Internal Coil: Calculation

Input Echo, Component

1,

Description: Coil V1,2,3,4 - DN80

Design Internal Pressure

P
Temperature for Internal Pressure
User Entered Minimum Design Metal Temperature
Design External Pressure
PEXT
Temperature for External Pressure
External Pressure Chart Name

9.00
295.00
0.00
7.00
260.00
CS-2

Include Hydrostatic Head Components

Material Specification (Not Normalized)
Material UNS Number
Material Form used
Allowable Stress At Temperature
Allowable Stress At Ambient
Yield Stress At Temperature
Curve Name for Chart UCS 66
Joint efficiency for Shell Joint

bar
C
C
bar
C

NO
SA-333 6
K03006
Smls. & wld. pipe
S
117.905
SA
117.905
Sy
189.128

MPa
MPa
MPa

1.00

Design Length of Section

L
Length of Cylinder for Volume Calcs.
CYLLEN
Outside Diameter of Cylindrical Shell
D
(Minus Total Ext. Corrosion Allowance 6mm)
Minimum Thickness of Pipe or Plate
T
(Minus Ext. Corrosion Allowance 3mm)
Shell/Head Int. Corrosion Allowance
CA

45402.000
45402.000
82.900

mm
mm
mm

6.7388

mm

3.0000

mm

Skip UG-16(b) Min. thickness calculation

Type of Element:

NO
Cylindrical Shell

Internal pressure results, Shell Number

1, Desc.: Coil V1,2,3,4 - DN80
ASME Code, Section VIII, Division 1, 2013
Thickness Due to Internal Pressure (Tr):
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (9.00*(82.9000/2-0.000)/(117.90*1.00+0.4*9.00)
= 0.3155 + 3.0000 = 3.3155 mm
= 1.5875 mm ( Per Ug 16b )
Max.
=
=
=

All. Working Pressure at Given Thickness (MAWP):

(S*E*(T-CA-CAE)) / ((D/2-CAE)-0.4*(T-CA-CAE)) per Appendix 1-1 (a)(1)
(117.90*1.00*(3.7388))/(82.9000/2-0.000-0.4*3.7388)
110.31 bar

Maximum Allowable Pressure, New and Cold (MAPNC):

= (SA*E*T) / (D/2-0.4*T) per Appendix 1-1 (a)(1)
= (117.90*1.00*6.7388)/(82.9000/2-0.4*6.7388)
= 204.99 bar
Actual stress at given pressure and thickness (Sact):
= (P*((D/2-CAE)-0.4*(T-CA-CAE))) / (E*(T-CA-CAE))
= (9.00*(((82.9000/2-0.000)-0.4*(3.7388)))/(1.00*(3.7388))
= 9.62 MPa
SUMMARY OF INTERNAL PRESSURE RESULTS:
Required Thickness plus Corrosion Allowance, Trca
Actual Thickness as Given in Input
Maximum Allowable Working Pressure
MAWP
Maximum Allowable Pressure, NC
MAPNC
Design Pressure as Given in Input
P
Hydrostatic Test Pressures ( Measured at High Point ):
Hydrotest per UG-99(b); 1.3 * P * SA / S
Hydrotest per UG-99(c); 1.3 * MAPNC
Pneumatic per UG-100 ; 1.1 * MAWP * Sa/S

4.5875
6.7388
110.313
204.986
9.000

mm
mm
bar
bar
bar

11.70
266.48
121.34

Percent Elongation per UCS-79 ( 50 * tnom/Rf * (1-Rf/Ro) )

bar
bar
bar

15.508 %

Internal Coil: Calculation

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.

Minimum Design Metal Temperature :
Impact Test Temperature provided per Specification
Min. Metal Temp. w/o impact per UG-20(f)

-46
-29

C
C

External Pressure Results, Shell Number 1, Desc.: Coil V1,2,3,4 - DN80

ASME Code, Section VIII, Division 1, 2013
External Pressure Chart
Elastic Modulus for Material

CS-2

at

260.00
186167.77

C
MPa

Results for Max. Allowable External Pressure (Emawp):

Corroded Thickness of Shell
TCA
3.7388 mm
Outside Diameter of Shell
ODCA
82.900 mm
Design Length of Cylinder or Cone
SLEN
45402.000 mm
Diameter / Thickness Ratio
(D/T)
22.1732
Length / Diameter Ratio
LD
50.0000
Geometry Factor, A f(DT,LD)
A
0.0022374
Materials Factor, B, f(A, Chart)
B
80.6944 MPa
Maximum Allowable Working Pressure
48.52 bar
EMAWP = (4*B)/(3*(D/T)) = ( 4 *80.6944 )/( 3 *22.1732 ) = 48.5167
Results for Reqd Thickness for Ext. Pressure (Tca):
Corroded Thickness of Shell
TCA
1.4296 mm
Outside Diameter of Shell
ODCA
82.900 mm
Design Length of Cylinder or Cone
SLEN
45402.000 mm
Diameter / Thickness Ratio
(D/T)
57.9889
Length / Diameter Ratio
LD
50.0000
Geometry Factor, A f(DT,LD)
A
0.0003271
Materials Factor, B, f(A, Chart)
B
30.4493 MPa
Maximum Allowable Working Pressure
7.00 bar
EMAWP = (4*B)/(3*(D/T)) = ( 4 *30.4493 )/( 3 *57.9889 ) = 7.0002
Results for Maximum Length Calculation: No Conversion
Corroded Thickness of Shell
TCA
3.7388 mm
Outside Diameter of Shell
ODCA
82.900 mm
Design Length of Cylinder or Cone
SLEN
0.141E+30 mm
Diameter / Thickness Ratio
(D/T)
22.1732
Length / Diameter Ratio
LD
50.0000
Geometry Factor, A f(DT,LD)
A
0.0022374
Materials Factor, B, f(A, Chart)
B
80.6944 MPa
Maximum Allowable Working Pressure
48.52 bar
EMAWP = (4*B)/(3*(D/T)) = ( 4 *80.6944 )/( 3 *22.1732 ) = 48.5167
Summary of External Pressure Results:
Allowable Pressure at Corroded thickness
Required Pressure as entered by User
Required Thickness including Corrosion all.
Actual Thickness as entered by User
Maximum Length for Thickness and Pressure
Actual Length as entered by User
Weight and Volume Results, Original Thickness:
Volume of Shell Component
Weight of Shell Component
Inside Volume of Component
Weight of Water in Component

48.52
7.00
4.4296
6.7388
0.1410E+30
45402.00

bar
bar
mm
mm
mm
mm

VOLMET 0.7320E+08
WMET
5563.7
VOLID 0.1719E+09
WWAT
1684.5

mm ^3
N
mm ^3
N

Weight and Volume Results, Corroded Thickness:

Volume of Shell Component,
Corroded
VOLMETCA 0.4221E+08
Weight of Shell Component,
Corroded
WMETCA
3208.4
Inside Volume of Component,
Corroded
VOLIDCA 0.2028E+09
Weight of Water in Component, Corroded
WWATCA
1988.3

mm ^3
N
mm ^3
N

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