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PDP-TELEVISION

Chassis : F51A(P_Europe_HD)_Carnelian
Model : PS42A416C1DXXC
PS50A416C1DXXC

SERVICE Manual

PDP-TELEVISION CONTENTS

1. Precaution

2. Product Specification

3. Disassembly & Reassembly

4. Troubleshooting

5. Exploded View & Part List

6. Wiring Diagram

PS42A416C1D
PS50A416C1D

Refer to the service manual in the GSPN (see the rear cover) for the more information.
GSPN (Global Service Partner Network)
Area Web Site
North America service.samsungportal.com
Latin America latin.samsungportal.com
CIS cis.samsungportal.com
Europe europe.samsungportal.com
China china.samsungportal.com
Asia asia.samsungportal.com
Mideast & Africa mea.samsungportal.com

This Service Manual is a property of Samsung Electronics Co.,Ltd. © Samsung Electronics Co., Ltd. Apr. 2008
Any unauthorized use of Manual can be punished under applicable Printed in Korea
International and/or domestic law. AA82-05162A
Table of Contents
Chapter 1 Precaution
■ 1-1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
■ 1-2 Servicing Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
■ 1-3 Static Electricity Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
■ 1-4 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Chapter 2 Product Specification


■ 2-1 Product Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
■ 2-2 Specifications Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
■ 2-3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Chapter 3 Disassembly & Reassembly


■ 3-1 Overall Disassembly & Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Chapter 4 Troubleshooting
■ 4-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
■ 4-2 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
■ 4-3 Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

Chapter 5 Exploded View & Part List


■ 5-1 PS42A416C1DXXC Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
■ 5-2 PS50A416C1DXXC Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
■ 5-3 PS42A416C1DXXC Service Item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
■ 5-4 PS50A416C1DXXC Service Item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Chapter 6 Wiring Diagram


■ 6-1 Overall Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Precaution

1. Precaution
To avoid possible damage, electric shocks or exposure to radiation, follow the instructions below with regard to safety, installa-
tion, service and ESD.

1-1 Safety Precautions


1. Make sure all protective devices are properly installed 5. Warning for Engineering Changes:
including non-metallic handles and compartment covers Never make any changes or additions to the circuit
when installing or re-installing the chassis or chassis design or the internal part for this product.
assemblies. Ex: Do not add any audio or video accessory
connectors. This might cause physical damage.
2. Make sure that no gaps exist between the cabinets for Furthermore, any changes or additions to the original
children to insert their fingers in to prevent children from design/engineering will invalidate the warranty.
receiving electric shocks. Gaps mentioned above include
ventilation holes between the PDP module and the cabi- 6. Warning - Hot Chassis:
net mask, and the improper installation of the rear cabi- Some TV chassis are directly connected to one end of
net. the AC power cord for electrical reasons.
Without insulated transformers, the product can only be
Errors may occur when the resistance is below 1.0 ㏁ or repaired safely when the chassis is connected to the
over 5.2 ㏁. earth end of the AC power source.
In these cases, make sure that the device is repaired
before sending it back to the customer. To make sure the AC power cord is properly connected,
follow the instructions below. Use the voltmeter to
3. Check for Electricity Leakage (Figure 1-1) measure the voltage between the chassis and the
Warning: Do not use an insulated transformer for check- earth ground. If the measurement is over 1.0V, unplug
ing the leakage. Use only those current leakage testers the AC power cord and change the polarity before re-
or mirroring systems that comply with ANSIC 101.1 and inserting it. Measure the voltage between the chassis
the Underwriter Laboratory's specifications (UL1410, and the ground again.
59.7).
7. Some TV chassis are shipped with an additional sec-
ondary grounding system. The secondary system is
(READING SHOULD adjacent to the AC power line. These two grounding
LEAKAGE NOT BE ABOVE
0.5mA)
systems are separated in the circuit using an unbreak-
DEVICE CURRENT
UNDER TESTER able/unchangeable insulation material.
TEST
TEST ALL
EXPOSED METAL 8. When any parts, material or wiring appear overheated or
SURFACES
damaged, replace them with new immediately. When
2-WIRE CORD any damage or overheating is detected, correct this
ALSO TEST WITH immediately and make a regular check of possible
PLUG REVERSED
(USING AC ADAPTER EARTH
errors.
PLUG AS REQUIRED) GROUND
9. Check for the original shape of the lead, especially that
Fig. 1-1 AC Leakage Test of the antenna wiring, any sharp edges, the AC power
and the high voltage power. Carefully check if the wiring
4. A high voltage is maintained within the specified limits is too tight, incorrectly placed or loose. Never change the
using safety parts, calibration and tolerances. When space between the part and the printed circuit board.
voltage exceeds the specified limits, check each special Check the AC power cord for possible damages. Keep
part. the part or the lead away from any heat-emitting
materials.

Samsung Electronics 1-1


Precaution

10. Safety Indication:


Some electrical circuits or device related materials
require special attention to their safety features, which
cannot be viewed by the naked eye. If an original part is
replaced with another irregular one, the safety or
protective features will be lost even if the new one has a
higher voltage or more watts.

Critical safety parts should be bracketed with ( ! ).


Use only regular parts for replacements (in particular,
flame resistance and dielectric strength specifications).
Irregular parts or materials may cause electric shock or
fire.

1-2 Samsung Electronics


Precaution

1-2 Servicing Precautions


Warning 1: First carefully read the "Safety Instruction" in this service manual.
When there is a conflict between the service and the safety instructions, follow the safety instruction at all times.

Warning 2: Any electrolytic capacitor with the wrong polarity will explode.

1. The service instructions are printed on the cabinet, and 7. Any B+ interlock should not be damaged.
should be followed by any service personnel. If the metal heat sink is not properly installed, no
connection to the AC power should be made.
2. Make sure to unplug the AC power cord from the power
source before starting any repairs. 8. Make sure the grounding lead of the tester is connected
(a) Remove or re-install parts or assemblies. to the chassis ground before connecting to the positive
(b) Disconnect the electric plug or connector, if any. lead. The ground lead of the tester should be removed
(c) Connect the test part in parallel with the electrolytic last.
capacitor.
9. Beware of risks of any current leakage coming into
3. Some parts are placed at a higher position than the contact with the high-capacity capacitor.
printed board. Insulated tubes or tapes are used for this
purpose. The internal wiring is clamped using buckles to 10. The sharp edges of the metal material may cause
avoid contact with heat emitting parts. These parts are physical damage, so protect yourself by wearing gloves
installed back to their original position. during the repair.

4. After the repair, make sure to check if the screws, parts 11. Due to the nature of plasma display panels, partial after-
or cables are properly installed. Make sure no damage is images may appear if a still picture is displayed on the
caused to the repaired part and its surroundings. screen for a long period of time.
This is caused by brightness deterioration due to the
5. Check for insulation between the blade of the AC plug storage effect of the panel, and to prevent this from
and that of any conductive materials (i.e. the metal happening, we recommend that the brightness and con-
panel, input terminal, earphone jack, etc). trast are reduced.
(e.g.) Contrast: 25, Brightness: 50
6. Insulation Check Process: Unplug the power cord from
the AC source and turn the switch on. Connect the insu-
lating resistance meter (500v) to the AC plug blade.

The insulating resistance between the blade of the AC


plug and that of the conductive material should be more
than 1 ㏁.

Samsung Electronics 1-3


Precaution

1-3 Static Electricity Precautions


1. Some semi-conductive ("solid state") devices are 6. Use only anti-static solder removal devices.
vulnerable to static electricity. These devices are known Most solder removal devices do not support an
as ESD. ESD includes the integrated circuit and the field anti-static feature. A solder removal device without an
effect transistor. To avoid any materials damage from anti-static feature can store enough static electricity to
electrostatic shock, follow the instructions described cause damage to the ESD.
below.
7. Do not remove the ESD from the protective box until the
2. Remove any static electricity from your body by replacement is ready. Most ESD replacements are
connecting the earth ground before handling any covered with lead, which will cause a short to the entire
semi-conductive parts or assemblies. Alternatively, unit due to the conductive foam, aluminum foil or other
wear a dischargeable wrist-belt. conductive materials.
(Make sure to remove any static electricity before
connecting the power source - this is a safety instruction 8. Remove the protective material from the ESD
for avoiding electric shock) replacement lead immediately after connecting it to the
chassis or circuit assembly.
3. Remove the ESD assembly and place it on a conductive
surface such as aluminum foil to prevent accumulating 9. Take extreme caution in handling any uncovered ESD
static electricity. replacements. Actions such as brushing clothes or lifting
your leg from the carpet floor can generate enough static
4. Do not use any Freon-based chemicals. electricity to damage the ESD.
Such chemicals will generate static electricity that
causes damage to the ESD.

5. Use only grounded-tip irons for soldering purposes.

CAUTION

These servicing instructions are for use by


qualified service personnel only.
To reduce the risk of electric shock do not
perform any servicing other than that contained in the
operating instructions unless you are qualified to do so.

1-4 Samsung Electronics


Precaution

1-4 Installation Precautions


1. For safety reasons, more than two people are required 6. Keep the antenna far away from any high-voltage cables
for carrying the product. and install it firmly. Contact with the high-voltage cable or
the antenna falling over may cause fire or electric shock.

7. When connecting the RF antenna, check for a DTV


receiving system and install a separate DTV reception
antenna for areas with no DTV signal.

8. When installing the product, leave enough space (4")


2. Keep the power cord away from any heat emitting between the product and the wall for ventilation
devices, as a melted covering may cause fire or electric purposes.
shock. A rise in temperature within the product may cause fire.

3. Do not place the product in areas with poor ventilation 9. When moving a PDP with removable speakers, detach
such as a bookshelf or closet. The increased internal the speakers first before moving the main body.
temperature may cause fire. Moving the PDP main body without separating the
speakers may cause the speakers to detach, possibly
4. Bend the external antenna cable when connecting it to causing damage or injury.
the product. This is a measure to protect it from being
exposed to moisture. Otherwise, it may cause a fire or
electric shock.

5. Make sure to turn the power off and unplug the power
cord from the outlet before repositioning the product.
Also check the antenna cable or the external connectors
if they are fully unplugged. Damage to the cord may
cause fire or electric shock.

