AD QATAR FOUNDATION Susomyso QF HEADQUARTERS BUILDING AND —_ —_— | owe STRATEGIC STUDIES CENTRE ater FitBeon 7 as moi Contac Document No on EDUCATION CITY - QATAR xerot00700 | 27704S-05-AC 0001 ! Me METHOD STATEMENT FOR a ae midmac |, ellos.) mstattation oF GALVANIZED IRON 40125 ot a DUCT & ACCESSORIES 1.0 Scope The scope of this method statement is to define the procedures for material delivery, on-site installation and inspection of G.l. ductwork and duct accessories in accordance with project specifications and related standards. GI Ductwork in this scope generally includes all types of Supply Air Duct, Return Air Duct, Fresh & Exhaust Air and their accessories such as fire dampers, volume control dampers, splitters damper, backdraft dampers, motorized smoke fire damper, access door, silencer, vibration isolators, flexible connections, diffusers, grilles and register, louvers, sound attenuators, Insulation, cladding, including ductwork fittings, elbows, offsets, transformation ) pieces, branch off, tee connection, turning vanes etc. | Method Statement for Built-in Duct and Fire Rated Ductwork shall be submitted separately. The Method Statement covers the following activities: 1.1. Material Transport, Handling & Site Storage 1.2. Site planning and Preparation 1:3 Installation Procedure 14 Inspection and Testing 2.0 Project References 2.1. HQ Project Specification Doc. No. 1846-SP-00-00022, Rev.0 2.2 SSC Project Specification Doc. No. 1864-SP-00-00022, Rev.0 ) 2.3 QCS 2007, 3" Edition Section 22 2.4 — HCVA (DW144) Specification for sheet metal duct works 2.5 Approved Shop Drawing 2.6 Relevant Material Transmittal Approval 2.7 Approved Project Health and Safety Plan (HSE) Plan, 2.8 Approved Project Control Quality Plan 3.0 Materials Materials to be used on site shall be from approved vendor list and approved material submittals. 4.0 Tools and Equipment The typical construction tools and equipment requirements are as listed below and used for installation activities on site. 4.1 Hacksaw 4.2 — Set Screw Drivers, Pliers & Wrenches 4.3 Tape Measure 4.4 — Steel BrushAD QATAR FOUNDATION betes QF HEADQUARTERS BUILDING AND =__ | hee _ STRATEGIC STUDIES CENTRE ecole Feito - oo Coan Gosmcalier =A EDUCATION CITY - QATAR x€10100700 2779-MS-05-AC-0001 ' Tee METHOD STATEMENT FOR ase a midmac ;, clLor.0| wstattarion oF GALVANIZED IRON aaa ofh DUCT & ACCESSORIES 4.5 Speed Cutter 4.6 Jigsaw Machine 47 Certified Mobile Scaffolds / Step Ladder _ 48 Drill Bits. 4.9. Drilling Machine. 4.10 Welding Machine 4.11 Chain Block 4.12 Shiplaps Tools 4.13 Trolley and Lifting Jack 4.14 Cleaning Material 4.15 Personnel Protective Equipment (PPE) — (goggles, gloves, helmet, shoes, Harness, Hi-Vis) 5.0 Personnel 5.1 5.2 53 5.4 5.5 5.6 57 5.8 5.9 Construction Manager z Ep ragfor Construction Superintendent wal | MEP, Over Project Engineer Site Engineer /Supervisor Safety Officer QA/QC Engineer Foreman Tradesman/Duct Erector Helpers 6.0 Material Transport / Handling/Site Storage 64 62 63 6.4 65 66 Careful consideration shall be given during the transport, unloading of the ducts & accessories at site. Materials should be positioned correctly so as to avoid crushing and minimize the risk of damage. Deliveries to site should be closely align to the fabrication and installation schedule, 50 as to avoid accumulation of unfixed ductwork, each accessory and minimize double handling that may be possible of causing dent or damage of material. All materials delivered to the site will first be inspected by QC inspector, Site Supervisor/Site Engineer and Store keeper to check if is in accordance to site requirements and material approval The inward material delivery to site (MDS) inspection will be carried out in accordance with relevant ITP, QA/QC plan and procedures Any materials found not as per purchase orders, material approval & DW144 construction standard shall be immediately return to the supplier's facility. Rejected materials shall be storétemporary