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Limits of CMOS Technology Scaling and


Technologies Beyond-CMOS
Daniel Rairigh, Student Member, IEEE
Μ
in CMOS:
Abstract—The scaling of CMOS transistors has driven
1. Minimum dimensions that can be fabricated
the tremendous growth of the semiconductor industry for
the last four decades. However, most experts are saying 2. Diminishing returns in switching performance
CMOS is reaching its limits. This paper discusses the
technologies that may postponing the scaling limit and the 3. Off-state leakage
technologies that may replace CMOS when the limit is
reached.
So far the primary limitations to chip scaling have
been lithographic issues. Simply, how small can a
Index Terms—CMOS scaling, Double Gate, Quantum transistor can be fabricated? Continuing advances have
Computing, Carbon Nanotube, Quantum Cellular Automata. pushed current lithographic technologies down to using
ultraviolet wavelengths (193 nm). And research is being
I.INTRODUCTION done to reduce the minimum wavelength into the

I n 1965, Gordon Moore wrote a paper entitled


“Cramming more Components onto Integrated
extreme ultraviolet spectrum (13 nm wavelengths) [4].
However, transistor dimensions are approaching a hard
Circuits” where he first proposed that transistor density limit that cannot be overcome. That limit is the size of
on chips would grow exponentially [1]. This became the atom and molecule. Clearly devices cannot be
known as Moore's law. Remarkably the industry has fabricated smaller than the dimension of a single
kept pace with this exponential growth for that last four molecule and some dimensions will need to be more
decades. There is however a problem with exponential than a molecule wide. It should also be pointed out here
growth: it rapidly approaches infinity, while physical that lithographic equipment costs have also grown
systems generally cannot run to infinity. As Moore exponentially [2], and this is beginning to limit the
himself pointed out in 2003, “No exponential change of profitability of increased scaling. Thus there is a rapidly
a physical quantity can, however, continue forever.” [2]. approaching limit to how small transistors can actually
This raises the question, what needs to be done to be fabricated.
maintain this growth in the near term and what will take
MOS transistors may, however, never reach single
its place in the long term?
molecule gate length. As mentioned earlier, physical
This paper examines briefly what issues are systems can not run to infinity, generally this means that
preventing CMOS scaling from approaching infinity. as a model approaches infinity some non-ideal effect
Then we examine some material and structural design will begin to dominate and break the model. This is
changes that are being proposed to enable the transistors certainly the case for MOS transistors. These effects,
to continue to scale a little more. Finally we take a brief such as electron and hole mobility, mean that the
look at what technologies may one day supersede the performance gains from each successive generations is
MOSFET transistor and what obstacles they currently less than the gain from the last generation. So that
face. scaling all the way down to the molecular level in
traditional silicon may not produce devices that are
II.LIMITING FACTORS IN CMOS significantly better than their larger ancestors.
Since the 1970's people have been predicting the end The final, and most significant factor limiting MOS
of CMOS [3]. Despite these predictions, the monetary scaling is really a subset of the diminishing returns
benefit of growth has driven massive research, which discussed above. The dominant non-ideal effect that
has overcome all previous barriers [2]. However, many must be addressed for current scaling to continue, is off-
experts are now claiming that the industry is reaching state power consumption. Within digital logic, the
limits that no amount of research can push past. sources that contribute to off-state power consumption
There are three key factors limiting continued scaling are: junction leakage, gate induced drain leakage, sub-
threshold channel current, and gate tunnel currents.
Μ
Manuscript received November 21, 2005. These become more and more significant as the
Daniel Rairigh is with Michigan State University, Lansing, MI 48824
USA (phone: 517-490-9266; e-mail: rairighd@egr.msu.edu). dimensions decrease. In fact, leakage currents grow
2

exponentially as gate length decreases [4].


Extrapolating current power trends, the off-state power
consumption would be about equal active power around
the 10nm node. However, in practical terms, off-state
power needs to be less than 10% to 20% of total power
consumed, and current 90nm technology is already
approaching this limit [3].
Most predictions are, if trends continue, CMOS
scaling can continue for only a decade or two [4],[2],[5].
Many experts are claiming that the practical limit will be
near the 22 nm to 30 nm node [6], [7], [3]. Even before
that limit is reached though, there are some serious
obstacles to be overcome. So, let us move on to the
solutions researchers are proposing.

