Professional Documents
Culture Documents
Assignment
On
Production Process flow chart & quality check points of
garments manufacturing
Id- 2010-4-219
No Subject Page
01 Introduction 02
02 Quality & quality inspection 03-07
03 Process flowchart for mans full sleeve shirt manufacturing 08
07 14
08 References & bibliography 15
3
Introduction
A product must satisfy the consumer in terms of beauty, attractiveness, taste, shape, design and
longevity of depending on the type of product.
A product devoid of quality has no demand among consumers and as such has no salability. So it
is very necessary for every company to establish quality check or quality assurance department
in the industry.
This assignment helps me to understand inspection methodology for sewing, finishing, and
packing, help me to evaluate various production processes. It also helps me to source information
and to collate, evaluate and manage it, communicate clearly and succinctly in both oral and
written form.
4
Quality & Quality Inspection
Quality:
ISO 9000:2000 Define it is “degree to which a set of inherent characteristics fulfill requirement.”
Quality inspection is done to control quality of garments. Checking of fabric, sewing thread,
button, stitch, zipper, garments size etc according to required standard or specification is known
as inspection. Quality inspection is important for every section of apparel industries.
2. In Process Inspection;
3. Final Inspection;
Fabric, sewing thread, button, trims, interlining, labels, tags quality check is done in raw material
inspection steep.
1. Fabric Inspection:
During stitching fabric frequently brakeage of sewing thread is one of the great problems
for garments manufacturing. So that it is necessary to check thread construction, sew
ability, color, imperfection, finish, package density, winding, yardage of sewing thread.
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In thread construction thread number, thread ply, thread balance, thread tenacity, thread
elongation, number of twist is necessary to check.
Button, interlining, label & tags are also need to check so that quality can be maintain
according to required quality. For button, button strength, button color, quantity etc are
check.
In Process Inspection
Inspectioning different parts of garments before sewing are called in process inspection. It starts
from marker making, than fabric spreading, fabric cutting, fabric sewing, pressing or finishing
checking is done in process.
Marker Making:
• Pattern grain line is very important thing which must be considered during marker
making.
Fabric Spreading:
For those fault which effect garments quality occurs during fabric spreading and should be
consider is given bellow;
• During fabric spreading it should be spread according to marker length and width and
fabric alignment should be correct in both sides.
• During fabric spreading because of uneven tension in fabric bias or bowing can be create.
• Fabric must be spread in proper way so that fabric wastage can reduce.
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• It should be consider are there any static electricity problem is available or not.
Fabric Cutting:
For high quality garments high quality cutting is necessary. To control fabric cutting quality
good there must be consider some things;
• Are there any parts add with other parts because of fusion problem.
Shorting/ Bundling:
Fabric Sewing:
In garments industries most large & important section is sewing section. In this section it is
necessary to check all the machine operators’ work. In this section some common faults and
problems must be considered, these are;
1. Sewing defects:
Needle damage;
Skipped stitch;
Thread breaks;
Seam pucker;
Uneven stitch;
Staggered stitch;
Uneven width;
Twisting;
Seam matching;
3. Assembly defects:
4. Pressing or Finishing:
Those things are plays important role that have to be check during in process.
8
Final Inspection
In final inspection generally inspect fully complete garments. Before final inspection there has
no chance to check complete garments. It is important from the buyer to finally check. In final
inspection normally garments size, form fitting, fabric faults are check.
Size:
01 Collar Both points are same or not, strip or check is match accurately, stitch,
collar flat or not.
02 Size Size label is in correct place, and every parts size is correct or not.
03 Button & button hole Placed in right place or not, evenness of gap between one button to
other, stitch is done correctly, are there any broken button or not.
04 Pocket Pocket upper edge horizontal or not, pocket position, size, stitch, stripe
or check is match, flat or not.
05 Hem Stitch, are there any puckering occur or not, edge free from stitch.
09 Finished appearance Threads edge comes out or not, are there any oil spot or not, fabric fault,
color matching, strip matching.
