1

2
 Submitted by
YEDLA SATYANARAYANA
Gondu street, Narasannapeta
Srikakulam Dist.

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 CONTENTS

EXECUTIVE SUMMARY -1-

INTRODUCTION -3-
BASIS & PRESUMPTIONS -5-
PROCESS OF MANUFACTURE -8-
BLOW MOULDING PROCESS -9-
LOCATION OF UNIT -12-
UNIT NAME & BRAND NAME -12-
FINANCIAL ANALYSIS
FINANCIAL ASPECTS -14-
BREAK EVEN ANALYSIS -19-
REPAYMENT SCHEDULE -20-
MACHINERY SUPPLIERS -21-
MACHINE DETAILS
BLOW MOULDING MACHINE -22-
SCRAP GRINDER -23-
HIGH SPEED MIXER -24-
QUALITY CHECKING TESTS -25-
OTHER BLOW MOULDING CONTAINERS -27-
MOULDS -32-
TROUBLE SHOOTING -33-
ANNEXURE -36-

EXECUTIVE SUMMARY

1 NAME OF THE UNIT SRI SAI LAKSHMI PLASTICS

2 TYPE OF PROJECT CHEMICAL & PLASTIC PROCESSING
3 SECTOR MICRO
4 CONSTITUTION PROPRIETORSHIP
5 LINE OF ACTIVITY MANUFACTURE OF VERMICOMPOST

6 PRODUCTION CAPACITY 200 TPA (TONNES PER ANNUM)

4
7 NAME & ADDRESS OF SATYANARAYANA

ENTREPRENEUR Vill,

Srikakulam.

Pin:
8 LOCATION OF THE UNIT NH 5, Near Pydithalli Temple
,

NarasannapetaMandal,

Srikakulam Dist.
9 TOTAL PROJECT COST Rs. 15,00,000
10 COST OF PRODUCTION (PER ANNUM) Rs. 2,79,480
11 SALES REVENUE (PER ANNUM) Rs. 97,395
12 NET PROFIT RATIO 25.8 %
13 RATE OF RETURN ON INVESTMENT 19.4 %
14 BREAK EVEN POINT 52.7 %

5
 INTRODUCTION

INTRODUCTION

Plastic containers are replacing conventional metal containers and glass containers
because of their comparatively better properties and ease of handling and
transportation. Small size plastic containers are used for packing of drugs,
pharmaceuticals, insecticides, food items etc. The plastic blow moulded containers are
made from HDPE, HMHDPE, LDPE, PP etc. Blow moulded plastic containers are finding
great demand in modern era. With latest trends in Blow Moulding technology and
advanced machinery and National and International standards moulds and dyes,
many types of packaging containers are manufactured with accurate tolerance and
fine quality. These products includes Pet bottles, Dropper bottles, Upper Handle
bottles, Open top drums, wide mouth drums, Narrow mouth drums, Barrels, Jerry
Cans & Carboys, Square Jars, Round Jars, Rib Jars, Thin walled food packaging
containers etc. They are of different types and designs that are manufactured to cater
the need of packaging.

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With high quality raw materials procurement, blow moulded articles and containers
are manufactured with superior quality associated with convenient shapes and sizes,
Strong and Sturdy construction, Compact designs, Compatibility, Safe to use etc. As
there is very good demand for plastic containers of various sizes and shapes, I am
planning to set up this unit with assurance of that this is a profit oriented trade.

Though there are lot of products can be manufactured by blow moulding technology,
Initially, I am planning to manufacture only Jerry Cans of 1 Lt, 2 Lt, 2 ½ Lt, 5 Lt, 10
Lit and 20 Liters filling capacity. I would like to maintain the following in order to
fulfill the needs of our clients and consumers and I hope I can capture good market.

