BMI WI 563 01 Raw Material Acceptance

Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
RAW MATERIAL ACCEPTANCE
REVISION
0
PAGE
0 OF 7
WORK INSTRUCTION
BMI-WI-563-01 Raw Material
Acceptance(Casting)
Revision No. : 0
Effective Date: 14 February 2014
Prepared by:
Reviewed by:
Date:
Date:
Page

Approved by:
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
1 OF 7
Date:
Page
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
2 OF 7
1.0
Purpose
This document establishes minimum requirements for performing acceptance criteria for 2900#
raw material.
2.0
Scope
2.1 Ensure that incoming material is in compliance with PT BMI technical specifications.
2.2 The incoming raw material shall be verified between the actual identification with purchase
order requirements.
2.3 All incoming raw material shall meet requirements of design data requisitions, PT BMI
specification
2.4 All incoming raw material shall have clearly identified supply of origin.
3.0 Responsibility
3.1
QC Inspector
Quality Control is responsible for the timely inspection of incoming material, creating
Receiving Inspection Report and Non Conformance Report (NCR) and for notifying
Inventory when incoming inspection is complete.
Quality Control is also responsible for determining incoming material Acceptance Criteria
which are adequate and appropriate for the material being inspected, taking into account
recommendations from engineering.
3.2
Logistics Coordinator
Logistics Coordinator is responsible for all normal receiving activities, including material
receipt, creation of a Receipt Record (RR), and location of material requiring inspection at
incoming inspection (along with all certifications, test results and other related
documentation for the shipment). When material requiring incoming inspection has been
received, Receiving moves it to Incoming Inspection.
3.3
Engineering
Engineering is responsible for recommending key attributes to inspect for all commercial
items and custom-designed items released by Engineering.
Coordinates qualification test and determines the validity in accordance with regulation,
codes, specifications and procedures; scheduling and monitoring the inspection and
reporting to the result to QC Inspector.
3.4
Purchasing
Page
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
3 OF 7
Purchasing is responsible to alert the Logistics Coordinator for any incoming shipment to
PT. BMI warehouse. Purchasing must provide in electronic format a copy of Purchase
Order and Shippers packing list.
4.0
Procedure
4.1
For casting, a visual examination shall be performed by the NDT qualified inspector and
QC inspector in conformance with MSS SP-55. Refer to table 1.Acceptance Level.
Table 1: Acceptance Levels in the CTI Comparators Considered Equivalent the Acceptance
Criteria of MSS SP-55
MSS SP-55 CLASIFICATION
CTI COMPARATORS EQUIVALENT
TYPE 1
None Acceptable
Hot tears and cracks (None Acceptable)
TYPE II
NO EXAMPLES
Shrinkage
Use MSS SP-55
TYPE III
B2 or better
Sand Inclusions
TYPE IV
C2 or better
Gas Porosity
TYPE V
NO EXAMPLES
Veining
Use MSS SP-55
TYPE VI
NO EXAMPLES
Rat Tails
Use MSS SP-55
TYPE VII
D2
Wrinkles. Laps,Folds and Cold Shuts
Or better
TYPE VIII
G2 or better
Cutting Marks
H4 or better
TYPE IX
E1
Scabs
Or better
TYPE X
F2
Chaplets
or better
TYPE XI
J3
Weld Repair Areas
Or better
TYPE XII
A3
Surface Roughness
Or better
Type 1: Hot tears and Cracks, Annex B, ANSI/MSS SP-55-2011

Page
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
4 OF 7
ACCEPTABLE
A
B.
NON-ACCEPTABLE
C.
D.
E.
Note: The two acceptable examples of this type do not show hot tears or cracks. No irregularities of this
type are acceptable under this standard practice.
Type II: Shrink, Annex B, ANSI/MSS SP-55-2011

ACCEPTABLE
A.
B.
Page
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
5 OF 7
UNACCEPTABLE
C.
D.
E.
Type III: Shrink, Annex B, ANSI/MSS SP-55-2011

ACCEPTABLE
Page

A.
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
6 OF 7
B.
UNACCEPTABLE
C.
D.
E.
Type IV: Gas Porosity Annex B, ANSI/MSS SP-55-2011

