Repuestos Mantenimiento Compresores Miniplanta

GERENCIA DE MANTENIMIENTO
SUPERINTENDENCIA TALLERES VENEZUELA

-DOCUMENTOS TCNICOSDESCRIPCIN DEL DOCUMENTO
DOCUMENTO NMERO:
PROYECTO: DESCRICCION DE KIT DE REPARACION COOPER BESSEMER, PARA
Pginas: 1/11
COMPRESORES CENTRIFUGOS COOPER RC8-7B (LPC, IPC) Y RB8B (HPC). MINIPLANTAS JOBO
2, JOBO 3 Y PILON (ORIENTE)
FECHA
SUPERINTENDENCIA: TALLERES VENEZUELA
28
01
2016
FASE: CONCEPTUALIZACIN
FASE CONCEPTUALIZAR
DESCRICCION DE KIT DE REPARACION COOPER BESSEMER, PARA

COMPRESORES CENTRIFUGOS COOPER RC8-7B (LPC, IPC) Y RB8B
(HPC). MINIPLANTAS JOBO 2, JOBO 3 Y PILON (ORIENTE)
NOMBRE
E-MAIL
CARGO
UNIDAD
FECHA
JAVIER JOSE BASTARDO
BASTARDOJJG
SUPERVISOR MAYOR
EQUIPOS ESTATICOS
TALLERES
VENEZUELA
28-01-2016
bastardojjg@pdvsa.com
sirrengifo@gmail.com
sirbastardo@gmail.com
FIRMA
Ing. Javier J. Bastardo R.

Talleres Venezuela
[La Casa de Soluciones]
DOCUMENTO NMERO:
Pginas: 1/11
FECHA
28
01
2016
NDICE
Pg.
Objetivo General.....................................................................................................................2
Alcance General Del Proyecto................................................................................................2
Ubicacin Geogrfica .............................................................................................................3
Cooper Bessemer, Description Repair Kit, Part Number 501-Rcb-3-48. (Cooper Bessemer,
Description Repair Kit, Part Number 501-Rcb-3-48. P/N 501-Rcb-3-48 Includes: )Lpc .........4
Cooper Bessemer, Description Repair Kit, Part Number 500-Rcb-17-85 (Cooper Bessemer,
Description Repair Kit, Part Number 500-Rcb-17-85. P/N 500-Rcb-17-85 Includes:) Lpc ......5
Cooper Bessemer, Description Repair Kit, Part Number 500-Rcb-3-48. (Cooper Bessemer,
Description Repair Kit, Part Number 500-Rcb-3-48. P/N 500-Rcb-3-48 Includes:) Ipc ...........6
Cooper Bessemer, Description Repair Kit, Part Number 500-Rcb-17-86. (Cooper
Bessemer, Description Repair Kit, Part Number 500-Rcb-17-86.P/N 500-Rcb-17-86
Includes:) Ipc ..........................................................................................................................7
Cooper Bessemer, Description Repair Kit, Part Number 500-Rbb-3-62. (Cooper Bessemer,
Description Repair Kit, Part Number 500-Rbb-3-62. P/N 500-Rbb-3-62 Includes:) Hpc .........8
Cooper Bessemer, Description Repair Kit, Part Number 500-Rbb-17-97. (Cooper
Bessemer, Description Repair Kit, Part Number 500-Rbb-17-97.P/N 500-Rbb-17-97
Includes:) Hpc.........................................................................................................................9
DOCUMENTO NMERO:
Pginas: 2/11
FECHA
28
01
2016
OBJETIVO GENERAL
Recopilar la informacin tcnica para realizar la lista de repuestos necesaria para ejecutar
el mantenimiento mayor
de los COMPRESORES CENTRIFUGOS COOPER RC8-7B
(LPC, IPC) Y RB8B (HPC)., de la Planta Compresora de Gas Jobo 2, Jobo 3 y Piln, dado
que cumplen con ms de 30.000 horas de operacin continua. La reparacin de estos
equipos permitir garantizar la continuidad operativa de las plantas compresoras de gas
del rea pesado del Distrito Morichal.
ALCANCE GENERAL DEL PROYECTO