Samsung Electronics 1-5


MEMO

1-6 Samsung Electronics


Product Specification

2. Product Specification
2-1 Product Specification
Features
Block Specification Major IC Remark
RF Tuner TDHG6-K10A ALPS
PDP Module Samsung SDI W3 42"HD/50"HD SAMSUNG SDI
Power Input Voltage: AC 100~240V, 50/60Hz
Scaler
Video A7MD186B MSTAR
Video Decoder
Sound AMP NTP3100 Neo Fidelity
Sound
Audio CODEC UPD61211GM
Cabinet P450 Design
Specification
Model PS42A416C1D PS50A416C1D
Screen Size 42 Inches (16:9) 50 Inches (16:9)
Dimensions (WxHxD) 1055 x 759 x 316 mm (With Stand) 1231 x 848.5 x 316 mm (With Stand)
Weight 40.0 kg (With Stand) 44.0 kg (With Stand)
Voltage AC 100~240V, 50/60Hz
Colour System PAL, SECAM, NTSC4.43, NTSC 3.58
Sound System BG, DK, I, M
PC Resolution 1024 x 768 @ 85Hz 1365 x 768 @ 60Hz
ANTENNA input AIR IN (75Ω unbalanced)

SCART1, SCART2
AV, S-VIDEO
VIDEO input COMPONENT IN (480i/P, 576i/P, 720P, 1080i)
PC IN (MINI D-SUB 15P)
HDMI1, HDM2 (480P 60Hz, 576P 50Hz, 720P 50/60Hz, 1080i/P 50/60Hz)

SCART1, SCART2
Component
AUDIO input
PC
DVI

Audio Output AUDIO (L/R), Headphone


Speaker Output 10W + 10W

Samsung Electronics 2-1


Product Specification

2-2 Specifications Analysis


※ ○: application, X: non-application
450P 410C
Items SubItems
PS50A416C1D PS42A416C1D PS-50C67HD (Lily2-50HD) PS-42C67HD (Lily2-42HD)

Design

Inch 50" 42" 50" 42"


Basic Info Chassis Name F51A F51A F33B F33B
Cabinet Name P450 P450 C9 C9
IDTV / Ready IDTV IDTV IDTV IDTV
Motion Judder Canceller No No No No
Speaker Type (Hidden/Side/Array) 2/1 2/1 1/0 1/0
USB spec (Side) No No No No
F. Memory No No No No
UI Smart Smart Smart Smart
DCM No No No No
DLNA No No No No
RSS No No No No
Woofer No No No No
Wi-Fi No No No No
Optical Link No No No No
Wheel Key No No No No
Additional 3D No No No No
Feature ACE2 Yes Yes No No
100Hz Yes Yes No No
1080p (24Hz) Input Yes Yes No No
H.264 No No No No
Finland Cable DTV No No No No
HDMI-CEC Yes Yes No No
HDMI Version (1,2/1.3) 1.2 1.2 1.2 1.2
HDMI Rear / Side 2/0 2/0 2/0 2/0
SORT TBD TBD TBD TBD
Picture Size(WSS) TBD TBD TBD TBD
Clone Remote Controller Yes Yes Yes Yes
Auto-Wallmount Support Yes Yes Yes Yes
Analog audio Out (L/R) 1 1 1 1
Remote Controller (Model Code) TM96 TM96 TM95 TM95
Screen Size(inches) 50" 42" 50" 42"
Resolution(Number of Pixels) 1365 x 768 1024 x 768 1365 x 768 1024 x 768
Brightness 1500cd/m2 1500cd/m2 1500cd/m2 1500cd/m2
Ultra FilterBright No No No No
Anti Reflection Yes Yes No No
Contrast Ratio 15000:1 15000:1 15000:1 15000:1
Screen Aspect Ratio(16:9/4:3) 16:9 16:9 16:9 16:9
Video Viewing Angle over 175o (H/V) over 175o (H/V) over 175o (H/V) over 175o (H/V)
DNIe Yes Yes Yes Yes
Number of colors(expressed) 281T 281T 281T 281T
Grey Level(Gradation) 65536 65536 65536 65536
Cinema Progressive (Film mode) Yes Yes Yes Yes
Digital Comb Filter 3D 3D 3D 3D
Digital Noise Reduction Yes Yes Yes Yes
Low Noise Amplifier No No No No
Sound Effect System SRS TruSurround XT SRS TruSurround XT SRS TruSurround XT SRS TruSurround XT
Audio Speaker TBD TBD TBD TBD
Sound output (RMS) 10W x 2 10W x 2 10W x 2 10W x 2

2-2 Samsung Electronics


Product Specification

Yes (APS, All white, Yes (APS, All white, Yes (APS, All white, Yes (APS, All white,
Anti Burn-in Technology
Signal pattern) Signal pattern) Signal pattern) Signal pattern)
"Yes (Off / High / Middle / "Yes (Off / High / Middle / "Yes (Off / High / Middle / "Yes (Off / High / Middle /
Power Saving
Low)Multi Brightness Mode Low)Multi Brightness Mode Low)Multi Brightness Mode Low)Multi Brightness Mode
Picture-In-Picture Yes Yes Yes Yes
Clock & On/Off Timer Yes Yes Yes Yes
Sleep Timer Yes (Max 180Min) Yes (Max 180Min) Yes (Max 180Min) Yes (Max 180Min)
Teletext(TTX) 1.5(1000P) 1.5(1000P) 1.5(1000P) 1.5(1000P)
V-Chip No No No No
Feature Blue Screen On/Off No No No No
Melody On-Off Yes Yes Yes Yes
Plug & Play Yes Yes Yes Yes
Absent Power Off Yes Yes Yes Yes
Auto Power Off Yes (15Min after No Signal) Yes (15Min after No Signal) Yes (15Min after No Signal) Yes (15Min after No Signal)
OSD Language 21-Language 21-Language 21-Language 21-Language
Favorite Channel List No No No No
Still Picture No No No No
Sports Mode / Game mode Yes Yes Yes Yes

TDHG6-K10A,TDHG6-K10A TDHG6-K10A,TDHG6-K10A,
,DVB-T,181CH,38.9MHz, DVB-T,181CH,38.9MHz,
NTSC 4.43, PAL-B/G, D/K, I, I/I', NTSC 4.43, PAL-B/G, D/K, I, I/I',
Tuners 2.5V,75 ohm,75 2.5V,75 ohm,75
System SECAM-B/G, D/K, L/L`, AV Multi SECAM-B/G, D/K, L/L`, AV Multi
ohm,DIN,ASYMM,5V,TR, ohm,DIN,ASYMM,5V,TR,
38.9MHz,33V 38.9MHz,33V

POD (Digital Cable Ready) No No No No


Composite (AV) 1 1 0 0
Y/C (S-Video) 1 1 0 0
Headphone(Earphone) 1 1 0 0
Input & Output
WISELINK (Multi Memory Slot) No No No No
(sid0e)
WISELINK (USB) No No No No
(HDMI) 1 1 0 0
PictBridge No No No No
RF input 1 1 1 1
RF output No No No No
Composite (AV) No No No No
S-Video No No No No
Component (Y/Pb/Pr) 1 1 1 1
Euro Scart 2 2 2 2
Input & Output
PC input (D-sub) 1 1 1 1
(back)
HDMI 2 2 1 1
Motorized Mount Control Yes Yes Yes Yes
Video Monitor Out No No No No
Audio Monitor Out 1 1 1 1
Digital Audio (Coaxial) No No No No
Digital Audio (Optical) Yes Yes Yes Yes
Power Supply 220~240V (50/60Hz) 220~240V (50/60Hz) 220~240V (50/60Hz) 220~240V (50/60Hz)
Operation Power Consumption TBD TBD TBD TBD
Power Stand-By Power Consumption UNDER 3W UNDER 3W UNDER 3W UNDER 3W
Master S/W TBD TBD TBD TBD
Energy Star Yes Yes Yes Yes
Panel Life Time 60,000 hrs 60,000 hrs 60,000 hrs 60,000 hrs
Remote Control TM95 TM95 TM96 TM96
RF Cable No No No No
User Manual Yes Yes Yes Yes
Accessory Battery 2EA(AAA) 2EA(AAA) 2EA(AAA) 2EA(AAA)
Power Cable Yes Yes Yes Yes
Stand Yes Yes Yes Yes
Speaker Integraded Integraded Integraded Integraded

Samsung Electronics 2-3


Product Specification

2-3 Accessories
Accessories Item Item code Remark

Remote Control BN59-00705A


Batteries 4301-000103

Power Cord 3903-000145


Supplied Accessories

Owner's Instructions BN68-01419A Samsung Service center

Warranty Card BN68-00514E


Registration Card AA68-03575D
Safety Guide Manual AA68-03242K

Ferrite Core for


3301-001305
S-VIDEO/Power Cord

HDMI Cable
BN39-00641A
3000mm

HDMI/DVI cable
BN39-00643A
3000mm
Accessories that can be purchased

Component Cables BN39-00279A


additionally

Electronics Store/
Scart Cable None
Internal shopping mall

PC Cable 1830mm

PC Audio Cable BN39-00115A

Antenna Cable 2000mm

2-4 Samsung Electronics


Disassembly & Reassembly

3. Disassembly & Reassembly


3-1 Overall Disassembly & Reassembly
Notice
- Be sure to separate the power cord before disassembling the unit.
- Discharge the capacitors first when separating PCB's with high capacity capacitors such as SMPS, X Main Board, Y Main
Board, etc. (A spark may be generated by the electric charge, and there is danger of electronic shock.)
- Check that the cables are properly connected referring to the circuit diagram when disassembling or assembling the unit
taking care not to damage the cables.
- Take care not to scratch the Glass Filter in the front.
- Assemble the boards in the reverse order of the disassembly.
- The plasma must be layed down on a flat padded surface for disassembly and reassembly.

3-1-1 Separation of ASSY COVER P-REAR


Part Name Description Description Photo
Cover ① Remove 4 screws. ( )
Rear : M8,L16,ZPC(BLK),SWRCH18A,WP

② Remove 11 screws. ( )
: BH,+,B,M4,L3,ZPC(BLK)

③ Remove 6 screws. ( )
: PH,+,WSP,S,M4,L35,ZPC(BLK)

④ Remove 3 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)

⑤ Remove the Cover Rear.

: Please lay the PDP unit face down on a


soft surface when removing the stand.

3-1-2 Separation of ASSY PCB MISC-MAIN


Part Name Description Description Photo
Main ① Detach all connectors from the Main
Board Board.

② Remove 6 screws.
: PH,+,WWP,M3,L8,NI PLT

③ Remove the Main Board.

Samsung Electronics 3-1


Disassembly & Reassembly

3-1-3 Separation of FILTER-EMI AC LINE


Part Name Description Description Photo
FILTER- ① Detach connector from Main SMPS.
EMI
AC LINE ② Remove 1 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)

③ Remove FILTER-EMI AC LINE.

3-1-4 Separation of BRACKET-PCB


Part Name Description Description Photo
Bracket ① Remove 2 screw. ( )
PCB : BH,+,B,M4,L3,ZPC(BLK)

② Remove 1 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)

③ Remove 1 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)

④ Remove the BRACKET-PCB.

