Professional Documents
Culture Documents
INTRODUCTION
This material is to help prepare you for the API 653 Certification Examination.
Your degree of proficiency in this material will be tested throughout the course.
The below listed references are indicated as the source of the answers next to
each question. To best prepare for the course and the examination, you should
strive to memorize these questions and answers.
REFERENCE INDEX
API 650
API 651
API 652
API 653
API 2015
Section V
Section IX
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1)
(b) A densitometer;
(d) All of the above.
A double-welded butt joint is defined as :(a) A joint between two members that intersect at an angle between
0 degrees (a butt joint) and 90 degrees (a corner joint).
(b) A joint between two abutting parts lying in approximately the same
plane that is welded from both sides.
(c) A joint whose size is equal to the thickness of the thinner jointed
member.
(d) A joint between two overlapping members in which the overlapped
edge is welded.
REF : 650 3.1.1.1
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ANS : (b)
5)
An external floating roof shall be provided with atleast one manhole having
a minimum inside diameter of __________ inches.
(a) 18;
(b) 15;
(c) 24;
(d) 30.
7)
A full hydrostatic test (when required) shall be held for __________ hours
:(a) 24;
(b) 8;
(c) 18;
(d) 12
A full-fillet weld is a weld that :(a) not less than 1/3 the thinner plate;
(b) the legs equal the thickness of the thinner plate;
(c) the largest isosceles triangle that can be inscribed within the cross
section of the weld
(d) is atleast the thickness of the thicker plate
REF : API 650 3.1.1.7
ANS : (b)
9)
A hot tap in a 1.25" thick tank with a minimum metal temperature of 65oF
at time of hot tap, without having material toughness data is :-
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A hydrostatic test for a relocated tank :(a) may be waived by the Owner / Operator;
(c) may be waived by the Inspector;
(b) is required;
(d) is not necessary
A liquid penetrant examiner must have vision to enable him to read Jagger
Type 2 standard chart at a distance of not less than 12 inches and is
capable of distinguishing and differentiating contrast between colours
used. Examiners shall be checked __________ to ensure that they meet
these requirements :(a) Quarterly;
(c) Annually;
(b) Semi-Annually;
(d) Bi-Annually.
13)
A radiograph is made using an X-ray source and two films in each film
holder. For composite viewing, each film of the composite shall have a
minimum density of :(a) 4.0;
(b) 1.8;
(c) 2.0;
(d) 1.3
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14)
ANS : (b)
A reconstructed tank with a total height of 25' has been determined to
have an out-of-plumbness of 2-3/4". This is :(a) acceptable;
(c) not covered by the code
strengthening
(b) unacceptable;
(d) corrected by eternal
(b) 0.85";
(c) 0.90;
joint
(d) 0.91.
A self-supporting cone roof :(a) is formed approximately to the surface of a right cone;
(b) both a and d
(c) has columns and / or rafters on trusses
(d) is supported at the periphery.
REF : API 650 3.10.1 (a)
ANS : (b)
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18)
ANS : (a)
19)
(b) 1.8;
(c) 2.0;
(d) 1.3.
A supported cone roof :(a) is formed approximately to the surface of a right cone;
(b) both (a) and (c);
(c) has columns and / or rafters on trusses;
(d) is supported at the periphery
REF : API 650 3.10.1 (a)
ANS : (b)
21)
(b) 8.062";
(c) 8.125";
(d) 8.325"
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24)
(c) 35;
(d)
Both
(a)
and
(b)
are
A welder may deviate from the parameters specified in WPS if they are
nonessential variables :(a) Provided authorisation from inspection is documented;
(b) Provided the welding supervisor approves;
(c) No;
(d) Nonessential variables only apply to PQRs
REF : Section IX, QW-200.1
ANS : (c)
26)
(b) F only;
(c) F, V, O;
(d) ALL
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REF : IX QW-461.9
ANS : (b)
27)
A welder who is qualified using a double-groove weld :(a) is also qualified to make a single V-groove weld without backing;
(b) is also qualified to make a single V-groove weld with backing;
(c) may weld in the 6G position;
(d) must requalify every 2 months
REF : Section IX, QW-402.2
ANS : (b)
28)
Three
REF : QW-451.1
ANS : (d)
30)
REF : IX QW-451.1
ANS : (b)
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31)
32)
SEC VIII
35)
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37)
At what design metal temperature must impact tests be made for all weld
metal and procedures to be used ?
(a) Below 32oF;
10oF.
(d)
Below
39)
ANS : (b)
At what level is the atmosphere considered oxygen-deficient ?
(a) less than 19.5 %;
(c) less than 24.9 %;
10
ANS : (a)
40)
(b) AWS;
(d) P-number.