El Mantenimiento Mayor de los Compresores Centrfugos Cooper RC8-7B (LPC, IPC) y
RB8B (HPC), se realizar por personal especializado en Talleres Venezuela, con la
finalidad de ejecutar un Mantenimiento Mayor Nivel V, que
comprende el desarme
completo de todas las secciones del equipo, inspeccin y balanceo del rotor del Aero,
visualizar y evaluar condiciones internas de los alabes fijos y rotativos, inspeccin de las
cajeras y sellos internos de la unidad, reemplazo de la tornillera, arandelas y seguros
especiales, aplicacin de qumica, lavado de partes internas y cuerpo del compresor de
gas. Culminada la evaluacin de todas las partes rotativas y estticas del equipo, se
genera el reporte de inspeccin y daos realizado por Talleres Venezuela, toda esta
informacin ser ejecutada bajo la autorizacin del personal tcnico calificado de Equipos
Dinmicos y Estticos, y de esta forma acordar el reemplazo de las partes daadas o
deterioradas para proceder al armado e inspeccin final del equipo.
Estos equipos se requieren para ser instalados en cualquiera de las 3 Plantas

Compresoras de Gas del Distrito Morichal.
Pgina 2 de 9

Talleres Venezuela
DOCUMENTO NMERO:
Pginas: 3/11
FECHA
28
01
2016
La necesidad de mantenimiento de este equipo surge con el requerimiento de garantizar

principalmente la confiabilidad operacional de las Plantas Compresoras de Gas del
Distrito, as como la compresin de 110.000.000 pies 3 diarios de Gas utilizados para el
levantamiento artificial por gas de 20 MBND.
UBICACIN GEOGRFICA
Estos Compresores Centrfugos, Cooper RC8-7B (LPC, IPC) y RB8B (HPC) estar
almacenado en el edificio de Talleres Venezuela del Distrito Morichal.
Pgina 3 de 9

Talleres Venezuela
DOCUMENTO NMERO:
Pginas: 4/11
FECHA
28
01
2016
COOPER BESSEMER, DESCRIPTION REPAIR KIT, PART NUMBER 501RCB-3-48. (COOPER BESSEMER, DESCRIPTION REPAIR KIT, PART
NUMBER 501-RCB-3-48. P/N 501-RCB-3-48 INCLUDES: )LPC
KIT
Description
COOPER BESSEMER, DESCRIPTION REPAIR KIT, PART NUMBER

501-RCB-3-48. (COOPER BESSEMER, DESCRIPTION REPAIR KIT,
PART NUMBER 501-RCB-3-48. P/N 501-RCB-3-48 INCLUDES: )LPC
Qty
201S047036
203B039201
203B045201
NPT SEAL O-RING

NPT PAD THRUST
NPT PAD THRUST
1
3
9
204B704006
209B909201
209B909301
NPT PAD JOURNAL

NPT PAD THRUST
NPT PAD THRUST
5
3
3
299C008006
299F003117
CSA337-13.164
CSA337-13.236
RRE001675* SUPERSEDED
TO THIS PN: CSA337-13.237
NPT
NPT
NPT
NPT
1
1
2
2
NPT SEAL O-RING
CSA337-13.240
RRE003592* SUPERSEDED
TO THIS PN: CSA337-13.257
NPT SEAL O-RING
CSA337-13.376
CSA337-13.377
NPT SEAL
O-RING
NPT SEAL O-RING
6
2
CSA337-13.43
NPT SEAL O-RING
CSA337-2.77
NPT SEAL O-RING
CSA337-2.78
RBB-3-5E
RCB-21-21C
RCB-21-21E.1
RCB-3-48D.1
RCB-3-48E.1
RCB-3-48F.1
SF65-2.U
W30A-17.3
W4A-5.44
W7A-1.102
NPT SEAL O-RING

NPT SHIMLAMINATED
NPT RINGSEAL
NPT RINGSEAL
NPT GASKET FLAT ROUND
NPT RETAINER
BEARING
NPT RETAINER
BEARING
NPT WASHER TAB
NPT RINGSEAL
NPT SPRING COMPRESSION
NPT NUT PLAIN ROUND
1
1
2
2
1
1
1
1
1
8
1
W7A-1.93
NPT NUT PLAIN ROUND
Pgina 4 de 9
COMPOUND
GRINDING
COMPOUND
LOCKING
SEAL O-RING
SEAL O-RING
NPT SEAL O-RING
PN

Talleres Venezuela
DOCUMENTO NMERO:
Pginas: 5/11
FECHA
28
01
2016
COOPER BESSEMER, DESCRIPTION REPAIR KIT, PART NUMBER 500RCB-17-85 (COOPER BESSEMER, DESCRIPTION REPAIR KIT, PART
NUMBER 500-RCB-17-85. P/N 500-RCB-17-85 INCLUDES:) LPC
Item #
Description

