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XA = 0.7
FA
dX A rA
Mole balance:
dV FA0
RT
k
Ae
Arrhenius Equation
k k1
dX A kCA0 (1 X A ) dX A
k1
dV
CA00
dV
Stoichiometry: FA C A v 0
0
CA CA0 (1 X A )
E 1 1
R
T
T
exp 1
E 1 1
R T T
exp 1
Need relationships: X
(1 X A )
0
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-2
Q&
dt
&
W
FiEi
i1
FiEi
in
i1
Rate of accum
Rate of
energy added
Heat
of energy in =
work done + to syst by
in system
by syst
mass flow in
n
& FPV
W
i i
i1
FPV
i i
in
i1
&
W
s
out
Flow work
Ei Ui
out
P : pressure
WS: shaft work
Vi specific volume
dE sys
dt
&- W
& F (U PV ) - F (U PV )
Q
s
i i
i in
i i
i
Steady state:
i1
i1
Hi Ui PVi
n
n
&
&
Q Ws Fi0Hi0 FH
i i
i1
i1
Energy &
Heat
shaft
Accum of energy =0=
+ work added
in
work
in system
by flow in
out
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-3
i1
i1
& W
& F H FH
0Q
s
i0 i0
i i
Steady state:
dE sys
dt
where i
i1
i1
Fi0
FA0
& W
& H F H F X
Q
s
i0 i A0
i A0
i
i A
n
n
Multiply dEsys & &
Q Ws Hi0 iFA0 HiFA0 i HiFA0 i X A
out:
dt
i1
i1
n
n
dE sys
Total energy
&
&
Hi0 Hi i iHi FA0 XA
balance (TEB) dt Q Ws FA0 i
1
i1
i
HRX T heat of reaction
0 at steady state
n
i1
i1
& W
& F H H H T F X
0Q
s
A0
i0
i
i
RX
A0 A
Energy &
Heat
shaft
Accum of energy =
+ work added
in
work
in system
by flow in
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-4
Review: Q in a CSTR
CSTR with a heat exchanger, perfectly mixed inside and outside of reactor
FA0
& UA(T T)
Q
a
Ta
T, X
Ta
T, X
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-5
L12-6
no phase change
T
T
Hi Hi0 Hio(TR ) TT CpidT Hio(TR ) Ti0 CpidT Ti0 CpidT
R
(Hi Hi0) = - (Hi Hi0)
n T
dE sys
&
&
Q Ws FA0 iCp,idT HRX T FA0 X A
Substitute
dt
i1T
i0
n T
For a SS nonisotherm 0 Q
& W
& F C dT H T F X
s
A0
i p,i
RX
A0 A
flow reactor:
i1T
i0
n
Constant (average)
&
&
0 Q Ws FA0 iCp,i T Ti0 HRX (T)FA0 X A
heat capacities :
i1
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-7
n T
& W
& F C dT H T F X
0Q
s
A0
i p,i
RX
A0 A
HRX T
i1Ti0
o
T
iHi (TR ) T iCpi
R i1
i1
n
o
T
dT HRX T H RX (TR ) TR CP dT
n
i1
HoRX
TR
iHio TR
i1
& W
& F C dT Ho ( T ) T C dT F X
0Q
s
A0
i p,i
RX R
P
A0 A
TR
i1Ti0
& W
& F C T T Ho (T ) C
T T F X
0Q
s
A0
i p,i
i0
R
X
R
P
R A0 A
i1
T = reaction temp Ti0 = initial (feed) temp
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-8
& W
& F C T T Ho (T ) C T T F X
0Q
s
A0
i p,i
i0
RX R
P
R
A0 A
i1
Rearrange to isolate terms with XA on one side of eq:
n
& Ho (T ) C T T F X
& Q
FA0 iCp,i T Ti0 W
s
RX R
P
R
A0 A
i1
n
&
& Q
FA0 iCp,i T Ti0 W
s
i1
HoRX (TR ) C
P
T TR
FA0
XA
L12-9
& W
& F C T T Ho (T ) C
T T F X
0Q
s
A0
i p,i
i0
RX
R
P
R
A0 A
i1
Rearrange:
n
& W
& Ho (T ) C
T T F X
FA0 iCp,i T Ti0 Q
s
RX R
P
R
A0 A
i1
Which term in this equation is zero because were solving for an adiabatic
reaction?
