Service Manual

BTX250
Specifications
• 250mm subwoofer and 250mm passive radiator
combined with a 100W RMS amplifier housed in
a specific enclosure, all carefully engineered to Dynamic Range: CD: 100W
work together as a unique, integrated system. RMS Power Handling: 300W
Max Power Handling: 20Hz - 160Hz
Frequency Response: 40 - 120Hz
• 12 dB/octave electronic low pass filter with
Active Crossover: 4 Ohms
selectable 40Hz-120Hz crossover frequency for
Impedance: 0 - 180°
precise frequency division to match any system
Phase control: 0 to +6dB @ 40Hz
Dimensions (H x W x D): 625 x 320 x 315 mm
• Variable Bass Boost for up to 6dB more level at
50Hz

• Line-level and speaker-level Inputs to integrate

seamlessly with virtually any factory-installed
head unit

• Variable input sensitivity for compatibility with all

source units and factory head units

• Effective protection circuitry against short circuit,

overheating and over-current

• High-quality power, input and output connectors

for clean, tight, long-lasting connections

• Power-On indicator led for visible indication of

amplifier status
August 02
 BTX-250 SPARE PARTS
POWER AMP
POS ITEM NO. DESCRIPTION QTY
ASYJBL50 PCB ASSY AMP JBL50 1
027112092 PCB CSA50 POWER 112X92MM PCB Blank 1
Q1,Q3,Q4,Q6,Q7,Q8,Q103,Q104 122SA1015 TRANSISTOR TOSHIBA 2SA1015 250MA 60V 0.4W 8
Q2,Q5,Q101,Q102,Q112 122SC1815 TRANSISTOR TOSHIBA 2SC1815 250MA 60V 0.4W 5
Q13,QM1 123T0K30A TRANSISTOR MOS K30A (T0-92) 2
Q11,Q12 123TRFZ44 TRANSISTOR IR IRFZ44V 60V 55A 115W 2
Q106 124T0SA06 TRANSISTOR TR MOTOROLA MPSA06 N 0.5A 80V 1
Q107 124T0SA13 TRANSISTOR TR MOTOROLA MPSA13 N 0.5A 30V 1
Q105 124T0SA56 TRANSISTOR TR MOTOROLA MPSA56 P 0.5A 80V 1
Q110 128TTI35C TRANSISTOR TR SGS OR TI TIP35C N 25A 1
Q111 128TTI36C TRANSISTOR TR SGS OR TI TIP36C P 25A 100V 1
Q109 129TB647A TRANSISTOR TR HITACHI 2SB647AC 100V 1A 1
Q108 129TD667A TRANSISTOR TR HITACHI 2SD667AC 100V 1A 1
D2,D3,D4,D5,D8,D9 131TN4148 DIODE NS 1N4148 HSS 150MA 100V 52MM 6
ZD1,ZD2 133T0015B ZENER DIODE NEC RD15EB3 ZNR 0.5W 15V 52MM 2
D1 134TN5402 RECTIFYING DIODE 1N5402 RET 3.0A 100V 1
D7 136T1220A FAST RECOVER RECTIFIER F12C20A 12A 200V (TO220) 1
D6 136T1220C FAST RECOVER RECTIFIER F12C20C 12A 200V (TO220) 1
U1 158TTL494 IC DIP16 NEC UPC494 OR TI TL494 1
L1 174114005 INDUCTANCE DIOX30 D=2.1 5.0UH(VERTICAL TYPE) 1
T1 181T02804 POWER TRANSFORMER JBL-50 28∮ 6:16 VARNISH T2804 1
R33 220440101 RESISTOR CARBON CR 1/4W 100Ω J 1
R30 220440242 RESISTOR CARBON CR 1/4W 2.4KΩ J 1
R10 220880100 RESISTOR CARBON CR 1/6W 10Ω J 1
R5,R25,R26,R104,R105,R111,R112 220880101 RESISTOR CARBON CR 1/6W 100Ω J 7
R12,R19,R20,R21,R22,R113,R122 220880102 RESISTOR CARBON CR 1/6W 1KΩ J 7
R1,R8,R9,R28,R102,R124,RM1 220880103 RESISTOR CARBON CR 1/6W 10KΩ J 7
R125 220880133 RESISTOR CARBON CR 1/6W 13KΩ J 1