3-2 Samsung Electronics


Disassembly & Reassembly

3-1-5 Separation of BRACKET-PCB


Part Name Description Description Photo
Bracket ① Remove 2 screw. ( )
PCB : BH,+,B,M4,L3,ZPC(BLK)

② Remove 2 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)

① Remove 2 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)

② Remove 2 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)

Samsung Electronics 3-3


Disassembly & Reassembly

3-1-6 Separation of ASSY BRACKET P-WALL


Part Name Description Description Photo
42" ① Remove 2 screws. ( )
Wall : BH,+,B,M4,L3,ZPC(BLK)
Bracket
② Remove 2 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)

③ Remove 4 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)

④ Remove Wall Bracket.

: Please lay the PDP panel face down


on a soft surface when separating front
cover.
50" ① Remove 2 screws. ( )
Wall : BH,+,B,M4,L3,ZPC(BLK)
Bracket
② Remove 2 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)

③ Remove 4 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)

④ Remove Wall Bracket.

: Please lay the PDP panel face down


on a soft surface when separating front
cover.

3-4 Samsung Electronics


Disassembly & Reassembly

3-1-7 Separation of ASSY SPEAKER P


Part Name Description Description Photo
42" ① Remove 4 screws.
Speaker : BH,+,WP,B,M4.0,L3,ZPC(BLK),
SWRCH18A

② Remove the Speaker.

50" ① Remove 4 screws.


Speaker : BH,+,WP,B,M4.0,L3,ZPC(BLK),
SWRCH18A

② Remove the Speaker.

3-1-8 Separation of ASSY BLUE P


Part Name Description Description Photo
42" ① Detach all connectors from the
Assy Blue p.

Disconnect

50" ① Detach all connectors from the


Assy Blue p.

Samsung Electronics 3-5


Disassembly & Reassembly

3-1-9 Separation of SMPS-PDP TV


Part Name Description Description Photo
42"/50" ① Detach all connectors from the SMPS.
SMPS
② Remove 8 screws.
: PH,+,WWP,M3,L8,NI PLT

③ Remove the SMPS.

: Wear gloves when handling the power


board as there may be some remaining
electrical charge in the capacitor.
Specifically, avoid touching any part of
the capacitor.

3-1-10 Separation of ASSY PDP MODULE P-LOGIC MAIN BOARD


Part Name Description Description Photo
42" ① Detach all connectors from the Logic
Logic Main Board.
Board
② Remove 4 screws.
: WSP,PH,+,M3,L8,NI PLT

③ Remove the Logic Main Board.

50" ① Detach all connectors from the Logic


Logic Main Board.
Board
② Remove 4 screws.
: WSP,PH,+,M3,L8,NI PLT

③ Remove the Logic Main Board.

3-6 Samsung Electronics


Disassembly & Reassembly

3-1-11 Separation of ASSY PDP MODULE P-X MAIN BOARD


Part Name Description Description Photo
Flat Cable ① Detach all Connectors from the X-Main
Board.

※ To separate the Flat Cable of the


X-Board, press the upper and the lower
sides of the connector.

42" ① Remove 6 screws.


X-Main : PH,+,WWP,M3,L8,NI PLT
Board
② Remove the X-Main Board.

50" ① Remove 7 screws.


X-Main : PH,+,WWP,M3,L8,NI PLT
Board
② Remove the X-Main Board.

Samsung Electronics 3-7


Disassembly & Reassembly

3-1-12 Separation of ASSY PDP MODULE P-Y MAIN BOARD


Part Name Description Description Photo
Flat Cable ① Detach the 6 scan board connectors
from the panel by pulling the holder from
both the top and bottom ends.

42" ① Remove 3 screws.


Y-Scan : PH,+,WWP,M3,L8,NI PLT
Board

50" ① Remove 5 screws.


Y-Scan : PH,+,WWP,M3,L8,NI PLT
Board

3-8 Samsung Electronics


Disassembly & Reassembly

Part Name Description Description Photo


50" ① Remove 9 screws.
Y-Main : PH,+,WWP,M3,L8,NI PLT
Board
② Detach all connectors from the Y-Main Board.

42" ① Remove 4 screws.


Y-Main : PH,+,WWP,M3,L8,NI PLT
Board
② Detach all connectors from the Y-Main Board.

Samsung Electronics 3-9


Disassembly & Reassembly

3-1-13 Separation of ASSY PDP MODULE P-ADDRESS BUFFER BOARD


Part Name Description Description Photo
42" ① Remove 4 screws.
Still Bar : PH,+,WWP,M3,L8,NI PLT

② Remove the Still Bar.

50" ① Remove 3 screws.


Still Bar : PH,+,WWP,M3,L8,NI PLT

② Remove the Still Bar.

42" ① Detach the all connectors from the


Buffer buffer board.
Board
② Remove 7 screws.
: PH,+,WWP,M3,L8,NI PLT

③ Remove the E-Board and F-Board.

50" ① Detach the all connectors from the


Buffer buffer board.
Board
② Remove 7 screws.
: PH,+,WWP,M3,L8,NI PLT

③ Remove the E-Board and F-Board.

3-10 Samsung Electronics


Disassembly & Reassembly

3-1-14 Separation of ASSY PANEL BRACKETS


Part Name Description Description Photo
Panel ① Remove 4 screws. ( )
Brackets : BH,+,B,M4,L3,ZPC(BLK)

② Remove 3 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)

③ Remove the Side Panel Brackets.

3-1-15 Separation of ASSY PCB FUNCTION


Part Name Description Description Photo
Function ① Remove 2 screws.
Board : BH,+,B,M4,L3,ZPC(BLK)

② Remove the Function Board.

Samsung Electronics 3-11


MEMO

3-12 Samsung Electronics


Troubleshooting

4. Troubleshooting
4-1 Troubleshooting
4-1-1 First Checklist for Troubleshooting

1. Check the various cable connections first.


- Check to see if there is a burnt or damaged cable.
- Check to see if there is a disconnected or loose cable connection.
- Check to see if the cables are connected according to the connection diagram.

2. Check the power input to the Main Board.

3. Check the voltage in and out between the SMPS ↔ Main Board, between the SMPS ↔ X, Y Main Board, and between the
Logic Boards.

Samsung Electronics 4-1


Troubleshooting

4-1-2 Checkpoints by Error Mode

■ No Power
- The LEDs on the front panel do not work when connecting the power cord.
Symptom - The SMPS relay does not work when connecting the power cord.
- The unit appears to be dead.
The SMPS relay or the LEDs on the front panel does not work when connecting the power cord if the cables
are improperly connected or the Main Board or SMPS is not functioning. In this case, check the following:
- Check the internal cable connection.
Major Checklist
- Check the fuses.
- Check the output voltage of the SMPS.
- Replace the Main Board.

Troubleshooting
Procedures

Is the AC IN socket connector and No The AC IN socket connector and


① the Main SMPS CN800 connected? the Main SMPS CN800 connected
Yes

Is the Fuse (F801S) of the Main Yes


① SMPS Power Input Part blown?
Replace Fuse (F801S)

Yes

CN801 No
② Check the STD5V vOLTAGE
Check PS_ON voltage if it is 0V
Replace the Main SMPS

Yes

Replace the Main Board

4-2 Samsung Electronics


Troubleshooting

■ When the unit is repeatedly turning on and off


Symptom - The SMPS relay is repeatedly turning on and off.
In general, the SMPS relay repeatedly turns on and off by the protection function due to a defect on a board
connected to the SMPS.
- Disconnect all cables from the SMPS, operate the SMPS alone and check if the SMPS works properly and if
Major Checklist each voltage output is correct.
- If the symptom continues even when SMPS is operated alone, replace the SMPS.
- If the symptom is not observed when operating the SMPS alone, find any defective assemblies by connecting
the cables one by one.

Troubleshooting
Procedures

Does the symptom continue when No Replace the Y Main Board


connecting the power after removing
① CN810 from the SMPS?
Yes

Does the symptom continue when


② connecting the power after removing
No
Replace the X Main Board
CN809 from the SMPS?
Yes

Does the symptom continue when No


③ connecting the power after removing
CN807 from the SMPS?
Replace the Logic Board

Yes

Replace the SMPS

When separating and connecting the cables such as CN810, CN809, CN808, CN807 of the Main SMPS, CN4701
Caution of the X Main Board, and CN5707 of the Y Main Board, a spark may be generated by the electric charge of the
high capacity capacitor. Therefore, wait some time after disconnecting the power cord from the unit.

Samsung Electronics 4-3


Troubleshooting

■ No Picture (When audio is normal)


Symptom - Audio is normal but no picture is displayed on the screen.
- This may happen when the Main Board is functioning but the X, Y Main Board, Logic Board, or Y Buffer
Boards are not.
Major Checklist
- The output voltage of the Main SMPS.
- This may happen when the LVDS cable connecting the Main Board and the Logic Board is disconnected.

Troubleshooting
Procedures

Are the Vs and Va voltages normal after No Replace the SMPS


removing all cables from the SMPS?
(CN810, CN809, CN808, CN807)
Yes

No
Did problem improve? Replace the Y Main Board

Yes
No
Did problem improve? Replace the X Main Board

Yes
No
Did problem improve? Replace the Logic Board

Yes

No
Did problem improve? Replace the Y Scan Board

When separating and connecting the cables such as CN810, CN809, CN808, CN807 of the Main SMPS, CN4701
Caution of the X Main Board, and CN5707 of the Y Main Board, a spark may be generated by the electric charge of the
high capacity capacitor. Therefore, wait some time after disconnecting the power cord from the unit.

4-4 Samsung Electronics


Troubleshooting

■ No Sound
Symptom - Video is normal but there is no sound.
- When the speaker connectors are disconnected or damaged.
Major Checklist - When the sound processing part of the Main Board is not functioning.
- Speaker defect.

Troubleshooting
Procedures

Is the cable connection between the No


① Main Board and the speaker
properly connected?
Connect the cable properly or
replace the cable, if necessary.

Yes

Is the output voltage of SMPS normal?


② (CN801 #13)
No
Replace the SMPS

Yes

Is the speaker output terminal No


of the Main Board normal? Replace the Main Board
Yes

③ Replace the Speaker

Samsung Electronics 4-5


Troubleshooting

■ No Video
Symptom - A normal/cable network analog broadcast screen is blank or abnormal but OSD is OK.
- Check the antenna connection settings (Air: NTSC / ATSC, Cable: NTSC)
Major Checklist - Check the CVBS cable connection.
- Check the power input of the Main board.

