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2017

WORKBOOK
Detailed Explanations of

Try Yourself Questions


Mechanical Engineering
Strength of Materials

Simple Stress-Strain and


Elastic Constants

4m

8m

T1 : Solution

Al wires

Al wires
Steel wires

B
Rigid Bar

60 kN

Let suffix 1 be used for Aluminium and 2 for steel


A1 = 300 mm2
E1 = 0.667 105 N/mm2
2
A2 = 200 mm
E2 = 2 105 N/mm2
l1 = 4 m
l2 = 8 m
Now,
l 1 = l2, change in depth, line ABC will remain straight
P2l2
P1l1
=
A2E2
A1E1

l A E
P2 = P1 1 2 2
l2 A1E1
5
4 200 2 10
P2 = P1
8 300 0.667 105

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P2
2P1 + P2
P1
2P1 + P1
3P1
P1
P2

Also
Since

=
=
=
=
=
=
=

P1
60
P2
60
60
20 kN, in aluminium wires
20 kN, in steel wire

T2 : Solution
(a)

Fall in temperature (t) = 80 22 = 58C


Strain () = t = 11 106 58 = 638 106
Stress () = E = 200 109 638 106 = 127.6 MN / m2
Pull exerted (P) = A = 127.6 106 /4 6.25 104 = 62.635 kN
Length at 22 C = l(1 t) = 6(1 11 106 58) = 5.996172 m

(b)

Decrease in length = 6 5.996172 = 0.003828 m


Due to yielding of walls by 1.5 mm, the actual decrease in length
= 0.003828 0.0015 = 0.002328 m = 2328 106 m
Strain () =
Pull exerted,

2328 10 6
= 388 106
6

P = 200 109 388 106 /4 6.25 106


= 38.092 kN

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Shear Force and Bending


Moment

T1 : Solution
8 kN
E

x
A

SF
at x = 8
For

C
3m

RA = 10 kN

SF diagram

5 kN/m

RA 8
RA
RB
V
V
x
V
V
V
x

=
=
=
>
=
>
=
=
=
=

4m

1m

RB = 18 kN

8+84+542
10 kN
18 kN
V
x>0
+10 kN
4
(10 8) 5(x 4) = 5x + 22
18
0 = 5x + 22
4.4

M = R A x 8 ( x 4) 8 5
= 2 x + 24

at x = 4.4

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x=4
x = 4.4
x

18

Bending moment diagram for 0 < x < 4


BM
M = RAx = 10x
4 x<8

BM

10

( x 4) 2
2

= 10 x 8 x + 32 8 5

( x 4)2
2

5 2
5 2
x 40 + 20 x = 22 x 16 x
2
2

M = 32.4 Nm

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Workbook

BMD

40
32.4
32

Mmax

x=4

x=8

x = 4.4

T2 : Solution

R1

R2

R2

R2
R2

SFD

BMD

R1 l = qb c +

R1 =

qb
(c + 0.5b)
l

R2 = qb
=

qb
qb
[l (c + 0.5b)]
(c + 0.5b) =
l
l

qb
b
qb
b
a +b +c c =
a +

2
l
l
2

SFD :

For
or

AC : Fx = R1
CD : Fx = R1 q (x a)
Fx = 0
x=

1 qb
b

(c + 0.5b)qa = (c + 0.5b) + a

q l
q

FD = R1 qb
DB : Fx = R1 qb

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Mechanical Engineering Strength of Materials


BMD :

AC : Mx = R1 x
CD : Mx = R1 x

q ( x a)2
2

DB : Mx = R1 x qb (x a 0.5b)
Mmax =
=

qb
b

(c + 0.5b) (c + 0.5b) + a qb (c + 0.5b) + a a 0.5b


l
l

2
qb
b
qb
(c + 0.5b) (c + 0.5b) + a
{(c + 0.5b) 0.5b}
l
l
l

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Deflection of Beams

T1 : Solution
P
B

A
L/3

RB

RC

Calculating reactions at B and C


RB + RC = P
RB L =
{
c .w .

...(1)

P 4L
3
1442443
a.c.w .

