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With the following program based on the standard calculations DIN 3960, the geometry of spur gears can be calculated.
This module has different operations and possibilities for calculation profile shift.
These possibilities are the following:
Automatic calculation and distribution of the total profile shift coefficient according to DIN 3992 (DIN 3993)
Input of centre distance
Input of total profile shift
Input of profile shift
With the following program the strength examination (pitting load capacity, root load capacity, corrosion load capacity) of spur gears will
be calculated. Therefore the calculation base DIN 3990 and also the international ISO 6336 can chose by the user.
With this program standard gauges for spur gears will be calculated.
The application of the number of teeth thickness, spherical dim.-roll diameter DM, deviations of center distance and deviations of teeth
thickness are optional.
Groundwork calculations
Geometry of the spur gear pair and the gear
The standard calculations for this module are described by DIN 3960, edition March 1987.
The following DIN specifications will also be utilized:
DIN 780 Module sequence for spur gears
DIN 867 edition February 1986 (basic profile)
DIN 3960 edition March 1987 (concept and dimension determination for spur gear pairs with involute gearing)
DIN 3960 supplement 1, edition July 1980
DIN 3992 edition March 1964 (profile displacement for spur gears with outer gearing)
DIN 3993 edition August 1981, part 1 - 4 (geometric design of cylindrical inner gear pairs).
Strength examination of spur gears
The standard calculations for this module are described by the following DIN specifications:
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Input data:
Spur Gear, Gear Rack
Calculation method
Spur gear
Calculation variants
All
Calculation standard
DIN 3990
Type of toothing
External toothing
mn = 4,5
mm
Helical angle
: 12
Centre distance
a:0
mm
Driving element
Pinion
Input of geometry
z1, z2
z1 = 25
z2 = 63
Translation ratio
i = 2,52
Pinion
Tooth width
Wheel
b = 75
70
No input
No
mm
Input of x1 and x2
x1 = -0,257
x2 = -0,257
Pinion
c P * = 0,25
f P * : 0,45
Wheel
0,25
0,45
p = 20
Pressure angle
Tooth-tip thickness factor
san * = 0,25
Pinion
Wheel
haP * = 1
spr : 0
mm
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Cutter data
Pinion
Wheel
z0 : 0
x0 : 0
Nominal load
Pinion
Wheel
nZE = 1
1
KA = 1
Kv : 0
P = 15
kW
n1 = 3000
1/min
Required lifetime
Lh = 10000
Lubrication
Viscosity class for 40
oil = 32
cSt
oil = 1
cSt
oil = 885
kg/m
Oil temperature
oil = 30
3
Splash lubrication
Material selection
Pinion - materials (strength values) according to
MDESIGN database
International materials
no
Material designation
Material number
16MnCr5
1.7131
Material group
Casehardening steel
trial hardened
Standard dimension
d Nm = 16
mm
Standard dimension
d Np = 16
mm
RmN = 1000
N/mm
RpN = 695
N/mm
Flim = 430
N/mm
Hlim = 1500
N/mm
Type of Material
Modulus of elasticity
E = 210000
Poisson's ratio
= 0,3
Hardness scale
HB
Hardness
N/mm
=0
Density
= 7850
kg/m
= 12
10^-6/K
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Temperature
T = 20
MDESIGN database
