Professional Documents
Culture Documents
Calculation of Bevel Gear Top Land and Guidance on Cutter Edge Radius
American
AGMA 929--A06
Gear
Manufacturers CAUTION NOTICE: AGMA technical publications are subject to constant improvement,
revision or withdrawal as dictated by experience. Any person who refers to any AGMA
Association
technical publication should be sure that the publication is the latest available from the Association on the subject matter.
[Tables or other self--supporting sections may be referenced. Citations should read: See
AGMA 929--A06, Calculation of Bevel Gear Top Land and Guidance on Cutter Edge
Radius, published by the American Gear Manufacturers Association, 500 Montgomery
Street, Suite 350, Alexandria, Virginia 22314, http://www.agma.org.]
Approved August 22, 2006
ABSTRACT
This information sheet supplements ANSI/AGMA 2005--D03 with calculations for bevel gear top land and guidance for selection of cutter edge radius for determination of tooth geometry. It integrates various publications
with modifications to include face hobbing. It adds top land calculations for non--generated manufacturing methods. It is intended to provide assistance in completing the calculations requiring determination of top lands
and cutter edge radii for gear capacity in accordance with ANSI/AGMA 2003--B97.
Published by
ii
AGMA 929--A06
Contents
Page
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Symbols, terminology and definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Input data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv
1
1
5
8
Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Annexes
A
B
C
D
18
23
24
31
Tables
1
2
3
4
5
1
6
7
7
7
iii
AGMA 929--A06
Foreword
[The foreword, footnotes and annexes, if any, in this document are provided for
informational purposes only and are not to be construed as a part of AGMA Information
Sheet 929--A06, Calculation of Bevel Gear Top Land and Guidance on Cutter Edge Radius.]
The Bevel Gearing Committee recognized the need for additional equations to aid in the
design of bevel gears. The equations for geometry factors found in the annex of
ANSI/AGMA 2003--B97 require detailed information on the proposed cutting tool before a
proper calculation can be performed. In addition, the minimum top land thickness is
required to aid in determining the maximum case depth allowed on carburized bevel gears.
The equations required for these values were not published in AGMA documentation, but
could be found, for some cases, in the publications listed in the bibliography of this
information sheet. AGMA 929--A06 expands on those equations to include gears
manufactured with the face hobbing cutting method.
In the case of non--generated gears, the equations in this document may yield different
values for pinion top land thicknesses and gear tooth depth at the toe and heel than obtained
on some well known commercial software. The pinion top land thickness is reduced by
curvature added to the pinion, a natural consequence of the non--generated gear member
having no profile curvature on the teeth. For the gear member, the non--generating process
cuts a rootline tangent to the gear root cone, a rootline which does not wrap around the root
cone as in the generated case. This leaves the toe and heel ends of the tooth slots shallow
compared to the generated gear case, and the gear tooth space at the ends of the teeth
narrower. The non--generated gear is the imaginary generating gear for the pinion. So the
pinion teeth, which fit in the non--generated gear tooth slots, are thinner at the ends than
their generated gear counterparts.
The cutter edge radii calculated in this document are based on the geometrical conditions
present and include a manufacturing gauging flat. Individual blade manufacturers have
standard blade edge radii and manufacturing tolerances for their products which should be
considered when sourcing non--standard radii. It is recommended to work closely with the
blade supplier to ensure design specifications and sourced product specifications are
consistent.
The first draft of AGMA 929--A06 was made in February, 1999. It was approved by the
AGMA Technical Division Executive Committee in August, 2006.
Suggestions for improvement of this document will be welcome. They should be sent to the
American Gear Manufacturers Association, 500 Montgomery Street, Suite 350, Alexandria,
Virginia 22314.
iv
AGMA 929--A06
ACTIVE MEMBERS
T. Guertin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J. Kolonko . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T.J. Krenzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P.A. McNamara . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
K. Miller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
W. Tsung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AGMA 929--A06
vi
Calculation of Bevel
Gear Top Land and
Guidance on Cutter
Edge Radius
AGMA 929--A06
1 Scope
This information sheet provides a set of equations for
the calculation of bevel gear top land and guidance
on cutter edge radius. It integrates the equations in
ANSI/AGMA 2005--D03, Design Manual for Bevel
Gears, and Gleason publication SD3124B,
Formulas for Cutter Specifications and Tooth Thickness Measurements for Spiral Bevel and Hypoid
Gears, with modifications to include face hobbing,
and additions for the top land calculations for
Term
Inner cone distance, gear or pinion
Mean cone distance, gear or pinion
Outer cone distance, gear or pinion
Cone distance for involute lengthwise curvature point
where normal circular pitch and slot width is a maximum
Mean addendum, gear or pinion
Inner addendum, gear or pinion
Adjusted inner addendum, gear or pinion
Outer addendum, gear or pinion
Outer normal backlash allowance
Mean dedendum, gear or pinion
Inner dedendum, gear or pinion
Outer dedendum, gear or pinion
Dedendum at cone distance AxG, gear or pinion
Theoretical outer gear dedendum
Clearance
Units
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
Where first
used
Eq 7, Eq 1
Eq 9, Eq 1
Eq 7, Eq 3
Eq 31
Eq 50, Eq 50
Eq 78, Eq 77
Eq 82, Eq 81
Eq 163, Eq 162
Eq 6
Eq 19, Eq 22
Eq 25, Eq 24
Eq 20, Eq 22
Eq 44, Eq 45
Eq 19
Eq 77
(continued)
AGMA 929--A06
Table 1 (continued)
Symbol
D, d
FG, FP
FiP
FoP
FxG
kE
N, n
pm
pn
Q
q
qi
qo
qx
RbNG1, RbNP2
RbNG2, RbNP1
RibVG, RibVP
RibXG, RibXP
RiG, RiP
RioG, RioP
RNG, RNP
RoNG, RoNP
RbNG1,
RbNP2
RbNG2,
RbNP1
RiG, RiP
RNG, RNP
RoNG, RoNP
RbNG1,
RbNP2
RbNG2,
RbNP1
RNG, RNP
RoNG, RoNP
rc
rTG, rTP
r1G, r1P
r1VG, r1VP
r1XG, r1XP
r2G, r2P
r2RG, r2RP
Term
Units
inch
inch
inch
inch
inch
Where first
used
Eq 140, Eq 139
Eq 25, Eq 2
Eq 1
Eq 3
Eq 38
-- --- -inch
inch
inch
degrees
degrees
degrees
degrees
inch
inch
inch
inch
inch
inch
inch
inch
inch
Eq 52
Eq 79, Eq 79
Eq 27
Eq 27
Eq 35
Eq 9
Eq 13
Eq 11
Eq 39
Eq 143, Eq 142
Eq 144, Eq 141
Eq 90, Eq 87
Eq 89, Eq 88
Eq 76, Eq 75
Eq 86, Eq 85
Eq 140, Eq 139
Eq 146, Eq 145
Eq 160, Eq 159
inch
Eq 161, Eq 158
inch
inch
inch
inch
Eq 84, Eq 83
Eq 157, Eq 156