REF : IX QW-421
ANS : (d)
41)
(b) 0.934;
(c) 1.239;
(d) 1.220
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44)
Bimetallic corrosion can occur when :(a) A bronze check valve is joined to steel piping;
(b) Either stainless steel or copper is connected to a steel tank;
(c) Neither (a) or (b);
(d) Both (a) and (b).
46)
47)
Hot work
12
ANS : (b)
48)
Cathodic protection is achieved by directing the flow of current from :(a) A cathode to an anode;
(b) An anode to a cathode;
(c) Both installations are unacceptable; (d) Neither (a) or (b).
REF : 651 5.2.1
49)
ANS : (b)
Concrete rings shall be inspected for :(a) broken concrete, spalling, cracks;
(c) holidays in paint;
Construction, inspection and repair records shall be maintained by the :(a) Manufacturer;
(c) Owner / Operator;
(b) Inspector;
(d) Jurisdiction.
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13
52)
53)
(b) 35.3;
(c) 39.1;
(d) 43.9
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14
(b) 0.7141;
(c) 0.500;
(d) 0.5625
(b) 10;
(c) 15;
than
______
settlement
(d) 5.
(b) 2;
(c) 4;
(d) 5.
REF : IX QW-432
ANS : (c)
59)
Essential variable on a welding procedure specification :(a) those in which a change, as described in the specific variables, is
considered to affect the mechanical properties of the weldment;
(b) variable are listed in section IX of the ASME CODE;
(c) both (a) and (b) above.
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15
(b) ASNT-TC-1A;
16
63)
Existing shells shall be analysed by experienced personnel for :(a) fluid static head, internal and external pressure, wind loads,
settlement and business needs;
(b) wind loads, settlement, fluid static head, internal and external pressure
and nozzle loads;
(c) internal and external pressure, wind loads, fluid static head, settlement
and if it convenient.
(d) only (a) and (b) above.
REF : API 653, 2.3.1.2
ANS : (b)
64)
External tank bottom inspection is permitted :(a) when required by the inspector;
(b) only when reassembly is being done.
(c) where construction, size or other aspects allow;
(d) is not permitted.
REF : API-653, Table 4-1; 4.5
ANS : (c)
65)
Find the capacity of a small tank, with a joint efficiency of 0.85, specific
gravity = 1.0, no corrosion allowance, diameter is 40 feet, height is 30 feet
with 5 completed 72" courses.
(a) 5,370;
(b) 5,140;
(c) 6,710;
(d) 7,350.
Flaws such as cracks in the weld in shell-to-bottom of a tank are :(a) not critical;
(b) acceptable if length is less than twice the width;
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17
Floating root anti-rotation devices shall be evaluated for :(a) needed repairs;
(b) replacement;
For a 30 inch shell manhole, 0.5 inches thick shell and reinforcing plate,
what minimum neck thickness is required ?
(a) 3/16;
(b) 3/8;
(c) 1/2;
(d) 5/16.
For an existing 150 foot diameter storage tank, which has been in service
for 28 years, known joint efficiency is 1.0, contents have been the same,
with a specific gravity of 1.0, material yield of plate is 30,000 and tensile
strength is 55,000, liquid fill level is 50 feet, calculate the minimum
allowable thickness for the second course :(a) 0.6789;
(b) 0.7962;
(c) 0.8056;
(d) 0.8156.
ANS : (d)
70)
For butt-welded joints in which the thinner shell plate is 3/8 inch or less,
how many spot radiographs shall be taken in the first 10 feet of completed
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(b) Two;
(c) Three;
by each welder or
(d) Four.
For dome roofs that are flanged, the radius of curvature is limited by the
depth of the roof, including the crown and knuckle depth. What is t he
maximum roof depth for a shop assembled cone roof 10 feet in diameter?
(a) 2.0";
(b) 3.5";
(c) 5.5";
(d) 8.0
19
ANS : (c)
74)
For new or repaired shell horizontal joints, how many radiographs shall be
taken for each 50 feet of horizontal joint, not including those required at
intersections of vertical and horizontal joints ?
(a) 1;
(b) 2;
(c) 3;
(d) 5.
75)
(b) 1/8;
(c) 3/16;
(d) 1/64.
0.4mm
76)
Foundations of relocated tanks specified as true to horizontal plane
without ringwalls shall be true :(a) 1/8" in any 30' and 1/4" in the total circumference;
(b) 1/8" in any 30' and 1/2" in the total circumference;
(c) 1/8" in any 10' and 1/2" in the total circumference;
(d) 1.4" in any 30' and 1/2" in the total circumference.
REF : API 653 8.5.6.2 b
ANS : (c)
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77)
From what type of material should shims be fabricated when they are to
be used to radiograph welds ?
