Professional Documents
Culture Documents
ABSTRACT
This information sheet provides the description of recommended numerical values relating to the inspection of
gear blanks, shaft center distance and parallelism of shaft axes.
Published by
ii
AGMA 915--3--A99
Contents
Page
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Symbols and definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Accuracy of gear blanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Center distance and parallelism of axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv
1
1
1
2
6
Tables
1
2
3
Figures
1
2
3
4
5
6
7
3
3
3
4
4
5
7
Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
iii
AGMA 915--3--A99
Foreword
[The foreword, footnotes and annexes, if any, in this document are provided for
informational purposes only and are not to be construed as a part of AGMA Information
Sheet 915--3--A99, Inspection Practices -- Gear Blanks, Shaft Center Distance and
Parallelism.]
In the course of revising ANSI/AGMA 2000--A88, Gear Classification and Inspection
Handbook -- Tolerances and Measuring Methods for Unassembled Spur and Helical Gears,
the AGMA Inspection Handbook Committee agreed that the ISO information from ISO/TR
10064--3:1996, relative to the inspection of gear blanks, shaft center distance and
parallelism of axes should be published under separate cover as an AGMA Information
Sheet.
For the general replacement of ANSI/AGMA 2000--A88, a system of documents as listed
below, together with this information sheet, has been established:
-- AGMA 915--1--AXX, Inspection Practices for Cylindrical Gears -- Tangential
Measurements
-- AGMA 915--2--AXX, Inspection Practices for Cylindrical Gears -- Radial
Measurements
-- AGMA 915--4--AXX, Inspection Practices -- Recommendations Relative to Surface
Texture
-- AGMA 2015--1--AXX, Accuracy Classification System for Cylindrical Gears -Tangential Measurements
-- AGMA 2015--2--AXX, Accuracy Classification System for Cylindrical Gears -- Radial
Measurements
ISO/TR 10064--3:1996 was prepared by ISO Technical Committee TC 60, Gears.
AGMA 915--3--A99 is not identical to ISO/TR 10064--3:1996, Cylindrical gears -- Code of
inspection practice -- Part 3: Recommendations relative to gear blanks, shaft centre
distance and parallelism of axes. It was agreed to be sent directly to committee comment in
May of 1998, after project approval by the TDEC. The Committee, during comment
resolution, made the following changes to the original ISO Technical Report:
--
--
--
--
Changed 4.11 and figure 5, replacing datum surfaces with reference bands.
The Committee decided that these changes were sufficient enough to require an additional
committee comment in February, 1999.
It was approved by the AGMA Technical Division Executive Committee on May 20, 1999.
Suggestions for improvement of this standard will be welcome. They should be sent to the
American Gear Manufacturers Association, 1500 King Street, Suite 201, Alexandria,
Virginia 22314.
iv
AGMA 915--3--A99
ACTIVE MEMBERS
W.A. Bradley . . . .
D.R. Choiniere . .
J. Clatworthy . . . .
B.L. Cox . . . . . . .
T.C. Glasener . . .
G.G. Grana . . . . .
D. Heinrich . . . . .
Consultant
Profile Engineering, Inc.
Fassler AG
Lockheed Martin Energy Sys.
Xtek, Incorporated
The Gleason Works
Xtek, Incorporated
B. Hofrichter . . . .
I. Laskin . . . . . . . .
S. Lindley . . . . . .
D.A. McCarroll . .
D.R. McVittie . . . .
L.J. Smith . . . . . .
G.A. Luetkemeier
J. Marfice . . . . . .
D. Matzo . . . . . . .
M. May . . . . . . . . .
P.A. McNamara .
W.J. Michaels . . .
M. Milam . . . . . . .
T. Miller . . . . . . . .
M. Nanlawala . . .
M. Octrue . . . . . .
T. Okamoto . . . . .
J.A. Pennell . . . . .
K.R. Price . . . . . .
R.S. Ramberg . . .
V.Z. Rychlinski . .
D.H. Senkfor . . . .
S. Shariff . . . . . . .
E.L. Storm . . . . . .
T. Waldie . . . . . . .
R.F. Wasilewski .
F.M. Young . . . . .
P. Zwart . . . . . . .
Rockwell Automation/Dodge
Caterpillar, Inc.
Northwest Gears, Inc.
The Gleason Works
Caterpillar, Inc.
Sundstrand Corporation
Amarillo Gear Company
The Cincinnati Gear Co.
IIT Research Institute
CETIM
Nippon Gear Company, Ltd.
Univ. of Newcastle--Upon--Tyne
Eastman Kodak Company
The Gear Works -- Seattle, Inc.
Brad Foote Gear Works, Inc.
Precision Gear Company
PMI Food Equipment Group
Consultant
Philadelphia Gear Corporation
Arrow Gear Company
Forrest City Gear Company
Caterpillar, Inc.
ASSOCIATE MEMBERS
M. Antosiewicz . .
M.J. Barron . . . . .
R.E. Brown . . . . .
M.K. Considine . .
R. Considine . . . .
J.S. Cowan . . . . .
M.E. Cowan . . . .
B. Cowley . . . . . .
C. Dick . . . . . . . . .
H.D. Dodds . . . . .