III.IMPROVEMENTS TO CMOS Figure 1: Straining Silicon using a larger lattice.


A. New Materials High-K dielectrics are designed to address one
The materials used in CMOS devices have been slow particular aspect of off-state power consumptions: gate
to change, but increasingly it has become obvious that tunneling currents. It is likely that the gate dielectric
problems encountered in the chips can be directly thickness will be the first dimension to reach atomic
addressed by adjusting the materials that influence these dimensions. This is because the dielectric thickness
properties. These new materials and material indirectly controls the gate length. In general, the
modifications include, low-resistivity conductors, effective gate length needs to be 40 times the dielectric
strained Si and low-K dielectrics. The use of tungsten thickness to properly control short channel effects (SCE)
and copper to reduce resistance has been in long use [3]. Thus, the scaling that reduces gate length must also
now and will not be addressed here. However, the other reduce the dielectric thickness. However, as the
two are more recent and prove to be of more interest. dielectric thickness decreases, electron tunneling
through the dielectric becomes a significant issue. The
Strained Si is the process of introducing physical proposed solution to this problem is to find a material
strain on the silicon lattice to help improve electron and that has a higher K value than the silica (SiO2) currently
hole mobility. This strain can be introduced in a number used as the gate dielectric. This would allow the actual
of different manners, but in general, some layer is added thickness of the gate dielectric to be increased while still
to the silicon. This layer may expand or in some other maintaining the same electric field in the channel.
way stretch the silicon. For instance, a layer may be
added on top of the silicon which has a larger lattice While this sounds good in theory, implementation has
structure than silicon (See Fig. 1) and force the silicon to proved to be challenging. To do this, a material must be
stretch to make the bonds. This allows the holes and found that meets many criteria. The material must be
electrons to flow more freely thus reducing device compatible with the surrounding silicon and the
resistance and other properties effected by electron/hole fabrication processes used. Also, it must have a
mobility. While this technique is implemented, it has breakdown time at least as long as silica. While there
the disadvantage that from a fabrication stand point, it is are many other requirements, suffice it to say that many
not compatible with many of the other new technologies. materials have been proposed, but no good substitute has
yet been found.
B. New Structures
There have also been proposals to try and change the
structure of the transistor itself. Here we will discuss the
two most prominent structural changes: Silicon on
Insulator (SOI) and Double Gate CMOS (DGCMOS)
The basic concept of Silicon on Insulator is fairly
simple. Rather than fabricating a transistor whose body
is connected to the substrate (Fig. 2.a), which is the
normal method, an insulating oxide is first deposited on
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the substrate and then the transistor is fabricated on top reasonable amount of time. [3]
of that (Fig. 2.b). By doing this the body is then
The second structure is more experimental, but
electrically isolated from its surroundings. This means
promises great benefits in the future. That structure is
that the bulk to source voltage Vbs is now floating.
the Double-Gate CMOS (DGCMOS). The basic idea of
This design provides a number of performance this structure is to add an extra gate (or more) to increase
benefits. First of all Vbs is now always greater than or coupling between the gate and the channel. Some have
equal to zero. This lowers the threshold voltage, Vt, called this the “ideal structure for scalability” [4]. Most
providing a performance increase. Also, there is now no agree that it is the design of the future, but there are
junction area capacitance. Finally, stacked circuits do some difficulties to overcome before then.
not suffer form the reverse body effect. The new
The difficulties arise in how to implement the
structure also lends itself to some new uses, such as
DGCMOS structure. Using traditional fabrication
using the insulating layer for a high resistance element.
processes a second gate could be added below the body.
[3]
However, the alignment issues of such a gate are
troublesome. The proposed solution is known as the
FinFET. This structure builds the drain, source, and gate
up vertically. (See Fig. 3). This may solve the
alignment issue, but there is one other challenge to
overcome. In order to control SCE, the body thickness
must be ¼ of the gate length [4]. This is a daunting
challenge because the gate length is usually the smallest
dimension that can be fabricated. There are some
technologies that may address this, but more work needs
to be done in this area.

Figure 2: Bulk and SOI transistor structures.