ACCEPTABLE
Page

A.
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
7 OF 7
B.
UNACCEPTABLE
C.
D.
E.
Type V: Veining Annex B, ANSI/MSS SP-55-2011

ACCEPTABLE
Page

A.
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
8 OF 7
B.
UNACCEPTABLE
C.
D.
E.
Type VI: Rat Tails Annex B, ANSI/MSS SP-55-2011

ACCEPTABLE
Page

A.
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
9 OF 7
B.
UNACCEPTABLE
C.
D.
E.
Type VII: Wrinkles, Laps, Folds and Coldshuts Annex B, ANSI/MSS SP-55-2011
ACCEPTABLE
Page

A.
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
10 OF 7
B.
UNACCEPTABLE
C.
D.
E.
Type VIII: Cutting Marks Annex B, ANSI/MSS SP-55-2011

ACCEPTABLE
Page 10

A.
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
11 OF 7
B.
UNACCEPTABLE
C.
D.
E.
Type IX: Scabs Annex B, ANSI/MSS SP-55-2011

ACCEPTABLE
Page 11

A.
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
12 OF 7
B.
UNACCEPTABLE
C.
D.
E.
Type X: Chaplets Annex B, ANSI/MSS SP-55-2011

ACCEPTABLE
Page 12

A.
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
13 OF 7
B.
UNACCEPTABLE
C.
D.
E.
Type XI: Weld Repair Areas Annex B, ANSI/MSS SP-55-2011

ACCEPTABLE
Page 13

A.
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
14 OF 7
B.
UNACCEPTABLE
C.
D.
E.
Page 14
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
15 OF 7
Page 15
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
16 OF 7
Page 16
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
17 OF 7
Page 17
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
18 OF 7
Page 18
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
19 OF 7
Page 19
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
20 OF 7
Page 20
Doc. Id No.
BMI-WI-563-01
DATE
14.02.2014
REVISION
0
PAGE
21 OF 7
Page 21

BMI WI 563 01 Raw Material Acceptance

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

BMI WI 563 01 Raw Material Acceptance

Uploaded by

Copyright:

Available Formats

Doc. Id No.

RAW MATERIAL ACCEPTANCE

RAW MATERIAL ACCEPTANCE

RAW MATERIAL ACCEPTANCE

RAW MATERIAL ACCEPTANCE

Type 1: Hot tears and Cracks, Annex B, ANSI/MSS SP-55-2011

RAW MATERIAL ACCEPTANCE

Type II: Shrink, Annex B, ANSI/MSS SP-55-2011

RAW MATERIAL ACCEPTANCE

Type III: Shrink, Annex B, ANSI/MSS SP-55-2011

RAW MATERIAL ACCEPTANCE

Type IV: Gas Porosity Annex B, ANSI/MSS SP-55-2011

RAW MATERIAL ACCEPTANCE

Type V: Veining Annex B, ANSI/MSS SP-55-2011

RAW MATERIAL ACCEPTANCE

Type VI: Rat Tails Annex B, ANSI/MSS SP-55-2011

RAW MATERIAL ACCEPTANCE

RAW MATERIAL ACCEPTANCE

Type VIII: Cutting Marks Annex B, ANSI/MSS SP-55-2011

RAW MATERIAL ACCEPTANCE

Type IX: Scabs Annex B, ANSI/MSS SP-55-2011

RAW MATERIAL ACCEPTANCE

Type X: Chaplets Annex B, ANSI/MSS SP-55-2011

RAW MATERIAL ACCEPTANCE

Type XI: Weld Repair Areas Annex B, ANSI/MSS SP-55-2011

RAW MATERIAL ACCEPTANCE

RAW MATERIAL ACCEPTANCE

RAW MATERIAL ACCEPTANCE

RAW MATERIAL ACCEPTANCE

RAW MATERIAL ACCEPTANCE

RAW MATERIAL ACCEPTANCE

RAW MATERIAL ACCEPTANCE

RAW MATERIAL ACCEPTANCE

You might also like