(a) Malleable materials capable of being drilled;
(b) From the same heat number as the material being inspected;
(c) Fabricated of radiographically similar material to the object to be
inspected;
(d) All of the above.
REF : Section V, T277.3
ANS : (c)
78)
Generally, tank bottom linings cover the entire tank bottom and extend
____ inches up the shell of the tank :-
Hot taps are not permitted :(a) on the roof of a tank or within the gas / vapour space of a tank;
(b) where heat of welding may cause environmental cracking;
(c) hot (a) and (b);
(d) (a) only.
REF : API 653 7.13
ANS : (c)
80)
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21
How does the calculation of minimum thickness for a riveted tank shell
differ from that of a welded tank shell :(a) The formula for the calculation of minimum thickness of a riveted tank
shell is the same as for a welded tank shell except that the maximum
allowable stress (S) is 21,000 lbs / sq. inch and the efficiency equals 1 for
the shell plate 6 inches away from rivets;
(b) The formula for the calculation of minimum thickness of a riveted tank
shell is exactly the same for a welded tank;
(c) The formula for the calculation of minimum thickness of a riveted tank
shell is the same as for a welded tank shell except the minimum allowable
stress (S) is 21,000 lbs /s q. inch and the efficiency equals 0.85 for the
shell plate 6 inches away from the rivets.
(d) API does not set minimum thickness.
REF : API-653, 2.3.4.1
ANS : (a)
82)
How many equally spaced measurement are required for the thickness
averaging technique ?
(a) 2; (b) 5; (c) 4; (d) 3.
REF : API 653, 2.3.2.1
ANS : (b)
83)
How many impact specimens must be broken for an average value for P1,
Group 1, 2, 3 material ?
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22
How many settlement measurement points are required for a tank that
measures 200 ft. in diameter ?
(a) 30;
(b) 8;
(c) 21;
(d) 10.
How many specimens and impact tests must be performed from a single
test coupon or test location ?
(a) 1;
(b) 2;
(c) 3;
(d) 4.
23
87)
How many specimens must be broken for an average value for P1, Group
1, 2, 3 material ?
(a) 2;
(b) 3;
(c) 4;
(d) 6.
(b) 8;
(c) 24;
(d) 72.
If penetrameters are not placed adjacent to the welds, what rules apply ?
(a) The penetrameter should be placed on the source side of the material
being radiographed.
(b) The penetrameter may be placed on the film side of the material being
radiographed.
(c) Lead letter "F" atleast as high as the identification number is placed
adjacent to the film side penetrameter;
(d) All of the above.
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In a riveted tank shell, a butt joint has 3 rows. What is the joint efficiency ?
(a) 0.75;
(b) 0.85;
(c) 0.90;
(d) 0.91.
94)
In general, if shell thickness does not exceed ____ inch, it does not
require further assessment for brittle fracture :(a) 0.25;
(b) 0.75;
(c) 1.00;
(d) 0.50
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Information needed when determining the rate of corrosion :(a) Original thickness or last inspection thickness;
(b) Current thickness;
(c) Length of time in service;
(d) All of the above.
REF : AI 653,
ANS : (d)
97)
Inspection history as required in the tank records is :(a) all measurements taken, condition of all parts inspected and a record
of all tests and examinations;
(b) personnel certification;
(c) training records;
(d) the as built record from the erector.
REF : API 653, 4.8.3
ANS : (a)
98)
(b) External;
(c) Acoustic;
(d) Internal.
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101)
Insulated tanks shall have their insulation removed :(a) completely prior to inspection;
(b) yearly;
(c) from welded joints only;
(d) to extent necessary to determine the external condition.
REF : 653 4.3.2.2
ANS : (d)
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27
102)
103)
(c) bottom;
104)
Internal inspection intervals normally :(a) are controlled by bottom corrosion rates;
(b) shall not exceed 20 years;
(c) owner / user is free to set any convenient material;
(d) both (a) and (b) above.
REF : API 653 4.4.2.1
ANS : (d)
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105)
ANS : (a)
106)
(b) 15;
(c) 20;
(d) 25.
107)
Letters and numerals on nameplates shall not be less than inch high.
(a) 5/32;
4mm
(b) 5/16;
(c) 3/16;
(d) 1/8.
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(c) SNT-TC-1A;
Measurement of film thickness of tank bottom linings are taken :(a) only when the film has completely dried;
(b) both before and after the film has dried;
(c) in accordance with ASNT;
(d) only if there is reason to believe it is thin.
REF : API-652, 7.3.2.2
ANS : (b).
111)
(b) 7.5";
(c) 3";
(d) 1.25"
30
112) Minimum thickness calculation for shells of tanks 200 ft. or less in diameter
shall be done using ____ :(a) the variable design point method fo API 650;
(b) ASME section VII, div. 1;
(c) the formula given in API 653;
(d) either (a) or (c) may be used.