Eq 163, Eq 162
Eq 179, Eq 178
inch
Eq 180, Eq 177
inch
inch
inch
inch
inch
Eq 176, Eq 175
Eq 182, Eq 181
Eq 9
Eq 74, Eq 73
Eq 74, Eq 73
inch
Eq 106, Eq 103
inch
Eq 105, Eq 104
inch
Eq 74, Eq 73
inch
Eq 113, Eq 114
(continued)
AGMA 929--A06
Table 1 (continued)
Symbol
r3G, r3P
r3VG, r3VP
r3XG, r3XP
r2RG, r2RP
r2VG, r2VP
r2XG, r2XP
r2VG, r2VP
r2XG, r2XP
SAG, SAP
S1
Tmn, tmn
Tn
tiNG, tiNP
tLiNG, tLiNP
tLNG, tLNP
tLoNG, tLoNP
tmP
toNG, toNP
W
WBG, WBP
WBRG, WBRP
We
WiG, WiP
WLG, WLP
WMG, WMP
WmG, WmP
WoG, WoP
WRG, WRP
WxG, WxP
xiVG, xiVP
xiXG, xiXP
y
,
R
aG, aP
Term
Maximum blade edge radius to avoid mutilation, gear or
pinion
Maximum blade edge radius to avoid mutilation concave,
gear or pinion
Maximum blade edge radius to avoid mutilation convex,
gear or pinion
Maximum roughing blade edge radius which can be
manufactured, gear or pinion
Maximum finishing blade edge radius concave, defined by
maximum roughing blade edge radius and minimum stock
allowance, gear or pinion
Maximum finishing blade edge radius convex, defined by
maximum roughing blade edge radius and minimum stock
allowance, gear or pinion
Maximum finishing blade edge radius concave, gear or
pinion
Maximum finishing blade edge radius convex, gear or
pinion
Stock allowance, gear or pinion
Crown gear to cutter center distance
Mean normal circular thickness at pitch line, gear or
pinion
Gear mean normal circular thickness without backlash
Inner normal circular thickness at pitch line, gear or pinion
Inner normal top land, gear or pinion
Mean normal top land, gear or pinion
Outer normal top land, gear or pinion
Mean pinion transverse circular thickness
Outer normal circular thickness at pitch line, gear or
pinion
Finishing point width gear (Unitool and single sided)
Finishing blade point, gear or pinion
Roughing blade point, gear or pinion
Effective gear point width
Inner slot width, gear or pinion
Minimum slot width, gear or pinion
Maximum slot width, gear or pinion
Mean slot width, gear or pinion
Outer slot width, gear or pinion
Roughing point width, gear or pinion
Slot width at AxG (maximum gear or pinion slot)
Limit tooth height for interference concave, gear or pinion
Limit tooth height for interference convex, gear or pinion
Amount of fillet mutilation permitted
Pitch angle, gear or pinion
Gear root angle
Change in inner addendum, gear or pinion
Units
inch
Where first
used
Eq 74, Eq 73
inch
Eq 136, Eq 133
inch
Eq 135, Eq 134
inch
Eq 111, Eq 112
inch
Eq 118, Eq 115
inch
Eq 117, Eq 116
inch
Eq 122, Eq 119
inch
Eq 121, Eq 120
inch
inch
inch
Eq 65, Eq 66
Eq 34
Eq 47, Eq 48
inch
inch
inch
inch
inch
inch
inch
Eq 47
Eq 189, Eq 188
Eq 192, Eq 190
Eq 154, Eq 152
Eq 173, Eq 171
Eq 49
Eq 170, Eq 169
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
degrees
degrees
inch
Table 2
Eq 69, Eq 70
Eq 67, Eq 68
Eq 52
Eq 59, Eq 60
Eq 61, Eq 62
Eq 63, Eq 64
Eq 50, Eq 51
Eq 55, Eq 56
Eq 65, Eq 66
Eq 57, Eq 58
Eq 102, Eq 97
Eq 101, Eq 99
Eq 129
Eq 76, Eq 75
Eq 17
Eq 80, Eq 79
(continued)
AGMA 929--A06
Table 1 (continued)
Symbol
biG
boG
bxG
cG, cP
f
qi
qo
qx
WG, WP
2
G, P
i
o
x
1
iVG, iVP
iXG, iXP
b
bi
bo
bx
BXG
iV
iX
1
2
1TG, 2TP
2TG, 1TP
1TG, 2TP
2TG, 1TP
1TG, 2TP
2TG, 1TP
G, P
iG, iP
oG, oP
xG
VG, VP
XG, XP
Term
Units
inch
inch
inch
Where first
used
Eq 18
Eq 17
Eq 42
inch
inch
degrees
degrees
degrees
inch
Eq 7, Eq 6
Eq 111
Eq 16
Eq 15
Eq 41
Eq 128, Eq 127
degrees
degrees
degrees
degrees
degrees
degrees
inch
inch
degrees
Eq 8
Eq 19, Eq 22
Eq 14
Eq 12
Eq 34
Eq 10
Eq 96, Eq 93
Eq 95, Eq 94
Eq 53
inch
inch
inch
inch
degrees
degrees
degrees
degrees
degrees
degrees
degrees
degrees
degrees
degrees
Eq 28
Eq 30
Eq 29
Eq 46
Eq 5
Eq 8
Eq 91
Eq 92
Eq 5
Eq 5
Eq 150, Eq 149
Eq 151, Eq 148
Eq 167, Eq 166
Eq 168, Eq 165
degrees
degrees
Eq 186, Eq 185
Eq 187, Eq 184
degrees
degrees
degrees
degrees
inch2
Eq 9, Eq 139
Eq 7, Eq 6
Eq 7, Eq 6
Eq 32
Eq 132, Eq 129
inch2
Eq 131, Eq 130
AGMA 929--A06
2.2 Definitions
3 Input data
The equations in this information sheet are intended
to be as general as possible. Many of the
calculations require knowledge of the specific cutting method used in manufacture. Supplemental
AGMA 929--A06
Term
Inner gear cone distance
Gear mean cone distance
Pinion mean cone distance
Gear outer cone distance
Gear mean addendum
Pinion mean addendum
Outer gear addendum
Outer pinion addendum
Outer normal backlash allowance
Gear mean dedendum
Pinion mean dedendum
Clearance
Gear pitch diameter
Pinion pitch diameter
Gear face width
Pinion face width
Gear number of teeth
Pinion number of teeth
Mean circular pitch
Cutter radius
Stock allowance, gear
Stock allowance, pinion
Gear mean normal circular
thickness without backlash
Gear finishing point width (Unitool
and single setting)
Amount of fillet mutilation permitted
Term
f
G
P
BXG
AGMA 929--A06
Symbol
AmG
AmP
AoG
AoP
FG
FP
1
2
G
oG
P
Equivalent symbol
from ANSI/AGMA
2005--D03
Am
Am
Ao
Ao
F
F
Term
Gear mean cone distance
Pinion mean cone distance
Gear outer cone distance
Pinion outer cone distance
Gear face width
Pinion face width
Pressure angle -- drive side
Pressure angle -- coast side, set 2 to --1
Gear mean spiral angle
Outer gear spiral angle
Pinion mean spiral angle
Face hobbing
Face milling
X
kE
0.0
1.0
1.0
1.3
X
X
X
2 W mG
pn
2 W mG W
pn
2W mG + b Gtan 1 tan 2
pn
BXG
Term
Inside blade angle of gear cutter (non--generated gear only)
SAP
inch
SAG
inch
y
f
inch
inch
Symbol
rc
Units
degrees
inch
Suggested default
Average pressure angle
For completing, use 0.000
For rough and finish, use
actual or see annex B
For completing, use 0.000
For rough and finish, use
actual or see annex B
0.002
0.008
10000
See ANSI/AGMA 2005--D03
AGMA 929--A06
4 Calculations
Face hobbing
qo = o
Generating angle at inside
Face milling
q i = arctan
(1)
A iP = A mP F iP
For all other bevels
(2)
A iP = A mP 0.5 F P
Outer pinion cone distance
r c cos iG
A iG r c sin iG
(13)
Face hobbing
qi = i
(14)
Hypoids
(15)
q o = q q o
A oP = A mP + F oP
(3)
Inside
q i = q i q
(4)
(5)
Change in clearance
Outside
B A iP cos iP
1
c P =
A oP cos oP sin 1 sin 2
(6)
B A iG cos iG
1
c G =
A oG cos oG sin 1 sin 2
tan 2
2 r c cos 2 G
(7)
b iG =
A mG A iG
tan 2
2 r c cos2 G
A iG sin 2 q i
2 tan R
(18)
(19)
Face milling
(9)
b oG = b oG
(21)
Face hobbing
q = 1 + G
(10)
Hypoid
b oP = b P + F oP tan P
(22)
Face milling
r c cos oG
A oG r c sin oG
(20)
Generated gear
r c cos G
q = arctan
A mG r c sin G
A oG sin 2 q o
2 tan R
Non--generated gear
Inside
2 = BXG 1
b oG =
AoG AmG
(17)
Gear
q o = arctan
(16)
Pinion
(12)
b oP = b P + 0.5 F P tan P
(11)
(23)
(24)
Non--generated gear
b iG = b oG F G tan G b iG
(25)
Generated gear
b iG = b oG F G tan G
(26)
(27)
rc
xG = arcsin
A xG
(32)
A xG = A mG
A 2 + S 21 r 2c
xG
2 A xG S 1
(34)
A xG Q cos x
Q sin x
(35)
xG
0.0001
(36)
F xG = A xG A mG
(38)
Face milling
r c cos xG
A xG r c sin xG
(39)
Face hobbing
qx = x
(40)
q x = q q x
(30)
A xG = A 2mG 2 A mG r c sin G + 2 r 2c
q x = arctan
(28)
b o = b oP + b oG
If AiG < AxG < AoG, calculate FxG, qx, qx, bxG, bxP
and bx; otherwise, set these items to zero.