 Strong and Sturdy: The products are made out of special grade High
Molecular - High Density Polyethylene (HMHDPE) or High Density Polyethylene
(HDPE) with excellent strength to withstand all transit hazards in any
conditions.
 Standard Designs: it includes wide range of latest & standard designs in
packaging products to provide the client or end user with latest innovative
designs and products with ease in handling to provide with complete bulK
packing solutions.
 Compatibility : The material used in production i.e. High Molecular High
Density Polyethylene is of food grade (certified) and compatible with food
chemicals, petroleum products, hazardous chemicals, Resins etc.
 Safety : The products goes through with multiple tests to pass all of them
and use certified virgin raw material only to give you the complete packing
solution.
 Packaging Standards: The products are also confirms national and
international packaging standards and are listed with IIP (Indian Institute Of
Packaging) to provide you UN Certification and other testing requirements.
 Price: Believing in right & fair price policy, in which we are ready to share
information to make the customer or end user comfortable about on their
purchasing decisions.

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 BASIS & PRESUMPTIONS

 The Production is considered on single shift basis and the working days in a
month are 25 and that of per annum is 300.

 The Installed Capacity of the unit is 200 Kg per shift. It is decided to

manufacture 3.5 tons (140 Kg per Day) of raw material i.e HDPE Granules is
processed to manufacture Jerry Cans of different shapes and sizes. The time
period for achieving full/ envisaged capacity utilization is three years.

 Though the unit is run with Blow moulding technology, many types of plastic
articles and household items can be manufactured. But, Initially, Jerry Cans
of 1, 2, 2 ½, 5, 10, 20 Liter Capacity would be manufactured in the proposed
unit.

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 Out of total production, 20 % of 20 Liter, 15 % of 10 liter, 15 % of 5 Liter, 20
% of 2 ½ Liter, 20 % of 2 Liter, 10 % of 1 Liter capacity Jerry cans are
manufactured.

 The weight of 20 Liter Jerry Can is 1000 Grams and that of 10 liter Jerry Can is
500 Grams, 5 Liter Jerry Can is 200 Grams, 2 ½ Liter Jerry Can is 110 Grams,
2 Liter Jerry Can is 90 Grams and 1 Liter capacity Jerry can is 50 Grams.

 Wastage in the Raw materials and process losses has been considered at a
rate of 2 %.

 The final products are marketed with a brand name i.e TOUGH PLAST. For
this, multicolour stickers are pasted on the can. These stickers are from third
party. The cost of each sticker is sack is 50 paisa with roto gravure printing.

 The salaries and wages for staff and labour have been taken into consideration
as per the Minimum Wages Act.

 Economics have been worked out with out the subsidy (35% on Total Capital
Investment under PMEGP Scheme) component. With the subsidy its viability
will be much better.

 The cost of plant and machinery, Raw materials, selling price of finished
products etc. are the prices collected at the time preparation of project report
and may vary depending upon location, manufacturers, market and other
various reasons.

 Interest on term loan has been taken at the rate of 12% on an average. This
rate may vary depending upon the policy of the financial institutions/agencies
from time to time.

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 BIS SPECIFICATIONS

SCOPE

a) Formulation of Indian Standards on rigid, semi-rigid and flexible plastic containers,

closures and their methods of test. b) To co-ordinate with the work of ISO/TC 122
(Plastic Packaging only) so far as it concerns its own scope of work. c) To co-ordinate
with the work of ISO/TC 61 'Plastics' so far as it concerns its own scope of work.

STANDARDS
Sl No. IS No. Title
IS 7408(Part 1/Sec Blow moulded polyolefin containers Part 1 Up to 5
1
0):2000 litres capacity (second revision)
Blow moulded polyolefin containers Part 2 Over 5
IS 7408(Part 2/Sec
2 litres up to and including 60 litres capacity (first
0):2000
revision)
3 IS 7408(Part 3/Sec Blow moulded polyolefin containers Part 3 Closed
0):2000 head containers over 60 litres, up to and including 250