REF : 653 2.3.3.2
ANS : (d)
113) Acceptance criteria for NDT of reconstructed tanks are to be in
accordance with :(a) ASME Section VIII;
(b) GMAW;
(c) OFW;
(d) SAW.
On plates more than 3/16 inch thick, the fillet weld thickness shall not be
less than 1/3 the thickness of the thinner plat at the joint and shall be
atleast :(a) 1/2 inch; (b) 1/4 inch; (c) 3/16 inch; (d) 9/32 inch.
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118)
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119) Per API 650, calculation of shell thickness by the 1-foot method cannot be
used for tanks :(a) under 200 ft. in diameter;
Pinhole leaks or porosity in tank bottom joints may be repaired by :(a) grinding and out area;
Piping connections such as nozzles shall be inspected for :(a) structural adequacy;
(c) reinforcement;
(b) 1.75;
(c) 1.50;
(d) 1.00
33
ANS : (c)
123)
Plates found to be thinner than those in the course above it are :(a) not allowed;
(b) permitted;
(c) permitted provided they were so designed;
(d) need to be calculated for suitability for service.
REF : API 650, 3.6.1.5
ANS : (a)
(b)
(c)
(d)
ANS : (d)
125)
Procedure requirements for ultrasonic examination of welds :(a) shall be performed to a written procedure; (b) approved by ASNT;
(c) proven to the satisfaction of the inspector;
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(a)
(b)
(b)
(c)
ANS : (d)
127)
Radiographic acceptance standards are found in :(a) ASME Section VIII, div. 1, para UW-51;
(b) ASME Section V, Article 2;
(c) API 650, Section 3;
(d) API 653, Appendix D.
REF : 650 6.1.5
ANS : (a)
128)
Repairs of cracks in the shell-to-bottom :(a) are only necessary if they exceed 0.25" in length;
(b) are performed on an individual basis, according to extent of damage;
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Rewelding vertical joints requires cutting horizontal welds back from the
joint a minimum of ____ inches :(a) 1/2;
(b) 1;
(c) 2;
(d) 12.
semi-annually;
(b)
annually;
(c)
(d)
every 5 years.
36
133)
(b) 3/4";
(c) 1";
(d) 1 ".
Scheduled external inspections shall be performed a tleast :(a) the lesser of every 5 years of 1/2 corrosion rate of the shell life;
(b) the lesser of every 5 years or 1/4 corrosion rate of the shell life;
(c) the lesser of every 10 years or 1/2 corrosion rate of the shell life;
(d) the lesser of every 10 years or 1/4 corrosion rate of the shell life.
REF : API 653 4.3.2.1
ANS : (c)
136)
Seal material shall be placed :(a) between the outer periphery of the roof and the tank shell;
(b) around columns, ladders and gauge pipes that penetrate the deck;
(c) the seal shall be flexible;
(d) all of the above.
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Shell penetrations experiencing corrosion must be assessed and :(a) tank rerated;
Small punctures in floating roof systems :(a) may be ignored if they have been determined to be non-critical;
(b) shall be repaired;
(c) shall be replaced;
(d) either (b) or (c) above.
REF : API-653 2.2.3.1
ANS : (d)
139) Tack welds shall be made using a procedure qualified in accordance with
ASME Section IX :(a) Fillet weld;
(c) Special;
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(a) visually;
(b) 7/32;
(c) 9/32;
(d) 3/32.
Tests for leaks in reinforcing plate welds require ____ psig :(a) upto 2.5; (b) upto 15; (c) upto 21; (d) upto 30.
REF : API 653/10.4 & 650 5.3.5
ANS : (b)
143)
The "critical zone" for tank bottom repairs is the area within the annular
plate ring, within inches of the shell or within inches of the inside edge of
the annular plate ring:(a) 12, 6;
(b) 6, 12;
(d) 6, 6
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144)
REF : IX QW-120
ANS : (a)
146)
The assessment period for inspection of tank bottom integrity is :(a) is always 5 years;
(b) is fixed by corrosion rate;
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40
(c) less than or equal to the appropriate internal inspection interval given
in API-653 4.4.2
(d) determined by the designer.
REF : API-653, 2.4.1
ANS : (c)
148)
(b)
(c)
(d)
ANS : (d)
150)
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The difference between peaking and banding is :(a) peaking pertains to the roof;
(b) banding is external to the tank;
(c) peaking pertains to vertical weld seams, banding pertains to horizontal
weld seams;
(d) peaking pertains to horizontal weld seams, banding pertains to vertical
weld seams.