International materials
no
Material designation
16MnCr5
Material number
1.7131
Material group
Casehardening steel
trial hardened
Standard dimension
d Nm = 16
mm
Standard dimension
d Np = 16
mm
RmN = 1000
N/mm
RpN = 695
N/mm
Flim = 430
N/mm
Hlim = 1500
N/mm
Type of Material
Modulus of elasticity
E = 210000
Poisson's ratio
= 0,3
Hardness scale
N/mm
HB
Hardness
=0
Density
= 7850
kg/m
= 12
10^-6/K
Temperature
T = 20
Pinion
Wheel
XW = 1
= 50
50
N/(s*K)
Heat capacity
c M = 485
485
N*m/(kg
*K)
Root roughness
Rz = 1,6
1,6
Rz = 1,6
1,6
Thermal conductivity
No
KF : 0
KH : 0
KB : 0
Bearing span
Eccentricity (pinion)
Shaft diameter at pinion
Factor
Type of helical toothing
l = 200
mm
s:0
mm
d sh = 30
mm
K' = 0.48
Simple
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KF : 0
KH : 0
KB : 0
General input
Pinion
Gearing quality
Design
Wheel
Disk
Disk
di : 0
mm
Ca : 0
Loading type
Pulsating
=0
Stress ratio
Pulsating
0
SFmin = 1
SHmin = 1
SBmin = 1
Pinion
Wheel
24
24
k:0
DM : 0
mm
Pinion
Wheel
A sne : 0
A sni : 0
q:0
mm
A ae : 0,01
A ai : 0
Machining allowance
Results:
General data
Effective number of teeth ratio
2,52
2,52
20,41
wt
18,455
Ground lead
11,267
ad
202,423
mm
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Centre distance
200,001
mm
x1
-0,257
x2
-0,257
xs
-0,514
21,695
mm
ga
7,844
mm
gf
13,851
mm
1,602
Overlap ratio
1,029
2,631
Number of teeth
25
63
zn
26,573
66,963
Reference diameter
115,013
289,834
mm
Base diameter
db
107,793
271,638
mm
Pitch diameter
dw
113,637
286,365
mm
Root diameter
df
101,45
276,271
mm
V-circle diameter
dv
112,7
287,521
mm
Tip diameter
da
121,482
296,302
mm
d a th
121,7
296,521
mm
d Na
119,534
296,302
mm
d Ff
108,156
280,469
mm
d Nf
108,11
280,664
mm
Interference utility
cF
-0,023
0,097
mm
-4,677
0,824
0,424
-0,737
san
3,651
3,774
mm
Tooth depth
10,016
10,016
mm
Addendum
ha
3,234
3,234
mm
Dedendum
hf
6,782
6,782
mm
f P*
0,45
0,45
2,025
2,025
mm
1,125
1,125
mm
c tat
1,125
1,125
mm
-0,1092
-0,1092
mm
p en
13,285
mm
p et
13,546
mm
p bn
13,285
mm
p bt
13,546
mm
Geometrical data
Note:
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z0
x0
0
0
haP0*
1,25
1,25
hfP0*
Reference diameter
d0
mm
Base diameter
d b0
mm
Tip diameter
d a0
11,25
11,25
mm
d fE
101,45
276,271
mm
Centre distance
a0
56,241
143,724
mm
ad0
57,507
144,917
mm
wt0
16,602
19,091
Ft
830,277
Ftw
840,333
Frw
280,446
Faw
176,481
Fw
903,302
Moment (pinion)
T1
47,746
N*m
Moment (wheel)
T2
120,321
N*m
Line load
11,861
N/mm
18,066
m/s
vw
17,85
m/s
n1
n2
NL1
NL2
3000
1/min
1190,476
1/min
1800000000
714285714
Note:
The lineload is < 100 N/mm so the risk of bad load distribution and vibrations is available !
General factors
Hekix slope deviation
fH
10
10
fpe
ff
10
10
10
fpe eff
9,287
ff eff
9,25
fx
10,271
fma
10
fsh
0,204
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mred
0,035
kg/mm
c'
1,469
N/(mm*m)
2,132
N/(mm*m)
nE1
2965,243
1/min
nE2
1176,684
1/min
Basic velocity
NR
1,012
Dynamic factor
Kv
2,016
KF
1,326
KH
1,389
KB
1,389
KF
1,165
KH
1,165
KB
1,165
KB
1,245
Zone factor
ZH
2,587
Elasticity factor
ZE
191,646
0,79
0,989
ZW
Lubricant factor
ZL
0,922
Velocity factor
Zv
1,017
Roughness factor
ZR
1,071
ZNT
1,019
Size factor
ZX
ZB
HG
1507,76
1536,617
N/mm
HP
1507,76
1536,617