R. Green . . . . . . .
D. Gregory . . . . .
B. Gudates . . . . .
J.S. Hamilton . . .
H. Harary . . . . . . .
G. Henriot . . . . . .
J. Horwell . . . . . .
S. Johnson . . . . .
T. Klemm . . . . . . .
D.E. Kosal . . . . . .
J. Koshiol . . . . . .
W.E. Lake . . . . . .
A.J. Lemanski . . .
AGMA 915--3--A99
vi
AGMA 915--3--A99
3.1 Symbols
Symbols used for deviations of individual element
measurements are composed of lower case letters,
such as f, with subscripts, whereas symbols used
for total deviations, which may represent combinations of several individual element deviations, are
composed of capital letters, such as F, also with
subscripts, see table 1.
NOTE: The symbols and definitions used in this information sheet may differ from other AGMA standards.
The user should not assume that familiar symbols can
be used without a careful study of their definitions.
2 References
The following standards contain provisions which
are referenced in the text of this AGMA information
sheet. At the time of publication, the editions
indicated were valid. All standards are subject to
revision, and parties to agreements based on this
document are encouraged to investigate the possibility of applying the most recent editions of the
standards indicated.
Fp
Definition
Units
Center distance
mm
Face width
mm
Diameter of datum surface
mm
Shaft parallelism in--plane
mm
deviation
Shaft parallelism out--of--plane
mm
deviation
Total helix deviation of gear
mm
teeth
Total cumulative pitch deviation
mm
of gear teeth
Larger shaft bearing span mm
distance
Number of links in a tolerance
---chain
AGMA 915--3--A99
3.2 Definitions
Functional mounting surfaces are the surfaces
which are to be used to mount the gear.
The functional axis of the gear is the axis about
which the gear rotates in service and is defined by
the centers of the functional mounting surfaces. The
functional axis is one which is only meaningful when
a complete assembly is being considered.
The datum surfaces are those used to define the
datum axis.
the
most
The manufacturing mounting surfaces are surfaces which are to be used to mount the gear during
manufacture.
AGMA 915--3--A99
--A--
--B--
circ. tol.
circ. tol.
--B--
--A--
flatness tol.
--A--
cyl. tol.
circ. tol.
AGMA 915--3--A99
--B--
Mounting
Surface
flatness tol.
runout tol. A
--A--
and
Mounting
Surface
runout tol.
--A--
runout tol.
A -- B
--B--
runout tol.
A -- B
Flatness
0.06 (Dd/b) F
NOTE:
The gear blank tolerances should be reduced to the minimum which can be economically manufactured.
AGMA 915--3--A99
NOTE:
The gear blank tolerances should be reduced to the minimum which can be economically manufactured.
near to datum surfaces and duplicated as appropriate at each step in the manufacture of high quality
gears.
When strict process control during manufacturing of
the gear blank, accurate expanding mandrels for
centering the blank, a fixture for supporting the blank
with appropriately limited runout and a high quality
gear cutting machine are used, the position of the
gear blank on the gear cutting machine has to be
checked only for the first gear of a series. This
procedure is typically used in mass production of
gears on gear cutting machines.
For high quality gears, special datum surfaces have
to be provided (see figure 6). For very high quality
gears, the gear has to be mounted on the shaft, in
which case the shaft journals can be used as datum
surfaces.
circ. tol.
runout tol.
flatness tol.
runout tol.
--A--
functional mounting
surface = manufacturing
mounting surface
cyl. tol.
manufacturing
mounting surface
reference bands
AGMA 915--3--A99
mounting errors;
bearing runouts;
temperature effects (a function of temperature difference between housing and gear elements, center distance and material difference);
AGMA 915--3--A99
other factors, such as allowance for contamination of lubricant and swelling of non--metallic
gear materials.
The recommendations in ISO/TR 10064--2 with
regard to tooth thickness tolerances and backlash
should be followed when deciding on the tolerance
for all dimensions which affect the deviation in
backlash.
The selection of center distance tolerance for high
speed drives involves other considerations which
are beyond the scope of this information sheet.
In the case of gear transmissions in which one gear
drives several other gear pairs (or vice versa), e.g., in
the case of epicyclic gear transmissions with several
planet gears, or in the case of transfer gear boxes or
power take--off gears, it may be necessary to restrict
the shaft center distance allowances in order to
achieve proper load sharing and correct operating
conditions in all of the meshes. These conditions
require detailed study of operating and manufacturing restraints which are beyond the scope of this
information sheet.
5.2 Shaft parallelism tolerances
Since the effect of a shaft parallelism deviation
depends on its vectorial direction, different specifications have been established for the in--plane
plane
f = 0.5 L F
b
...(1)
f = 2 f
1
f
plane of axes
f
Figure 7 -- Shaft parallelism deviations
AGMA 915--3--A99
AGMA 915--3--A99
Bibliography
The following documents are either referenced in the text of AGMA 915--3--A99, Inspection Practice -- Gear
Blanks, Shaft Center Distance and Parallelism or indicated for additional information.
PUBLISHED BY
AMERICAN GEAR MANUFACTURERS ASSOCIATION
1500 KING STREET, ALEXANDRIA, VIRGINIA 22314