R18 220880153 RESISTOR CARBON CR 1/6W 15KΩ J 1
 POWER AMP
POS ITEM NO. DESCRIPTION QTY
R11 220880201 RESISTOR CARBON CR 1/6W 200Ω J 1
R118 220880221 RESISTOR CARBON CR 1/6W 220Ω J 1
R16,R101,R121,R123 220880222 RESISTOR CARBON CR 1/6W 2.2KΩ J 4
R107,R110 220880272 RESISTOR CARBON CR 1/6W 2.7KΩ J 2
R15 220880273 RESISTOR CARBON CR 1/6W 27K OHM J 1
R114 220880302 RESISTOR CARBON CR 1/6W 3KΩ OHM J 1
R14,R17 220880333 RESISTOR CARBON CR 1/6W 33KΩ J 2
R115 220880432 RESISTOR CARBON CR 1/6W 4.3KΩ J 1
R116,R117 220880470 RESISTOR CARBON CR 1/6W 47Ω J 2
R2,R3,R4,R6,R7,R13 220880472 RESISTOR CARBON CR 1/6W 4.7KΩ J 6
R108,R109 220880512 RESISTOR CARBON CR 1/6W 5.1KΩ J 2
R103,R106 220880681 RESISTOR CARBON CR 1/6W 680Ω J 2
R27 220880683 RESISTOR CARBON CR 1/6W 68KΩ J 1
R29 231100220 RESISTOR METAL MO 1W 22Ω J 1
R31,R32 231100681 RESISTOR METAL MO 1W 680Ω J 2
R119,R120 23251001A CEMENT TYPE RESISTOR SQM 5W 0.1Ω (VERTICAL TYPE) 2
RT 261T05103 THERMISTOR NTC THERMISTOR D103J 10K 1
C102,C107,C109 31JT10105 C/C C/C NPO 100PF/50V J 3
C13 31JT68125 C/C C/C Y5E 680PF/250V K 1
C1,C4,C8,C105,C110 31ZT10410 C/C C/C 0.1U/100V Z 5
C108 32JT10410 M/C M/C 0.1UF/100V J (MINISIZE) 1
C10 32JT68210 M/C M/C 0.0068UF/100V J 1
C5,C9,C12,C18,C19,C22 340T10625 E/C 10UF/25V 5*11 +20-10% 6
C7,C11,C21,C106 340T10725 E/C 100UF/25V 6*11 +20-10% 4
C14,C15 340T22851 E/C 2200UF/50V 16*32 +20-10% 2
C103,C104 340T33725 E/C 330UF/25V 8*14 +20-10% 2
C101 340T47550 E/C 4.7UF/50V 5*11 +20-10% 1
C6 340T47625 E/C 47UF/25V 5*11 +20-10% 1
C3 341T22835 E/C 2200UF/35V 18*27 105℃ 1
J1,J2,J3,J4,J5,J6,J7,J8,J9,J10,J11,J12,C20,JP14 400T06520 JUMP WIRE JUMP 0.6*52MM 14
 POWER AMP
POS ITEM NO. DESCRIPTION QTY
830062181 MICA SEGMENT 3*Φ4.5 (HOLE) 62*18mm T=0.1mm 1
862T00100 FIBER TUBE (1000MM) 1φ 0,04
865T00080 CABLE TIE 100MM YJ-100 1
178311908 HIGH FREQUENCY CORE 31*19*8MM 1
PRE AMP
POS ITEM NO. DESCRIPTION QTY
ASYJBL50P JBL50 PRE CAR SUBWOOFER AMP 1
027152065 PCB JBL50 PRE 152X64MM PCB 94-V0 1
LED 137T03G00 LED LED 3MM GREEN 1
U1,U2,U3,U4 151T04558 IC SIP8 ROHM BA4558N 4
SW1 197T04212 SLIDE SWITCH 4P2T SS001-P242P PA12 1
VR202,VR204 202T15203 VR 16T1-2D8 (SINGLE)B20K L=15MM 2
VR206 203T15203 VR 16T1-2D8-B20K L=15MM 1
RH1,RH2,RH3,RH4 22022047A RESISTOR CARBON CR 1/2W 4.7Ω J 4
R213,R214,R222 220880102 RESISTOR CARBON CR 1/6W 1KΩ J 3
RH7,RH8,RH9,RH10,R216,R224,R225,R226,R227,R228 220880103 RESISTOR CARBON CR 1/6W 10KΩ J 10
R209,R210 220880104 RESISTOR CARBON CR 1/6W 100KΩ J 2
R219 220880124 RESISTOR CARBON CR 1/6W 120KΩ J 1
R205,R206 220880153 RESISTOR CARBON CR 1/6W 15KΩ J 2
R221 220880202 RESISTOR CARBON CR 1/6W 2KΩ J 1
R220 220880222 RESISTOR CARBON CR 1/6W 2.2KΩ J 1
R207,R208,R217 220880223 RESISTOR CARBON CR 1/6W 22KΩ J 3
R215 220880224 RESISTOR CARBON CR 1/6W 220K J 1
R203,R204,R218 220880273 RESISTOR CARBON CR 1/6W 27K OHM J 3