N/mm
Contact stress
265,68
265,68
N/mm
SH
5,675
5,784
Attainable lifetime
Lh
fat. strength
0,7
0,9
Y DT
YB
YF
1,494
1,362
YS
1,71
1,874
Y relT
0,946
0,966
Y RrelT
1,024
1,024
Size factor
YX
Y NT
YM
ZD =
1,000
fat. strength
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FG
833,799
850,981
N/mm
FP
833,799
850,981
N/mm
17,629
17,624
N/mm
SF
47,297
48,284
Attainable lifetime
Lh
Angle factor
0,95
Lubricant factor
XS
0,333
Flash factor
XM
50,235
Geometry factor
XB
0,264
w Bt
48,194
N/mm
Scuffing temperature
99,42
SB
25,759
Flash factor
XM
50,235
XBE
0,264
Pitch factor
XQ
XCa
0,337
Mass temperature
31,535
Integral temperature
int
34,823
intS
99,42
SintS
2,855
SSL
14,394
fat. strength
fat. strength
Rm
684,7
N/mm
Rm
545,7
N/mm
Re
475,9
N/mm
Re
379,3
N/mm
(for d eff =
(for d eff =
107,79
mm
271,64
mm
(for d eff =
(for d eff =
107,79
mm
271,64
mm
200,001
mm
amax
200,001
mm
amin
200,001
mm
Theoretical backlash
jt
0,396
mm
jt max
0,429
mm
jt min
0,363
mm
A sne
-125
-230
A sni
-150
-270
T sn
25
40
Rs
14
18
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snth
6,227
6,227
mm
sn
6,227
6,227
mm
sn max
6,102
5,997
mm
sn min
6,077
5,957
mm
W k th
34,099
89,788
mm
Wk
34,099
89,788
mm
W k max
W k min
33,981
89,572
mm
33,958
89,534
mm
DM
Mrk
61,165
148,419
mm
Mrk e
61,182
148,447
mm
Mrk i
61,147
148,391
mm
Mdk
122,103
296,748
mm
MdR
122,329
296,838
mm
Mdk e
122,137
296,804
mm
Mdk i
122,068
296,693
mm
MdRe
122,364
296,894
mm
MdRi
122,294
296,783
mm
0,94
0,94
1,39
1,391
A md
2,78
2,782
A md
2,774
2,781
7,5
7,5
mm
Kg
5,2
1,114
3,9
Kg1
A
0,442
0,341
0,246
2,6
E
1,3
0
-0,246
-0,341
-0,442
-1,3
2
Kg2
-2,6
-3,9
-1,114
-5,2
6,331
18,994
31,657
44,320
56,983
x1
x2
xs
= -0,257
= -0,257
= -0,514
ga
gf
g
= 7,844
= 13,851
= 21,695
Kga1
Kga2
Kgf1
Kgf2
=
=
=
=
0,246
0,341
0,341
0,246
= -4,677
= 0,424
= 0,824
= -0,737
[mm]
Meshing Line
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da1
d1
dw1
df1
da2
d2
dw2
df2
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da1
d1
dw1
df1
da2
d2
dw2
df2
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df1 d1 da1
df2 d2 da2
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df1 d1da1
df2 d2da2
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HG
[N/mm]
16MnCr5
3000
static
102
0,00
103
0,01
104
0,06
0,56
10
2400
time strength
1800
106
5,56
107
55,56
108
555,56
10
5555,56
1010
fatigue strength
1200
lifetime [h]
55555,56
600
0
102
103
104
105
106
107
108
109
1010
load cy cle
HG
[N/mm]
16MnCr5
3000
2400
time strength
0,00
103
0,01
0,14
105
1,40
106
14,00
107
140,00
1400,00
109
14000,00
1010
140000,00
10
1800
fatigue strength
1200
102
10
static
lifetime [h]
600
0
102
103
104
105
106
107
108
109
1010
load cy cle
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FG
[N/mm]
16MnCr5
3000
102
0,00
103
0,01
104
0,06
0,56
10
2400
static
1800
106
5,56
107
55,56
108
555,56
10
time strength
lifetime [h]
5555,56
1010
55555,56
1200
fatigue strength
600
0
102
103
104
105
106
107
108
109
1010
load cy cle
FG
[N/mm]
16MnCr5
3000
102
0,00
103
0,01
0,14
10
2400
static
105
1,40
106
14,00
107
140,00
1400,00
109
14000,00
1010
140000,00
10
1800
time strength
lifetime [h]
1200
fatigue strength
600
0
102
103
104
105
106
107
108
109
1010
load cy cle