RB =

4P
3

L
M AB = P x x 0,
3

M BC = P x +

4P
L
x
3
3

= P x +

4P x 4PL

3
3

M BC =

Copyright

L 4L
x ,
3 3

P x 4PL

3
9

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Mechanical Engineering Strength of Materials

yA =

U
=
P

4L /3

M M
dx

E I P

L /3

yA =

4L /3

M
M d x
M
M d x
EABI ABP + EBCI BCP
0
L /3
14444444244444443
14444444
42444444443
I1

L /3

I1 =

I2

Px

E I x d x
L /3

P x3

=
E I 3 0
4L /3

I2 =

L /3
4L /3

I2 =
Let
at

at

L /3

PL
P
L3

=
81
EI
3E I 27

1 P x 4PL x 4L

dx
E I 3
9 3 9
2

P x 4L

dx
E I 3 9

x 4L

=
3 9

x =

L
3

L 4L L

=
9 9
3

x =

4L
3

4L 4L

=0
9
9

dx
= d
3
d x = 3d
0

I2 =
=

P
2 3d
E
I
L /3

3P
EI

L /3

2d =

3P
[ 3 ]0L /3
3E I

3
P
PL3
L
0

=
27E I
EI
3

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yA =

PL3 + 3PL3
PL3
PL3
+
=
81E I
81E I 27E I

yA =

4PL3
81E I

T2 : Solution

l
RA

Calculating reaction RA
Deflection due to moment at free end in downward direcion = Deflection due to load RA at free end in
upward direction

M
l

yB yA =

Ml l
Ml2
=
2E I
2E I

l
RA

Deflection due to point load at free end in upward direction


=
Hence

RAl 3
3E I

RAl 3
Ml 3
=
3E I
2E I

RA =

3M
2l

Moment at fixed end where (x = l)


= M + (R A x x ) x (0, l )
= M +

Copyright

M
3M
3M
x l = M +
=
2
2l
2

Hence proved

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Mechanical Engineering Strength of Materials

10

T3 : Solution

2m

FQ

160 kN

FQ
R

S
2m

2m

Moment of all forces about R


(FQ 4) (160 2) = 0

FQ =

160 2
= 80 kN
4

Axial load is 80 kN on wore PQ.

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Bending and Shear


Stresses in Beams

T1 : Solution
Reactions,

R1 =

2
100
50 =
kN
3
3

R2 =

50
kN
3

h = 100 m

50 kN =W

CX

XB

500 mm
1500 mm

b = 50 m

X
R2

R1
Wab
Mmax =
L

BMD

Bending moment is maximum when shear force is zero or changes sing i..e at 500 mm from left
support.

Moment of area

M max = R1 0.5 =
I =

100 103
0.5 = 16666.67 N.m
3

1
1
bh3 =
50 (100)3
12
12

I = 4.1667 106 mm4


I = 4.1667 106 m4
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12

Mechanical Engineering Strength of Materials

16666.67 0.05
My
=
I
4.1667 106

Maximum stress (max) =

max = 200 N/mm2

50 mm

2 2

Wa b
3EIL

100 mm

yc =

a = 0.5 m, b = 1 m, L = 1.5 m
EI =

2 1011 4.1667 10 6

103
= 833.34 kNm2

yc =

kNm2

50 0.52 12
3 833.34 1.5

= 3.33 103 m
= 3.33 mm
T2 : Solution

D = 600 mm

B = 300 mm

I =

BD 3 2 bd 3

12
12

300 16
3
2
{600 40}
300 6003
2

=
12
12
= 1243.755 106 mm4

y =

600
= 300 mm
2

M
M
=
I /y 41.46 105
Area = BD 2 bd

300 16 (
= (600 300) 2
600 40)

= 20960 mm2
Area of rectangular beam
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13

D = 2w

or

Area of Isection = Area of rectangular section


20960 = 2w w
20960
= 102.37 mm
2

w =

wD 3 102.37 (204.74 )
=
12
12
= 732.189 105 mm4

I =

y =

2w
= w = 102.37 mm
2

Z =

I
= 7.15 105 mm3
y

R =

M
M
=
mm3
Z 7.15 105

Area of Isection = Area of rectangular section


= Area of circular section
20960 =

D =

I circular =

D2
4

20960 4

1/2

= 163.362 mm

4
D =
(163.362)
64
64

= 349.602 105 mm4

Y =

D 163.362
=
= 81.681 mm
2
2

Z =

I 349.602 105
=
= 4.3 105
Y
81.681

c =

Copyright

M
4.3 105

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14

Mechanical Engineering Strength of Materials


I : R : C = ?
7.16 105
7.16
I
=
=
5
41.46
R
41.46 10
R
C

4.31 105
7.16 10

4.31
7.16

7.16 4.31 30.86


I

=
=
41.46
4.31 178.69
R
R
C

4.31 41.46 178.69

=
7.16 41.46 296.85

I : R : C = 30.86 : 178.69 : 296.85


= 1 : 5.8 : 9.6

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Torsion of Circular Shafts

T1 : Solution

x=0

Total torque =

1
l t
2

Let the variation of torque be

t (x) = a + b x
Hence applying boundary condition are will obtain the values of a and b.
At
x = 0, t(x) = 0, 0 = a + 0 a = 0
At
x = l, t(x) = t