AGMA 929--A06
F 2 tan 2
xG
2 r c cos 2 G
A xG sin 2 q x
2 tan R
(42)
Generated gear
b xG = 0
(43)
b xG = b G + F xG tan G b xG
Pinion dedendum at cone distance AxG
(45)
b xP = b P + F xG tan P
b x = b xP + b xG
4.2 Slot width
specifications
calculations
and
blade
(37)
A mG
A oG
B cos G
2 cos
2 cos
(47)
oG
AGMA 929--A06
A mG
A oG
B cos G
2 cos
cos
A cos oG
W oP = oG
p b otan 1 tan 2
A mG cos G n
oG
(48)
t mn
cos G
(49)
W oG +
(56)
2
If AiG < AxG < AoG, calculate WxG and WxP, otherwise,
set these items to zero
cos
W mG = p n T mn b tan 1 tan 2
2
(50)
a P a G tan
2
W xG = W e 1
A mG cos G
A oG cos oG
B
W mG
cos
2
kE pn
2
4.2.2 Slot width calculation, outer
W e = W mG
+ A mG A xG
(52)
cos
2
A xG cos xG
A oG cos oG
(57)
(53)
= G
All other cutting methods.
=0
(54)
A cos xG
W xP = xG
p b xtan 1 tan 2
A mG cos G n
A cos xG
W xG + xG
A oG cos oG
A iG cos iG
A
+ iG
A mG cos G
A mG
t mP cos iG
A iG cos iG
b
A mG cos G G
tan 1 tan 2 +
cos
2
(58)
A cos oG
t mP cos oG oG
A mG cos G
cos
2
A cos oG
A
1 oG
+ oG
A mG cos G
A mG
b Gtan 1 tan 2 +
(51)
A xG cos xG
A mG cos G
b G tan 1 tan 2 +
W oG = W e
A xG cos xG
A
+ xG
A mG cos G
A mG
t mP cos xG
10
A iG cos iG
A oG cos oG
B
+ A mG A iG
cos
2
(59)
Pinion
A iG cos iG
p b i tan 1 tan 2
A mG cos G n
W iG +
A iG cos iG
A oG cos oG
AGMA 929--A06
(60)
(70)
Gear
W BG = W LG S AG
(71)
Pinion
W LP
+ 0.001
2
cos
2
W BP =
W BP = W LP S AP
(61)
(72)
(62)
(65)
Pinion
W RP = W LP S AP
(66)
W RG
+ 0.001
2
(67)
W RP
+ 0.001
2
(68)
Pinion
W BRP =
W LG
+ 0.001
2
(69)
11
AGMA 929--A06
R ioP = R iP + a iP
Inner gear outside radius
R ioG = R iG + a iG
Concave
Convex
R ibXP = R iP cos 2
(73)
(74)
4.3.1
Cutter edge radius for no running
interference
Virtual gear calculations
R iP =
cos2 iP
(75)
R iG =
cos 2 iG
(76)
(78)
(80)
(81)
(82)
12
R ibVP
R iP
(91)
(92)
iV = arccos
iX = arccos
R ibXP
R iP
iVP = R iP sin iV
Convex
Convex
iXG = R iG sin iV
Concave
iVG = R iG sin iX
(90)
R ibVG = R iG cos 2
(79)
Concave
iXP = R iP sin iX
(89)
R ibXG = R iG cos 1
Concave
(77)
Convex
(88)
Concave
(87)
R ibVP = R iP cos 1
Convex
(86)
(85)
Generated gear
x iVP = R ibVP cos 1 + iVP sin 1 R iP + b iP
(84)
(97)
Non--generated gear
x iVP = c c P
(98)
(100)
(103)
x iXP
1 + sin 2
(104)
Convex
(105)
(106)
(107)
(108)
4.3.2.1 Roughing
Maximum gear roughing blade edge radius which
can be manufactured
W BRG f
sec 1 tan 1
r 2RG =
(111)
r 2RP =
W BRP f
sec 1 tan 1
(112)
r 2VP =
S AP
2 sec 1 tan 1
+ r 2RP
(115)
+ r 2RP
(116)
Convex
r 2XP =
S AP
2 sec 2 + tan 2
otherwise,
r 1P = r 1XP
4.3.2
Cutter edge radius which can be
manufactured
Concave
Concave
r 1VG =
(110)
r 1XP =
otherwise,
r 1G = r 1XG
Convex
r 1VP =
AGMA 929--A06
(109)
r 2XG =
S AG
2 sec 1 tan 1
+ r 2RG
(117)
+ r 2RG
(118)
Concave
r 2VG =
S AG
2 sec 2 + tan 2
13
AGMA 929--A06
(119)
W BP f
sec 2 + tan 2
(120)
Convex
XG = y 2 + 2yW G sec 1 tan 1 (131)
Concave
Convex
W BG f
sec 1 tan 1
(121)
W BG f
sec 2 + tan 2
(122)
Concave
r 2VG =
r 2XG =
Convex
r 2XP =
Concave
r 3VP =
Convex
r 3XP =
y + W Psec 2 + tan 2 + XP
sec 2 + tan 2
(124)
sec 1 tan 1
y + W Gsec 2 + tan 2 + VG
sec 2 + tan 2
(125)
Concave
(126)
r 3VG =
Completing
(127)
14
(128)
(134)
Convex
r 3XG =
(133)
y + W Psec 1 tan 1 + VP
Completing
r 2P = minimum of r 2VP, or r 2XP
(135)
y + W Gsec 1 tan 1 + XG
sec 1 tan 1
(136)
(137)
(138)
AGMA 929--A06
Concave
2TG = arccos
(151)
Generated
t LNP =
R bNG2
R oNG
(140)
Rt
mn
NP
(152)
Non--generated
Concave
R bNP1 = R NP cos 1
(141)
Convex
(142)
R bNP2 = R NP cos 2
Mean normal gear base radius
Rt
mn
NP
Convex
(143)
R bNG1 = R NG cos 1
t LNP =
RT
mn
NG
mn
+ a P tan 1
(153)
(154)
Concave
(144)
R bNG2 = R NG cos 2
Mean normal pinion outside radius
R oNP = R NP + a P
(145)
Non--generated
Generated
t LNG =
Generated
R oNG = R NG + a G
(146)
T mn
+ inv 1 inv 1TG + inv 2
R NG
inv 2TG
oNG
(155)
Non--generated
R oNG = R NG a P
(147)
R NP =
Concave
R
1TP = arccos bNP1
R oNP
(156)
R NG =
0.5 D
cos cos2 oG
(157)
Convex
RR
bNP2
2TP = arccos
oNP
Concave
(149)
R bNP2 = R NP cos 2
Convex
R bNG1
R oNG
(158)
Convex
1TG = arccos
R bNP1 = R NP cos 1
(159)
Convex
R bNG1 = R NG cos 1
(160)
15
AGMA 929--A06
Non--generated
Concave
R bNG2 = R NG cos 2
(161)
t LoNP =
(162)
R bNP1
R oNP
(165)
t oNG
R NG
R
oNG
(172)
Generated
t LoNG =
Convex
2TP = arccos
R bNP2
R oNP
(166)