Troubleshooting
Procedures

Is the antenna connection setting No


properly configured? Configure properly

Yes

No
① Check CN6002_P pin2 for +33V Replace the SMPS
Yes

Replace the Main Board

4-6 Samsung Electronics


Troubleshooting

■ SMPS Troubleshooting
Power ON

Abnormal
STD_5V Check the ICB802, DB864, FB801, F801S

Normal PS-ON

Abnormal
VA Check the SUB2, QX801,QX802

Check the
Abnormal 5.3V : ICX808, QX806
Multi 12V : ICX803
VG : ICX805
18Vamp : ICX804

Normal VS-ON

Abnormal
VS Check the SUB1,QS801,QS802

Normal

Check the Other board (Image Board or Driver Board) or Cable.

Samsung Electronics 4-7


Troubleshooting

■ Drive Board Troubleshooting

1) Troubleshooting Summary
Condition Name Description Related Board
No Voltage Output Operating Voltage don't exist PSU
No Display Operating Voltage exist, but an Image doesn't exist on screen Y-MAIN, X-MAIN, Logic Main, Cable
Abnormal Display Abnormal Image(not open or short) is no screen Y-MAIN, X-MAIN, Logic Main
Sustain Open Some horizontal lines don't exist on screen Scan IC, FPC of X/Y
Sustain Short Some horizontal lines appear to be linked on screen Scan IC, FPC of X/Y
Address Open Some vertical lines don't exist on screen Logic Main, Logic Buffer, TCP
Address Short Some vertical lines appear to be linked on screen Logic Main, Logic Buffer, TCP

4-8 Samsung Electronics


Troubleshooting

2) Troubleshooting Procedure in Abnormal Conditions


① No Display
▶ No Display is related with Y-MAIN, X-MAIN, Logic Main and so on.
This page shows you how to check the boards, and the following pages show you how to find the defective board.

No Display

[ Logic Main ] [ Y-MAIN ] [ X-MAIN ]


LED Blinks Check necessary points Check necessary points

[ Logic Main ]
Check if power is supplied
( 5V, 3.3V )
YES NO

Check the LED Check the


operation power connectivity

YES NO

Check if internal is Check the Check the FUSE


Default Black MICOM operation

Check the
Check if any address Check the ASIC input voltage
data output is detected Control Signal output

If the input voltage is


Check if the data abnormal, replace the
and control signals PSU and check it
between DDR & ASIC again as this indicates
are normal a PSU output error

[ Y-MAIN ] [ X-MAIN ]
Check several points Check several points

F5000 for VDD OPEN F4001 for VCC OPEN


F5801 for Vs F4003 for Vs
FUSE Replace the Board FUSE Replace the Board
F5800 for VCC F4005 for VDD
F4004 for Ve

OK OK

Q4002, Q4202,
Q5500, Q5200, SHORT SHORT
FET/ Q4004, D4014, FET/
Q5201, Q5202, Replace the Board Replace the Board
DIODE D4013, Q4003 DIODE
Q5203, Q5400,
Q4101, Q4001,
Q5401, Q5402,
D4018, Q4007,
Q5300, D5105
Q4006, Q4005
D5104, D5103,
OK D4011, D4004 OK
Q5101, D5101,
Q5100

Y-MAIN X-MAIN
Normal State Normal State

Samsung Electronics 4-9


Troubleshooting

② Abnormal Display(Abnormal Image is on Screen.(except abnormality in Sustain or Address))


▶ Abnormal Display is related with Y-MAIN, X-MAIN, Logic Main and so on.
This page shows you how to check the boards, and the following pages show you how to find the defective board.
Abnormal
Display

[ Logic Main ]
[ Y-MAIN ] [ X-MAIN ]
Observation of
Check necessary points Check necessary points
abnormal display

[ Logic Main ]
LED Blinks
( action of Vsync )

Regular NO
Logic Main
abnormal
pattern Normal State

YES

Replace the Board Replace Panel

[ Y-MAIN ] [ X-MAIN ]
Check several points Check several points

F5000 for VDD OPEN F4001 for VCC OPEN


F5801 for Vs F4003 for Vs
FUSE Replace the Board FUSE Replace the Board
F5800 for VCC F4005 for VDD
F4004 for Ve

OK OK

SHORT SHORT
Q4002, Q4202,
Q5500, Q5200, FET Replace the Board FET Replace the Board
Q4004, Q4003
Q5201, Q5202,
Q4101, Q4001,
Q5203, Q5400,
Q4007, Q4006,
Q5401, Q5402,
Q4005
Q5300, Q5101,
OK OK
Q5100

Y-MAIN X-MAIN
Normal State Normal State

4-10 Samsung Electronics


Troubleshooting

③ Sustain Open (some horizontal lines don't exist on screen)

[ Y-FPC ]
Sustain Open

NG
After Changing Y-buffer, Replace the Panel
recheck the status There is a defect on the FPC

OK

Done
(Defect is from Y-buffer)

④ Sustain Short (some horizontal lines appear to be linked on Video)


[ Y-FPC ]
Sustain Short
(Discharging in unwanted Scan line)

NG
After Changing Y-buffer, Replace the Panel
recheck the status There is a defect on the FPC

OK

Done
(Defect is from Y-buffer)

Samsung Electronics 4-11


Troubleshooting

⑤ Address Open, Short


▶ Address Open and Short is related with Logic Main, Logic Buffer, FFC, TCP film and so on.
This page shows you how to check the boards, and the following pages show you how to find the defective board.

[ Logic Main ]
Address Open/Short
Check the LED operation

NG NG
Check if the internal mode Check the check the DDR Input voltage.
screen is normal Video Board (Vref)

OK OK
OK

NG
Reload the data onto the
MICOM and recheck it
Check if a specific TCP Block check the DDR Vref Input voltage.
screen is displayed abnormally check the Voltage Divider.

Check if there is an open or


short circuit on the Buffer Board
and the Logic Main address
data output section.
Check the FFC connection status
OK
NG NG

Check the detailed waveform Replace Logic Main /


and control the signal waveform Address Buffer (E or F) /
FFC

NG
OK
DONE
Replace the Panel

4-12 Samsung Electronics


Troubleshooting

■ Logic board Troubleshooting

ྙ ྚ ྛ ྜ
ྠ ྡ


ྟ ྜྷ


ྡྷ ྣ

ྤ ྦ

50" Logic Board

Item Name Description


1 Y Connector The connector to output the Y Drive Board control signal.
The connector to receive LVDS-encoded RGB, H, V, DATAEN, and DCLK inputs
2 LVDS Connector
from the Video Board.
3 Power Connector The connector to receive power (5V) for the Logic Board.
4 X Connector The connector to output the X Drive Board control signal.
The main processor that generates and outputs the logic drive signal and the
5 ASIC Chip
address data.
6 DDR Memory for MENCON The memory to save the Address output data to.
7 SDR Memory for Frame Delay The memory to save FCR-applied data to.
8 JTAG Port The port for uCOM communication
Select the NTSC/PAL Mode Rolling Option for the initial screen (CN2007)
Internal Black Internal NTSC Mode (Rolling) Internal PAL Mode (Rolling)
9 Start Screen Option Pin
‫ڏ‬ ‫ڎ‬ ‫ڏ‬ ‫ڎ‬ ‫ڏ‬ ‫ڎ‬

‫ڍ‬ ‫ڌ‬ ‫ڍ‬ ‫ڌ‬ ‫ڍ‬ ‫ڌ‬

The connector to load the MICOM drive program by connecting GA-WRITER. This
MICOM Loading 5 Pin Connector or
10 connector is also used to load and adjust 512K data and to connect the key-scan
UART Communication Connector
board.
11 Flash Memory The flash memory to save the MICOM data to.
The connector to output the address data and the control signal to the E-buffer
12 Buffer Connection Connector
Board at the bottom.
The LED indicating that the Sync and clock signals have been received normally
13 Operation LED
by the Logic Board (Normal Status: It blinks at 0.5 second interval.)
The connector to output the address data and the control signal to the F-buffer
14 Buffer Connection Connector
Board at the bottom.
15 V-TOGG The V-SYNC Output Pin

Samsung Electronics 4-13


Troubleshooting

ྡྷ ྤ ྦྷ ྚ

ྟ ྛ



ྞ ྜ

ྤ ྠ ྦ

42" Logic Board

Item Name Description


1 Y Connector The connector to output the Y Drive Board control signal.
The connector to receive LVDS-encoded RGB, H, V, DATAEN, and DCLK inputs
2 LVDS Connector
from the Video Board.
3 Power Connector The connector to receive power (5V) for the Logic Board.
4 X Connector The connector to output the X Drive Board control signal.
The main processor that generates and outputs the logic drive signal and the
5 ASIC Chip
address data.
6 DDR Memory for MENCON The memory to save the Address output data to.
7 SDR Memory for Frame Delay The memory to save FCR-applied data to.
8 JTAG Port The port for uCOM communication
Select the NTSC/PAL Mode Rolling Option for the initial screen (CN2007)
Internal Black Internal NTSC Mode (Rolling) Internal PAL Mode (Rolling)
9 Start Screen Option Pin
‫ڏ‬ ‫ڎ‬ ‫ڏ‬ ‫ڎ‬ ‫ڏ‬ ‫ڎ‬

‫ڍ‬ ‫ڌ‬ ‫ڍ‬ ‫ڌ‬ ‫ڍ‬ ‫ڌ‬

The connector to load the MICOM drive program by connecting GA-WRITER. This
MICOM Loading 5 Pin Connector or
10 connector is also used to load and adjust 512K data and to connect the key-scan
UART Communication Connector
board.
11 Flash Memory The flash memory to save the MICOM data to.
The connector to output the address data and the control signal to the E-buffer
12 Buffer Connection Connector
Board at the bottom.
The LED indicating that the Sync and clock signals have been received normally
13 Operation LED
by the Logic Board (Normal Status: It blinks at 0.5 second interval.)
The connector to output the address data and the control signal to the F-buffer
14 Buffer Connection Connector
Board at the bottom.
15 V-TOGG The V-SYNC Output Pin

4-14 Samsung Electronics


Troubleshooting

1) Definition of a Logic Circuit


A Logic Circuit consists of a Logic Main Board, which decodes the video signal encoded on the Video Board, outputs the address
data signal, and generates and outputs the X, Y drive signals, and an Address Buffer Board which buffers and outputs the address
data output signal to the TCP IC.
Logic Board Function Remarks
- A built-in LVDS for video signal processing (W/L, Error Diffusion,
APC, FCR, etc.) adopted and 1 ASIC chip.
- Outputs the Address Drive IC control signal and data signal to
the Buffer Board.
- Outputs the X and Y Drive Board control signals.
Logic Main
- Monitors the major drive voltages (MICOM circuit part)
; Detects any surge voltage to protect the drive circuit.
- Temperature Adaptive Operating Mode (Low Temperature /
Room Temperature / High Temperature)
; Optimizes discharges depending on the temperature.

