Task Time Category (Before) Improvement Ideas Category (After)
No Tasks / Operation Cumulative Element External Internal External Internal
1 Remove former tool/foam blocks/crash blocks 0:00:50 0:00:50 0:00:50
2 Remove top and bottom cutting plates 0:03:34 0:02:44 0:02:44
3 Transfer carrier to storage 0:03:55 0:00:21 0:00:21
Dies & hardware should be kitted & set into production lane 4 Retrieve new carrier and hardware 0:06:10 0:02:15 0:02:15 before machine stops 0:02:15 Dies & hardware should be kitted & set into production lane 5 Stage new hardware 0:07:05 0:00:55 0:00:55 before machine stops 0:00:55
6 Install lower section 0:07:57 0:00:52 0:00:52
7 Remove top crash blocks 0:09:00 0:01:03 0:01:03
8 Lower Press 0:09:31 0:00:31 0:00:31
9 Securing plates (front) 0:14:05 0:04:34 0:04:34
10 Walking to back of machine 0:14:32 0:00:27 0:00:27
11 Securing plates (back) 0:20:49 0:06:17 0:06:17
12 Walking to front of machine 0:21:02 0:00:13 0:00:13
Tools are part of the kitting; use ratchet wrench/air gun
13 Move tools to table 0:21:31 0:00:29 0:00:29 0:00:29 Implement box to hold removed hardware-easy to pickup & 14 Remove carrier blocks/set crash blocks 0:23:21 0:01:50 0:01:50 move to area to re-install 0:01:50
Tools are part of the kitting; use ratchet wrench/air gun
15 Attach tool 0:26:48 0:03:27 0:03:27 0:03:27
16 Cut and place test paper 0:28:04 0:01:16 0:01:16
17 Adjust upstop 0:30:41 0:02:37 0:02:37
When machine running good parts return tools to kit cart & 18 Final Checks/cleanup 0:32:00 0:01:19 0:01:19 place in "done" lane, throw paper in trash 0:01:19
Current Total 0:00:00 0:32:00 Improved Total 0:10:15