R
1TG = arccos bNG1
R oNG
(168)
(173)
(174)
(175)
(176)
Convex
(170)
R bNP2 = R NP cos 2
(178)
Convex
R bNG1 = R NG cos 1
Generated
R NP
A iP
0.5 d
2
cos cos iP A oP
R bNP1 = R NP cos 1
t oNP
R NP =
R NG =
oNG
(169)
cos
2
inv 2TG
(167)
cos
2
t oNG
R NG
Concave
R
2TG = arccos bNG2
R oNG
Non--generated
Convex
(179)
Concave
+ inv 1 inv 1TP + inv 2
inv 2TP
16
oNP
1TP = arccos
inv 2TG
Concave
t LoNP =
(164)
t oNP
R NP
inv 2TP
(163)
Non--generated
R bNG2 = R NG cos 2
(180)
(171)
R oNP = R NP + a iP
(181)
R oNG = R NG + a iG
Non--generated
(183)
R oNG = R NG a iP
Pressure angle at tip of pinion tooth (inner)
cos iG
cos oG
cos
2
(189)
t LiNP =
R bNP1
R oNP
1TP = arccos
A iG
A oG
Generated
Concave
(184)
t iNP
+ inv 1 inv 1TP + inv 2
R NP
inv 2TP
oNP
(190)
Non--generated
Convex
R bNP2
R oNP
2TP = arccos
(185)
t LiNP =
Convex
1TG = arccos
t iNP
+ inv 1 inv 1TP + inv 2
R NP
inv 2TP
R bNG1
R oNG
(186)
oNP
t iNG
R NG
inv 2TG
Concave
2TG = arccos
R bNG2
R oNG
(187)
cos oP
AGMA 929--A06
cos
2
A iP
A oP
(188)
oNG
(191)
t iNG
R NG
inv 2TG
oNG
(192)
Non--generated
t LiNG = t iNG a iG tan 1 tan 2
(193)
17
AGMA 929--A06
Annex A
(informative)
Additional equations from ANSI/AGMA 2005--D03
[This annex is provided for informational purposes only and should not be construed as a part of AGMA 929--A06,
Calculation of Bevel Gear Top Land and Guidance on Cutter Edge Radius.]
A.1 Purpose
This annex is to provide the user additional equations that are in or derived from those in ANSI/AGMA
i
i
o
o
1
i
o
Term
Hypoid offset
Number of blade groups
Number of crown gear teeth
Outside gear pitch radius
Gear pitch apex beyond crossing point
Pinion inside pitch angle
Outer pinion pitch angle
Pinion root angle
Shaft angle departure from 90
Pinion offset angle in axial plane at inside
Pinion offset angle in pitch plane at inner end
Pinion offset angle in face plane
Pinion offset angle in pitch plane at outer end
Second auxiliary angle
Intermediate angle
Intermediate angle
Units
in (mm)
-- --- -in (mm)
in (mm)
deg (rad)
deg (rad)
deg (rad)
deg (rad)
deg (rad)
deg (rad)
deg (rad)
deg (rad)
deg (rad)
deg (rad)
deg (rad)
(A.1)
iG = arcsin
2A mG r c sin G A 2
2A iG r c
mG
+ A2
iG
(A.2)
intermediate variable (face hobbing)
Q=
S1
N
1+ S
Nc
(A.3)
18
A 2 + S 21 r 2c
iG
2A iG S 1
iG = arctan
A iG Q cos i
Q sin i
(A.5)
o = arccos
A 2 + S 21 r 2c
oG
2 A oG S 1
(A.6)
First used
Eq. A.12
Eq. A.3
Eq. A.3
Eq. A.17
Eq. A.12
Eq. A.14
Eq. A.20
Eq. A.23
Eq. A.12
Eq. A.13
Eq. A.15
Eq. A.19
Eq. A.21
Eq. A.8
Eq. A.12
Eq. A.18
oG = arctan
A oG Q cos o
Q sin o
(A.7)
cos 1 =
A mG cos G
N c + N S
S1 Nc
(A.8)
AGMA 929--A06
(A.9)
(A.10)
A.4 Hypoids
inside gear pitch radius
(A.11)
R iG = A iG sin
(A.12)
(A.17)
R oG = A oG sin
intermediate angle
E cos i sin
i + i = arcsin
A iG Z cos
E cos o sin
A oG Z cos
(A.13)
sin
o = arcsin cos o
oo
oP = oG + o
(A.19)
(A.20)
sin
i = arcsin cos i
i
(A.18)
o + o = arcsin
intermediate angle
(A.16)
iP = iG + i
(A.15)
(A.21)
(A.22)
(A.23)
19
AGMA 929--A06
Annex B
(informative)
Stock allowance and standard cutter specifications
[This annex is provided for informational purposes only and should not be construed as a part of AGMA 929--A06,
Calculation of Bevel Gear Top Land and Guidance on Cutter Edge Radius.]
B.1 Purpose
This annex provides information on typical stock
allowance and standard cutter specifications.
B.2 Stock allowance
For rough and finish cutting methods, if the information on the stock allowance is not available, the
following default stock allowance can be used for
calculating point width and blade point (see 4.2.5).
Table B.1 -- Default stock allowances (inch)
Blade point
0.015 -- 0.015
0.010
0.020 -- 0.020
0.012
0.025 -- 0.025
0.015
Pinion
Gear
0.030 -- 0.035
0.020
Pd < 3.0
0.025
0.030
0.040 -- 0.045
0.025
0.025
0.020
0.050 -- 0.055
0.030
0.010
0.010
0.060 -- 0.070
0.040
10.0 Pd
0.000
0.000
0.080 -- 0.090
0.050
0.100 -- 0.120
0.065
0.130 -- 0.130
0.080
0.160 -- 0.160
0.100
0.170 -- 0.170
0.110
0.190 -- 0.190
0.125
0.210 -- 0.210
0.150
Diametral pitch
20
AGMA 929--A06
Annex C
(informative)
Spiral bevel example problem
[This annex is provided for informational purposes only and should not be construed as a part of AGMA 929--A06,
Calculation of Bevel Gear Top Land and Guidance on Cutter Edge Radius.]