REF : General Knowledge
ANS : (c)
152)
The first checks for tanks out-of-service are :(a) (b) and (d) below;
The flammable range is when a vapour exists :(a) above the ambient temperature;
(b) between the lower flammable limit and the upper flammable limit;
(c) between the extremes of the lower flammable limit;
(d) between the extremes of the upper flammable limit;
REF : API 20151.3.10
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ANS : (b)
154)
The formula for maximum bulge or depression of a tank bottom is :(a) B = 0.37 R, gives an Answer in feet;
(b) B = 0.37 R gives an Answer in inches;
(c) B + 0.37" is the minimum;
(d) B = 0.37 + R
REF : API 653 B.3.3
ANS : (d)
155)
156)
The Heat Affected Zone is :(a) that portion of the base metal which has not been melted;
(b) whose mechanical properties or micro structures have been altered by
the heat of welding;
(c) is least likely to contain discontinuities;
(d) both (a) and (b) above.
REF : Section IX, QW-492
ANS : (d)
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157)
(b) maximum;
(b) 1/32";
(c) 1/16";
(d) 1/8"
(b) 1/32";
(c) 1/16";
(d) 1/8,
44
ANS : (a)
161) The maximum interval between internal inspections shall not exceed ____
years :(a) 10;
(b) 20;
(c) 5;
(d) 15.
The maximum spacing between settlement measurement points shall be :(a) 30 ft.;
(b) 20 ft.;
(c) 40 ft.;
(d) 25 ft.
(b) 18;
(c) 6;
(d) 12.
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(c) Ten;
(d) Fifteen.
The minimum size of a fillet weld is which of the following :(a) On plate 3/16 inch thick, the weld shall be a full-fillet weld, and on
plates more than 3/16 inch thick, the weld thickness shall not be less than
1/3 the thickness of the thinner plate at the joint and shall be atleast 3/16
inch.
(b) On plate 5/16 inch thick, the weld shall be a full-fillet weld, and on
plates more than 5/16 inch thick, the weld thickness shall not be less than
1/3 the thickness of the thinner plate at hte joint and shall be atleast 3/16
inch.
(c) On plate 3/16 inch thick, the weld shall be a full-fillet weld, and on
plates more than 5/16 inch thick, the weld thickness shall not be less than
1/3 the thickness of the thinner plate at the joint and shall be atleast 5/16
inch.
(d) On plate 1/4 inch thick, the weld thickness shall not be less than 1/3
the thickness of the thinner plate at the joint and shall be atleast 1/4 inch.
REF : API-650 3.1.3.3
ANS : (a)
166)
The minimum thickness of an annular plate ring is usually greater than :(a) 0.10;
(b) 0.25;
(c) 0.0625;
(d) 0.1875.
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(a) 8 hour;
(d) 1 hour.
The proper method for dismantling tank bottoms that are to be reused
shall be cut by:-
(b) 1.171";
(c) 0.856";
(d) 1.038"
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2.6 D (h 1) G
Professional Training and Consultation SE
ANS : (d)
173)
(b) inspected;
(c) surveyed;
(d) cleaned;
The thickness to be used for each shell course when checking the tank
design after reconstruction shall be based on measurements taken within
____ days prior to relocation :(a) 45;
(b) 90;
(c) 180;
(d) 360.
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(b) maximum;
The variable design point method shall be used for tanks greater than
____ in diameter :(a) 50';
(b) 200';
(c) 150';
(d) 200'.
Thick-film internal linings :(a) are frequently used as an alternative to replacing the steel bottom;
(b) are prohibited from use as an alternative to replacing the steel bottom;
(c) removes the need for external cathodic protection;
(d) removes the need for external anodic protection.
REF : API 651 3.4.4
ANS : (a)
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180)
(b) 0.0016;
(c) 0.016;
(d) 0
181)
Three different methods of conducting "Visual Examinations" (VT) :(a) Direct, indirect and previously recorded;
(b) Translucent, direct and previously recorded;
(c) Translucent, direct and indirect or (remote visual examination)
(d) all of the above.
REF : Sec. V, T940, T941, T942, T943
ANS : (c)
182)
Three types of external inspections are :(a) scheduled, routine and liquid penetrant;
(b) scheduled, routine and UT thickness;
(c) scheduled out of service, routine and UT thickness;
(d) unscheduled, routine and liquid penetrant.
REF : API 653-4.3.1, 4.3.2 & 4.3.3
ANS : (b)
183)
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(d)
Tank circumference,
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Top decks of external floating roofs (double deck or pontoon type) which
are designed with are designed with a permanent slope for drainage shall
have a minimum slope of ____ inch in 12 inches :(a) 3/16;
(b) 1/2;
(c) 1/4;
(d) 3/8.
(b) 0.02;
(c) 0.03;
(d) 0.04.