a) dEsys/dt
&
b) Q
c)
d) FA0 is adiabatic (Q=0):
When the reaction
n e) None of the above
& W
& Ho (T ) C
T T F X
FA0 iCp,i T Ti0 Q
s
RX R
P
R
A0 A
i1
n
& Ho (T ) C
T T F X
FA0 iCp,i T Ti0 0 W
s
RX R
P
R
A0 A
i1
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-10
& W
& F C T T Ho (T ) C
T T F X
0Q
s
A0
i p,i
i0
RX
R
P
R
A0 A
i1
Rearrange:
n
& W
& Ho (T ) C
T T F X
FA0 iCp,i T Ti0 Q
s
RX R
P
R
A0 A
i1
When shaft work can be neglected (=0) and the reaction is adiabatic (Q=0):
n
T T F X
FA0 iCp,i T Ti0 0 0 HoRX (TR ) C
P
R
A0 A
i1
n
i1
HoRX (TR ) C
P
T TR
iCp,i T Ti0
i1
HoRX (TR ) C
P
T TR
XA
FA0
XA
L12-11
& W
%( T T ) F X Ho ( T ) C ( T T ) 0
& F C
Q
s
A0
i pi
i0
A0
RX R
p
R
i1
% (T T )
iC
pi
i0
i1
o
(T T )
HRX
(TR ) C
p
R
Xenergy balance
Q 0
W 0
s
( T T ) Ho ( T )
Usually, C
p
R
RX R
Temperature
Adiabatic exothermic reactions
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-12
Nonisothermal CSTR
Design equation (From mass balance) : V
FA0 X
rA
Coupled
Energy balance:
n
&
% (T T ) F X Ho (T ) C
&
(T T ) 0
Q Ws FA0 iC
pi
i0
A0
RX R
p
R
i1
With the exception of processes involving highly viscous materials,
the work done by the stirrer can be neglected (i.e. W s 0 )
& UA(T T)
With heat exchanger: Q
a
% (T T ) F X Ho (T ) C
(T T ) 0
UA(Ta T) 0 FA0 iC
pi
i0
A0
RX R
p
R
i1
n
% (T T ) F X Ho (T ) C (T T )
UA(Ta T) FA0 iC
pi
i0
A0
RX R
p
R
i1
UA(Ta T) n %
o
(T T )
FA0
i1
n
UA(Ta T)
o
% (T T )
X HRX (TR ) Cp ( T TR ) iC
pi
i0
i1
FA0
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-13
Application to CSTR
Case 1: Given FA0, CA0, A, E, Cpi, HI, and XA, calculate T & V
a) Solve TEB for T at the exit (Texit = Tinside reactor)
b) Calculate k = Ae-E/RT where T was calculated in step a
c) Plug the k calculated in step b into the design equation to calculate V CSTR
Case 2: Given FA0, CA0, A, E, Cpi, HI, and V, calculate T & XA
a) Solve TEB for T as a function of XA
b) Solve CSTR design equation for XA as a function of T (plug in k = Ae-E/RT )
c) Plot XA,EB vs T & XA,MB vs T on the same graph. The intersection of these 2
lines is the conditions (T and XA) that satisfies the energy & mass balance
XA,EB = conversion determined from the TEB equation
XA,MB = conversion determined using the design equation
XA,exit
XA
XA,EB
Texit
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-14
FA0
FA
XA
distance
Negligible shaft work (S=0) and adiabatic (Q=0)
a)
b)
c)
d)
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-15
A first order reaction A(l) B(l) is to be carried out adiabatically in a CSTR.
Given A, E, T0, 0, CA0, and FA0, find the reactor volume that produces a
conversion XA. The heat capacities of A & B are approximately equal, & S=0.
a) Solve TEB for T: n
& W
& F C T T Ho (T ) C T T F X
0Q
s
A0
i p,i
i0
RX R
P
R
A0 A
i1
0 0
n
FA0 iCp,i T Ti0 HoRX (TR ) CP T TR FA0 X A
i1
i1
iCp,iT CP TX A
i1
HoRX (TR )X A
CPTR X A iCp,iTi0
i1
Temp when
Plug in values (Cp,
n
o
specified
H RX (TR )X A CPTR X A iCp,iTi0 H (T ), C ) given
RX
R
p,i
i1
XA is
T
in problem statement
n
reached
(look them up if
iCp,i CP X A
i1
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-16
A first order reaction A(l) B(l) is to be carried out adiabatically in a CSTR.