Symbol
Description
Equation
Type of gears
Face hobbing or face milling
Generated or non--generated
Completing or rough and finish, pinion
Completing or rough and finish, gear
Variables
Spiral
Face milled
Generated
Completing
Completing
Units
2.69971
3.19971
3.19971
3.69971
0.06259
0.19043
0.08122
0.24734
0.00500
0.22206
0.09422
0.03163
6.96429
2.50000
1.00000
1.00000
39.00000
14.00000
0.48518
table 5
table 5
table 5
0.14817
table 5
table 5
70.25316
63.75967
table 5
19.74684
6.49349
2.13424
20.00000
--20.00000
35.00000
35.00000
33.94561
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
-- --- -inch
inch
inch
inch
inch
inch
inch
degrees
degrees
inch
degrees
degrees
degrees
degrees
degrees
degrees
degrees
degrees
Table 2
AiG
AmG
AmP
AoG
aG
aP
aoG
aoP
B
bG
bP
c
D
d
FG
FP
N
n
pm
rc
SAP
SAG
Tn
W
y
R
f
G
P
1
2
G
P
iG
21
AGMA 929--A06
Symbol
Description
Equation
Inner pinion spiral angle
iP
Outer gear spiral angle
oG
Outer pinion spiral angle
oP
Additional input variables for face hobbing (Table 2)
Q
Intermediate factor
S1
Crown gear to cutter center dist
Second auxiliary angle
1
Generating angle at outside
o
Generating angle at inside
i
Additional input for hypoids
FoP
Hypoid pinion face width from calculation point to outside
FiP
Hypoid pinion face width from calculation point to inside
Table 4
Method Cutting method
kE
Gear rotation factor
Table 5
Inside blade angle gear cutter (non--generated)
BXG
SAP
Pinion stock allowance
SAG
Gear stock allowance
y
Amount of fillet mutilation permitted
Width of blade flat
f
rc
Cutter radius
4 Calculations
4.1 General geometry
AiP
Inner pinion cone distance
(eq 1 or 2)
AoP
Outer pinion cone distance
(eq 3 or 4)
Included pressure angle
(eq 5)
22
Variables
33.94561
36.84576
36.84576
Units
degrees
degrees
degrees
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
inch
degrees
degrees
degrees
Not applicable
Not applicable
degrees
degrees
Spread blade
0.00000
Not applicable
0.00000
0.00000
0.00200
0.00800
4.50000
degrees
inch
inch
inch
inch
inch
2.69971
3.69971
40.00000
0.00553
0.00553
Not applicable
80.47339
74.46243
87.13405
6.01095
6.66066
Not applicable
inch
inch
degrees
inch
inch
degrees
degrees
degrees
degrees
degrees
degrees
inch
Not applicable
inch
0.27897
0.27897
0.11285
0.07559
0.16515
0.39744
0.31628
0.39182
0.24074
inch
inch
inch
inch
inch
inch
inch
inch
inch
Symbol
Description
AxG
Cone distance for involute lengthwise curvature
point where normal circular pitch and slot width
is a maximum
Spiral angle at cone distance AxG
xG
Generating angle at involute curvature
x
FxG
Distance from mean cone to cone distance at
involute curvature
qx
Generating angle at involute curvature
Increment in generating angle at involute
qx
curvature
Depth reduction on non--generated gear at
bxG
involute curvature
bxG
Gear dedendum at cone distance AxG
bxP
Pinion dedendum at cone distance AxG
Sum of pinion and gear dedendums at cone
bx
distance AxG
4.2 Slot width calculations and blade specifications
4.2.1 Slot width calculations, mean
Tmn
Mean normal gear circular thickness
tmn
Mean normal pinion circular thickness
tmP
Mean pinion transverse circular thickness
WmG
Mean gear slot width
WmP
Mean pinion slot width
We
Effective gear point width
4.2.2 Slot width calculation, outer
Angle between gear root plane and plane in
AGMA 929--A06
Equation
(eq 31)
Variables
5.84984
Units
inch
(eq 32 or 35)
(eq 34)
(eq 38)
50.28674
Not applicable
0.00000
degrees
degrees
inch
(eq 39 or 40)
(eq 41)
0.00000
0.00000
degrees
degrees
(eq 42 or 43)
0.00000
inch
(eq 44)
(eq 45)
(eq 46)
0.00000
0.00000
0.00000
inch
inch
inch
(eq 47)
(eq 48)
(eq 49)
(eq 50)
(eq 51)
(eq 52)
0.14581
0.24691
0.30142
0.08997
0.08194
0.08997
inch
inch
inch
inch
inch
inch
(eq 53 or 54)
0.00000
degrees
(eq 55)
(eq 56)
(eq 57)
0.08997
0.07906
0.00000
inch
inch
inch
(eq 58)
0.00000
inch
(eq 59)
(eq 60)
0.08997
0.07840
inch
inch
(eq 61)
(eq 62)
(eq 63)
(eq 64)
0.08997
0.07840
0.08997
0.08194
inch
inch
inch
inch
(eq 65)
(eq 66)
(eq 67)
(eq 68)
(eq 69 or 71)
(eq 70 or 72)
0.08997
0.07840
0.04599
0.04020
0.04599
0.04020
inch
inch
inch
inch
inch
inch
23
AGMA 929--A06
Symbol
Description
4.3 Cutter edge radius calculations
rTP
Maximum pinion blade edge radius
rTG
Maximum gear blade edge radius
4.3.1 Cutter edge radius for no running interference
RiP
Original inner pinion pitch radius
RiG
Original inner gear pitch radius
aiP
Pinion inner addendum
aiG
Gear inner addendum
Change in inner pinion addendum
aP
Change in inner gear addendum
aG
aiP
Adjusted inner pinion addendum
aiG
Adjusted inner gear addendum
RiP
New inner pinion pitch radius
RiG
New inner gear pitch radius
RioP
Inner pinion outside radius
RioG
Inner gear outside radius
RibVP
Inner pinion base radius, concave
RibXP
Inner pinion base radius, convex
RibXG
Inner gear base radius, convex
RibVG
Inner gear base radius, concave
Inner pinion pressure angle, concave
iV
Inner pinion pressure angle, convex
iX
iVP
Inner pinion profile radius of curvature, concave
iXP
Inner pinion profile radius of curvature, convex
iXG
Inner gear profile radius of curvature, convex
iVG
Inner gear profile radius of curvature, concave
xiVP
Limit tooth height for interference pinion,
concave
xiXP
Limit tooth height for interference pinion, convex
xiXG
Limit tooth height for interference gear, convex
xiVG
Limit tooth height for interference gear, concave
r1VP
Maximum blade edge radius for no running
interference pinion, concave
r1XP
Maximum blade edge radius for no running
interference pinion, convex
r1XG
Maximum blade edge radius for no running
interference gear, convex
r1VG
Maximum blade edge radius for no running
interference gear, concave
r1P
Maximum blade edge radius for no running
interference on pinion
r1G
Maximum blade edge radius for no running