0.3mm/0.01"
(b) 48 inches;
(c) 72 inches;
(d)
96
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191) Vertical welds must be fully radiographed if the shell thickness exceeds
inches :(a) 3/4;
(d) 1 1/2.
Visual examination shall be done in accordance with :(a) ASME Section V, Article 9;
(b) API 650;
(c) AWS Guidelines;
(d) ASME B-31.1, Chapter VI.
REF : 650 5.2.1.8 & 6.5
ANS : (b)
193)
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9 feet;
(b)
6 feet;
(c)
3 feet;
(d)
ANS : (c)
196)
(b)
(c)
(d)
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REF : IX QW-322
ANS : (a)
197)
Welding filler metals are grouped into groupings based on their AWS
classification:(a)
P-numbers;
(b)
F-numbers;
(c)
Z-numbers;
(d)
ASTM spec.
REF : IX QW-432
ANS : (b)
198)
(b) API-650;
REF : IX Article 2
ANS : (c)
200)
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(b)
(c)
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203)
What diameter bolt circle is required and how many bolts for a 24 inch roof
manhole?
(a) 26.0 inch diameter bolt circle and 18 bolts;
(b) 25.5 inch diameter bolt circle and 20 bolts;
(c) 27.5 inch diameter bolt circle and 16 bolts;
(d) 27.5 inch diameter bolt circle and 20 bolts.
REF : API 650 3.8.4
ANS : (d)
204)
(b) 2;
(c) 4;
(d) 6.
REF : QW-432
ANS : (d)
205)
What is calcination :(a) An accumulation of a mineral coating on the lining of the tank;
(b) Increase of water of hydration;
(c) Loss of water of hydration;
(d) Form of tank deterioration.
on concrete
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(c) An examination of a welded joint that will disclose surface and subsurface discontinuities that may cause physical harm to the welded joint.
(d) An examination of a welded joint that will disclose only surface
discontinuities without physical harm to the welded joint.
REF : Section V, T110
ANS : (a)
207)
208)
What is the 42 gallon barrel capacity of a tank 110 feet in diameter, 24 feet
high, joint efficiency is 0.85, specific gravity = 1.0, corrosion allowance =
0.
(a) 34,303;
(b) 38,909;
(c) 39,910;
(d) 40,656.
What is the allowable stress at root of anchor bolt threads for a tank with a
design pressure upto 2.5 psig ? Uplift is based on tank design pressure
and wind.
(a) 15,000;
(b) 20,000;
(c) 25,000;
(d) 30,000.
59
210) What is the capacity of a tank 110 feet in diameter, 24 feet high, joint
efficiency is 0.85, specific gravity is 1.0, corrosion allowance = 0 ?
(a) 34,303;
(b) 38,909;
(c) 39,910;
(d) 40,656.
What is the distance from the centre pipe to shell for a 3 inch nominal pipe
size, 36 diameter drawoff sump, which is 18 inched deep ?
(a) 2.1875';
(b) 3.2343';
(c) 5.0000';
(d) 5.3780'
What is the distance in inches, that both a roof plate or a shell bottom
must be cut from the weld when dismantling a shell tank :(a) One;
(b) Two;
(c) Four;
(d) Six.
What is the expected service life for a properly applied tank bottom lining ?
(a) 5 10 years;
(b) 10 15 years;
(c) 10 20 years;
(d) 20 30 years.
(b) 2 8;
(c) 2 9;
(d) 5 15.
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(b) 24.42";
(c) 4.07";
(d) 2.035".
What is the maximum depth of edge settlement if the distance from the
inside of the shell to the bend point of the depression is 7 feet ?
(a) 2.59";
(b) 1.295";
(c) 5.18";
(d) 31.08".
61
219)
(b) 4 yrs;
(c) 8 yrs;
What is the maximum out-of-plumbness of a new tank from the top of shell
relative to the bottom of the shell ?
(a) 1/100 of the total tank height;
(b) 3/32;
(c) 1/8;
(d)
1/4.
REF : API-653, 8.4.2.6
ANS : (b)
222)
(b) 30 feet;
(c) 35 feet;
(d) 50 feet.
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(a) 1/16;
(b) 3/32;
(c) 1/8;
(d) 3/16.
What is the minimum acceptable shell plate thickness for a tank shell
made of A 283 grade C material, 70 feet in diameter and 50 feet high ?
Specific gravity of contents is 0.8. Original joint efficiency was 100 %.
(a) 0.356;
(b) 0.339;
(c) 0.480;
(d) 0.304.
226)
(c) the same evaluation as for shell stiffeners; (d) all of the above.
REF : API 653 2.3.7
ANS : (d)
227)
What is the minimum nominal shell thickness required when the normal
tank diameter is less than 50 feet ?