Buffer Board Lower Part E Buffer Board Delivers the data and the control signals to the bottom left TCP. Single Scan

Lower Part F Buffer Board Delivers the data and the control signals to the bottom right TCP.

2) Waveform for Normal Operations


When the PDP and the Logic Board are normal, the Operating LED blinks at a half second interval. In this case, the V-SYNC and
data signals are output normally.

In case of problems with the product, please refer to the troubleshooting procedures described below.
① Visual Inspection: Check if the Operating LED on the Logic Main blinks at a half second interval.
▶ If the frequency of the blinking is too fast or slow, it means that the MICOM has failed to process the data properly.
Therefore, you have to reload the data onto the MICOM. Load the data using GA-WRITER when the power is
connected to the module.
② If no problem is found during the Visual Inspection, check if the drive waveform and the address data outputs are normal using
an oscilloscope. (Checkpoint: The DAMPING R-NET part output of each data output terminal.)
▶ If no drive waveform or address output is measured, this means that there is a drive problem due to MICOM data corruption,
which was the reason in the Visual Inspection. Therefore, in this case, reload the data as you did in the Visual Inspection.
▶ When data output is measured but it is abnormal, and the drive waveform is abnormal, it is probably due to a short-circuit of
the hardware. If the address data is abnormal, the screen may be abnormal due to abnormal data output by an abnormal
operation of the DDR memory due to an abnormal Vref voltage, or the screen may be abnormal due to a short-circuit in the
ass'y inside the board. You have to conduct a short-circuit test for each case.
▶ If the Vref voltage (the voltage of the Voltage Divider) is lower than 1.25V, check the resistance of the resistance output part
and check if the circuit is normal. If the Vref voltage is normal, the screen operates normally.
▶ If the screen is abnormal, even though the Vref voltage is normal, check if there is a short circuit by conducting a
short-circuit test. If a short-circuit is found, repair it. If the short-circuit is an internal one, replace the board.
▶The following waveforms represent normal V-sync and address data output waveforms.

Samsung Electronics 4-15


Troubleshooting

3) Troubleshooting Procedure in Abnormal Conditions


① No Display

[ Logic Main ]
Check if power is supplied
( 5V, 3.3V )
YES NO

Check the LED Check the


operation power connectivity

YES NO

Check if internal is Check the Check the FUSE


Default Black MICOM operation

Check the
Check if any address Check the ASIC input voltage
data output is detected Control Signal output

If the input voltage is


Check if the data abnormal, replace the
and control signals PSU and check it
between DDR & ASIC again as this indicates
are normal a PSU output error

② Abnormal Display

[ Logic Main ]
Address Open/Short
Check the LED operation

NG NG
Check if the internal mode Check the check the DDR Input voltage.
screen is normal Video Board (Vref)

OK OK
OK

NG
Reload the data onto the
MICOM and recheck it
Check if a specific TCP Block check the DDR Vref Input voltage.
screen is displayed abnormally check the Voltage Divider.

Check if there is an open or


short circuit on the Buffer Board
and the Logic Main address
data output section.
Check the FFC connection status
OK
NG NG

Check the detailed waveform Replace Logic Main /


and control the signal waveform Address Buffer (E or F) /
FFC

NG
OK
DONE
Replace the Panel

4-16 Samsung Electronics


Troubleshooting

4-1-3 Faults and Corrective Actions


Symptom Related Image Causes and Countermeasures
A blank vertical cell (block) Address buffer defect
appears on the screen. - Replace the corresponding upper/lower
buffers (E, F)

COF defect (burnt)


- Replace the module

A green screen appears when The Scale is not reseting


the TV is turned on. - Replace the Main board

The OSD box appears but there Incorrect program version


is no text. - Check the version of each program
- Replace the Main board

A blank upper (or lower) block Upper/Lower Y Buffer defect


appears on the screen. - Replace the corresponding upper/lower
buffers (E, F)

Samsung Electronics 4-17


Troubleshooting

Symptom Related Image Causes and Countermeasures


Either the main or sub picture Replace the Main board
does not appear.

A vertical green line appears on The SMPS voltage is incorrect


the screen. - Adjust the SMPS voltage according to
the voltage printed on the module label

Dim screen (blurred in red) X-Main board defect


- Replace the X-Main board

A blank screen appears - Replace the Y-Main board

4-18 Samsung Electronics


Troubleshooting

4-1-4 Troubleshooting Procedures by assembly


No Assembly Major Symptoms
1 SMPS-PDP TV No power, Blank screen, the Relay repeats On and Off.
2 ASSY PDP MODULE P-X-MAIN Blank screen
3 ASSY PDP MODULE P-Y-MAIN Blank screen
4 ASSY PDP MODULE P-LOGIC MAIN Blank screen, Screen noise
5 ASSY PDP MODULE P-X-MAIN BUFFER Row Bar screen is blank
6 ASSY PDP MODULE P-ADDRESS E BUFFER Corresponding Buffer Board block screen is blank.
7 ASSY PDP MODULE P-ADDRESS F BUFFER Corresponding Buffer Board block screen is blank.
8 ASSY PCB MISC-MAIN No Power, Abnormal screen for each input source, PIP screen trouble, Sound trouble
9 ASSY BOARD P-FUNCTION The side function key does not work properly
The side function key does not work properly.
10 ASSY BLUE P
The remote control does not work properly, the LED does not work properly.

<PDP 42”> <PDP 50”>

Samsung Electronics 4-19


Troubleshooting

4-2 Adjustment
4-2-1 Service Instruction

■ Before Performing After Sales Services


1. Check if the measurement and test equipment is working properly.
2. Secure sufficient work space for disassembling the product.
3. Prepare a soft pad for disassembling the product.

■ Service adjustment item after replacement of Board


<If adjustment equipment is available>
① PDP Option of Factory Mode → set the Factory Data Type item as the suitable value of relevant model.
② Adjust Calibration of Factory Mode for each mode.
③ Adjust White Balance of Factory Mode.

<If adjustment equipment is not available>


① Write down the value of HDMI White Balance of Factory Mode before replacing Board.
② PDP Option of Factory Mode → set the Factory Data Type item as the suitable value of relevant model.
③ Set the value of HDMI White Balance with the value written down before.

4-20 Samsung Electronics


Troubleshooting

4-2-2 How to Access Service Mode


1. General Remote
1) Stand by
- Europe: INFO → MENU → MUTE → POWER ON
2. Factory Remote
1) You can enter as pushing Display + Factory in state of power-on.

2) Push Factory Key again, and you can enter Aging mode. Push Factory Key again, and you can go back Factory mode.
(Factory ↔ Aging)

3) Push Display + 3 Speed Key, and you can enter aging mode.

3. Settings when entering Factory mode


- Sharp Screen (Dynamic), Color Tone (Cool1), Factory (Dynamic CE Off)

4. The contents to change when entering Service Mode


No Item Mode Remark
1 Picture Mode Dynamic
2 Color Tone Mode Cool 1
3 Picture Size Wide
4 Dynamic Contrast Off
5 Digital NR Off
6 PIP Off
7 Gama Off OSD is ON

5. Adjustment Procedures
- Channel ▲ ▼ Key: Select an item.
- Volume ◀▶ Key: Adjust the value up or down.
- MENU Key: Save the changes to the EEPROM and return to the higher-level mode.
- Using the Numeric (0~9) keys, you can select a channel.
- Using the SOURCE key, you can switch AV modes.

5. Initial SERVICE MODE DISPLAY State

Panel On Time(Hour) 00003 L24E_DS TV P1

1.Option Table(Service) 023A 7805 0401 3309 0801 0401


2. WB Adjust
3.Information 4. Advanced Menu
Checksum
T-PRP42PEUMD-0000.0
Nov 19 2007 Month/Day/Year
12:51:42 Hour/Min/Sec

※ The version of the firmware displayed at the bottom of the screen may differ and the firmware is subject to change for the
improvement of product functions.
※ If you have adjusted the settings in Service Mode, you have to reset the product.

Samsung Electronics 4-21


Troubleshooting

4-2-3 Factory Data ★ The underlined are items applied during the service adjustment. None of the others should be adjusted.

1. Option Table(Service)

DEFAULT
NO Item OPTIONS
OPTION
1 Factory Reset
2 Country Default
3 Ready Off On/Off
4 Panel Inch 50 19/22/23/26/27/32/37/40/42/46/50/52/57
5 Dimm Type INT
6 Panel Type 32CMO
7 Model Option Carnelian Amber/Coral/Jade/Tanzanite/Pyrope/Carnelian
8 Anynet+ Off On/Off
9 Light Effect On On/Off
10 TTX On ON/Off
11 TTX List FLOF List/FLOF
12 TTX Group Lang OSD W Europe/E Europe/Russia/Greek/Turkey/Arab/Farsi/ArabHbrw/Lang OSD
13 Carrier Mute Off On/Off
14 High Devi Off On/Off
15 Volume Curve Small
16 Hot Plug On On/Off
15 HotPlugCtrl On On/Off
16 HotPlugDelay 12 0-63
17 Auto Power On On/Off
18 LNA Menu Off On/Off
"Off or opens the ""Hotel Option"" sub page with the following items:Hotel Mode Off
(Off/On)Power on Channel 1 (0-99)Power on Volume 10 (0-99)Max Volume 100 (0-
19 Hotel Option Off 99)OffPower On Source TV/EXT1/AV2/S-Video1/S-
Video2/Component1/Component2/PC/HDMI2/HDMI3/HDMI4/Wise LinkVideoMute CH1 2 (0-
99)VideoMute CH2 2 (0-99)VideoMute CH3 2 (0-99)"
20 D.Gamma OFF OFF; 0.85 32; 0.95 32; 0.85; 0.88; 0,90; 0,93; 0,95; 0,98; 22_19
21 PC Ident On On/Off
"English/Germany/French/Italia/Spain/Netherland/Portuguese/Greek/Czech/Serbian/Croatian/Ro
22 Language English
manian/Hungarian/Polish/Russian/Bulgarian/Turkish/Swedish/Norwgian/Danish/Finnish"
23 Ch Table SESK SUWON/SESK/SEH/TTSEC/SEIN/SDMA/TTSED/SAVINA/Lang OSD
24 DDR Etron
25 Shop Mode Off On/Off
26 Nordic On On/Off
27 NT Conversion Off
"Opens the ""Control"" sub page with the following items:WM Calib : OffEDID ProtectEDID
28 Control
TypeEDID WriteWB DataEEPROM ResetLogic Download"
50" EU MRT/50" EU MESH/50" EU SPU/50" EA MRT/50" EA MESH/50" EA SPU/42" EU
29 PDP Filter 50" EU SPU
MRT/42" EU MESH/42" EU SPU/42" EA MRT/42" EA MESH/42" EA SPU
30 PDP Group L25E_DS L25E_DS/L24E_RS/L25E_RS/L24E_DS
31 Spread Spectrum