interference on gear
24
Equation
Variables
Units
(eq 73)
(eq 74)
0.04063
0.05425
inch
inch
(eq 75)
(eq 76)
(eq 77)
(eq 78)
(eq 79)
(eq 80)
(eq 81)
(eq 82)
(eq 83)
(eq 84)
(eq 85)
(eq 86)
(eq 87)
(eq 88)
(eq 89)
(eq 90)
(eq 91)
(eq 92)
(eq 93)
(eq 94)
(eq 95)
(eq 96)
(eq 97 or 98)
1.40824
10.92822
0.13352
0.04396
0.00063
0.00490
0.13415
0.04885
1.40761
10.92333
1.54176
10.97218
1.32331
1.32331
10.26917
10.26917
19.92929
19.92929
0.33882
0.33882
3.41201
3.41201
0.02674
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
degrees
degrees
inch
inch
inch
inch
inch
(eq 99 or 100)
(eq 101)
(eq 102)
(eq 103)
0.02674
0.05377
0.05377
0.04063
inch
inch
inch
inch
(eq 104)
0.04063
inch
(eq 105)
0.08171
inch
(eq 106)
0.08171
inch
0.04063
inch
0.08171
inch
Symbol
Description
4.3.2 Cutter edge radius which can be manufactured
4.3.2.1 Roughing
r2RG
Maximum gear roughing blade edge radius
which can be manufactured
r2RP
Maximum pinion roughing blade edge radius
which can be manufactured
r2RG
Gear roughing cutter edge radius
r2RP
Pinion roughing cutter edge radius
4.3.2.2 Finishing
r2VP
Maximum pinion finishing blade edge radius
defined by maximum roughing blade radius and
minimum stock allowance, concave
AGMA 929--A06
Equation
Variables
Units
(eq 111)
0.05425
inch
(eq 112)
0.04599
inch
(eq 113)
(eq 114)
0.05425
0.04599
inch
inch
(eq 115)
0.04599
inch
r2XP
(eq 116)
0.04599
inch
r2XG
(eq 117)
0.05425
inch
r2VG
(eq 118)
0.05425
inch
(eq 119)
0.04599
inch
(eq 120)
0.04599
inch
(eq 121)
(eq 122)
0.05425
0.05425
inch
inch
0.04599
inch
0.05425
inch
(eq 127)
0.03820
inch
(eq 128)
0.04399
inch
(eq 129)
0.00011
inch2
(eq 130)
0.00011
inch2
(eq 131)
0.00013
inch2
(eq 132)
0.00013
inch2
(eq 133)
0.08013
inch
r2VP
25
AGMA 929--A06
Symbol
Description
r3XP
Maximum pinion blade edge radius to avoid
mutilation, convex
r3XG
Maximum gear blade edge radius to avoid
mutilation, convex
r3VG
Maximum gear blade edge radius to avoid
mutilation, concave
r3P
Maximum pinion blade edge radius to avoid
mutilation
r3G
Maximum gear blade edge radius to avoid
mutilation
4.4 Top land formulas
4.4.1 Mean top lands
RNP
Mean normal pinion pitch radius
RNG
Mean normal gear pitch radius
RbNP1
Mean normal pinion base radius, concave
RbNP2
Mean normal pinion base radius, convex
RbNG1
Mean normal gear base radius, convex
RbNG2
Mean normal gear base radius, concave
RoNP
Mean normal pinion outside radius
RoNG
Mean normal gear outside radius
Pressure angle at tip of pinion tooth, concave
1TP
Pressure angle at tip of pinion tooth, convex
2TP
Pressure angle at tip of gear tooth, concave
1TG
Pressure angle at tip of gear tooth, convex
2TG
tLNP
Mean normal pinion top land
tLNG
Mean normal gear top land
4.4.2 Outer top lands
RNP
Outer normal pinion pitch radius
RNG
Outer normal gear pitch radius
RbNP1
Outer normal pinion base radius, concave
RbNP2
Outer normal pinion base radius, convex
RbNG1
Outer normal gear base radius, convex
RbNG2
Outer normal gear base radius, concave
RoNP
Outer normal pinion outside radius
RoNG
Outer normal gear outside radius
Pressure angle at tip of pinion tooth outer,
1TP
concave
Pressure angle at tip of pinion tooth outer,
2TP
convex
Pressure angle at tip of gear tooth outer, convex
1TG
Pressure angle at tip of gear tooth outer,
2TG
concave
toNP
Pinion outer normal circular thickness at pitch
line
toNG
Gear outer normal circular thickness at pitch line
26
Equation
(eq 134)
Variables
0.08013
Units
inch
(eq 135)
0.08990
inch
(eq 136)
0.08990
inch
(eq 137)
0.08013
inch
(eq 138)
0.08990
inch
(eq 139)
(eq 140)
(eq 141)
(eq 142)
(eq 143)
(eq 144)
(eq 145)
(eq 146 or 147)
(eq 148)
(eq 149)
(eq 150)
(eq 151)
(eq 152 or 153)
(eq 154 or 155)
1.71177
13.28366
1.60853
1.60853
12.48256
12.48256
1.90220
13.34625
32.26164
32.26164
20.72564
20.72564
0.07175
0.09992
inch
inch
inch
inch
inch
inch
inch
inch
degrees
degrees
degrees
degrees
inch
inch
(eq 156)
(eq 157)
(eq 158)
(eq 159)
(eq 160)
(eq 161)
(eq 162)
(eq 163 or 164)
(eq 165)
2.07384
16.09347
1.94878
1.94878
15.12291
15.12291
2.32118
16.17469
32.90619
inch
inch
inch
inch
inch
inch
inch
inch
degrees
(eq 166)
32.90619
degrees
(eq 167)
(eq 168)
20.77605
20.77605
degrees
degrees
(eq 169)
0.28773
inch
(eq 170)
0.15589
inch
Symbol
Description
tLoNP
Outer normal pinion top land
tLoNG
Outer normal gear top land
4.4.3 Inner top lands
RNP
Inner mean normal pinion pitch radius
RNG
Inner mean normal gear pitch radius
RbNP1
Inner normal pinion base radius, concave
RbNP2
Inner normal pinion base radius, convex
RbNG1 Inner normal gear base radius, convex
RbNG2 Inner normal gear base radius, concave
RoNP
Inner normal pinion outside radius
RoNG
Inner normal gear outside radius
Pressure angle at tip of pinion tooth inner,
1TP
concave
Pressure angle at tip of pinion tooth inner,
2TP
convex
Pressure angle at tip of gear tooth inner, convex
1TG
Pressure angle at tip of gear tooth inner,
2TG
concave
tiNP
Inner normal pinion thickness at pitch line
tiNG
Inner normal gear thickness at pitch line
tLiNP
Inner normal pinion top land
tLiNG
Inner normal gear top land
AGMA 929--A06
Equation
(eq 171 or 172)
(eq 173 or 174)
Variables
0.05345
0.09614
Units
inch
inch
(eq 175)
(eq 176)
(eq 177)
(eq 178)
(eq 179)
(eq 180)
(eq 181)
(eq 182 or 183)
(eq 184)
1.40824
10.92822
1.32331
1.32331
10.26916
10.26916
1.54176
10.97217
30.87230
inch
inch
inch
inch
inch
inch
inch
inch
degrees
(eq 185)
30.87230
degrees
(eq 186)
(eq 187)
20.62140
20.62140
degrees
degrees
(eq 188)
(eq 189)
(eq 190 or 191)
(eq 192 or 193)
0.20617
0.12940
0.08972
0.09731
inch
inch
inch
inch
27
AGMA 929--A06
Annex D
(informative)
Hypoid example problem
[This annex is provided for informational purposes only and should not be construed as a part of AGMA 929--A06,
Calculation of Bevel Gear Top Land and Guidance on Cutter Edge Radius.]