R201,R202 220880472 RESISTOR CARBON CR 1/6W 4.7KΩ J 2
R223 220880473 RESISTOR CARBON CR 1/6W 47KΩ J 1
RH5,RH6 231100101 RESISTOR METAL MO 1W 100 OHM J 2
C1,C2,C3,C4,C203,C204,C205,C208 31JT10105 C/C C/C NPO 100PF/50V J 8
C201,C202 31KT10205 C/C C/C Y5P 1000PF/50V K 2
CH1,CH2 340T10725 E/C 100UF/25V 6*11 +20-10% 2
 PRE AMP
POS ITEM NO. DESCRIPTION QTY
C210,C211 391T63334 MET CAPACITOR (BOX) 0.33U/63V J MEMB 2
C212 391T63823 MET CAPACITOR (BOX) 0.082U/63V J MEMB 1
J101 400T06520 JUMP WIRE JUMP 0.6*52MM 1
J2 522TMP993 RCA SOCKET RED/WHITE 2P GOLD YLR-1009-316 1
J1 531T42004 TERMINAL 4P SOCKET P=4.2MM 1
JK101 571T15006 CONNECTOR W/WIRE 6P CONNECTOR W/WIRE 150MM 5MM 1
862T00100 FIBER TUBE (1000MM) 1φ 0,02
C7 31JT22105 C/C C/C Y5E 220PF/50V J 1
C9 31JT47105 C/C C/C Y5E 470PF/50V K 1
C5,C6 31JT47005 C/C C/C NPO 47PF/50V J 2
C8 31KT10305 C/C C/C Y5P 0.01UF/50V K 1
C10 31ZT10410 C/C C/C 0.1U/100V Z 1
Miscellaneous
POS ITEM NO. DESCRIPTION QTY
445T00002 FUSE SOCKET EXTERIOR FIXED (047-519) 1
541T30203 TERMINAL STANDER 3P PLATE WITH GOLD VERTICAL TYPE P=11mm 1
554T18270 UL HEAT-RESISTANT WIRE 18AWG 270MM T=10*2 YELLOW 1015# 1
560016270 UL HEAT-RESISTANT WIRE 16AWG 270MM T1=5 T2=10 BLACK 1015# 1
560216270 UL HEAT-RESISTANT WIRE 16AWG 270MM T1=5 T2=10 RED 1015# 1
571T30004 CONNECTOR W/WIRE 4P CONNECTOR W/WIRE 300MM 1007 20AWG 1
571260013 CONNECTOR W/WIRE 2P 1015#18AWG 600MM WITH 205#110# 1
620112100 ASSISTANT HEATSINK WHITE ALUMINUM 112X100X36 T=3 1
621T15040 RADIATOR LAYER 1 HOLE 1.5*15*38MM 1
623T15061 RADIATOR LAYER 3 HOLE 1.5*15*60MM 1
630150280 HEATSINK PLATE 150*280 ALIMINUM EXTRACT 1
711T12688 SCREW PMS 2.6*8 MM 2
711T13065 SCREW PMS 3*6 MM ANODIZE BLACK 2
711T13108 SCREW PMS 3*10 MM 4
711T14108 SCREW PMS 4*10 MM 2
711T14145 SCREW PMS M4*14 MM ANODIZE BLACK 4
 Miscellaneous
POS ITEM NO. DESCRIPTION QTY
721T33128 SCREW 3*12MM 1
761T03501 WASHER 3.5φ ANODIZE BLACK 2
771TH0518 PCB FIXER COPPER 5*18X12MM 2
771TH5085 PCB FIXER COPPER 5X8.5X5MM 4
811T12007 KNOB FOR M-4000 3
812T10000 WIRE FIXER L=50MM D=4.2MM BLACK 1
843T03310 SPONGE CSA-25 EVA 33*10*2 1
842215016 SPONGE JBL-50 EVA20°150*16*3 2
842225115 SPONGE JBL-50 EVA20°250*16*3 2
843T14961 SPONGE EVA 152*64*14 1
843T51010 SPONGE PAD 10*10*5 MM 1
843T62296 FIBER SPACER 24X11.6X1 MM FOR CSA 1
560216120 UL HEAT-RESISTANT WIRE 16AWG 120MM T1=5 T2=10 RED 1015# 1
861T50000 SHRINK TUBE D=6MM (1000MM) BLACK 0,09
865T00080 CABLE TIE 100MM YJ-100 3
955T10000 STICKER 45X9 CE STICKER(SILVER SER.NO. B..) 1
021103344 PCB JBL50SP 33*44.5mmT=1.6 94V0 1
341T22835 E/C 2200UF/35V 18*27 105℃ 1
562024080 UL HEAT-RESISTANT WIRE 24AWG 80MM T=10MMX2 BLACK 1007# 1
178281709 HIGH FREQUENCY CORE 28.5*17.5*9.5mm 1
31KT10305 C/C C/C Y5P 0.01UF/50V K 1
31ZT10410 C/C C/C 0.1U/100V Z 1
 1 2 3 4 5 6 7 8