on site ata sultable quarantine area with proper identification label to prevent unintended use & return for replacement.ASa or QATAR FOUNDATION Snake Seal GF HEADQUARTERS BUILDING AND —__ | hoe STRATEGIC STUDIES CENTRE Qatar osriittion ica Coit Ne Document No J EDUCATION CITY - QATAR xcr0100700 | 2779-MS-05-4C-0001 ! NS METHOD STATEMENT FOR ah wee midmac | | clLor.o| wsrattation or GaLvanizeD RON sue = FLL c i DUCT & ACCESSORIES 67 All delivered materials shall be free from damages and foreign material that will result to deterioration of duct surface. _ 68 — Allducts, flexible duct and accessories must be stored in shady designated area with protection at the job site location. Ensure the surface onto which duct is resting is dry & free from any liquid spills. 6.9 Insulation adhesive and vapour barrier shall be kept in a store where temperature 7.0 _ Site Planning & Prepar 72 does not exceed to flashpoint-temperatures of adhesive/vapour barrier as per manufacturer recommendations. $ a3 pey MSDS. 6.10 No materials will be permitted to enter the work location without being inspected on TA arrival to the site. General 7141 Site Engineer/QC Engineer must obtained material inspection request approval for the delivered ductwork & accessories before shifting the material on site. 7.1.2 Drawing for installation shall be approved & coordinated with other services. 7.1.3 Supervisor in-charge will issue instruction based on room clearance & Proper access shall be provided. 7.1.4 Location/area shall be secured and cleaned prior to work commencement. 7.1.5. Site Engineer/Supervisor must prepare all the materials, equipment and tools that will be necessary during the execution time. 7.1.8 Site Engineer/Supervisor has to check all the materials before bringing to site must be free from any damages through material handling and storage. Setting-out 7.2.1 For rectangular duct opening through walls and floors a temporary plywood box outs shall be provided as per approved builder's work drawings prior to concrete casting and shall be remove during duct erection. 7.2.2. Basically prior to execution of ductwork installation and support system, the setting out of the installation shall be conducted onsite to determine the actual position of ductwork route, equipments, dampers, access doors, sound attenuators, and other duct accessories. Setting out to determine the position of duct hangers & supports shall be also included.TAD, PROJECT MANAGEMENT QATAR FOUNDATION QF HEADQUARTERS BUILDING AND STRATEGIC STUDIES CENTRE soil Fain Location Contact No Dosument No EDUCATION CITY - QATAR xe10100700 2779-MS-05-AC-0001 midmac \'\ vlog Tie Page Rov No METHOD STATEMENT FOR INSTALLATION OF GALVANIZED IRON Tots 24 DUCT & ACCESSORIES 723 The setting out of the works shall be on the basis of the latest approved shop drawings and all marking shall be base from a common reference point provided by site surveyor. 8.0 “Installation Procedures Installation of ductwork and ductwork accessories will be carried out as demonstrated during mockup or sample installation at site as per approved shop drawing and coordination drawings. 8.1 Installation of Supports and Hanger Rods ) 814 8.1.2 8.1.3 8.1.4 8.1.5 8.1.6 8.1.7 8.1.8 8.1.9 ‘Support & hangers shall be provided as indicated in the approved shop drawings. From the common reference point, Site Engineer/Supervisor mark out on the concrete walls, soffits, or slab the position of the anchor bolts insert, including the hanger driling location. Drill the anchor bolts marking in the walls, slabs & shaft for fixing supports as per determined above. Fix the anchors and threaded rods with approved hangers / structural supports as applicable. Threaded rod length shall be sufficient to allow for leveling of air duct. All duct layouts shall be rigidly supported from the building structure by means of hangers. Use only approved type of hangers schedule for installation of air duct work. Any welding works to