Symbol
Description
Equation
Type of gears
Face hobbing or face milling
Generated or non--generated
Completing or rough and finish, pinion
Completing or rough and finish, gear
Variables
Hypoid
Face milled
Non--generated
Completing
Completing
Units
4.04868
4.84349
5.06560
5.64868
0.08460
0.27708
0.10327
0.33072
0.00600
0.31520
0.12902
0.04442
10.77070
3.45020
1.60000
1.83628
45.00000
11.00000
0.64475
table 5
table 5
table 5
0.18870
table 5
table 5
72.43638
68.18198
table 5
16.75611
4.25440
1.27592
15.44545
--24.55455
30.02788
47.99638
23.83723
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
-- --- -inch
inch
inch
inch
inch
inch
inch
degrees
degrees
inch
degrees
degrees
degrees
degrees
degrees
degrees
degrees
degrees
Table 2
AiG
AmG
AmP
AoG
aG
aP
aoG
aoP
B
bG
bP
c
D
d
FG
FP
N
n
pm
rc
SAP
SAG
Tn
W
y
R
f
G
P
1
2
G
P
iG
28
Symbol
Description
Equation
Inner pinion spiral angle
iP
Outer gear spiral angle
oG
Outer pinion spiral angle
oP
Additional input variables for face hobbing (Table 2)
Q
Intermediate factor
S1
Crown gear to cutter center distance
Second auxiliary angle
1
Generating angle at outside
o
Generating angle at inside
i
Additional input for hypoids
FoP
Hypoid pinion face width from calculation point to outside
FiP
Hypoid pinion face width from calculation point to inside
Table 4
Method Cutting method
kE
Gear rotation factor
Table 5
Inside blade angle gear cutter (non--generated)
BXG
SAP
Pinion stock allowance
SAG
Gear stock allowance
y
Amount of fillet mutilation permitted
Width of blade flat
f
rc
Cutter radius
4 Calculations
4.1 General geometry
AiP
Inner pinion cone distance
(eq 1 or 2)
AoP
Outer pinion cone distance
(eq 3 or 4)
Included pressure angle
(eq 5)
AGMA 929--A06
Variables
44.98259
36.53169
51.88843
Units
degrees
degrees
degrees
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
inch
degrees
degrees
degrees
0.84044
0.82960
degrees
degrees
Spread
0.00000
22.00000
0.00000
0.00000
0.00200
0.00800
4.50000
degrees
inch
inch
inch
inch
inch
4.23600
5.90604
40.00000
0.00723
0.00718
6.55455
56.36854
50.60129
61.55194
5.76725
5.18341
1.28684
inch
inch
degrees
inch
inch
degrees
degrees
degrees
degrees
degrees
degrees
inch
0.99546
inch
0.37510
0.35264
0.14774
0.10684
0.23870
0.55821
0.44422
0.50038
0.34554
inch
inch
inch
inch
inch
inch
inch
inch
inch
29
AGMA 929--A06
Symbol
Description
AxG
Cone distance for involute lengthwise curvature
point where normal circular pitch and slot width
is a maximum
Spiral angle at cone distance AxG
xG
Generating angle at involute curvature
x
FxG
Distance from mean cone to cone distance at
involute curvature
qx
Generating angle at involute curvature
Increment in generating angle at involute
qx
curvature
Depth reduction on non--generated gear at
bxG
involute curvature
bxG
Gear dedendum at cone distance AxG
bxP
Pinion dedendum at cone distance AxG
Sum of pinion and gear dedendums at cone
bx
distance AxG
4.2 Slot width calculations and blade specifications
4.2.1 Slot width calculations, mean
Tmn
Mean normal gear circular thickness
tmn
Mean normal pinion thickness in gear normal
plane
tmP
Mean pinion transverse circular thickness
WmG
Mean gear slot width
WmP
Mean pinion slot width
We
Effective gear point width
4.2.2 Slot width calculation, outer
Angle between gear root plane and plane in
30
Equation
(eq 31)
Variables
6.49194
Units
inch
(eq 32 or 35)
(eq 34)
(eq 38)
43.88132
Not applicable
0.00000
degrees
degrees
inch
(eq 39 or 40)
(eq 41)
0.00000
0.00000
degrees
degrees
(eq 42 or 43)
0.00000
inch
(eq 44)
(eq 45)
(eq 46)
0.00000
0.00000
0.00000
inch
inch
inch
(eq 47)
(eq 48)
0.18575
0.36656
inch
inch
(eq 49)
(eq 50)
(eq 51)
(eq 52)
0.42339
0.13956
0.09886
0.13956
inch
inch
inch
inch
(eq 53 or 54)
0.00000
degrees
(eq 55)
(eq 56)
(eq 57)
0.14151
0.10221
0.00000
inch
inch
inch
(eq 58)
0.00000
inch
(eq 59)
(eq 60)
0.14115
0.10369
inch
inch
(eq 61)
(eq 62)
(eq 63)
(eq 64)
0.13956
0.09886
0.14151
0.10369
inch
inch
inch
inch
(eq 65)
(eq 66)
(eq 67)
(eq 68)
0.13956
0.09886
0.07078
0.05043
inch
inch
inch
inch
Symbol
Description
WBG
Gear finishing blade point
WBP
Pinion finishing blade point
4.3 Cutter edge radius calculations
rTP
Maximum pinion blade edge radius
rTG
Maximum gear blade edge radius
4.3.1 Cutter edge radius for no running interference
RiP
Original inner pinion pitch radius
RiG
Original inner gear pitch radius
aiP
Pinion inner addendum
aiG
Gear inner addendum
Change in inner pinion addendum
aP
Change in inner gear addendum
aG
aiP
Adjusted inner pinion addendum
aiG
Adjusted inner gear addendum
RiP
New inner pinion pitch radius
RiG
New inner gear pitch radius
RioP
Inner pinion outside radius
RioG
Inner gear outside radius
RibVP
Inner pinion base radius, concave
RibXP
Inner pinion base radius, convex
RibXG
Inner gear base radius, convex
RibVG
Inner gear base radius, concave
Inner pinion pressure angle, concave
iV
Inner pinion pressure angle, convex
iX
iVP
Inner pinion profile radius of curvature, concave
iXP
Inner pinion profile radius of curvature, convex
iXG
Inner gear profile radius of curvature, convex
iVG
Inner gear profile radius of curvature, concave
xiVP
Limit tooth height for interference pinion,
concave
xiXP
Limit tooth height for interference pinion, convex
xiXG
Limit tooth height for interference gear, convex
xiVG
Limit tooth height for interference gear, concave
r1VP
Maximum blade edge radius for no running
interference pinion, concave
r1XP
Maximum blade edge radius for no running
interference pinion, convex
r1XG
Maximum blade edge radius for no running
interference gear, convex
r1VG
Maximum blade edge radius for no running
interference gear, concave
r1P
Maximum blade edge radius for no running
interference on pinion
r1G
Maximum blade edge radius for no running
interference on gear
AGMA 929--A06
Equation
(eq 69 or 71)
(eq 70 or 72)
Variables
0.07078
0.05043
Units
inch
inch
(eq 73)
(eq 74)
0.05069
0.08248
inch
inch
(eq 75)
(eq 76)
(eq 77)