bl = t
or

b =

t (x) =

t
l
t
x
l

Shear stress at section X-X at a distance x from free end of elemental length d x.

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Mechanical Engineering Strength of Materials

16

dx

T(x) =
=
Shear stress =

x=0

1
t
x x
2
l
t
x2
2l

16T
16
=
T ( x)
3
d
d 3

16T t
t x2
x2
=
2l
d 3 2l
d
Shear stress will be maximum when x is maximum (xmax = l)
=

()max. =

16T

16t l 2
d 3 2l

8t l
d 3

Angle of twist at free end.

B
dx

B A =

T ( x )d x
GJ
0

1
1
= GJ 2 t ( x) x d x
0
l

1 1
t x2
= GJ 2 l d x
0
l

x3
1
t l2
=
B A =
2GJ l 3 0
6GJ
A = 0

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B =

t l2
6GJ

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Workbook

17

A
l/2

l/2

Angle of twist at l/2 from the free end.


l /2

B l /2 =

l /2

T ( x )d x
=
GJ

1 t x2 d x

l GJ

2
0

l /2

t x3

=
2 l GJ 3 0
=

tl2
t
1 l3

=
48 GJ
2 l GJ 3 8

l/2 = QB

l/2 =

tl2
tl2
tl2
8t l 2 t l 2
=

=
48GJ
48GJ 6GJ 48GJ

7t l 2
48GJ

(IV) Strain energy of the shaft.

Total strain energy of the shaft

2 T
0

1
T ( x )d x
2 T ( x) GJ =
0

1 1 t x2
2GJ 2 l d x
0
l

t 2 x5
t 2l 3
=

8l 2GJ 5 0 40GJ

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Principal Stresses and Strains

T1 : Solution
Moment of area

(1104 1004)
32
J = 4.5563 106 mm4

J =
Shear stress

T 55

=
XY

4.5563 106
= 12.07 N/mm2

1000 103 55
4.5563 106

Principal stress

1
x + y + x y cos2 + xy sin2

) (

x = y = 0

= XY sin 2
1, 2 = 12.07 sin 2
1 = 12.07 N/mm2, = 45
2 = 12.07 N/mm2, = 135
s are with direction of torsion moment.
2

12.07 N/mm

(0, )

12.07 N/mm

12.07 N/mm

(1, 0)

12.07 N/mm

(1, 0)

(0, )

1 = 2 = = 12.07 MPa

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Workbook

19

T2 : Solution
y = 110 MPa
= 120 MPa
= 120 MPa
x = 160 MPa

x = 160 MPa

Given:

y = 110 MPa
= 120 MPa
1,2 =

1
1
x + y
2
2

( x y )

1
(160 110 )
2

1
[ 50 361.25]
2

+ 4 2

( 270 )2 + 4 120 2

1 = 205.625 MPa, 2 = 155.625 MPa


tan 2 P =

Ans. (i)

2
2 120
=
= 0.889
x y
270

2 P = 41.63 and 221.63,


P = 20.815 and 110.815

Ans. (i)

For finding angle of planes as which there is no normal stress,


( n) = 0 =

1
x + y + x y cos2 + xy sin2

) (

= 24.79, 65.21

Ans. (ii)

T3 : Solution
1, 2 =

Copyright

1
1
( + y )
( x y )2 + 4 2xy
2 x
2

1
1
(80 + 20)
(80 20)2 + 4 402
2
2

1
1
(80 + 20)
(80 20)2 + 4 402
2
2

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20

Mechanical Engineering Strength of Materials


= 50 50 = 100 N/mm2, 0 N/mm2
1 =

1 100 106
=
= 0.5 103
E 200 109

2 =

v 1
= 0.25 0.5 103 = 0.125 103
E

tan 2 =

2 xy
x y

1 = 26.565,
2 = 116.565
Change in diameter along
Change in diameter along
Major diameter of ellipse
Minor diameter of ellipse