Given A, E, T0, 0, CA0, and FA0, find the reactor volume that produces a
conversion XA. The heat capacities of A & B are approximately equal, & S=0.
a) Solve TEB for T of reaction when the specified XA is reached:
HoRX (TR )X A
CPTR X A iCp,iTi0
i1
iCp,i CP X A
i1
0 X A
k 1 XA
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-17
Now, the first order reaction A(l) B(l) is carried out adiabatically with and
inlet temp of 300 K, CPA = 50 cal/molK, and the heat of reaction = -20,000
cal/mol. Assume S=0. The energy balance is:
0 0
n
&
& Q
FA0 iCp,i T Ti0 W
s
o
TT
H
T
H
(T
)
1
RX
RX
R
P
R
XA
T T F
HoRX (TR ) C
P
R
A0
XEB
XEB
% TT
iC
pi
0
i1
HRX T
iCpi 1 Cp A
XEB
i1
T T0
HRX T
CP
From thermodynamics
XEB
50 T 300
20000
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-18 in
The irreversible, elementary liquid-phase reaction 2A B is carried out adiabatically
a flow reactor with S=0 and without a pressure drop. The feed contains equal molar
amounts of A and an inert liquid (I). The feed enters the reactor at 294 K with 0 = 5
dm3/s and CA0= 1 mol/dm3. What would be the temperature inside of a steady-state
CSTR that achieved XA= 0.8? Extra info:
E = 10,000 cal/mol CpA= 15 cal/molK
CpB= 30 cal/molK
CpI = 15 cal/molK
HA(TR) = -20 kcal/mol
HB(TR) = -50 kcal/mol HI(TR) = -15 kcal/mol
n
k = 0.02 dm3/mols at 350 K
&
&
Start with SS EB & solve for T: 0 Q Ws FA0 iCp,i T Ti0 HRX (T)FA0 X A
i1
i1
FA0 X A
iCp,i T CP TX A
i1
HoRX (TR )X A
CP TR X A iCp,iTi0
n
i1
i1
iCp,i CP X A
i1
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-19 in
The irreversible, elementary liquid-phase reaction 2A B is carried out adiabatically
a flow reactor with S=0 and without a pressure drop. The feed contains equal molar
amounts of A and an inert liquid (I). The feed enters the reactor at 294 K with 0 = 5
dm3/s and CA0= 1 mol/dm3. What would be the temperature inside of a steady-state
CSTR that achieved XA= 0.8? Extra info:
E = 10,000 cal/mol CpA= 15 cal/molK
CpB= 30 cal/molK
CpI = 15 cal/molK
HA(TR) = -20 kcal/mol
HB(TR) = -50 kcal/mol HI(TR) = -15 kcal/mol
n
o
k = 0.02 dm3/mols at 350 K
H (T )X C T X C T
RX
P R
i p,i i0
i1
iCp,i CP X A
i1
1
cal
cal C 0
b
15
Cp Cp Cp 30
p
A
2
molgK
molgK
a B
n
cal
cal
cal
1 B 0 I 1
iCp,i = 1 15
+ 1 15
30
mo
l
g
K
mo
l
g
K
molgK
i1
d
c
b
HoRX TR HoD TR HoC TR HoB TR HoA TR
a
a
a
Cp
1
cal
HoRX TR 50,000
2
mol
cal
cal
o
20,000 H RX TR 5000
mol
m ol
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-20 in
The irreversible, elementary liquid-phase reaction 2A B is carried out adiabatically
a flow reactor with S=0 and without a pressure drop. The feed contains equal molar
amounts of A and an inert liquid (I). The feed enters the reactor at 294 K with 0 = 5
dm3/s and CA0= 1 mol/dm3. What would be the temperature inside of a steady-state
CSTR that achieved XA= 0.8? Extra info:
E = 10,000 cal/mol CpA= 15 cal/molK
CpB= 30 cal/molK
CpI = 15 cal/molK
HA(TR) = -20 kcal/mol
HB(TR) = -50 kcal/mol HI(TR) = -15 kcal/mol
n
o
H RX (TR )X A CP TR X A iCp,iTi0
k = 0.02 dm3/mols at 350 K
i1
Start with SS EB & solve for T: T
n
iCp,i CP X A
Cp 0
iCp,i 30
i1
cal
molgK
i1
cal
HoRX TR 5000
mol
cal
cal
cal
cal
5000
X
30
5000
X A 8820
A
294K
mol
molgK
mol
mol
T
T
cal
cal
30
0
30
molgK
molgK
TX
A 0.8
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-21 in
The irreversible, elementary liquid-phase reaction 2A B is carried out adiabatically