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Sl No. IS No. Title
litres capacity (first revision)
Methods of tests for environmental stress-crack
4 IS 8747:1977
resistance of Blow moulded polyethylene containers
Blow moulded HDPE containers for packing of
5 IS 10840:1994
vanaspati (second revision)
IS 15473(Part 0/Sec Blow moulded HDPE containers for packaging of
6
0):2004 edible oil - Specification

PROCESS OF MANUFACTURE

Blow moulding follows the same stages of manufacture as injection moulding. HDPE
(high density polyethylene) is ideal for this type of manufacturing technology. The
steps in the formation of any container (the die is changed for each product and
specific design) are…

1. The plastic is fed in granular form into a 'hopper' that stores it.

2. A large thread is turned by a motor which feeds the granules through a

heated section.

3. In this heated section the granules melt and become a liquid and the

liquid is fed into a mould.

4. Air is forced into the mould which forces the plastic to the sides, giving

the shape of the bottle.

5. The mould is then cooled and is removed.

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STEPS INVOLVING IN BLOW MOULDING PROCESS

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LOCATION OF UNIT

I am planning to start the unit besides NH 5 Nearer to Narasannapeta town of

narasannapeta Mandal of our District. The proposed location is quiet besides the
Golden Quadrilateral National Highway (NH-5) and is very accessible to all modes of
transport facilities. As Narasannapeta is one of the trading points in the district, many
transport operators are running franchisees here. It allows us easy transportation of
Raw Material as well finished goods. Concerning with Government friendly decisions
towards entrepreneurship development, there are so many concessions and subsidies
are offered particularly to SSI sector. By starting this unit at this location, I can avail
subsidy of 35% on total project cost, under Prime Minister’s Employment Generation
Programme (PMEGP).

PROPOSED NAME OF UNIT & BRAND NAME

I would like to name the production unit as

BRAND NAME

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FINANCIAL ANALYSIS

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 FINANCIAL ASPECTS

A. FIXED CAPITAL

1. Building (1600 Sft work area is Leased with deposit) : NA

2. MACHIERY & IMPLEMENTS

S.NO DESCRIPTION NOS RATE(RS.) AMOUNT IN RS.

i Blow moulding Machine 4 ½ ‘’ 01 3,95,000 3,95,000

ii Blow moulding Machine 2 ½ ‘’ 01 2,65,000 2,65,000

iii Scrap Grinder 01 50,000 50,000

iv High speed Mixer 01 40,000 40,000

v Air Compressor 01 20,000 20,000

vi Set of moulds 05 1,50,000 1,50,000

vii Mould Lifting Equipment (pulley) 01 20,000 20,000

viii Testing Equipments -- -- 20,000

ix Platform type Weighing Machine 01 15,000 15,000

x Bore well and piping -- -- 20,000

SUB TOTAL 9,95,000

VAT @ 4 % 39,800

Packing & Forwarding Charges @ 2 % 19,900

Commissioning @ erection charges @ 3 % except item no 24,300

vi, viii & ix
TOTAL 10,79,000

3. Furniture & Office equipment : Rs.20,000

TOTAL FIXED CAPITAL INVESTMENT

 Machinery & Equipment 10,79,000/-

2
 Furniture & Office equipment 20,000/-
2
TOTAL 10,99,000/- Say Rs. 11,00,000/-

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B. WORKING CAPITAL PER MONTH

1. RAW MATERIALS & CONSUMABLES

No. Material Quantity Unit Rate Amount (in Rs.)

i HDPE (High Density 3.57 MT Rs.85,000/MT 3,03,450
Polyethylene) Granules
ii Multi Colour sticker papers 25,600 50 Paisa 12,800
with Roto gravure printing /Sticker
TOTAL 3,16,250

2. SALARY & WAGES

SL.NO PARTICULARS NOS SALARY (in Rs.) AMOUNT(in Rs.)