500-RCB-17-85 (COOPER BESSEMER, DESCRIPTION REPAIR KIT,
PART NUMBER 500-RCB-17-85. P/N 500-RCB-17-85 INCLUDES:)
LPC
Qty
102S003404
105F003016003
105F003710002
201F008016005
201F008016007
201S133002
201S134001

NPT SCREW MACHINE
NPT SCREW MACHINE
NPT SCREW SOCKET HEAD CAP
NPT SEAL
O-RING
NPT RINGBACK UP
1
14
24
4
8
4
1
201S134002
201S134003
201S134005
201S135003
CSA337-13.224
RRE003590*
CSA337-8.17
NPT RINGBACK UP
NPT RINGBACK UP
NPT RINGBACK UP
NPT SEAL
LIP
NPT SEAL
O-RING
NPT SEAL
O-RING
NPT SEAL
O-RING
1
1
1
2
4
2
1
CSA337-8.33
RCB-17-67Z
RCB-17-84A.1
RCB-17-85M.1
RCB-2-8C.3
NPT SEAL
O-RING
NPT SEAL
LABYRINTH
NPT RINGSEAL COMPR
NPT SEAL
LABYRINTH
NPT SHIMLAMINATED
1
1
2
1
2
W50A-2.218
W54A-79.52
W54A-81.10
W54A-81.20
W54A-81.48
W54A-81.50
W54A-83.33
W54A-83.66
W55A-3.1
F70-053-405
NPT SEAL
O-RING
NPT SEAL
LABYRINTH
NPT SEAL
LABYRINTH
NPT SEAL
LABYRINTH
NPT SEAL
LABYRINTH
NPT SEAL
LABYRINTH
NPT SEAL
LABYRINTH
NPT SEAL
LABYRINTH
NPT ROLLER WHEEL
NPT COMPOUND
SEALING
1
1
1
1
3
4
1
1
4
1
Pgina 5 de 9

Talleres Venezuela
DOCUMENTO NMERO:
Pginas: 6/11
FECHA
28
01
2016
NUMBER 500-RCB-3-48. P/N 500-RCB-3-48 INCLUDES:) IPC
Item #
Description
201S047036
NPT SCREW SOCKET HEAD

CAP
NPT SEAL
O-RING
203B039201
203B045201
203B060101
204B704006
209B902401
NPT
NPT
NPT
NPT
NPT
209B909401
209B909501
RRE003377
NPT PAD THRUST

NPT PAD THRUST
NPT CONNECTOR
RRE003890
299C008006
299F003117
CSA152-1-016004
CSA337-12.375
CSA337-12.457
CSA337-13.164
CSA337-13.227
CSA337-13.230
CSA337-13.233
CSA337-13.236
NPT ADHESIVE
NPT COMPOUND
GRINDING
NPT COMPOUND
LOCKING
NPT PIN DOWEL
NPT SEAL
O-RING
NPT SEAL
O-RING
NPT SEAL
O-RING
NPT SEAL
O-RING
NPT SEAL
O-RING
NPT SEAL
O-RING
NPT SEAL
O-RING
2
1
1
4
1
1
2
2
2
2
2
RRE003592
NPT SEAL
CSA337-13.376
CSA337-13.377
CSA337-13.43
CSA337-2.75
CSA337-2.77
RBB-3-5E
RCB-21-12G.4
RCB-21-22A.1
RCB-21-21D
RCB-3-48D.1
RCB-3-48E.1
RCB-3-48F.1
NPT SEAL
O-RING
NPT SEAL
O-RING
NPT SEAL
O-RING
NPT SEAL
O-RING
NPT SEAL
O-RING
NPT SHIMLAMINATED
NPT RINGSEAL
NPT RINGSEAL
NPT SEAL
LABYRINTH
NPT RETAINER
BEARING
NPT RETAINER
BEARING
6
2
1
1
1
1
2
2
2
1
1
1
RCB-3-7F.1
SF65-2.U
W30A-17.3
W4A-5.44
NPT RETAINER
BEARING
NPT WASHER TAB
NPT RINGSEAL
NPT SPRING COMPRESSION
1
1
1
8
101F015710004

PART NUMBER 500-RCB-3-48. P/N 500-RCB-3-48 INCLUDES:) IPC
Qty
Pgina 6 de 9
PAD THRUST
PAD THRUST
PAD JOURNAL
PAD JOURNAL
RETAINER
BEARING
CONDUIT
O-RING
24
1
4
10
5
5
1
2
2
5