There are of course some disadvantages to the new Figure 3: FinFET structure
structural as well. While the floating Vbs provides many
IV.ALTERNATIVES TO CMOS
benefits, its variability can also be problematic. The
value of Vbs is a function of the present current level in So far scaling has had such tremendous benefits that
the gate as well as the history of previous states which alternative technologies have not been able to compete
the gate has been in. This means that the threshold of a with the power of mainstream CMOS devices. Also, so
gate may vary significantly throughout its operation. much research and knowledge has been placed into
Also, if Vbs climbs too high it can cause pass-gate CMOS technology, that it is hard to introduce drastically
leakage. There have been techniques developed to different technologies. However, no matter how much
address some of these issues. research is being done, scaling CMOS is unquestionably
approaching its limits. Even if off-state power
To test this technology, IBM redesigned some of their consumption and the other issues can be over come,
PowerPC line chips using SOI. They were able to scaling still can't progress past the size of the molecule.
demonstrate a 22-33% performance increase over the This leads to the question of what technology might
bulk CMOS version of these chips [3]. They also found surpass CMOS. There are a handful of technologies that
that, while implementing SOI requires an understanding show promise for the future, we will address the three
of the unique problems that this technology has, it was most prominent ones.
possible to redesign existing technologies in a
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The first technology to consider is Quantum The second, and possibly most popular, new idea is
Computing. The concept was first proposed by Peter using carbon nanotubes as transistors (An example
Shor in 1994. Shor proposed a method of factoring configuration is shown in Fig. 4). This concept it very
numbers (a computationally difficult task) using appealing because it is still a transistor and could make
quantum mechanical principles. This concept is built use of all the architectural knowledge developed for
around the theory that quantum particles can exist in CMOS. As mentioned earlier, incremental changes
many 'universes' at once and only collapse down to one always seem to be the easiest to introduce. It has also
'universe' when observed. Shor theorized that we could been suggested that some sort of chemical self assembly
leverage the 'multiple universe' theory to achieve process could use to manufacture carbon nanotube
massive parallelism in computation [8],[9]. Shor's systems [5].
quantum computer could be incredibly fast in certain
Carbon nanotubes, do however, have a long way to go
applications.
before they can start replacing the MOS transistor. First
To illustrate, the possible performance gains, assume of all, current nanotube transistors have very poor
we wanted to factor a 2048 bit number. It is estimated performance characteristics. Many of the problems they
that a traditional computer system would take longer are exhibiting are similar the the challenges CMOS is
then the age of the universe so complete this task. The currently facing, such as high off-state leakage and
same estimate stated that a quantum computer running at source-to-drain tunneling [3]. Also, despite the hopes
100MHz could complete the task in one hour! [8] The for chemical self assembly some day, it is currently still
speed increase here is incredible, but there are many difficult to produce nanotube transistors.
challenges that must be overcome before this can
The final new technology we would like to consider is
become possible.
Quantum Cellular Automata (QCA). This technology is
As is the case with most of the new technologies built up in cells. Each cell has 2 electrons trapped on it
implementation is the challenge. The 100Mhz quantum and 4 or 5 islands. The electrons can be on any island
computer mentioned in the above example, would have and can tunnel between the islands. However, due to
to be made of 4x106 qubits1. This represents a very Coulomb repulsion, they will always settle to one of two
complex system, especially since current experimental stable states (See Fig 5.a). This is an inherently binary
systems have only been made with, at most, a couple system and these states can be labeled “1” and “0”.
qubits. Adding to the challenge, these systems need to When cells are placed next to each other, electrons can
be isolated from any outside interference (thermal, not travel between them, but the Coulomb interaction
electrical, etc.). Finally, there is a question of how best between cells will force the neighbor to settle to the
to build theses systems. Proposals have ranged from same state as the first cell. In this way a “binary wire”
using ions, and photons to solid state systems and supper can be assembled (Fig. 5.b) where all cells in the chain
conductors. Currently no one knows which have the same value. The fundamental logic gate is the
implementation, if any, will work [10]. Majority Gate (Fig. 5.c). A majority gate takes three
inputs, it's output is equal to whichever two inputs agree.