.
Office Staff

i Manager 01 6,600 6,600

ii Accountant cum Store 01 4,500 4,500
Keeper
Technical Staff

iii Supervisor cum lab 01 7,000 7,000

attendant (Highly Skilled)
iv Machine operator (Skilled) 03 4,500 13,500
v Semi Skilled Worker 04 3,800 15,200
vi Watchman (unskilled) 01 3,200 3,200
TOTAL 11 50,000

3. UTILITIES

SL.NO. DESCRIPTION UNITS RATE/UNIT AMOUNT (in RS.)

i Electricity 3,730 Rs. 3.75 13,990
(25X0.746X8X25)
TOTAL 13,990

ANNEXURE
SL.NO. MACHINE POWER LOAD
i Blow moulding Machine 4 ½ ‘’ 15 HP

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 ii Blow moulding Machine 2 ½ ‘’ 7.5 HP
iii Scrap Grinder 5 HP
iv Dry Colour Mixer 5 HP
v Air Compressor 1 HP
vi Pumpset Motor 1 HP
TOTAL 34.5 HP
As the machines run intermittent, the connect load of all

the machinery and the other lighting, fans etc is 25 HP

4. OTHER EXPENSES

SL.NO. DESCRIPTION AMOUNT (in RS.)

i Rent for Bulding 5,000
i Repair & Maintenance 2,500
ii Stores Consumables 2,000
iii Insurance 2,500
iv Telephone Charges 1,500
v Miscellaneous expenses 2,500
TOTAL 16,000

TOTAL WORKING CAPITAL

1 Raw Materials & Consumables 3,16,250/-

2 Labour Costs 50,000/-
3 Utility Charges 13,990/-
4 Other Expenses 16,000/-
TOTAL 3,96,240/- Say Rs.4,00,000

TOTAL CAPITAL INVESTMENT

TOTAL FIXED CAPITAL Rs. 11,00,000

TOTAL OPERATIONAL COST Rs. 4,00,000
TOTAL Rs. 15,00,000
MEANS OF FINANCE

I MY CONTRIBUTION Rs. 75,000

(@ 5 % On Capital Investment as per
PMEGP guidelines)
II LOAN FROM BANK Rs. 10,25,000
III LOAN FROM BANK Rs. 4,00,000
TOTAL Rs. 5,00,000

COST OF PRODUCTION (per annum)

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 SL. PARTICULARS AMOUNT IN RS.
NO
1 Total Working Capital Cost 48,00,000
3 Depreciation @ 10% on Machinery & Equipment 99,500
3 Depreciation @ 15% on Furniture & office equipment 3,000
4 Interest on Total Investment @ 12 % 1,80,000
TOTAL 50,82,500

SALES REALISATION (per Annum)

SALE OF…

6,996 Dozens of 1 Liter Jerry Can @ Rs. 80 Per Dozen Rs. 5,59,680

7,776 Dozens of 2 Liter Jerry Can @ Rs. 144 Per Dozen Rs. 11,19,744

6,348 Dozens of 2 ½ Liter Jerry Can @ Rs. 176 Per Dozen Rs. 11,17,248

2,628 Dozens of 5 Liter Jerry Can @ Rs. 319 Per Dozen Rs. 8,38,332

12,600 Nos of 10 Liter Jerry Can @ Rs. 67 Per each piece Rs. 8,44,200

8,400 Nos of 20 Liter Jerry Can @ Rs. 133 Per each piece Rs. 11,17,200

TOTAL Rs. 55,96,404

Less Marketing Expenses @ 2 % Rs. 1,11,928

NET TURNOVER Rs. 54,84,476

PROFITABILITY ESTIMATES

A. Sales revenue per Annum : Rs. 50,82,500

B. Cost of production per Annum : Rs. 54,84,476
C. Net Profit before Tax (A-B) : Rs. 4,01,976

PROFIT RATIO
Net Profit per year
Net Profit Ratio = -------------------------- X 100
Annual Sales Revenue

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 4,01,976
= --------------- X 100
54,84,476

= 7.3 %

RATE OF RETURN ON INVESTMENT

Net Profit per year

Rate of return on Investment = -------------------------- X 100
Total Capital investment

4,01,976
= -------------- X 100
15,00,000

= 26.7 %

BREAK EVEN ANALYSIS

FIXED COST

(In Rs.)