4-22 Samsung Electronics


Troubleshooting

2. WB Adjust
No Item Sub Page
AV Calibration Failure/Success
COMP Calibration Failure/Success
1 Calibration
PC Calibration Failure/Success
HDMI Calibration Failure/Success
Sub Bright 128
Red Offset 128
Green Offset 128
Blue Offset 128
2 White Balance
Sub Contrast 128
Red Gain 128
Green Gain 128
Blue Gain 128
Std Contr 80
Std Bright 45
Std Sharp 50
3 EPA Standard
Std Color 50
Std Tint 50
Std Backlight 7
WB Movie On/Off
Color Mode Dynamic/Movie/Standard
Color Tone Cool1/Normal/Warm1/Warm2/Cool2
MSub Brigh 128
MSub Contr 128
W1_RGAIN 128
W1_BGAIN 128
W1_ROFFS 128
W2_RGAIN 128
W2_BGAIN 128
W2_ROFFS 128
W2_BOFFS 128
NO_RGAIN 128
4 Movie WB NO_BGAIN 128
NO_ROFFS 128
NO_BOFFS 128
C2_RGAIN 128
C2_BGAIN 128
C2_ROFFS 128
C2_BOFFS 128
Movie Contr 128
Movie Brigh 128
Movie Color 128
Movie Sharp 128
Movie Tint 50
Mv BkLight 128
M.Gamma OFF; 0.85; 0.88; 0.90; 0.93; 0,95; 0,98; 22_19

Samsung Electronics 4-23


Troubleshooting

4. Advanced Menu

NO Item SUB PAGE SUB PAGE


CVBS Y Offs 128
CVBS Y Gain 128
Ana Y/G Offs 127
Ana U/B Offs 127
Ana V/R Offs 127
Ana Y/G Gain 82
Ana U/B Gain 82
ADC Calibration
Ana V/R Gain 82
RGB R Offs 65
RGB G Offs 65
RGB B Offs 65
RGB R Gain 111
RGB G Gain 111
RGB B Gain 111
AV ADC Target
Low 17
Hight 234
Delta 3
Comp ADC Target
Low 17
Hight 234
Delta 3
Calibration Target
1 MST68981 Pc ADC Target
Low 17
Hight 234
Delta 3
All RGB Target
Low 2
Hight 235
Delta 1
IPC/MJC
Sharpness
H1 Gain 30
H2 Gain 24
H3 Gain 16
H4 Gain 16
V1 Gain 24
V2 Gain 20
Picture Enhance
D1 Gain 16
D2 Gain 16
Over Shoot2 20
Over Shoot3 20
Under Shoot2 20
Under Shoot3 20
Sub Color 60

4-24 Samsung Electronics


Troubleshooting

NO Item SUB PAGE SUB PAGE


Pattern Select 0
B-Slope Gain 80
B-Tilt Min 20
B-Tilt Max 150
LFunc-Basis 110
Hfunc-Basis 120
Mean-Offset1 30
Mean-Offset2 235
FBE Mean Slope 112
ACR Offset 15
ACR Th1 20
ACR Th2 120
Skin Enable 1
Skin Uv 125
MSkin Uv 125
Sub Color 145
MSub Color 135
2 Option Block FRCS
FRCM
LD
Pattren Select 0-31
CCD Sw Off/On
CCD Strengh Th 0-31
BRE Sw Off/On
FRC Repeat Mode Off/On
FRC DBG MarkOn 0-15
FRC Bypass Off/On
PDPLOGIC CCD L Gain 0-31
CCD U Gain 0-31

Panel Type 82
Panel Inch 50 HD
Panel Ver. Nicam Threshold
Logic Sw Ver. 07Y 10M 23D
Panel Temp + 43

Samsung Electronics 4-25


Troubleshooting

NO Item SUB PAGE SUB PAGE


Saturation Mute Off/On
FM Prescale 26
AM Prescale 24
Nicam Prescale 24
FM M Prescale 20
SC1 Vol 20
SC2 Vol 20
Audio Delay On/Off
Audio Delay Time 8
Ch1 BW 2
Ch2 BW 1
Num of Check 1
Num of Double Check 5
Mono Weight 1
Stereo Weight 1
Dual Weight 1
BG M2S Threshold 144
DK M2S Threshold 80
BG S2M Threshold 176
DK S2M Threshold 0
FINE VOL 20
Carier1 Treshold
BG Amp On Thr 5
BG NSR On Thr 13
3 Sound
DK Amp On Thr 5
DK NSR On Thr 13
I Amp On Thr 5
I NSR On Thr 13
M Amp On Thr 5
M NSR On Thr 13
Carier2 Treshold
BG Amp On Thr 4
Detection Threshold BG NSR On Thr 11
DK Amp On Thr 4
DK NSR On Thr 11
Nicam Treshold
BG SIG_ERR On Thr 95
BG SIG_ERR Off Thr 84
DK SIG_ERR On Thr 95
DK SIG_ERR Off Thr 84
I SIG_ERR On Thr 95
I SIG_ERR Off Thr 84
L SIG_ERR On Thr 95
L SIG_ERR Off Thr 84
Ext Volume Scale 0
Ext Prescale Speaker 0
R2E Scart2 Offset 0
NPT 3000

4-26 Samsung Electronics


Troubleshooting

NO Item SUB PAGE SUB PAGE


NTP Master Volume 30
NTP PWM Modulation 254
3 NPT 3000
NTP DRC Tresh 17
NTP Speaker EQ On/Off
PAL BG 4
PAL DK 4
PAL I 4
SECAM BG 5
SECAM DK 5
SECAM L 4
4 YC Delay
NTSC 358 17
NTSC 443 1
AV PAL 1
AV SECAM 2
AV NT443 1
AV PAL60 17
Video Mute Time 8
Dynamic Dimming Off/On
Dynamic CE On/Off
RF dB 1 Level 4
RF dB 2 Level 10
LNA Plus
RF dB 3 Level 20
RF dB 4 Level 33
Megazine LNA Off/On
DTV WatchDog Off/On
Main WatchDog Off/On
UART Select Main/iDTV/LVDS On
Debug Mode MSTAR/RunTime/Normal/NONE
5 Adjust
BackEndMute Off/On

Tuner Select ALPS_SLIM/SEMCO_SLIM/SEMCO_CABLE/ALPS_OLD

Tuner TOP Semco 10


Tuner TOP Alps 13
PixelShift Test Off/On
FBE Select FBE2X/FBE
Hp Detect High/Low
????? OK
D WatchDog Count 0
PDP FRC On/Off
Visual Test Off/On
6 Bus Stop
LogList1 Shows the defect Log if any
7 Defect Log LogList2 Shows the defect Log if any
LogList3 Shows the defect Log if any

Samsung Electronics 4-27


Troubleshooting

4-2-4 Service Adjustment


■ White Balance - Calibration

If picture color is wrong, do calibration first.

Execute calibration in Factory Mode (AV mode example):


1. Source : VIDEO (AV mode)
2. Setting Video Mode (Timing) : PAL Video (MODE : #2)
3. Setting pattern : Pattern #24 (Chess Pattern)
4. Use Equipment : K-7256 or Equipment of equality level
5. Work order:
1) Enter Factory Mode and select "2. WB Adjust" → "Calibration"
2) Select "AV CALIBRATION" and press the right button on the remocon ( ▶ )
3) After completing calibration, the "Success..." message will be displayed next by "AV CALIBRATION"

For Component/HDMI mode use resolution of 1280x720/60Hz (MODE: #6)


For PC mode use resolution of 1024x768/60Hz (MODE: #21)

( Chess Pattern )

4-28 Samsung Electronics


Troubleshooting

■ White Balance - Adjustment

If picture color is wrong, check White Balance condition.

Equipment : CA210, Patten : Toshiba


Adjust W/B in Factory Mode

Sub brightness and R/G/B Offset controls low light region


Sub contrast and R/G/B Gain controls high light region
Source AV : PAL composite, Component : 1280*720/60Hz,
HDMI[DVI] : 1280*720/60Hz

[ Test Pattern : MSPG-945 Series Pattern #16 ]

* Color temperature
1500K +/-500, -6 ~-20 MPCD

* Color coordinate
H/L : 270/280 +/- 2
L/L : 270/280 +/- 3, 2.1 Ft +/-0.05 Ft

( SAMSUNG WHITE BALANCE Adjustment PATTERN with FPD )

■ Conditions for Measurement

1. On the basis of toshiba ABL pattern : High Light level (57 IRE)
- INPUT SIGNAL GENERATOR : MSPG-925LTH
* Mode No 2 : 744X484@60 Hz
No 6 : 1280X720@60 Hz
No 21 : 1024X768@60 Hz
* Pattern No 36 : 16 Color Pattern
No 16 : Toshiba ABL Pattern

2. Optical measuring device : CA210 (FL)


Please use the MSPG-925 LTH generator for model PS-42Q96HD, PS-50Q96HD.

Samsung Electronics 4-29


Troubleshooting

■ Method of Adjustment

1. Adjust the white balance of AV, Component and DVI Modes.


(AV → Component)
a) Set the input to the mode in which the adjustment will be made (RF → DTV → PC → DVI).
* Input signal - VIDEO Mode : Model #2 (744*484 Mode), Pattern #16
- DTV, DVI Mode : Model #6 (1280*720 Mode), Pattern #16
- HDMI Mode : Model #6 (1280*720 Mode), Pattern #16

b) Enter factory color control, confirm the data.

c) Adjust the low light. (Refer to table 1, 2 in adjustment position by mode)


- Adjust sub - Brightness to set the 'Y' value.
- Adjust red offset ('x') and blue offset ('y') to the color coordinates.

Low light
Measurement point

( SAMSUNG WHITE BALANCE Adjustment PATTERN with FPD )

* Do not adjust green offset data.

d) Adjust the high light. (Refer to table 1, 2 in adjustment position by mode)


- Adjust red gain ('x') and blue gain ('y') to the color coordinates.

Hight light
Measurement point

( SAMSUNG WHITE BALANCE Adjustment PATTERN with FPD )

* Do not adjust the green gain and sub-contrast (Y) data.