Packing: Before packing it is necessary to check fabric is free from broken needle. It is also
need to check packing raw material is free from making any problem in garments and after
packing it is packed accurately.
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Process flowchart for mans full sleeve shirt manufacturing
Pattern Design
Basic Block Manual
Sample Making
Costing
Production Pattern
Grading Manual
Shorting/ Bundling
Iron Press
Fusing
Packing Manual
Deliver to Buyer
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Quality check point in process flowchart
Quality Check/
Fabric Spreading Manual
Fabric Inspection
Deliver to Buyer
11
SEWING SECTION (Operation breakdown OF MANS FULL
SLEEVE SHIRT)
Operation Breakdown
Style No:
Buyer:
MENS F/SLV SHIRT WHITE & STYPE FABRIC(COLLAR,BAND, BOX
Description: PLKT) NONE FUSED,BOX PLKT KANSAI, DOUBLE BACK
YOKE,PKT W/SML PKT,FRONT SIDE PANAL,FRONT LOOP
S/N Operation M/C Attachment
COLLAR
BACK PART
FRONT
FT 1/4"-1"-
34 HEM T/S BOX PLACKET KANSAI 1/4"
35 HEM TS BTN PLKT LS1 FOLDER
36 1/16" EDGE STITCH BTN PLKT LS1 CR-1/16"
37 TACK CARE LABEL TO FRONT LS1 REG FOOT
38 ATTACH MAIN POCKET LS1 CR-1/16"
39 T/S MAIN POCKET LS1 CR-1/4"
MATCH & MARK FRONT LOOP AT
40 SHOULDER MAN TABLE
1/4' FOA
41 ATT SHOULDER WITH FRONT LOOP LS1 FOLDER
42 T/S STITCH SHOULDER LS1
SLEEVE
13
48 CUFF MAKE LS1
49 CUFF TS LS1
50 CUFF JOIN LS1
FINAL ASSEMBLY
Sketch
14
Quality check point in sewing section according to
operation breakdown
CO START
LL
ER LS1 Q/A
TBL 1 LS1
ST 2
LS1
LS1
LS1
LS1
LS1
LS1
LS1
4
AR
MAN 3 2
T LS1
43
44
45
47
48
50
49
5 4
LS1
4
0
1
MAN
4
LS1 LS1 46
6 3
TBL
IRON
9
SLEEVE
LS1 LS1
7 3
C
/
Q
8
LS1
8 3 1 F
MAN
7
I
5
LS1 CS2
9 3 2 N
MAN
6 5 A
1 LS1 LS1 5
LS1
L
3
0 3
5 A
S
T
LS1
1 LS1 3
KANSAI 4 S
1 A 4
E
5
LS1 Q/
LS1
B LS1
1 3 C M
L 5
2 3
B
5 B
E
K L
LS1
1 LS1 2
P
3 Y
56
LS1 3 57
R
T
1 LS1
LS1 3 BH
BS
15 BH 4 1
LS1 Q/
1 C
3
6
F/
BS
7 MAN
0
1
C
/
Q
LO
CLR END & Q/C OP
1 LS1 2
POC 8 LS1 9 8
IRON
KET LS1 2
STA 2 Q/C – Quality
9
RT 7
1
checking point.
C
/
Q
LS1
LS1
1
2 PK
0
- Directio
2
T
2
N 6
O
LS1 EN n
D
LS1 2
IR 2
5
2 MAN/TABLE
LS1
3
2 2
LS1
4 15
Conclusion
This is a great opportunities for me doing this assignment on quality check. To complete this
project I do my best. I have gathered much experience doing this assignment. I learn how to
check quality for manufacturing Men’s shirt, process flowchart for garments manufacturing and
quality check point. I understood inspection methodology for sewing finishing and packing.
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References & Bibliography
1. Cooklin, G. (1991) Introduction to Clothing Manufacture. Oxford: Blackwell
Publishing Company.
Sketch:
17