Rent on Building 60,000

Depreciation @10% on Machinery & Equipment 99,500

Depreciation @ 15% on Furniture & office 3,000

equipment
Interest on investment @ 12% 1,80,000

40% of Salary & Wages 2,40,000

40% of Utility expenses 67,152

40% of Other expenses except Rent 52,800

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 TOTAL 7,02,452

Fixed Cost
B.E.P. = --------------------------- × 100
Fixed Cost + Profit

7,02,452
B.E.P. = -------------------------- × 100
7,02,452 + 4,01,976

= 63.6 %

REPAYMENT SCHEDULE WITH INTEREST @ 12% ON TERM LOAN

PERIOD O.B INSTALLMENT C.B INTEREST

IN
MONTHS
6 10,25,000 1,02,500 9,22,500 61,500
12 9,22,500 1,02,500 8,20,000 55,350 1,16,850
18 8,20,000 1,02,500 7,17,500 49,200
24 7,17,500 1,02,500 6,15,000 43,050 92,250
30 6,15,000 1,02,500 5,12,500 36,900
36 5,12,500 1,02,500 4,10,000 30,750 67,650
42 4,10,000 1,02,500 3,07,500 24,600
48 3,07,500 1,02,500 2,05,000 18,450 43,050
54 2,05,000 1,02,500 1,02,500 12,300
60 1,02,500 1,02,500 00,000 6,150 18,450
TOTAL 3,38,250 3,38,250

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 O.B : Opening Balance
C.B : Closing Balance

MACHINERY SUPPLIERS

1) M/S SHREE AMBICA PLASTIC MACINERY MFRS.,

No. 7, Kansawala Estate,
Opp.Chakudia Mahadev,
Rakhial, Ahmedabad - 380 023, Gujarat State.
Tel: 079-22745089.

2) M/S SOVITA EXPORTS PVT. LTD.,

# 105, Flora Apts.Road No. 3, Banjara Hills,
Hyderabad – 500034.
Tel : 91-40-3357097

3) M/S SURESH ENGINEERING WORKS.,

13,14-B, kalyan Vishranti Grah.
South Tukoganj, INDORE-452 001 (M.P)
Phone : (0731) 2529155, 2527872

4) M/S DELTA MACHINE-CRAFT,

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 3rd Mamletdar Wadi, Malad (W),
Mumbai-400 064.
Tel : 28822243/28821708/28821632

MACHINE DETAILES
BLOW MOULDING MACHINE

FEATURES
• Fully standarised machine of very compact design.
• Heavy duty extrusion unit fitted with nitrided screw and barrel
• Vertical head, accumulator type, robust construction with streamlined flow

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 channels.
• Direct hydraulic screw drive is available optional, extra. This results in low
installed power and power consumption.
• Accurate parison programming unit is provided to obtain parison of
adjustable profile.
• Rapid, direct hydraulic clamping unit is provided with cushioned mould
closing and opening features, to avoid damage to machine and mould.
• Adequate system and operational safety is provided. Automatically
operating safety gate is fitted.
• Available with conventional contractor-timer panel or microprocessor panel
at option.
• Very low power consumption even on full load results in lower operating
costs.
• Standard machine available upto 100 litres size, 200 litres machine is
available on request for J ring and L ring drums.
• Most widely used machine for moulding plastic drums, carbuoys, jerry
cans, water pots, tanks, baby-cycle seats, wheels, large toys like horse,
elephant, hippo, etc.
SCRAP GRINDER

FEATURES
Rugged construction. Chamber is machined from thick M.S blocks to withstand
•
heavy grinding loads.
Balanced rotor ensures smooth operation and long bearing life. Blades are
•
hardened and toughened.
Rotor is specially designed for large intake and efficient cutting of scrap feed.
• Blades on the rotor are easily changeable and the blade-nip can be varied by its
adjustment device.
Heavy duty gauge sheet metal hopper and outlet chute, retains form even after
•
long use.

