1. Which of the following is a detergent type remover?

Lipophilic emulsifier
Trichlorethylene
Hydrophilic remover
Water
2. Which of the following is the least sensitive developer?
Dry powder
Aqueous soluble
Aqueous suspendable
Non-aqueous wet
3. Non-aqueous wet developers are applied to the part surface by which of the following methods?
Spraying
Dipping
Flowing
All of the above
4. Penetrants which have an emulsifier already in them referred to as?
Post emulsifiable
Solvent removable
Water washable
Lipophilic penetrant
5. A good penetrant requires a surface tension which is?
High
Low
Fast
Slow
6. Dry powder developers shall be applied to a ??? surface?
Dry
Wet
Warm
Slightly moist
7. Which surface is not suitable for testing using the post emulsifiable method?
Smooth
Slightly warm

Rough
Finished machined
8. Which penetrant system is best suited when checking for wide shallow flaws?
Water washable
Post emulsifiable
Solvent removable
Leak through
9. Dual purpose penetrants are viewed under what light?
White light
Black light
White and black light
None of the above
10. Which method of penetrant inspection is best suited for testing in remote areas?
Fluorescent solvent removable
Visible solvent removable
Visible water washable
Fluorescent post emulsifiable
11. The mechanism which pulls a penetrant into a discontinuity is defined as?
Capillary action
Good surface tension
Low rentitivity
Good wettability
12. Which penetrant method is considered to be the most sensitive?
Visible solvent removable
Fluorescent water washable
Visible post emulsifiable
Fluorescent post emulsifiable
13. The emulsification time is calculated by which of the following methods?
Using half of the dwell time
Using a quarter of the dwell time
Trial and error
Emulsification should always be for two minutes
14. When using water washable fluroescent penetrant after the water wash stage the component should
then be?

Dried
Viewed under black light
Developed
Emulsified
15. When is it possible to detect slightly sub-surface defects using penetrant testing?
Only if you are using fluroscent penetrants
When using post emulsifiable penetrants
It is not possible to detect slightly sub-surface defects using penetrant testing
When using dual sensitivity penetrants
16. Which of the following is a method of applying dry powder developer?
Electrostatic spray
Dipping
Dust storm cabinet
All of the above methods of application
17. Which of the following is a method of applying penetrant?
Spraying
Dipping
Brushing
All of the above are methods
18. What problem is overcome by using the post emulsifiable penetrant method?
Overwashing
Long dwell time
Short dwell times
Penetrant drying within faults
19. The time which the penetrant is allowed to soak on teh surface of a component is commonly referred
to as the?
Development time
Emulsification time
Dwell time
Inspection time
20. If testing a high number of small components which of the following penetrant processes would be
least suitable?
Water washable
Solvent removable

Post emulsifiable
Dual sensitivity

Here are the corrections:

1. Hydrophilic remover
2. Dry powder
3. Spraying
4. Water washable
5. Low
6. Dry
7. Rough
8. Post emulsifiable
9. White and black light
10. Visible solvent removable
11. Capillary action
12. Fluorescent post emulsifiable
13. Trial and error
14. Viewed under black light
15. It is not possible to detect slightly sub-surface defects using penetrant testing
16. All of the above methods of application
17. All of the above are methods
18. Overwashing
19. Dwell time
20. Solvent removable