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(a) 3/16;
(b) 1/4;
(c) 5/16;
(d) 3/8.
What is the minimum nominal thickness for bottom plates, exclusive of any
corrosion allowance ?
(a) 3/16 inch;
(b) 6;
(b) 8;
(d) 10.
What is the minimum permissible design metal temperature for a 280 foot
diameter tank, 75 feet high, tank radius is 1,680 inches, plate material
ordered is 1.125" (including corrosion allowance) A 516 555 as rolled,
killed fine-grain practice without impact testing :(a) + 8;
(b) 0;
(c) 4;
(b) 1.8;
(c) 1.3;
(d) 4.0
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REF : V-T282.1
ANS : (a)
232)
(b) 8;
(c) 21;
(d) 20.
What is the minimum thickness of bolting flange and cover plate for a 24
24 size flush-type cleanout to be installed in a tank having maximum h
eight of 53 feet :(a) 1/16;
(b) 1/8;
(c) 3/16;
(d) 9/16.
What is the calculated minimum thickness of shell plates from the stress
on vertical joints for a field-erected small capacity tank, which has a
diameter of 30 feet, height of 36 feet, joint efficiency is 0.85, specific
gravity is 1.0, with a corrosion allowance of 0.125 ?
(a) t = 0.1529;
(b) t = 0.1875;
(c) t = 0.2779;
(d) t = 0.3125.
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(b) Clay;
(c) Gravel;
(d) Carbonaceous.
What is the nominal shell thickness required when the nominal tank
diameter is less than 50 feet ?
(a) 3/16 inch;
What is the radii tolerance measured at 1 foot above the shell to bottom
for a reconstructed 125 foot diameter tank ?
(a) +/- 1/2;
(c) +/- 1;
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(a) "Guide for Controlling the Lead Hazard Associated with Tank Entry and
Cleaning."
(b) "Cleaning Open-Top and Covered Floating-Roof Tanks"
(c) "Guidelines for Confined Space Work in the Petroleum Industry"
(d) "Welded Steel Tanks for Oil Storage"
REF : API-653, 1.6
ANS : (a)
240) What must be done to the tank prior to dismantling to insure proper
alignment after the tank is reconstructed ?
(a) Atleast four sets of matching centre punch marks should be placed at
the top and bottom edges of each shell plate.
(b) Atleast two sets of matching centre punch marks shall be placed at the
top and bottom edges of each shell plate.
(c) Atleast three alignment tabs shall be tack welded
bottom edges of the each shell plate.
(d) Atleast two sets of matching centre punch marks may be placed at the
top and side edges of each shell plate.
REF : API-653, 8.3.5.2
ANS : (b)
241)
What are NDE methods and to what extent shall they be used for the
examination of repairs to butt welds ?
(a) MT and PT over full length;
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67
(b) 20 %;
(c) 25 %;
(d) 50 %.
What size diameter cover plate is required for a 20 inch roof manhole ?
(a) 22 inch; (b) 24 inch; (c) 26 inch;
(d) 28 inch.
(b) 20;
(c) 25;
(d) 1.
246)
(b) 30;
(c) 28.56;
(d) 314.
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248)
When alternative inspection intervals are selected, the owner / user :(a) shall document the procedure and make it part of the permanent
record;
(b) alternatives are not allowed;
(c) alternative method shall include method for determining bottom plate
thickness;
(d) both (a) and (c) above.
REF : API 653 4.4.3
ANS : (d)
249)
When calculating the maximum liquid level for reconstructed tanks, the
required corrosion allowance shall be :(a) deducted from the actual thickness before calculating maximum liquid
level;
(b) added to actual thickness before calculating maximum liquid level;
(c) not be considered when calculating maximum liquid level;
(d) deducted from the original design thickness.
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(b) requalified;
REF : IX QW-200.1
ANS : (a)
251)
When concrete ringwalls are provided under the shell, the top of the
ringwall shall be level with ______ inch in the total circumference
measured from the average elevation :(a) 1/4;
(b) 1/8;
(c) 3/8;
(d) 5/16.
(b) 5;
(c) 8;
(d) 6.
When evaluating roof support systems, special attention should be paid to:
(a) Rafters;
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(c) Distortions;
columns.
When preparing the surface for lining, the abrasive blasting should not be
performed if the temperature of the steel surface is less than ____ above
the dew point or if the relative humidity is greater than ____ %.
(a) 10 degrees, 75 %;
(b) 5 degrees, 80 %;
(c) 10 degrees, 80 %;
(d) 5 degrees, 75 %.
71
257) When replacing rim-mounted shoe seals on a floating roof, no more than
____ of the seal should be out of service at any one time.
(a) 1/4;
(b) 1/2;
(c) 1/3;
(d) 1/8.
