Professional Documents
Culture Documents
GENRAL INFORMATION
34 Mark off and drill Drill material types (Taper Standard method Simple machines
through holes-drill shank straight shank) parts of sectioning as like winch pulley
on M.S. flat file and sizes Drill angle-cutting per IS : 696 and compound
radius and profile angle for different materials, Exercises for axle etc.
to suit gauge. cutting speed feed. R.P.M for different
different materials. sectional views
on the given
orthographic
drawing of
machine parts,
castings etc.
35 Step fit angular fit Droll troubles : causes ad ------do----- Factors and
file and make angle remedy. Equality of lips, equations”
surfaces (Bevel correct clearance dead centre Algebraic
gauge accuracy 1 langth of lips. Drill dinds: formuls.
degree) make fractions metric, letters and
simple open and numbers, grinding of drill
siding fits.
37 Make the circles by Radius gauge feeler hole Standare method Equations simple
bridging a gauge, and their uses. of sectioning as simultaneous.
previously drilled per IS : 696
hole. Test angular Exercises for
match up. different
sectional views
on the given
orthographic
drawing of
machine parts,
castint etc.
ACHIVEMNT : The trainees should be able to
do:1 Chucking centering
plain turning taper boring and
thread cutting. 2 Position
marking fit contours and
geometrical figures and make
male and female parts.
44 Counter sink Counter sink, counter bore and -----do----- Problem related
counter bore and spot facing-tools and to be trade using
ream split fit (three nomenclature, Reamer logarithm
piece fitting) material types (Hand and tables.45
machine reamer) kinds parts
and their uses determining
hole size (or reaming )
Reaming procedure Scrapers
and their types, methods of
scraping.
53 Prepare triangle, Keys and keyways. Types Revision of first Revision of 1st
hexagon on ends of and their uses construction year topics. year course.
a cylinder bar (shape).
prepare female end
and fit.
57 Scrap on fat
surfacesscrap on
curved surfaces and
scrap surface
parallels and test.
Make & assemble
sliding fits-plain
surfaces.
58 Make simple dowel Dowel pins: material Sketches for Heat &
pinsfitting dowel construction types accuracy bolts, nuts, temperature
pins and tap screw and uses. screws and other thermos metric
assemble. screwed scales-their
members. conversions.
62 Drill through and System of drill size. Fractional Riveted joints Mensuration :
blind holes at an size: number, latter and butt. Plain fig ures
angle-drill blind metric. Templates and gauges. triangles, square,
holes “Y” fitting Introduction, necessity types.. rectangle,
parallelogram.
66 Drill and ream Locking device : Nuts types --------do-------- Solid figures :
small dia holes to (lock nut castle nut, slotted Ffustum of a
accuracy-correct nuts, swam nut, grooved nut). cone, sphere
location for fitting. Description and use. spherical
Make male and segment.
female fitting parts-
drill and ream holes
not less that 12.7
mm.
67 Sliding fitting Lapping: Application of Concept of Material weight
Diamond fittng, lapping material for lapping preparation of and cost
Lapping flat tools, lapping abrasives assembly problems related
surfaces using charging of lapping tool. Sur drawing and to trade.
lapping plate. face finish importance detailing. Simple
equipment for testing- terms assemblies &
relation to surface finish. their details of
Equipment for testing surfaces trade related
quality dimensional tolerances tools\job\exercis
of surface finish. es with the
dimensions from
the given sample
of models. Tool
post for the lathe
with washer and
screw.
68 Stepped keyed Honing;Application of honing -------do------- Trigonometry:
fitting-test job. –material for honing tools trigonometrical
Lapping holes and shapes, grades-honing ratios use of
cylindrical abrasives. Frosting its am and trigonometrical
surfaces. the methods of performance. table.
72 Preparation of gap Manufacture : the name and Industrial visit Industrial visit
gauges. types of gauge commonly Details of
used in gauging finished assembly shaft
product Method of selective and pulley.
assembly “Go” system of
gauges, hole plug basis of
standardization.
73 Dovetail and Bearing introduction. Details of Tringle of forces,
Dowel pin Classification (journal and assembly of parallelogram of
assembly scrape Thrust Description of each bush bearing. forces.
cylindrical bore. ball bearing: sigle row double
row, description of each,
advantages of double row.
77 File and fit straight Hardening and tempering Details and Moments of
and angular purpose of each method, assembly of a force couples.
surfaces internally tempering colour chart. simple hand
vice.
78 Heat treatment of Annealing and normalizing -------do----- Simple problems
tools. purpose of each method on straight and
bel cranked
laver.
79 Flaring of pipes Case hardning and carburizing Details and Centre of gravity,
andpipe joints-heat and its methods-process of assembly of simple
treatment of cold carburizing (solid liquid and simple hand vice experimental
chisels. gas) determination
stable unstable &
neutral
equilibrium-
simple
explanation.
82 Simple jigs and Drilling jig constructional Blue print Simple problem
fixtures for drilling. features, types and uses. Reading simple related to
exercises related fricetion.
to missing lines.
83 Prepare a “V” Fixtures-constructionfeatures Blue print Magnetic
block and clamp. types and uses. reading. Simple substances
exercises related natural and
to missing lines. artificial
magnets.
85 Cutting & Pipes and pipe fitting Blue print Electricity & its
Threading of pipe commonly used pipes. Pipes reading simple uses electric
length Fitting of hending fixture pipe threads exercises related current positive
pipes as per sketch std. pipe threads die and tap to missing & negative
conditions used for pipe vices views. terminals.8
pipe work to be
followed. Bending
of pipes cold and
hot
87 Practice in handling Fire precautions causes and Simple exercises Simple electric
fire extinguishers types of fires precautions relating to circuits simple
of different types against out break of fire. Rire missing calculations.
refilling of extinguishers types and uses. symbols.
extinguishers.
TRADE : FITTER
5. Arc welding table (all metal top) 122 cm: 12 cm: 60 cm positioned. 1 No.
6. Oxy-acetylene gas welding set equipment with hoses, regulator and their
accessories.
1 Set
7. Gas welding table with positioned. 1 Set
9. Gas lighter. 6
Nos
Note: Those additional items are to be proviede4 for the Allied Trade
Training where the welding trade does not exist.
3rd Year
Related instructions should be imparted to all the apprentices during the entire
period of training including basic training . The subject to be taught to the apprentices
in related instructions:
Trade Theory
1st Weeks: Safety work-accident their causes : General safety rules and apprentices in a
workshop : Safe working devices, guards, attachment etc. ;
Common drilling, boring and reaming operations-its tools and materials, speed
and feet’s ; different drilling techniques.
Description of grinding machines-surface grinder, portable
grinder and pedestal grinder Common grinding operation.
Power transmission & Drives- Belts and belting-its types, size and
use of belts ; belt fastener, speed parallel and crow- drives Use of
commercial belt dressing resins, creep and slip calculation for the
size of the new belt.
Gear and belt drive, Determination of horse power, speed and size
of pulleys and gears.
ENGINEERING DRAWING