Professional Documents
Culture Documents
with aluminium
Recycling of aluminium
building products
Contents
1. Introduction
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6. Conclusions
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1. Introduction
The objective of this paper is to outline the role of aluminium in the building sector
and reiterate the commitment of the aluminium industry towards environmental
protection and sustainable development. This paper describes the main uses of
aluminium in building products as well as the environmental challenges facing the
industry. Finally, attention is drawn to the impact of aluminium recycling and
description of the process itself.
The aluminium industry has a policy of working closely with the European
Commission and relevant national bodies with a view to contributing to the
development of best practices in this regard. In order to pre-empt possible future
European or national legislation on building products and specifically on
construction and demolition waste, the aluminium industry is actively developing
new technologies and alloys to continuously improve the environmental
performance of its products during their life cycle, including their end of life,
recovery, and recycling.
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Aluminium extruded, rolled, and cast products are commonly used for window
frames and other glazed structures ranging from shop fronts to large roof
superstructures for shopping centres and stadiums; for roofing, siding, and curtain
walling, as well as for cast door handles, catches for windows, staircases, heating
and air-conditioning systems. Most recently, aluminium has played a significant
role in the renovation of historic buildings. The characteristics and properties of
aluminium as a material have lead to revolutionary and innovative changes in
building techniques and architectural and engineering projects. Aluminium is
leading the way into the future of the construction industry.
Shanghais
Opera House
recyclability
design
formability
attractive
appearance
flexibility
durability
corrosion
resistance
lightweight and
strength
creativity
Aluminium meets all of these criteria thus contributing greatly towards the
protection of the environment and the achievement of sustainable building.
With regard to reducing the quantity of raw materials in the construction process,
the use of aluminium substantially reduces the weight of the building structure
resulting in an overall reduction in the use of other building materials. Further, as a
high value material which can be efficiently recycled with no downgrading of its
properties, aluminium is reused time and time again, continuously saving raw
materials.
Aluminium building products can have an almost indefinite life cycle, outlasting
almost every other construction material and low maintenance (only occasional
cleaning is normally required) contributes towards the efficient use of energy and
resources during the lifetime of the building. When, at the end of life, aluminium
products are finally recycled, only a small percentage (approx. 5%) of the original
energy needed to produce primary aluminium is required. These characteristics
mean that when taking into account their complete life cycle, aluminium products
meet the criteria of improving energy saving and efficiency.
Finally, as regards the improvement of the overall quality and economy of the
building process the aluminium industry is actively working to integrate, right from
the conception stage, the recyclability challenge. Aluminium building products
themselves contribute to lighter, longer lasting, and low maintenance buildings.
When at the end of life, the high intrinsic value and low recycling cost of
aluminium contribute to the costs of dismantling and demolition.
4. Aluminium recycling
Aluminium is a young and versatile material, which, thanks to its unique properties,
has been used successfully in a variety of applications in building construction.
From both an environmental and economic perspective, its most significant
characteristic is that it is 100% recyclable with no downgrading of its properties.
In a nutshell, aluminium building products can be remelted and transformed into
billets and ingots for new extruded and rolled products.
Separation
Remelting
Construction
New products
Extruded and
rolled products
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In the construction and building industry, the recycling process starts with the
dismantling and collection of various elements, e.g. windows, profiles for doors,
curtain walls, roofs, sidings, door handles etc. This is followed by the separation
from different materials such as plastic, iron, wooden components etc. by means
of different technologies.
scrap
two chamber
furnace
holding
furnace
degassing/
filtering
Aluminium parts are either sent directly to the furnace for remelting or if they have
organic coating or thermal break, then they are treated in a separate installation or
in the melting process into a special two chamber furnace where the remaining
organic material is eliminated with high performance afterburners and filters.
After remelting, the liquid metal is transferred for refining in a holding furnace
where various composition tests are carried out and if necessary alloying elements
are added. Successive phases of degassing and filtering achieve the desired quality
before casting new ingots, billets or slabs.
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6. Conclusion
ALUMINIUM: A PRODUCT FOR FUTURE GENERATIONS
Thanks to its unique properties of strength, durability, corrosion resistance and
recyclability, the use of aluminium in construction products has consistently
increased over the years. Being confronted, together with the construction
industry as a whole, with a broad range of environmental challenges, the
aluminium industry is committed to the achievement of sustainable building.
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