2 40
4
=
80 20
3

1 = 1d = 0.5 103 100 = 0.05 mm


2 = 2d = 0.125 103 100 = 0.0125 mm
= 100 + 0.05 = 100.05 mm
= 100 0.0125 = 99.9875 mm

T4 : Solution
Only a single strain gauge is mounted on the surface. This means it will be along maximum normal stress
because strain gauges are sensitive to only normal strain and not shear strain.
T

Normal strain at the surface


= 3.98
E = 105 GN/m2
104

1 2

E
E
1 = 2 =

1 =
For pure shear case

3.98 104 =

(Given)

(1 + 0.3)
105 103

= 32.14 MPa
From torsion equation we have
T

=
J
r
T

(60)4 1012
32

32.14 106
30 103

T = 1363.10 N-m
P=
=

2NT
60
2 800 1363.10
= 114.19 kW
60

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Theories of Failure

T1 : Solution

50 mm

M
T
P

Let the thickness of the tube is (t)


Polar moment of area
J =

4
4
2t
4
[d (d 2t)4] =
d 1 1
32
d
32

4 1 1 + 8t
3
.d
= d t = (50) t
d

4
4
32
J = 98174.8 t mm4

I = J/2 = 49087.4 t mm4


Area of cross-section
A = d.t = 50 t; A = 157.08 t mm2
Axial stress

a =

P
9000
57.3
=
=
N/mm2
A
157.08 t
t

b =

1750 120 25
Fey
=
49087.4 t
I

b =

4.28 25
107
=
N / mm2
t
t

Bending stress

Torsional shear stress


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Mechanical Engineering Strength of Materials

22

T.r
72000 25
=
J
98174.8 t

18.335
N / mm2
t
Maximum possible tensile stress

1, 2 =

57.3 107
164.3
+
=
N/mm2
t
t
t

+
2


2
+
2

267
82.15 84.2
+
=
4
t
t
267
166.35
=
4
t
4 166.35
t =
= 2.5 mm
267

T2 : Solution

(i)

Principal stress = p, 0.5p, 0


= 0.30
Maximum shear stress theory: The maximum shear is equal to half the difference between the
maximum and minimum principal stress and since the maximum shear in simple tension is equal
to the half of the tensile stress, so we have
y
3
= per =
max = 1

2
2

(ii)

p0

=
2
2
p =
Strain energy theory: Here one of principal stress has zero value

(iii)

[y = failure stress in tension]

12 + 22

2
1 2 = y2
m

p2 + (0.5p)2 (2 p 0.5p 0.30) = y2


p2 + 0.25p2 0.3p2 = y2
0.95p2 = y2
0.97p = y
p = 1.03
Distortion energy theory:
12 + 22 12 = y2
2
p + (0.5p)2 p 0.5p = y2
0.75 p2 = y2
0.866p = y
p = 1.15 y

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Thin and Thick


Pressure Vessels

T1 : Solution
Given:

P = 500 atm = 49035 kPa = 49.035 MPa


D = 100 mm
y = 500 MPa, FOS = 2

For safety;
Using maximum principal stress theory
(max)induced per
pD
2t

t 9.807 mm
t = 10 mm

Alternate Solution:
Using maximum shear stress theory

allowable =

max =

y
2 FOS

500
= 125MPa
22

PD
( for this cylindrical pressure vessel)
4t

PD
= 125
4t
PD
49.035 100
=
= 9.807 mm say 10 mm
500
500

or

t =

Required thickness,

t = 10 mm

Ans.

10

Columns

T1 : Solution
For both ends hinged Pcr =
For both ends fixed Pcr =

2EI
L2
4 2EI
L2

d0
d
= 1.25 and i = 0.8
di
d0

Now if P is load for both ends hinged and P + 300 is load for both ends fixed
P=

we get,

2EI
L2

+ (300 103 ) =
3 2EI
L2

2EI

and P + 300 =

L2

I2

4 2EI
L2

= 300 103

I=

300 103 9
2

3 100 10
I = 9.12 107 m4

I=

Now

42EI

= 9.1189 107

di
Where k = d = 0.8
0

4
d0 (1 k 4 ) for hollow column.
64

4
d0 (1 k 4 ) = 9.12 107
64
d0 = 74.9 mm

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