building structure for duct & accessories ‘support system will not be permitted unless otherwise approved by relevant parties. Duct hanger for the installation works shall be lovated as close as possible to concentrated loads imposed by branch connections. Duct hangers/ supports shall be located as near as possible to horizontal changes in direction. The location of duct hanger and support are principally located to maintain the desired position and shall be as uniform as possible that will not change and set permanently all horizontal support suspended ducts shall be hung using adjustable duct hanger with bolted hinged loops. Appropriate approved beam clamps will be used in the areas of support on structural steel works. 8.1.10 Use Table below for the standard spacing of hangers & supports.auicen QATAR FOUNDATION Sukaronpsea! | QF HEADQUARTERS BUILDING AND = STRATEGIC STUDIES CENTRE ekar sa Coat Ne ~ Document No . EDUCATION CITY - QATAR xcr100700 | 2779.S-05-AC-0001 ' NS METHOD STATEMENT FOR fae wate midmac il clloas | INSTALLATION OF GALVANIZED IRON ras: o}t | DUCT & ACCESSORIES HORIZONTAL RECTANGULAR DUCT Max. Duct Size Hanger Rod Support Max. Spacing of Longer Side (dia) mm Hanger (mm) . Up to 300mm 8 25x25xamm | 3000 . ‘301mm-600mm 8 25x25x3mM 2400 ‘601mm-1000mm 70 32x32x3mm 2400 c 1001mm-1500mm 10 40x40x3mm 2400 ) 1501imm-1800mm 10 40x40x6mm 1800 1801imm-2400mm 12 ‘5Ox50x6mm 1800 . 2401mm -3000mm 12 C-Channel 1800 | HORIZONTAL ROUND DUCT Item Duct Drop | No. | Diameter, @ | Rod | Hanger Construction Dimension (mm) . (mm) Size ) mm ‘One 25 x 16 U.S ga. hanger ring supported from one 25 Un ye tesa 8 __|x16U.S. ga. hanger strap on 2400 mm centres. 20 | asitoaso | | One 25x14 U.Sga. hanger ring supported from one 25 X14 U.S. ga. hanger strap on 2400 mm centres. ‘i ‘One 25 x 12 U.S ga. hanger ring supported from one 25, x12 U.S. ga. hanger strap on 2400 mm centres. 3.0 451 to 900 10 ‘One 38 x 12 U.S ga. hanger ring supported from one 38 ) 4.0 | 901101200 | 12 | 42 U.S. ga. hanger strap on 2400 mm centres . 8.1.11 Support all vertical ducts at each floor with angles, riveted to the ducts. . Use Table below for the standard spacing of hangers & supports. VERTICAL RECTANGULAR DUCT Duct Long Side (Unit : mm) Up to 800 801-1000 1001-1500 | 1501-2500 Above i 2501 ‘Angle Vertical Bar L 40x40x4 | L 40x40x4 L 50x50x5 75x50 Cc 100x50 ‘Support Max. Two points for each floor Pitch 8.1.12 Ducts and Accessories for HVAC system, Support and mounting hardware and Bolts screws washer etc shall be in accordance with table stated above as per DW144 specification, ": PRGIECT MANAGEMENT Soha Sy stat QATAR FOUNDATION QF HEADQUARTERS BUILDING AND STRATEGIC STUDIES CENTRE ‘call ‘Goniract No. Document No, EDUCATION CITY - QATAR xe10100700 2778-MS-05:AC-0001 Tile Page Rav No midmac |, ello INSTALLATION OF GALVANIZED IRON METHOD STATEMENT FOR sofas DUCT & ACCESSORIES oft 8.1.13 Any cut edges in angles, channels, or threaded rods will be cut, leveled and touch 8.2 Ductwork & Ac up with approved zine rich paint. \ccessories Installation Procedures Prior to any execution of works, daily tool box meeting shall be carried out to all site staff and workers. The outline of the works shall be explained in details and the distribution of the works will be arranged within the group. All working area shall be identified and works shall not be commenced without prior instruction from Site In-charge. All works to be carried out shall refer to the approved shop drawings present at site at any time for inspection purposes. 8.2.1 G.l. sheet fabrication for air ducts shall be accordance with HVCA Specification for Sheet Metal Duct Works (DW/144) as stated below. 