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 SPECIFICATIONS:-
MODEL GR-8 GR-10 GR-12 GR-15
Blade Size mm 200 260 300 380
No.of blades Rotating x 2X4 2X4 4X4 4X4
stationary
Out-put kgs/hr 35 75 90 100
Electric motor HP 2 5 7.5 10
Approx. floor space mm 550 X 525 600 X 600 750 X 700 1500 X 900
Approx. height of machine mm 1000 1200 1350 1500
Approx.nett weight of machine kgs. 150 200 300 500
Approx. packing size mm 650 X 650 X 700 X 700 X 850 X 850 X 1550 X 900
1050 1260 1400 X 1550
Approx packed weight kgs. 275 375 600 700
HIGH SPEED MIXER

Heavy duty febricated construction easy discharging arrangement easy to operate

easy to maintain, continous operation now maintenance. For Colour Mixing and Pre
Heating all type of Plastic material.

Output kg/hr. MAIN DRIVE DIMENSION OF M/C in mts (L X W X H )

25 kg 7.5 kw 1 x .5 x 1
40 kg 11 kw 1 x .5 x 1.5
60 kg 15 kw 1.5 x 1 x 1.5

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 QUALITY CHECKING TESTS

1. DROP TEST

For testing purpose, each drum was filled with their capacity of water and closed by
Plastic Plug (Insert) and further with P.P. (auto seal) Plastic Cap.

Full Open Top Drum filled with their capacity of sand and closed with plastic lid
provided with rubber gasket and lid was reinforced by metallic lever type ring closer.

First time, drum is dropped diagonally on top.

Second time, drum is dropped flat on body wall.

Third time, drum is dropped on bottom.

Fourth time, drum is dropped diagonally on bottom corner.

2. STACK LOAD TEST

For testing purpose, filled drums were stacked one above the other (1+2 drums)
for a period of 24 hours and one lot for 30 days.

3. CLOSURE LEAKAGE TEST

For testing purpose, filled drum was kept upside down on the floor for one hour.

4. HYDRAULIC PRESSURE TEST

For testing purpose, hydraulic gauge pressure of 1.1 Kg./Cm2 was applied inside the
drum for a period of 5 minutes.

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OTHER BLOW MOULDED CONTAINERS

28
WIDE MOUTH JAR

NARROW MOUTH JAR

NARROW MOUTH JERRY CANS

29
JERRY CANS

SQUARE CONTAINERS

30
ROUND CONTAINERS

OPEN TOP CONTAINERS

31
WIDE MOUTH CONTAINER

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CHEMICAL CONTAINERS

SPECIAL PRODUCTS

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ACCESSORIES

MOULDS

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10 LITERS FLEET JERRY CAN MOULD
Size: 272 x 345 x 435 (H x W x L)

5 LITERS OVAL JERRY CAN MOULD

Size: 320 x 362 x 375 (H x W x L)