4-30 Samsung Electronics


Troubleshooting

4-2-5 Replacements & Calibration

* PDP 42" Check items listed after changing each


Replaced assembly items Check Items
1) Auto Program
ASSY PCB MISC-MAIN
2) White Balance Adjust
SMPS-PDP TV Vs, Va voltage check and adjust
ASSY PDP MODULE P-LOGIC MAIN
ASSY PDP MODULE P-X-MAIN
ASSY PDP MODULE P-Y-MAIN Not to be adjusted
ASSY PDP MODULE P-ADDRESS E BUFFER
ASSY PDP MODULE P-ADDRESS F BUFFER

* PDP 50" Check items listed after changing each


Replaced assembly items Check Items
1) Auto Program
ASSY PCB MISC-MAIN
2) White Balance Adjust
SMPS-PDP TV Vs, Va voltage check and adjust
ASSY PDP MODULE P-LOGIC MAIN
ASSY PDP MODULE P-X-MAIN
ASSY PDP MODULE P-Y-MAIN
Not to be adjusted
ASSY PDP MODULE P-X-MAIN BUFFER
ASSY PDP MODULE P-ADDRESS E BUFFER
ASSY PDP MODULE P-ADDRESS F BUFFER

※ When replacing the SMPS or PDP panel, you have to check the voltage printed on the panel sticker and adjust it.

Samsung Electronics 4-31


Troubleshooting

■ Voltage Adjustment

1. After replacing the SMPS or PDP panel, you must adjust the voltage referring to the voltage label printed on the panel.
(If you do not adjust the voltage, an abnormal discharge symptom may appear.)
Value Board Adjustment
Vs 210
Va 63
Vset - SMPS
Ve 94
Vscan -190

SMPS

Voltage Label

2. A point of adjusting SMPS-MAIN voltage.

Va Adjustment
Vs Adjustment

Vs Test point

Vs Test point

4-32 Samsung Electronics


Troubleshooting

■ Y-RR and Y-FR controls

Test Point

For the Drive Waveform, adjust the Main Reset (Rising Ramp and Falling Ramp) in the F/W pattern as shown by the figure.

Yrr

Yfr

Vs Vsc_l Ve Va
205V -190V 100V 56V(FIX)

< Voltage Adjustment Specifications >


Rising ramp

Falling ramp

Y-Main

Samsung Electronics 4-33


Troubleshooting

4-3 Upgrade
4-3-1 How to Update Flash ROM (with RS-232C Cable)

▶Please upgrade set only when standby.

1. Installthe Flash Downloader


ConnectSet(Service Jack)and Jig Cable to execute Program Update.

2. Flash Downloader program update


- Turn on the TV Set
- Click "Connect" icon on the MSTAR tool.
- Click "Read", and Choose a new S/W.
- Click "Auto", and "Run"

4-34 Samsung Electronics


Troubleshooting

4-3-2 How to Check the Version of the Program

1. Procedures for checking in the Factory Menu.


When entering Factory Mode, the version of the software is displayed at the bottom of the menu as described on page 4-17.

Panel On Time(Hour) 00003 L24E_DS TV P1

1.Option Table(Service) 023A 7805 0401 3309 0801 0401


2. WB Adjust
3.Information 4. Advanced Menu
Checksum
T-PRP42PEUMD-0000.0 S/W Version
Nov 19 2007
12:51:42

Samsung Electronics 4-35


5-1
T0165
M0013
Exploded View & Part List

T0079

M0523
M0412

T0044
5. Exploded View & Part List
5-1 PS42A416C1DXXC Exploded View

M0149 M0523
M0125

T0003

T0175
T0456

M0146
T0023 M0027
M0146
T0023

M0112 M0150
M0150
CIS7

M0105 M0145

T0056

Samsung Electronics
Exploded View & Part List

Loc. No. Code No. Description Specification Q'ty SA/SNA Remark


CIS7 AA61-60003B SPRING ETC-CS -,SUS304,-,-,OD11.2,N7,OD1 1 S.N.A
M0013 BN96-06752A ASSY COVER P-REAR P410 42Inch,PCM T0.5,B 1 S.A
M0027 BN96-05835A ASSY STAND P-BASE -,42Q9/42C9,-,ABS,SF-0 1 S.A
M0105 BN67-00190A LENS-LED 42Q9,PC,light blue,Material of 1 S.N.A
M0112 BN63-03047D COVER-FRONT 42C9,ABS+PMMA,-,-,-,HB,-,BK2 1 S.N.A
M0125 BN96-07190A ASSY INLET P Pyrope,350mm,IG-N06BES1,250 1 S.A
M0145 BN96-04853E ASSY BOARD P-FUNCTION Carnelian,CT5000-4 1 S.A
M0146 BN96-07666D ASSY BOARD P-POWER & IR P410 Carnelian,P 1 S.A
M0146 BN96-06750A ASSY BRACKET P-FILTER SIDE P450 42Inch,S 2 S.N.A
M0149 BN96-06749A ASSY BRACKET P-FILTER TOP P450 42Inch,SA 1 S.N.A
M0150 BN96-06748A ASSY BRACKET P-SUPPORT FILTER P410 42Inc 1 S.N.A
M0150 BN96-06751B ASSY BRACKET P-FILTER BOTTOM 42P410,EO,S 1 S.N.A
M0412 BN96-06697B ASSY BRACKET P-PCB 42P450,EO,,SECC,T0.6, 1 S.N.A
M0523 BN96-06753A ASSY BRACKET P-SUPPORT STAND P410 42Inch 1 S.N.A
M0523 BN96-06756A ASSY BRACKET P-WALL P410 42Inch,SECC T1. 2 S.N.A
T0003 BN96-06746A ASSY COVER P-FRONT P410 42Inch,ABS+PMMA, 1 S.A
T0023 BN96-04707A ASSY COVER P-KNOB POWER C9/Q9,,ABS HB,,, 1 S.A
T0023 BN64-00567A KNOB POWER 42Q9,PC,VIOLET 1 S.N.A
T0044 BN96-06642A ASSY PDP MODULE P PL42AX030A,42HD W3,W3, 1 S.A
T0056 BN63-03091B COVER-DECORATION 42C92,ABS,HB,BLM-1520 1 S.N.A
T0079 BN94-01717C ASSY PCB MISC-MAIN PS42A416C1DX,EU,F51A, 1 S.A
T0165 BN96-06807C ASSY COVER P-AV ALL,HIPS HB,BLK,iDTV 1 S.N.A
T0175 BN96-04704C ASSY SPEAKER P 8ohm,P410 42",L150mm / R7 1 S.A
T0456 BN67-00206A GLASS-EMI FILTER 42 C9, without AR,Sputt 1 S.A

Samsung Electronics 5-2


5-3
T0165
M0013
Exploded View & Part List

T0079

T0152
M0412

T0044
5-2 PS50A416C1DXXC Exploded View

M0149 M0523
M0125

T0003

T0175
T0456

M0146
T0023 M0027
M0146
T0023

M0112 M0150
M0150
CIS7

M0105 M0145

T0056

Samsung Electronics
Exploded View & Part List

Loc. No. Code No. Description Specification Q'ty SA/SNA Remark


CIS7 AA61-60003B SPRING ETC-CS -,SUS304,-,-,OD11.2,N7,OD1 1 S.N.A
M0013 BN96-06754A ASSY COVER P-REAR P410 50Inch,PCM T0.5,B 1 S.A
M0027 BN96-04714B ASSY STAND P-BASE -,C9/Q9,-,ABS HB SF-05 1 S.A
M0105 BN67-00190A LENS-LED 42Q9,PC,light blue,Material of 1 S.N.A
M0112 BN63-03067D COVER-FRONT 50C9,ABS+PMMA,-,-,-,HB,-,BK2 1 S.N.A
M0125 BN96-07190B ASSY INLET P Spinel,450mm,IG-N06BES4,250 1 S.A
M0145 BN96-04853D ASSY BOARD P-FUNCTION Carnelian,CT5000-4 1 S.A
M0146 BN96-06692A ASSY BRACKET P-FILTER SIDE P450 50inch,S 2 S.N.A
M0146 BN96-07666E ASSY BOARD P-POWER & IR P410 Carnelian,P 1 S.A
M0149 BN96-06690A ASSY BRACKET P-FILTER TOP P450 50inch,SA 1 S.N.A
M0150 BN96-06694B ASSY BRACKET P-FILTER BOTTOM 50P450,EO,S 1 S.N.A
M0150 BN96-06689A ASSY BRACKET P-SUPPORT FILTER Spinel 50" 1 S.N.A
M0412 BN96-06697B ASSY BRACKET P-PCB 42P450,EO,,SECC,T0.6, 1 S.N.A
M0523 BN96-05093B ASSY BRACKET P-SUPPORT STAND P410 50,SEC 1 S.N.A
T0003 BN96-06747A ASSY COVER P-FRONT P410 50Inch,ABS+PMMA, 1 S.A
T0023 BN96-04707A ASSY COVER P-KNOB POWER C9/Q9,,ABS HB,,, 1 S.A
T0023 BN64-00567A KNOB POWER 42Q9,PC,VIOLET 1 S.N.A
T0044 BN96-06641A ASSY PDP MODULE P PL50HW031A,50HD W3,W3 1 S.A
T0056 BN63-03081B COVER-DECORATION 50C92,ABS,HB,BLM-1520 1 S.N.A
T0079 BN94-01718C ASSY PCB MISC-MAIN PS50A416C1DX,EU,F51A, 1 S.A
T0152 BN96-06773A ASSY BRACKET P-WALL RIGHT P450 50Inch,,S 2 S.A
T0165 BN96-06807C ASSY COVER P-AV ALL,HIPS HB,BLK,iDTV 1 S.N.A
T0175 BN96-04704G ASSY SPEAKER P 8ohm,P410 50",L200mm / R9 1 S.A
T0456 BN67-00196A GLASS-FILTER EMI 50" W2A, without AR,Spu 1 S.A