8.2.2 First determine the specific duct pressure classification as indicated in the ductwork approved Shop Drawings. Refer to table 1. TABLE 1 Ductwork Classification Duct Pressure Class Static Pressure Limit Max. Air Velocity Positive Negative c 2 3 4 Low Pressure — Class A Pa Pa mis 500 500 10 Medium Pressure — Class B 1000 750 20 High Pressure — Class C 2000 750 40MANAGEMENT SOE QATAR FOUNDATION ] PROJECT A Gouhasons sil QF HEADQUARTERS BUILDING AND = . STRATEGIC STUDIES CENTRE eater Giithation sees ‘Coiract Na Document No EDUCATION CITY - QATAR xcro10700 | 2779-MS-05-Ac-0001 : Tie Page Rev No, i METHOD STATEMENT FOR midmac ;, UlLor.o| wstattation oF GALVANIZED IRON ao oft .SEEEEEE DUCT & ACCESSORIES ce Construction Requirements - Rectangular Ducts as per DW/ 144 TABLE 2 LOW PRESSURE (limited to 500 Pa positive and 500 Pa negative) Dimension in mm Maximum duct size (longer Size) 400 | 600 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3000 Minimum sheet ) Thickness 06 0.8 1.0 12 Type | Rating | Sheet Maximum Spacing between joints and stiffiners 1 2 3 a4f[s5 6 7 8 9 | | 1 | 2 2 |._.PS....| 3000. we At SS [3000 33 |_.PS___[3000 | 2000 | 7600 | 1250 $8 | 3000” | 3000 |'1600” | 1250 a2 ‘3000, | 2000 | 1600_.| 1250, 1000,_|.800 @ | a3 3000” | 3000 |’2000” | 1600 | 1250” | 800, Just [ps {3000 4600_|3250—|— 625 ss_| 3000 | 3000 | 1250 | 625 w2is2_|-—-PS—| 3000. 2000-|-4600—|-1250.-|—-625 $s_| 3000 | 3000 | 1600 | 1250 | 625 usis3__|_PS__|'3000_| 2000 | 7600__|-1250_|i000_|~800 Ss | 3000 |'3000 | 2000 "|" 1600 |" 1250 _|""800 vaisa_|-.-PS—['3000.-[2000-1-1600--| 41250.{-1000-1 ss__| 3000 | 3000 | 2000 _| 1600 | 1250 wsiS5_[_PS__|'3000 | 2000 [1600 [1250 | "1000 | 800 | ~800_| 625 SS “| 3000 “| 3000 |'2000 “|” 1600 |" 1250/1000 |" 800 | “800 Flange Joints & Stiffeners veisé | PS [3000 | 2000 [1600 | 1250 | 1000 | 800 | 800 | 800 | 625 ‘SS 3000 | 3000/2000 |" 1600] 1250 | 1600 |"800 | 800 | 625, Note: In column 3. 1.0 ‘PS' = Plain Sheet 2.0 ‘SS' = Stiffened Sheet, by means of a) Beading at 400 mm maximum centres: or b) cross-breaking within the frame formed by joints and or stiffeners: or ©) pleating at 150 mm maximum centres.PRG cor QATAR FOUNDATION HAS or| ——eeweanquarters suone ano | SE STRATEGIC STUDIES CENTRE ptr Gonemchet ia CanraetN ‘Decument Ne EDUCATION CITY - QATAR xerore7co | 2770-vs.05-4c-0001 [Tie ave oa METHOD STATEMENT FOR co midmac ,, ellos.o | wsrattanion oF GatvaNizeD IRON a L DUCT & ACCESSORIES LTT 8.2.3 Prior to commencement of work check all the ductwork are factory pre- fabricated with tag number labeled and received at site in accordance with specification and correct dimension as per approved shop drawings. 8.2.4 Rectangular ducts shall be constructed using longitudinal seams with eae epee tae popeat tion, \,Elause 1062.1 f Sean iboel 825 Trankpertthe duct poke aon, + Fa fing to fre lvaton 82.6 To avoid clashing, and diagonal runs, check duct routing vertically, horizontally, and parallel or perpendicular as_siown on the approved coordination working drawings prior to start installation works. 8.2.7 Determine the exact position of ductwork & assembled the connection of the pre-fabricated pieces using flange joint, stiffeners, gasket and hardware's. 8.2.8 Used only approved type of gasket & sealant for flange joints connection. Ensure ductworks is clean internally and no tooisiconstruction debris exist within the ductwork before proceed to next length. 8.2.9 Install the external insulation in accordance with manufacturer's recommendation & guideline’s. Please refer to clause 8.3 & 8.4 for detail insulation procedures. 8.2.10 Construct & install duct system with minimum or fewest possible joints. 8.2.11 Duct installation shall be airtight and include necessary reinforcements, bracing, support framing, gaskets, sealing and fastening to provide rigid construction and free from vibration, airflow induced motion, noise and excessive deflection at specified maximum system air pressure, 8.2.12 Provide mounting and supporting of ductwork and accessories including, but not limited to structural supports, hangers, clarrps, and brackets access doors and dampers. Install ductwork accessories in’ accordance with the manufacturers printed instruction. The clearance for inspection, repair, replacement, and service shall be considered 82.19 Offsets_and transformation shall be provided as required 0 avoid 1-. intrfgrence with the bulging construction, piping r equipment raga textarence he bulging piping or equipr dy Comp 82.14 Sheot mefarauraces fo which adhesives wil be applied shall be clean and free of oll, grease, and deleterious substances. 