Figure 4: Basic carbon nanotube transistor


Figure 5: Basic QCA structures
1
A qubit is the basic unit of a quantum computer.
5

This technology has many advantages. It is “edge [5] T.N. Theis, “Beyond the silicon transistor: personal observations,”
Computing in Science & Engineering, Jan.-Feb. 2003, pgs. 25 – 29
driven,” meaning an input is brought to an edge of a [6] T. H. Ning, “Why BiCMOS and SOI BiCMOS?”, Journal of Research
QCA block, it is evaluated and output at another edge. and Development, March/May 2002, pgs. 181 – 186
[7] Victor V. Zhirnov, Ralph K. Cavin, III, James A. Hutchby, and George
This also means that no power lines need be routed I. Bourianoff, “Limits to Binary Logic Switch Scaling-A Gedanken
internally. The second advantages is that QCA systems Model,” Proceedings of the IEEE, Vol. 91, no. 11, November 2003, pgs.
1934 – 1939
should be very low power, because there is no current [8] K.K. Berggren, “Quantum computing with superconductors,”
flowing. Only enough energy needs to added to lift the Proceedings of the IEEE, Oct. 2004, pgs. 1630 – 1638
electrons from their ground states. Finally, QCA cells [9] A. Narayanan, “Quantum computing for beginners,” Evolutionary
Computation, 1999. CEC 99. Proceedings of the 1999 Congress on, 6-9
are very small. [11] July 1999, pgs. 2238 Vol. 3
[10] David P. DiVincenzo, “The Physical Implementation of Quantum
The problem with QCA is that it has to be very small. Computation,” Fortschritte der Physik special issue, Experimental
In order for a QCA system to operate at room Proposals for Quantum Computation, August 13 2000, pgs. 1 – 8
[11] C. S. Lent, P. D. Tougaw, W. Porod, G. H. Bernstein, “Quantum
temperature it must be fabricated on the nanometer Cellular Automata,” Nanotechnology 4, 1993, 49-57
scale. Systems which have been fabricated with current [12] C. S. Lent, B. Isaksen, “Clocked molecular quantum-dot cellular
automata,” IEEE Transactions on Electron Devices 50, 2003, 1890-1896
technology have to be operated at liquid helium [13] B. Ong, “Towards printed organic electronics,” Asian Green
temperatures. There is also an issue of tolerance. Each Electronics, 2004. AGEC. Proceedings of 2004 International IEEE
Conference on the, 2004, pgs. 42
cell needs exactly 2 electrons trapped in it. With 3
electrons cell performance rapidly degrades. Also
within a single cell each island has to be exactly the
same size. If they are not, they will bias a cell towards
a “1” or “0” value. It has been suggested that these
issues could be addressed by fabricating QCA cells from
molecules with multiple redox sites [12].
There have been some other suggested technologies.
One new theory is known as DNA computing but it is in
the very early stages of development [5]. Also, organic
transistors, which use semiconducting polymers are
being developed. These transistors have very low
performance, but offer the promise of low cost
fabrication [13].

V.CONCLUSION
So what does the future hold for computing? Clearly
CMOS is going to be around for a long time yet. Even
when scaling reaches it's limits, higher level design
changes can be implemented to reduce power and
improve performance. Most likely one or two of the
alternate technologies discussed above will produce
practical applications as well. These technologies will
probably develop in parallel with CMOS allowing
developers to choose the technology that best fits their
needs.

REFERENCES
[1] G. E. Moore, “Cramming more Components onto Integrated Circuits,”
Electronics, vol. 38, no. 8, April 19, 1965.
[2] Gordon E. Moore, “No Exponential is Forever: But 'Forever' Can Be
Delayed!”, Solid-State Circuits Conference, 2003. Digest of Technical
Papers. ISSCC. 2003 IEEE International, 2003, pgs. 20 - 23 vol.1
[3] Scott E. Thompson, Robert S. Chau, Tahir Ghani, Kaizad Mistry, Sunit
Tyagi, and Mark T. Bohr, “In Search of 'Forever,' Continued Transistor
Scaling One New Material at a Time,” IEEE Transactions on
Semiconductor Manufacturing, Vol. 18, No. 1, February 2005, pgs. 26 –
36
[4] E. J. Nowak, “Maintaining the benefits of CMOS scaling when scaling
bogs down,” Journal of Research and Development, March/May 2002,
pgs. 169 – 180

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