Samsung Electronics 5-4


Exploded View & Part List

5-3 PS42A416C1DXXC Service Item


※ This is the list which is available to repair the real material at the time of service.
Loc. No. Code No. Description Specification Q'ty Remark
M0013 BN96-06752A ASSY COVER P-REAR P410 42Inch,PCM T0.5,B 1
M0027 BN96-05835A ASSY STAND P-BASE -,42Q9/42C9,-,ABS,SF-0 1
M0154 BN96-06760A ASSY PDP P-Y-MAIN BUFFER PL42AX030A,42HD 1
M2893 BN39-00802C LEAD CONNECTOR HPT4264H,UL1617#22,24P/24 1
T0003 BN96-06746A ASSY COVER P-FRONT P410 42Inch,ABS+PMMA, 1
T0037 BN96-06761A ASSY PDP P-LOGIC MAIN PL42AX030A,42HD W3 1
T0038 BN96-06762A ASSY PDP P-ADDRESS E-BUFFER PL42AX030A,4 1
T0039 BN96-06763A ASSY PDP P-ADDRESS F-BUFFER PL42AX030A,4 1
T0044 BN96-06642A ASSY PDP MODULE P PL42AX030A,42HD W3,W3, 1
T0045 BN96-06757A ASSY PDP P-X-MAIN BOARD PL42AX030A,42HD 1
T0045 BN96-06758A ASSY PDP P-X-MAIN BUFFER PL42AX030A,42HD 1
T0074 BN59-00705A REMOCON TM-95,39,TTX,EUROPE 1
T0079 BN94-01717C ASSY PCB MISC-MAIN PS42A416C1DX,EU,F51A, 1
T0175 BN96-04704C ASSY SPEAKER P 8ohm,P410 42",L150mm / R7 1
T0262 BN96-06759A ASSY PDP P-Y-MAIN BOARD PL42AX030A,42HD 1
T0764 BN44-00206A SMPS-PDP TV W3 PDP SMPS,SEM,AC/DC,406.6W 1

5-5 Samsung Electronics


Exploded View & Part List

5-4 PS50A416C1DXXC Service Item


※ This is the list which is available to repair the real material at the time of service.
Loc. No. Code No. Description Specification Q'ty Remark
M0013 BN96-06754A ASSY COVER P-REAR P410 50Inch,PCM T0.5,B 1
M0027 BN96-04714B ASSY STAND P-BASE -,C9/Q9,-,ABS HB SF-05 1
M2893 BN39-00881A LEAD CONNECTOR LILLY 42"/50",UL1007#26,U 1
T0003 BN96-06747A ASSY COVER P-FRONT P410 50Inch,ABS+PMMA, 1
T0037 BN96-06766A ASSY PDP P-LOGIC MAIN PL50HW031A,50HD W3 1
T0044 BN96-06641A ASSY PDP MODULE P PL50HW031A,50HD W3,W3 1
T0045 BN96-06764A ASSY PDP P-X-MAIN BOARD PL50HW031A,50HD 1
T0074 BN59-00705A REMOCON TM-95,39,TTX,EUROPE 1
T0079 BN94-01718C ASSY PCB MISC-MAIN PS50A416C1DX,EU,F51A, 1
T0175 BN96-04704G ASSY SPEAKER P 8ohm,P410 50",L200mm / R9 1
T0262 BN96-06765A ASSY PDP P-Y-MAIN BOARD PL50HW031A,50HD 1
T0764 BN44-00207A SMPS-PDP TV W3 PDP SMPS,SEM,AC/DC,486.6W 1

Samsung Electronics 5-6


MEMO

5-7 Samsung Electronics


Wiring Diagram

6. Wiring Diagram
6-1 Overall Wiring
<42" Overall Wiring>

CN5401
Y-MAIN SCAN

4 CN810
CN5402
CN4002
CN5407 CN809 5 CN4701
CN5707 SMPS
CN808
CN5403
X-DRIVE
CN5408 Y-DRIVE 6
CN800 CN801 CN807
CN5501 CN4001
CN5409 CN4004
11 7
CN2006 CN2001 CN2000
CN5412
CN5502 CN5701 CN2002 CN2003
?
LOGIC BOARD
2 CN2028 CN2004

AC-INLET 1
CN5503

E-BUFFER CN2509 CN2500 CN2600 CN2609 F-BUFFER


CN2510 CN2610

CN2202_HD

FUNCTION CN1101
CN1 MAIN BOARD
10 CN1605_PDP

CN3 CN1606 CN1203

POWER SW 8 9
SPEAKER

Samsung Electronics 6-1


Wiring Diagram

<50" Overall Wiring>

CN5401
Y-MAIN SCAN(HIGH)
4 CN810
CN5402
CN5707 CN4002
CN809 5 CN4701

CN5407 SMPS
CN808 X-DRIVE
CN5403 CN4001

CN5412
Y-DRIVE CN800 CN801 CN807
CN5501 CN4000
CN4004
CN5507 7 6
11 2 CN2001 CN2000
CN2006
CN2003
CN5502 CN5701 CN2002
CN2005
LOGIC BOARD
1
CN2004
Y-MAIN SCAN(LOW)
CN5503 AC-INLET

CN2509 E-BUFFER CN2500 CN2600 F-BUFFER CN2609


CN2510 CN2610

CN2202_HD
FUNCTION CN1101
CN1 MAIN BOARD
10 CN1605_PDP

CN3 CN1606 CN1203

POWER SW 8 9
SPEAKER

※ The code number of cable(Lead-connector) can be changed, see "5. Exploded View & Part List."
Use ① LVDS 31P-30P ② POWER 24P ⑪ AC_INPUT
42" - 2901-001378
Code BN39-00859A BN39-00881A
50" - 2901-001340

Photo

6-2 Samsung Electronics


Wiring Diagram

6-1-1 Pin Connection


① ②
CN6002_P(MAIN B'D)↔ CN2014(LOGIC B'D) CN1001(MAIN B'D) ↔ CN801(SMPS)
Pin No. Signal Pin No. Signal Pin No. Signal Pin No. Signal
1 SDA_PDP_LOGIC 16 FBE_ODD_TXCLK+_P 1 NC 13 B5V
2 FGND 17 FBE_ODD_TXCLK-_P 2 PS_ON 14 B5V
3 SCL_PDP_LOGIC 18 FGND 3 FGND 15 B5V
4 START_OPT 19 FBE_ODD_TX2+_P 4 A5V 16 B5V
5 LOGIC_TX_P 20 FBE_ODD_TX2-_P 5 FGND 17 FGND
6 FGND 21 FGND 6 FGND 18 FGND
7 LOGIC_RX_P 22 FBE_ODD_TX1+_P 7 B13VS 19 FGND
8 FGND 23 FBE_ODD_TX1-_P 8 B13VS 20 B13V
9 3D_SYNC 24 FGND 9 FGND 21 B13V
10 NC 25 FBE_ODD_TX0+_P 10 FGND 22 B13V
11 WP_I2C_READY 26 FBE_ODD_TX0-_P 11 FGND 23 NC
12 FGND 27 FBE_ODD_TX4+ 12 FGND 24 NC
13 FBE_ODD_TX3+_P 28 FBE_ODD_TX4-
14 FBE_ODD_TX3-_P 29 FBE_ODD_TX5+
15 FGND 30 FBE_ODD_TX5-

③ ④ ⑤ ⑥
CN810(SMPS) CN809(SMPS) CN807(SMPS) CN3002(MAIN B'D)
↔ ↔ ↔ ↔
CN5800(Y B'D) CN4005(X B'D) CN2000(LOGIC B'D) POWER&IR&FUNCTION
Pin No. Signal Pin No. Signal Pin No. Signal Pin No. Signal
1 Vg 1 Vg 1 STD5V 1 IR
2 GND 2 GND 2 VS_ON 2 FGND
3 Va 3 GND 3 NC 3 A5V
4 GND 4 Vs 4 PS_ON 4 LED_STB
5 Vs 5 Vs 5 GND 5 BUZZER
6 Vs 6 D5.3V 6 KEY_INPUT1
7 GND 7 KEY_INPUT2
8 GND 8 FGND
9 D5.3V 9 B5V

CN2101_L(MAIN B'D) 10 D5.3V 10 LED_CNTR

↔ CN800(SMPS)
SPEAKER

Pin No. Signal AC INLET
1 R+ Pin No. Signal
2 R- 1 AC Neutral
3 L+ 2 NC
4 L- 3 AC Live

Samsung Electronics 6-3


Wiring Diagram

6-1-2 Connector role


42" Loc. No. 50" Loc. No. Description
CN5401 CN5401 Horizontal Y-scan line(1~128) of Module and Y-Main Scan Connect
CN5402 CN5402 Horizontal Y-scan line(129~256) of Module and Y-Main Scan Connect
CN5403 CN5403 Horizontal Y-scan line(256~384) of Module and Y-Main Scan Connect
- CN5512 Y-Main Scan(High) and Y-Main Scan(Low) Connect
CN5501 CN5501 Horizontal Y-scan line(384~512) of Module and Y-Main Scan Connect
CN5502 CN5502 Horizontal Y-scan line(512~640) of Module and Y-Main Scan Connect
CN5503 CN5503 Horizontal Y-scan line(640~768) of Module and Y-Main Scan Connect
CN5407 CN5407 Upper Y-Drive and Y-Main Scan Connect
CN5507 CN5507 Lower Y-Drive and Y-Main Scan Connect
CN5707 CN5707 Vs(205V),Vg(15v) Power input connect(6Pin) of Y-Drive
CN5701 CN5701 Y-Drive control signal from Logic Board
CN810 CN810 Vs(205V),Vg(15v) Power input connect(6Pin) of SMPS for Y-Drive
CN809 CN809 Vs(205V),Vg(15v) Power input connect(6Pin) of SMPS for X-Drive
CN808 CN808 Va(63V) ,5.3V Power input connect(3Pin) of SMPS for F-Buffer
CN807 CN807 Power input connect(10pin) for Logic Board
CN801 CN801 Image signal(LVDS) connect(41pin) from Main Board
CN800 CN800 AC Power input connect from AC-inlet
CN4002 CN4002 Horizontal X-scan line of Module and X-scan Connect(first Block)
CN4001 CN4001 Horizontal X-scan line of Module and X-scan Connect(second Block)
- CN4000 Horizontal X-scan line of Module and X-scan Connect(third Block)
CN2000 CN2000 Power input connect(10pin) of Logic Board from SMPS
CN2001 CN2001 Image signal(LVDS) connect(41pin) of Logic board from Main Board
CN2002 CN2002 Y-Drive control signal of Logic Board
CN2004 CN2005 Address Data(684th~1366th) connect for F-Buffer board
CN2028 CN2004 Address Data(1st~683th) connect for E-Buffer board
CN2500 CN2500 Address Data(1st~683th) connect from Logic Board
CN2510 CN2510 Power input connect from F-Buffer Board
CN2610 CN2610 Power input connect to E-Buffer Board
CN2600 CN2600 Address Data(684th~1366th) connect from Logic board
CN2609 CN2609 Va(63V) ,5.3V Power input connect(3Pin) from SMPS
CN1101 CN1101 Power input connect(24Pin) from SMPS
CN2202_HD CN2202_HD Image signal(LVDS) connect(30pin) for Logic board
CN1605_PDP CN1605_PDP Function input(source,ch up/down...) connect on Main board
CN1606 CN1606 Power SW input connect on Main Board
CN1203 CN1203 Speak out connect on Main Board

6-4 Samsung Electronics

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