8.2.15 Where ducts penetrating through builders work opening in concrete wall or masonry the gap between duct and wall shall be packed with mineral wool and sealed with mastic sealant to meet fire and acoustic requirements as a2 ht. (07, Rev 0. 8.2.16 Where damage (or rusting) has occurred on galvanized affected section shall be made good by painting with two and approved finishing paint, or where the damage of zine-rich the Engineer's,QATAR FOUNDATION PREG AES OF HEADQUARTERS BUILDING AND =_ STRATEGIC STUDIES CENTRE lene = Convadt Document EDUCATION CITY - QATAR xerowo700 | 27704. 05-aC-0001 ' i METHOD STATEMENT FOR [2 ___}__fevns midmac , clLo.0| wstattation oF GALVANIZED IRON notes ott a rae DUCT & ACCESSORIES eral Construction Requirements - Rectangular Ducts as per DW / 144 TABLE 3 MEDIUM PRESSURE (limited to 1000 Pa positive and 750 Pa negative Maximum duct size (longer Size) 400 | 600 | 800 | 1000 1250 | 1600 | 2000 | 2500 3000 Minimum sheet Thickness 1.2 Type _| Rating | Sheet mal 1 2 3 12 PS. Sey At $32 Bz ee 8 7250_| 1000_|_ 800 | AS 1600 | 1250 | 800 JvS1 |_PS _.['3000.| 1250} 625. | 2 SS_| 3000 | 1250 | 625 | & J2i82 } PS... 3000. 4250...|-625 8 SS_| 3000 1250 | 625 3 J3/S3_|_PS | 3000 4250 |" 1000 | 2 [ss [3000 1600 "| 1250 ao 4/4 | PS __| 3000. 1250. | 1000. - | SS _| 3000 1600_| 1250 g J5S5_|_PS__| 3000.|1 1250_| 4000 | 800_|~ 800_| 800. [625 _ 8 SS_| 3000 1600_| 1250 | 1000 | 800 | 800 | 800 a J6IS6 PS.../ 3000. 1250..}.4000..|...800...|...800...|-800..}.800...|.625. Ss_| 3000 1600 | 1250 | 1000 | 800 | 800 | 800 | 625 Construction Requirements - Rectangular Ducts as por DW/ 144 TABLE 4 HIGH PRESSURE (limited to 2000 Pa positive and 750 Pa negative) Maximum duct size | (longer Size) 400 | 600 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 Minimum sheet Thickness 08 10 12 Type | Rating | Sheet Maximum Spacing between joints and stiffeners 1 2 3747s |[el 7 3 9 | 1 | 1 3 ‘A1_| PSISS | 3000 $x a2 | Psiss | 3000 | &—as_|Psiss | 3000 | JtiS1_| PSISS | 3000 | 625 | 3 J2/S2_ | PS/SS | 3000 | 1250 | 800 & w | 3/S3_ | PS/SS | 3000 | 1250 | 1250 | 800 && [Jau4 | PSISS | 3000 | 1250 | 1250 | 1000 | 600 g % | J6iS5 | PSISS | 3000 | 1250 | 1250 | 1000 800 800 625 8 |seS6 | PSISS | 3000 | 1250 | 1250 | 1000 | 800 | 800 | 600 | 625Fasten QATAR FOUNDATION eer QF HEADQUARTERS BUILDING AND. = per EEC ae STRATEGIC STUDIES CENTRE ever 7 ation Conmast a Document i od EDUCATION CITY - QATAR x€10100700 2779-MS-05-AC-0001 | ! i METHOD STATEMENT FOR Pass ons | mac || LILoro| wsrattarionoreatvanzen Ron | jess La z - DUCT & ACCESSORIES 8.2.16 Where damage (or rusting) has occurred on galvanized ductwork, the . affected section shall be made good by painting with two coats of zinc-rich paint and approved finishing paint, or where the damage in the Engineer's opinion cannot be made good, then a new section of ductwork shall be provided. . 8.2.17 The fabrication shall be carried out using proper workmanship with all . ductwork true in size and cross-section, braced and stiffened as specified . and with all internal and external surfaces free from projections and sharp . edges. . 6.2.18 During installation, the open ends of ducts shall be protected with blank, ) flanged sheet metal baffles, securely attached to prevent debris and dirt from entering. —~ 8.2.19 Install acoustic lining in the intemal ductwork, ong RTE stuck up pins, and other recommend; ign such as anole 57 @ ferminatio per manufacturer's recommendation 8.2.20 Where interior of ducting maybe viewed though air grilles eee registers, fhe viewed interior shall be sheet metal ona Seat e painted, fiat black as per approved materials submittal. . 