Talleres Venezuela
DOCUMENTO NMERO:
Pginas: 7/11
FECHA
28
01
2016
NUMBER 500-RCB-17-86.P/N 500-RCB-17-86 INCLUDES:) IPC
Item #
Description

PART NUMBER 500-RCB-17-86.P/N 500-RCB-17-86 INCLUDES:) IPC
Qty
105F003016003
NPT SCREW
105F003710002
201F008016004
201S133002
201S134001
NPT SCREW MACHINE

NPT SEAL
O-RING
NPT RINGBACK UP
24
8
5
1
201S134002
201S134003
201S134004
201S134005
201S135003
299F003117
RRE003589*
RRE003590*
NPT RINGBACK UP
NPT RINGBACK UP
NPT RINGBACK UP
NPT RINGBACK UP
NPT SEAL
LIP
NPT COMPOUND
LOCKING
NPT SEAL
O-RING
NPT SEAL
O-RING
1
1
1
1
2
1
2
2
RCB-17-67Z
RCB-17-86C.1
RCB-17-86L.1
RCB-2-8C.3
W50A-2.218
W54A-79.12
NPT SEAL
LABYRINTH
NPT RINGSEAL COMPR
NPT SEAL
LABYRINTH
NPT SHIMLAMINATED
NPT SEAL
O-RING
NPT SEAL
LABYRINTH
1
2
1
2
1
4
W54A-81.10
W54A-81.29
W54A-81.7
W54A-81.9
W55A-3.1
F70-053-405
NPT SEAL
LABYRINTH
NPT SEAL
LABYRINTH
NPT SEAL
LABYRINTH
NPT SEAL
LABYRINTH
NPT ROLLER WHEEL
NPT COMPOUND
SEALING
1
2
3
2
4
1
102S009404
Pgina 7 de 9
MACHINE
14

Talleres Venezuela
DOCUMENTO NMERO:
Pginas: 8/11
FECHA
28
01
2016
COOPER BESSEMER, DESCRIPTION REPAIR KIT, PART NUMBER 500RBB-3-62. (COOPER BESSEMER, DESCRIPTION REPAIR KIT, PART
NUMBER 500-RBB-3-62. P/N 500-RBB-3-62 INCLUDES:) HPC
Item #
Description

500-RBB-3-62. (COOPER BESSEMER, DESCRIPTION REPAIR KIT,
PART NUMBER 500-RBB-3-62. P/N 500-RBB-3-62 INCLUDES:) HPC
Qty
201F008016005
16
201F008020020
201S047036
203B039201
203B045201
NPT
NPT
NPT
NPT
32
1
4
10
204B704006
209B909401
209B909501
RRE003380
RRE003890
299C008006
299F003117
CSA152-1-012005
NPT PAD JOURNAL

NPT PAD THRUST
NPT PAD THRUST
NPT CONNECTOR CONDUIT
NPT ADHESIVE
NPT COMPOUND
GRINDING
NPT COMPOUND
LOCKING
NPT PIN DOWEL
10
2
2
4
1
1
1
6
CSA337-12.273
CSA337-12.448
CSA337-12.452
CSA337-13.227
CSA337-13.230
NPT
NPT
NPT
NPT
NPT
SEAL
SEAL
SEAL
SEAL
SEAL
O-RING
O-RING
O-RING
O-RING
O-RING
1
1
1
2
2
62037.30.P002 (CSA33713.245)
NPT SEAL
O-RING
CSA337-13.43
CSA337-13.443
CSA337-13.445
CSA337-2.75
RBB-21-25E
RBB-21-25F
RBB-21-34G.6
RBB-21-9J.7
RBB-21-9J.8
RBB-3-42G
RBB-3-44G
NPT SEAL
O-RING
NPT SEAL
O-RING
NPT SEAL
O-RING
NPT SEAL
O-RING
NPT SEAL
LABYRINTH
NPT SEAL
LABYRINTH
NPT RINGSEAL
NPT RINGSEAL
NPT RINGSEAL
NPT RETAINER
BEARING
1
6
2
1
1
1
2
2
2
1
1
RBB-3-5E
RBB-3-62G.1
RBB-3-62H.1
RBB-3-62J.1
W13A-1.36
W30A-17.9
W4A-5.49
NPT
NPT
NPT
NPT
NPT
NPT
NPT
1
1
1
1
4
1
6
Pgina 8 de 9
SCREW SOCKET HEAD CAP