a flow reactor with S=0 and without a pressure drop. The feed contains equal molar
amounts of A and an inert liquid (I). The feed enters the reactor at 294 K with 0 = 5
dm3/s and CA0= 1 mol/dm3. What would be volume of the steady-state CSTR that
achieves XA= 0.8? Extra info:
E = 10,000 cal/mol CpA= 15 cal/molK
CpB= 30 cal/molK
CpI = 15 cal/molK
HA(TR) = -20 kcal/mol
HB(TR) = -50 kcal/mol HI(TR) = -15 kcal/mol
k = 0.02 dm3/mols at 350 K
FA 0 X A
Solve the CSTR design eq for V at XA = 0.8 & T = 427.3K: VCSTR
-rA
rA kCA
CA0 0 X A
k C A0 2 1 X A
350K 427.3
mol s
1.987
cal
mol
dm3
dm3
k 0.2696
k 0.02
exp 2.60124
mol s
mol s
dm3
5
0.8
3
s
370.9dm
VCSTR
CSTR
dm3 mol
2
0.2696
1
1
0.8
mol s dm3
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-22 in
The irreversible, elementary liquid-phase reaction 2A B is carried out adiabatically
a flow reactor with S=0 and without a pressure drop. The feed contains equal molar
amounts of A and an inert liquid (I). The feed enters the reactor at 294 K with 0 = 5
dm3/s and CA0= 1 mol/dm3. Use the 2-point rule to numerically calculate the PFR
volume required to achieve XA=0.8? Extra info:
E = 10,000 cal/mol CpA= 15 cal/molK
CpB= 30 cal/molK
CpI = 15 cal/molK
HA(TR) = -20 kcal/mol
HB(TR) = -50 kcal/mol HI(TR) = -15 kcal/mol
3
k=
350 K to construct table of T as a function of X
Usedm
the /mols
energyatbalance
0.02
A
427.3*
0.2696*
-rA(mol/dm3s)
FA0/-rA(dm3)
0.00129
0.010784
dm3
1
1
dm3
k 0.02
exp 5032.7126K
k 0.00129
mol s
350K
294
mol s
dm3 mol2
mol
2
2
2
1
1
0.00129
rA k CA 0 1 X A rA XA 0 0.00129
A X A 0
mol s dm6
dm3 gs
dm3 mol2
mol
2
rA X 0.8 0.2696
1
1
0.8
0.010784
A XA 0.8
A
mol s dm6
dm3 gs
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-23 in
The irreversible, elementary liquid-phase reaction 2A B is carried out adiabatically
a flow reactor with S=0 and without a pressure drop. The feed contains equal molar
amounts of A and an inert liquid (I). The feed enters the reactor at 294 K with 0 = 5
dm3/s and CA0= 1 mol/dm3. Use the 2-point rule to numerically calculate the PFR
volume required to achieve XA=0.8? Extra info:
E = 10,000 cal/mol CpA= 15 cal/molK
CpB= 30 cal/molK
CpI = 15 cal/molK
HA(TR) = -20 kcal/mol
HB(TR) = -50 kcal/mol HI(TR) = -15 kcal/mol
3
k=
350 K to construct table of T as a function of X
Usedm
the /mols
energyatbalance
0.02
A
FA0
r
A X
FA0/-rA(dm3)
0.2696
0.010784
463.6
FA0 CA 0 0 FA 0
mol
dm3
mol
1 3 5
5
s
s
dm
427.3
mol
s
3876 dm3
mol
0.00129
dm3 gs
5
-rA(mol/dm3s)
0.00129
3876
FA0
r
A X
0.8
mol
s
0.010784
mol
dm3 gs
463.6 dm3
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L12-24 in
The irreversible, elementary liquid-phase reaction 2A B is carried out adiabatically
a flow reactor with S=0 and without a pressure drop. The feed contains equal molar
amounts of A and an inert liquid (I). The feed enters the reactor at 294 K with 0 = 5
dm3/s and CA0= 1 mol/dm3. Use the 2-point rule to numerically calculate the PFR
volume required to achieve XA=0.8? Extra info:
E = 10,000 cal/mol CpA= 15 cal/molK
CpB= 30 cal/molK
CpI = 15 cal/molK
HA(TR) = -20 kcal/mol
HB(TR) = -50 kcal/mol HI(TR) = -15 kcal/mol
3
k=
350 K to construct table of T as a function of X
Usedm
the /mols
energyatbalance
0.02
A
-rA(mol/dm3s)
0.00129
0.010784
FA0/-rA(dm3)
3876
463.6
X1
h
2-point rule: f x dx f X0 f X1
where h X1 X0 h 0.8 0 h 0.8
2
X0
0.8
VPFR
3876dm3 463.6dm3