(eq 78)
(eq 79)
(eq 80)
(eq 81)
(eq 82)
(eq 83)
(eq 84)
(eq 85)
(eq 86)
(eq 87)
(eq 88)
(eq 89)
(eq 90)
(eq 91)
(eq 92)
(eq 93)
(eq 94)
(eq 95)
(eq 96)
(eq 97 or 98)
2.54922
15.28824
0.19428
0.06242
0.00051
0.00672
0.19479
0.06914
2.54871
15.28153
2.74350
15.35066
2.45715
2.31868
14.73610
13.90567
15.40361
24.52927
0.43599
0.90042
3.51569
5.93591
0.03719
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
degrees
degrees
inch
inch
inch
inch
inch
(eq 99 or 100)
(eq 101)
(eq 102)
(eq 103)
0.03719
0.09066
0.06530
0.05069
inch
inch
inch
inch
(eq 104)
0.06363
inch
(eq 105)
0.12356
inch
(eq 106)
0.11173
inch
0.05069
inch
0.11173
inch
31
AGMA 929--A06
Symbol
Description
4.3.2 Cutter edge radius which can be manufactured
4.3.2.1 Roughing
r2RG
Maximum gear roughing blade edge radius
which can be manufactured
r2RP
Maximum pinion roughing blade edge radius
which can be manufactured
r2RG
Gear roughing cutter edge radius
r2RP
Pinion roughing cutter edge radius
4.3.2.2 Finishing
r2VP
Maximum pinion finishing blade edge radius
defined by maximum roughing blade radius and
minimum stock allowance, concave
Equation
Variables
Units
(eq 111)
0.08248
inch
(eq 112)
0.05574
inch
(eq 113)
(eq 114)
0.08248
0.05574
inch
inch
(eq 115)
0.05574
inch
r2XP
(eq 116)
0.05574
inch
r2XG
(eq 117)
0.08248
inch
r2VG
(eq 118)
0.08248
inch
(eq 119)
0.05574
inch
(eq 120)
0.06603
inch
(eq 121)
(eq 122)
0.08248
0.09770
inch
inch
0.05574
inch
0.08248
inch
(eq 127)
0.04843
inch
(eq 128)
0.06878
inch
(eq 129)
0.00015
inch2
(eq 130)
0.00013
inch2
(eq 131)
0.00021
inch2
(eq 132)
0.00018
inch2
(eq 133)
0.10767
inch
r2VP
32
Symbol
Description
r3XP
Maximum pinion edge radius to avoid mutilation,
convex
r3XG
Maximum gear edge radius to avoid mutilation,
convex
r3VG
Maximum gear edge radius to avoid mutilation,
concave
r3P
Maximum pinion blade edge radius to avoid
mutilation
r3G
Maximum gear blade edge radius to avoid
mutilation
4.4 Top land formulas
4.4.1 Mean top lands
RNP
Mean normal pinion pitch radius
RNG
Mean normal gear pitch radius
RbNP1
Mean normal pinion base radius, concave
RbNP2
Mean normal pinion base radius, convex
RbNG1
Mean normal gear base radius, convex
RbNG2
Mean normal gear base radius, concave
RoNP
Mean normal pinion outside radius
RoNG
Mean normal gear outside radius
Pressure angle at tip of pinion tooth, concave
1TP
Pressure angle at tip of pinion tooth, convex
2TP
Pressure angle at tip of gear tooth, concave
1TG
Pressure angle at tip of gear tooth, convex
2TG
tLNP
Mean normal pinion top land
tLNG
Mean normal gear top land
4.4.2 Outer top lands
RNP
Outer normal pinion pitch radius
RNG
Outer normal gear pitch radius
RbNP1
Outer normal pinion base radius, concave
RbNP2
Outer normal pinion base radius, convex
RbNG1
Outer normal gear base radius, convex
RbNG2
Outer normal gear base radius, concave
RoNP
Outer normal pinion outside radius
RoNG
Outer normal gear outside radius
Pressure angle at tip of pinion tooth outer,
1TP
concave
Pressure angle at tip of pinion tooth outer,
2TP
convex
Pressure angle at tip of gear tooth outer, convex
1TG
Pressure angle at tip of gear tooth outer,
2TG
concave
toNP
Pinion outer normal circular thickness at pitch
line
toNG
Gear outer normal circular thickness at pitch line
AGMA 929--A06
Equation
(eq 134)
Variables
0.08832
Units
inch
(eq 135)
0.14445
inch
(eq 136)
0.11903
inch
(eq 137)
0.08832
inch
(eq 138)
0.11903
inch
(eq 139)
(eq 140)
(eq 141)
(eq 142)
(eq 143)
(eq 144)
(eq 145)
(eq 146 or 147)
(eq 148)
(eq 149)
(eq 150)
(eq 151)
(eq 152 or 153)
(eq 154 or 155)
3.45071
20.41456
3.32609
3.13865
19.67727
18.56839
3.72779
20.13748
26.84382
32.65236
12.27271
22.76775
0.10537
0.12372
inch
inch
inch
inch
inch
inch
inch
inch
degrees
degrees
degrees
degrees
inch
inch
(eq 156)
(eq 157)
(eq 158)
(eq 159)
(eq 160)
(eq 161)
(eq 162)
(eq 163 or 164)
(eq 165)
4.72947
27.64037
4.55866
4.30177
26.64212
25.14074
5.06019
27.30965
25.72501
inch
inch
inch
inch
inch
inch
inch
inch
degrees
(eq 166)
31.77535
degrees
(eq 167)
(eq 168)
12.69412
22.98885
degrees
degrees
(eq 169)
0.39368
inch
(eq 170)
0.20414
inch
33
AGMA 929--A06
Symbol
Description
tLoNP
Outer normal pinion top land
tLoNG
Outer normal gear top land
4.4.3 Inner top lands
RNP
Inner mean normal pinion pitch radius
RNG
Inner mean normal gear pitch radius
RbNP1
Inner normal pinion base radius, concave
RbNP2
Inner normal pinion base radius, convex
RbNG1 Inner normal gear base radius, convex
RbNG2 Inner normal gear base radius, concave
RoNP
Inner normal pinion outside radius
RoNG
Inner normal gear outside radius
Pressure angle at tip of pinion tooth inner,
1TP
concave
Pressure angle at tip of pinion tooth inner,
2TP
convex
Pressure angle at tip of gear tooth inner, convex
1TG
Pressure angle at tip of gear tooth inner,
2TG
concave
tiNP
Inner normal pinion thickness at pitch line
tiNG
Inner normal gear thickness at pitch line
tLiNP
Inner normal pinion top land
tLiNG
Inner normal gear top land
34
Equation
(eq 171 or 172)
(eq 173 or 174)
Variables
0.08697
0.12842
Units
inch
inch
(eq 175)
(eq 176)
(eq 177)
(eq 178)
(eq 179)
(eq 180)
(eq 181)
(eq 182 or 183)
(eq 184)
2.58275
15.28824
2.48947
2.34918
14.73609
13.90566
2.77703
15.09396
26.30451
inch
inch
inch
inch
inch
inch
inch
inch
degrees
(eq 185)
32.22794
degrees
(eq 186)
(eq 187)
12.50133
22.88704
degrees
degrees
(eq 188)
(eq 189)
(eq 190 or 191)
(eq 192 or 193)
0.31092
0.17681
0.13357
0.13105
inch
inch
inch
inch
AGMA 930--A05
Bibliography
The following documents are either referenced in the text of AGMA 929--A06, Calculation of Bevel Gear Top
Land and Guidance on Cutter Edge Radius, or indicated for additional information.
Gleason Bevel & Hypoid Gear Terminology, Publication No. SD 4053A--1971--C&T, Gleason Works.
Formulas for Cutter Specifications and Tooth Thickness Measurements for Spiral Bevel and Hypoid Gears, SD
3124B, Jan 1982, Gleason Works.
35
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