBBER

2007 2008
CATE. ITEMS REMARKS
5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
HOMOLOGATION CAR=3
W/B DANK. = 5
HSCI SCHEDULE

PRODUCTION PLAN Engine Test = 6

HOMOLOG- W/B DAN + DANKAKAU = 12
ATION PART ENGINE DAN
DANKAK HINKAK RYOKAK M/P
U U U HINKAKAU = 20
RYOKAKU = 40
LP1-1 = 2
T3
EVALUATION EVENTS LP1-1 LP1-2 SAMPLE ETCHING GO LP2-1 LP2-2
LP1-2 = 2
T1 /T2 T2
SAMPLE SAMPLE

MAKER LAYOUT ISSUE

TOOL GO ISSUE

ORGANISATION FIX

GPA,TPA,CPA AGREEMENT

PRODUCTION CAPACITY PLAN

LOCAL'N CHECK SHEET FILL As per HSCI format

TA/TC/JV AGREEMENT
Extruder Existent
SPM / MACHINE & EQUIPMENT Autoclave Existent
Washer Installed

TOOLING DIES
> LOCAL ( Inhouse/ Outsource) Die/Spindl Mass Pro
> IMPORTED Mandrel Trial Mass Pro
Fixture Mass Pro

ASSEMBLY / WELDING FIXTURES No need

> LOCAL ( Inhouse/ Outsource)

MANUFACTURING / TRIALS / APPROVAL / SAMPLE SUBMISSION

> IMPORTED

INSPECTION GAUGES/FIXTURES

> LOCAL

> IMPORTED Fixture

ID,OD Gauge Mass Pro
MACHINING JIGS

TESTING EQUIPMENT/ FIXTURES Tensile,Pressure Tester

LINE SET UP Extrusion line Tuning for mass-production

Finishing Line
SUB SUPPLIER EVALUATION Mixing

TRIALS ( T1 , T2 , T3 ) T1 T2 T3

SUPPORT MEMBER VISIT PLAN Trial

( HM JPN / JV,TC MEMBER ) Japan Nember

LOCAL RAW MATL DEVELOPMENT

IMPORT R/M PROCUREMENT Rubber Material Trieal/Evaluation

NBR・ＰＶＣ
LOCAL BOP DEVELOPMENT

IMPORTED BOP DEVELOPMENT

SOZAI PARTS ISSUE

HSCI FOC PARTS ISSUE

SPEC TEST PLAN As per HSCI format

> SUPPIER'S END Local test

> J/V, T/C PARTNER'S END Japan Test

TESTING

VEHICLE HOMOLOGATION

PART HOMOLOGATION

PARTS FOR HSCI VEHICLE TESTING

PARTS FOR HSCI ENGINE TESTING

PAST TROUBLE PREVENTION SHEET As per HSCI format

( Kakotora )/FMEA ANALYSIS

MQS IMPLEMENTATION
(QA MATRIX FOR MQS PLAN)
PQCT / OPS /WI , PREPRATION
QA SYSTEM

SPECLA /COLOUR As per HSCI format

MAN POWER TRG

INSP. STANDARD /LIMIT SAMPLE FIX.

Cp Cpk TRIALS/ PAC- VERIFICATION

QAV AUDIT ( HSCI/HM TEAM )

DELIVERY CYCLE FIX

MASS PRO READY

PACKING TRIAL

PRODN CAPACITY VERIFY

(300 PARTS TRIAL)

R U READY MTG