8.2.21 Longitudinal & transverse joints shall fabricated & installed in accordance with DW144 and shop drawings/details. 8.2.22 Plenum anchorage provisions, sheet metal joints, and other areas, shall be made airtight and watertight by caulking mating duct steel and concrete | surfaces with a two component sealant. 8.2.23 Flexible duct shall only be used where indicated on the approved drawings for final connection to terminal devices. Overall length exceeding 1200 mm. ) shall not be permitted. 8.2.24 At every point of duct penetration of the building envelope provide sealed louver weather cowl protective flashing and full closure plate to prevent ingress. 8.2.25 Coordinate ductwork installation with installation of duct accessories volume control dampers, non-return damper, fire dampers, motorized ‘smoke fire damper, sound attenuator, equipment’s, controls, air terminals such as air grilles, diffusers, louvers, and other associated work as per approved shop drawing for ductwork system, & DW144 standard. 8.2.26 Approved flexible connections shall be fitted to fan inlet and discharge connection, as per approved shop drawings. Including all connections to air plant containing vibration generating equipment and at all points where ducts cross s}rdcturalxpansion join Hard woo! hi be on the duct support to avoid support jets and to maintain alignment on the ductwork installation. Load bearing insert width shall be extended by a minimum 50mm each side of the support to permit sealing of vapour barrier barriers. 8.2.2ASRRr QATAR FOUNDATION Qinatoiaieoal QF HEADQUARTERS BUILDING AND = STRATEGIC STUDIES CENTRE eet Feskiion leone Contest No Docarent io} t EDUCATION CITY - QATAR xero100700 | 2778-MS-05-AC-0001 = THe METHOD STATEMENT FOR = nee midmac |" lloras INSTALLATION OF GALVANIZED IRON Mae: ofa 3 DUCT & ACCESSORIES © 82.28 Ductwork passing across building expansion joints shall be provided with flexible connections that shall allow an axial displacement in the horizontal ‘ plane to match the building movement tolerance and associated displacement within the vertical plane. 8.2.29 Approved cover retaining plates (collar) shall be fitted where packing is x ‘exposed in plant rooms, and occupied spaces and where necessary to J 8 maintain packing within the sleeve. 8.2.30 Install fire dampers (FD) / motorized smoke fire dampers (MSFD) as per the a ere ‘of manufacturers printed installation instruction, dampers, . standard and latest approved shop drawing. kf 8.2.31 Access doors and panels shall be installed in ductwork at equipment euch > as dampers/ fire dampers/ duct heater, etc., any item requiring periodic. inspection adjustment/ maintenance! cleaning where indicated and each \ elbow as per approved installation drawings. The construction shall be in acoordance with HVCA Specification for Sheet Metal Duct Work (DW/144) 5 d "Part Seven — General’, and material transmittal approval. 8.2.32 Install aluminum cladding works in plant rooms, car parks or wiaraver* PR insulated ductwork is exposed to view as_per approved material submittal i Ensure no Clain fixing or jor rtahing doves shall penetrate vapour bagrier ae i itch tall be pred wrth an accep res wovlemanchiy, 4 pctk-aP 8.2.33 Wherever Takle, fossa désignated fire zone, an approved fire dampers & barriers shall be applied according to local cvil defense regulations as per approved material submittals, manufacturer recommendation and approved shop drawings. i and a resprtved 8.2.34 Install sound attenuators as indicated on the approved shop drawings, manufacturer's recommendation 4 8.2.98 Ductwork cleaning procedure shall be subynitted separately as per project requirements. — ©.K, Qusoxke 8.2.36 All ductwork thermal insulation approved duct tape material ts shall be securely sealed with 8.2.37 Any other installation requirements not specified on,the above details shall follow approved shop drawings. Fes Oee as Label) ert be Leo af ape bail fee = ug eran ere, o, o 89 Insulation Procédures for Internal Ductwork Mineral Wool-Glass 8.3.1 Make sure duct is free of oil, grease and dust. Apply the adhesive as per manufacturer's recommendation. 