MODEL:JBL-50

D D
CN01
F1 3 PGND
Q1 L1 REM
2
A1015 1 +12V
5uH 15A

D2 C5 R4 C4
C3 D1
4148 104/C
4.7K 2200/35V
10/25V 1N5402
R3 R5
4.7K 100

R1

Q2 Q7~Q8 IRFZ46N
10K
C1815 D4
D6
R2
4148 +VCC
4.7K R25
100
Q7 C14

16

15

14

13

12

11

10
R19 R21

9
A1015
1K 1K Q11

VCC
REF
+

E2

E1
-

CON

OP2
R29 2200/50V
F12C20C
22/1W
C C

TL494CN U1
C13
C6 R8
R6 47/25V 10K 681/C D7 C15
Q8

GND
FED

OP1
4.7K

DT
R20 A1015 R22 Q12

R
+

2200/50V
-

R10 1K 1K
1

8
10 D5 T1
R26
Q3 100
-VCC
A1015
4148 6:16(D28) F12C20A
D9
R27
MUTE
C10 R16 C11 68K
R9 R15 1N4148 Q13
10K C21 RT 27K
682/M 2.2K R28 K30A
100/25V 10K 100/25V
10K C22
D8 10/25V
1N4148

D3
Q4 4148
A1015
Q6
R12 R13 R31
B A1015 +VCC +VCC +15V B
1K 4.7K 680/1W
Q5 C18
C1815 ZD1 10/25V
15V
C8
104/C R14 C12
R11 C9 R17
R7 C7 33K 33K 10/25V
4.7K 200 10/25V
100/25V
C19
ZD2 10/25V
R18 R32 15V
PRO -VCC -15V
15K 680/1W

R33 100/1/4W R30

+VCC
2.4K/1/4W
C1
C20 LED
104/C GREEN
473/C

A A

1 2 3 4 5 6 7 8
 1 2 3 4

D D
LIN U1A
R201
4.7K BA4558
J1A
C201
R203
R207
27K
102/C 22K

C203
100/C U2A
R205 C206 C207
15K U2B U3A
BA4558 R220
BA4558
104/B 104/B
CH1 2.2K BA4558
R215 R217
HI-LIN RH1 100/25V
RH7 R209 220K 22K R218 R219
R213
4.7/1/2W 10K 100K 27K 120K R221
1K C205
J2A RH9
C RH5 R216 100/C 20K C
RH3 10K
10K
100/1W
4.7/1/2W C208
100/C
R214
VR202
1K
VR201 C500K
C209
B20K R222
0.047

RIN
U1B JBL50P 20K

R202 BA4558
C210
U3B
4.7K 0.022B

J1A C202 BA4558

R204 R208 R223
27K 47K
102/C 22K
C204 SW201
100/C
B R206 B
15K VR203A
U4B V20K
R225 R224
U4A R226 10K 10K
BA4558 VR203B
CH2 SIN BA4558 10K V20K
HI-RIN RH2 100/25V C211
RH8 R210 C212
334/B
R227 823/B
4.7/1/2W 10K 100K 10K
J2A RH6 R228
RH10
100/1W
RH4 10K 10K
4.7/1/2W

A A

1 2 3 4
 1 2 3 4

D D

+VCC
+15V
R116
47 Q108 Q110
Q105 TIP35C
R103 R107 MODEL:JBL-50 A56
D667
PRO
680 2.7K
R124
Q101
Q102 10K
C1815
C103 C1815
C101 C107
R101 330/25V
100/C
CH1OUT R108 R121
2.2K 5.1K Q112
4.7/50V 2.2K C1815
R119
C C
R112 R114 0.1/5W C110
R102 R123
R105 100 R113 3K
10K C102
104/C 2.2K
100/C 100 1K
C108
ROUT
Q107 R118
104/M A13 220
R04 R109 R111
100 C105 R115
5.1K 100 C106 4.3K R120
104/C 100/25V 0.1/5W R122

1K
C104
330/25V
Q103 C109
A1015 Q104 100/C
A1015
QM1
RM1 K30A
MUTE
B 10K R110 Q109 B
Q106
R106 B647 Q111
2.7K A06
680 TIP36C
R117
-15V 47

-VCC
R125

13K

A A

1 2 3 4