TROUBLE SHOOTING IN BLOW MOULDING

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SL. PROBLEM CAUSE SUGGESTED REMEDY
NO.
1 Streaking a) Contamination in die a) Clean die head
head b) Clean tooling
b) Degraded material on c) Raise temperature & check
tooling heating bands
c) Cold spot in tooling
or die head
2 Rough surface a) Insufficient venting a) Add venting by either
finish b)Material temperature sandblasting the mould
too low surface adding channels on
c) Air pressure too low the mould faces or venting
or rate of air flow too the interior of the mould
slow b) Check fuses, heating bands
d) Air leakage around and thermocouples. Raise heat
blow pin inputs
c) Check air pressure and air
lines for foreign material
d)Increase blow pin diameter
3 Parison not a) Blow timer defective a) Replace blow timer
being blown b) Clogged blow lines b) Clean blow lines
c) Pinch-offs too sharp c) Stone pinch-offs to create
d) Clamp not cushioning more pinch area
e) Cut parison d) Reset cushion
e) Clean tooling
4 Air bubbles in a) Insufficient back a) Clean back pressure valve
parts pressure and reset
b) Air leaking into head b) Check fit of mandrel in
c) Nozzle valve not forming pin
seated properly c) Check seat of spool to
prevent air from being
drawn in by movement of
spool
5 Varying parison a) Parison not dropping a) Adjust centre bushing
wall thickness straight b) Tighten mandrel on mandrel
b) Loose mandrel stud; and check fit of mandrel
c) Parison not centred in forming pin
with mould c) Check alignment of mould
d) Loose forming pin with parison
d) Tighten forming pin and

36
 check O.D
6 Poor colour a) Insufficient number a) Remove screw and clean
dispersion of straining rings on straining
screw b) Check ratio of coloured
b) Poor blending of resin to natural resin
material c) Raise back pressure to
c) Back pressure too improve mixing by screw
low d) Change screens
d) Clogged screen pack
7 Inadequate a) Stripper stroke not a) Adjust knockout stroke for
stripping of long enough longer movement
moulded parts b) Insufficient air b) Check air pressure and lines
pressure c) Lengthen exhaust time,
c) Parts sticking in check for large undercut
mould
8 Parison curling a) Mandrel and bushing a) Remachine tooling
not flush b) Raise bushing temperature
b) Bushing too cold
9 Flashing a) Melt too hot a) Reduce melt temperature
b) Blowing air pressure b) Reduce air pressure
too high c) Reset clamp or increase
c) Clamping mechanism clamp pressure
out of d) Increase recess at pinch-off
adjustment areas to accommodate
d) Excessive material more material
being forced into mould
10 Warped or a) Slow parison a) Check extruder rate
deformed parts extrusion b) Increase melt temperature
b) Melt temperature too c) Increase cooling cycle
low d) Review and alter mould
c) Parts ejected too hot design if necessary
d) Design of ribs,
undercuts, threads, etc.
inappropriate
11 Excessive a) Mould temperature a) Reduce mould temperature
shrinkage too high b) Decrease melt temperature
b) Melt temperature too c) Increase blowing air cycle
high and / or blowing air
c) Blowing air conditions pressure
inadequate

37
12 Parts blow-out a) Blow-up ratio too a) Use large die
large b) Increase clamp pressure
b) Mould separation or decrease blow pressure
c) Pinch-off too sharp c) Provide wider land in
d) Pinch-off too hot; no pinchoff
weld d) Cool Mould pinch off
e) Parts blow too fast e) Use low-pressure blow
followed by high-pressure
blow
13 Parison tail a) Parison too long a) Shorten parison length or
sticking to parts increase pinch-off land area to
cool compressed tail.

ANNEXURE

Wages Linked at 487 CPI points

CPI points notified as on 01-04-2010 = 763 points
VDA to be paid from 01-04-2010 to 30-09-2010 = 763 - 487 = 276 points
Per point rate of VDA notified in the notification = Shown against each category at
Col.No.4.
Minimum Wages and VDA payable from 01-04-2010 to 30-09-2011

38
 Basic VDA for 276
Sl.No. Name of the Category Total wage
Wage points

1 2 3 4 5 6
1 Highly Skilled 4479.00 9.00 2484.00 6963.00
2 Skilled 2854.00 5.75 1587.00 4441.00
3 Semi-skilled 2404.00 4.75 1311.00 3715.00
4 Unskilled 2024.00 4.00 1104.00 3128.00
5 Office Staff
I) Manager 4237.00 8.50 2346.00 6583.00
ii) Steno/Accountant 2854.00 5.75 1587.00 4441.00

iii) Clerk/Typist/Cashier 2635.00 5.25 1449.00 4084.00

Source: http://labour.ap.gov.in/mingos.jsp

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