SEAL O-RING
PAD THRUST
PAD THRUST
SHIMLAMINATED
RETAINER
BEARING
RETAINER
BEARING
GASKET FLAT ROUND
PIN DOWEL
RINGSEAL
SPRING COMPRESSION

Talleres Venezuela
DOCUMENTO NMERO:
Pginas: 9/11
FECHA
28
01
2016
COOPER BESSEMER, DESCRIPTION REPAIR KIT, PART NUMBER 500RBB-17-97. (COOPER BESSEMER, DESCRIPTION REPAIR KIT, PART
NUMBER 500-RBB-17-97.P/N 500-RBB-17-97 INCLUDES:) HPC
Item #
Description

500-RBB-17-97. (COOPER BESSEMER, DESCRIPTION REPAIR KIT,
PART NUMBER 500-RBB-17-97.P/N 500-RBB-17-97 INCLUDES:) HPC
Qty
105F002710002
105F003016003
105F003710002
201F008024006
201S133003
201S133004
201S134006
NPT SCREW BUTTON HEAD

NPT SCREW MACHINE
NPT SCREW MACHINE
NPT SEAL
O-RING
NPT SEAL
O-RING
NPT RINGBACK UP
8
18
30
20
1
1
1
201S134007
201S135001
202S014005
CSA173-710
CSA337-12.224
RBB-17-97E.1
W50A-2.186
NPT RINGBACK UP
NPT SEAL
LIP
NPT GASKET SPIRAL WND
NPT WASHER PLAIN
NPT SEAL
O-RING
NPT RINGSEAL COMPR
NPT SEAL
O-RING
1
1
1
8
3
1
1
W54A-2.33
W54A-79.45
W54A-79.46
W54A-99.1
W55A-3.1
NPT
NPT
NPT
NPT
NPT
1
7
5
3
4
RB6B-2-E.15
F70-053-405
NPT SHIMLAMINATED
NPT COMPOUND
SEALING
Pgina 9 de 9
SEAL
SEAL
SEAL
SEAL
ROLLER
LABYRINTH
LABYRINTH
LABYRINTH
LABYRINTH
WHEEL
1
1

Talleres Venezuela

Repuestos Mantenimiento Compresores Miniplanta

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GERENCIA DE MANTENIMIENTO

SUPERINTENDENCIA TALLERES VENEZUELA

DESCRICCION DE KIT DE REPARACION COOPER BESSEMER, PARA

JAVIER JOSE BASTARDO

Ing. Javier J. Bastardo R.

de los COMPRESORES CENTRIFUGOS COOPER RC8-7B

ALCANCE GENERAL DEL PROYECTO

Estos equipos se requieren para ser instalados en cualquiera de las 3 Plantas

Ing. Javier J. Bastardo R.

La necesidad de mantenimiento de este equipo surge con el requerimiento de garantizar

Ing. Javier J. Bastardo R.

COOPER BESSEMER, DESCRIPTION REPAIR KIT, PART NUMBER

NPT SEAL O-RING

NPT PAD JOURNAL

NPT SEAL O-RING

NPT SEAL O-RING

NPT SEAL O-RING

NPT SEAL O-RING

NPT SEAL O-RING

NPT NUT PLAIN ROUND

NPT SEAL O-RING

Ing. Javier J. Bastardo R.

COOPER BESSEMER, DESCRIPTION REPAIR KIT, PART NUMBER

NPT GASKET FLAT ROUND

Ing. Javier J. Bastardo R.

NPT SCREW SOCKET HEAD

NPT PAD THRUST

COOPER BESSEMER, DESCRIPTION REPAIR KIT, PART NUMBER

Ing. Javier J. Bastardo R.

COOPER BESSEMER, DESCRIPTION REPAIR KIT, PART NUMBER

NPT SCREW MACHINE

NPT GASKET FLAT ROUND

Ing. Javier J. Bastardo R.

COOPER BESSEMER, DESCRIPTION REPAIR KIT, PART NUMBER

NPT SCREW SOCKET HEAD CAP

NPT PAD JOURNAL

SCREW SOCKET HEAD CAP

Ing. Javier J. Bastardo R.

COOPER BESSEMER, DESCRIPTION REPAIR KIT, PART NUMBER

NPT SCREW BUTTON HEAD

Ing. Javier J. Bastardo R.

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