(b) 24 hours;
(c) 36 hours;
(d) 38 hours.
When reusing the entire bottom in the intact condition, the shell cut shall
be a minimum of ____ inch(es) above the top of the bottom plate :(a) 1/2;
(c) 12;
ANS : (c)
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261)
262)
When the corrosion rate is not known or determinable from similar service
experience, actual bottom plate thickness shall be determined by
inspection within the next ____ years of operation :(a) 10;
(b) 7;
(c) 5;
(d) 3.
(b) ultrasonic;
When two (2) welders weld opposite sides of the same butt joint :(a) 2 spot radiographs shall be taken;
(b) heat generated by twin arc removes the need to radiograph;
(c) shall be inspected by ultrasonics;
(d) 1 spot radiograph shall be taken .
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When two or more tanks are installed concurrently in the same location for
the same purchase :(a) spot radiographs to be taken is based on each tanks footage of the
welds;
(b) spot radiographs may be omitted in tank # 2 if no defects were found in
tank # 1;
(c) spot radiographs may be taken based on the aggregate footage of the
welds of the same type and thickness;
(d) spot radiographs to be taken be based on the aggregate footage of the
welds regardless of weld type and thicknesss;
REF : API 650 6.1.2.5
ANS : (c)
266)
(b) 9 years;
(c) 15 years;
(d) 20 years.
When used, in-service UT thickness measurements shall be taken :(a) 10 years after commissioning;
(b) 15 year intervals where corrosion rate is unknown;
(c) the smaller of RCA/2N or 15 years;
(d) all of the above.
REF : API 653 4.3.3.2
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ANS : (c)
268) When vacuum testing is performed, a partial vacuum of at least psig
should be used :(a) 2;
(b) 3;
(c) 4;
(d) 5.
Which below best describes how surfaces shall be prepared for Ultrasonic
examination :(a) The finished contact surfaces shall be free from weld splatter and any
roughness that would interfere with free movement of the search unit or
impair the transmission of ultrasonic vibrations;
(b) The weld surfaces shall be finished so they cannot mask or be
confused with reflections from defects, and should merge smoothly into
the surfaces of the adjacent base materials;
(c) The volume of base material through which the sound will travel in
angle beam examination shall be completely scanned with a straight beam
search unit to detect reflectors which might affect interpretation of angle
beam results;
(d) all of the above.
REF : Section V, T-542.7.1
ANS : (d)
270)
Which below option Thin-Film lining system shall be used for the following
service conditions; Temperature 200 degrees F, product contents are
distillates,
(a) Coal tar epoxy;
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272)
Which of the following equations refer to an anodic reaction :(a) O2 + 2 H2) + 4 e- > 4 OH(b) Fe + 2 e- ____ Fe2
(c) H2O2 + Fe > 2 e
(d) Fe --> Fe-2 +2 eREF : API-651, 2.1.1
ANS : (d)
274)
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276)
(d) Floods.
The difference between peaking and banding is :(a) peaking pertains to the roof;
(b) banding is external to the tank;
(c) peaking pertains to vertical weld seams, banding pertains to horizontal
weld seams
(d) peaking pertains to horizontal weld seams, banding pertains to vertical
weld seams.
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278)
Which of the following is not a cause of bottom failure :(a) Stresses placed on the bottom plates by roof support loads and shell
settlement;
(b) Inadequate drainage;
(c) Rock or gravel foundation pads with inadequately filled-in surface
voids;
(d) Operating conditions.
REF : API-653, 2.4.2
ANS : (d)
279)
280)
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281)
Which of the following is not required information on a nameplate :(a) Edition and revision number; (b) Shell material for shell course;
(c) Nominal diameter;
Which of the following is not true regarding dismantling of the shell :(a) Temporary attachments welds must be ground flush;
(b) Shell stiffener rings, including wind girders and top angles, may be
removed;
(c) Shell stiffener rings, including wind girders and top angles, may be left
attached;
(d) Temporary attachments welds need not be ground flush.
REF : API-653, 8.3.3.2
ANS : (d)
283)
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284)
Which thin-film lining system shall be used for the following service
conditions : Temperature 200 degrees F, product contents are distillates :(a) Coal tar epoxy;
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287)
REF : IX QW-200.1
ANS : (b)
288) Who is responsible for qualifying the welders used to repair an above
ground storage tank ?
(a) The tank manufacturer;
REF : IX QW-103.1
ANS : (b)
289)
(d) ERECTOR.
Widely scattered pits may be ignored provided that the sum of their
dimensions along any vertical line does not exceed 2 inch in an 8 inch
length and no pit depth results in a shell thickness of less than of the
minimum thickness exclusive of corrosion allowance :(a) 5/8;
(b) 3/4;
(c) 1/2;
(d) 2/3.
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