8.3.2 Apply thermal Insulation on the duet work as per manufacturer application method describe below., Ee toe lion painting, eft.’ Add, Pag rn hon: ah, r 0Evicen QATAR FOUNDATION bey QF HEADQUARTERS BUILDING AND =__ L STRATEGIC STUDIES CENTRE soir poichation ‘ecaton ‘Conac No. Dasument NO EDUCATION CITY - QATAR xe10100700 | 2779.MS-05-A0-0001 Tie Page Rov No. x ee METHOD STATEMENT FOR: midmac ;, ClLoao) wstattaionor GALVANIZED RON | yeyias 2 - DUCT & ACCESSORIES: 8.3.3 Determine the length of duct insulation plus board required to make a duct insulation section of the GI duct. This length is the sum of the outside duct dimension(2 x height +2 x width) plus the total add on allowance for piece duct insulation section. 8.3.4 Cut along left edge of duct insulation board using female shiplap tool to form the shiplap edge. Remove scrap. 8.3.5 Start from edge of board and measure first outside duct dimension plus on allowance of 50mm thick duct insulation board respectively. Draw first corner groove centerline. 8.3.6 From there measure second outside duct dimension plus add on allowance of 50mm thick insulation board respectively. Draw second comer groove centerline. 8.3.7 From there measure same as first outside duct dimension plus add on allowance of 50mm thick insulation board respectively. Draw third corner groove centerline 83.8 Then measure same as second outside duct dimension plus add on allowance of 50mm thick duct insulation board respectively. Draw fourth comer groove centerline. 8.3.9 From there measure 50mm thick duct insulation plus board respectively and draw line location edge of closure flap. The board is ready to grooved. 8.3.10 Cut along first corner groove centerline with V-grooving and remove groove scrap. This easily done if board is slightly lifted. 8.3.11 Repeat this step for other corner groove centerline. Using straight knife, cut along fourth corner break line through insulation only. Do not cut through or score the facing, 8.3.12 Peel insulation from flap. One piece duct insulation plus board section is now ready for assembly. 8.3.13 The length of duct insulation plus board section can be extended by joining two sections one with female shiplaps and other with male shiplaps by using male & female shiplaps tools. 8.3.14 Apply full coat of approved adhesive on the duct surface. Underside of duct should be completely coated with adhesive to prevent sagging. 8.3.15 Wipe out any wet spilled out-adhesive from the surface by means of dry cotton cloth 8.3.16 Wrap duct insulation board section prepared above, while keeping foil up, to the prepared duct surface once adhesive has become tacky or as instructed by manufacturer. hott be made @ pete eek tates AOE pansPROJECT QATAR FOUNDATION Sissel QF HEADQUARTERS BUILDING AND =—_ | we STRATEGIC STUDIES CENTRE exo ii . Location Contact No. Document Na EDUCATION CITY - QATAR xc10100700 2779-MS-05-AC-0001 ' TNS METHOD STATEMENT FOR =e Bote | midmac ; ; clLor) mstattation oF GALVANIZED IRON waz oft ss ea DUCT & ACCESSORIES 8.3.17 Make sure that all edge joints if any, are closely butted and edge are flushed and seated properly. 8.3.18 Apply self-adhesive aluminum foil laminated glass fabric tape rightly centered between overlap and insulation surface. Position the tape along longitudinal edge of the flap in a manner that will allow 25mm overlap on adjacent surfaces 8.3.19 Press the tape to the substrate uniformly using any smooth edge plastic card and make sure no wrinkles are formed. Purpose not to allow any free passage of air within the bond which is otherwise may weaken the system. 8.3.20 Insulation thickness shall be maintain throughout the ductwork layout and reduction of insulation thickness shall not be acceptable as per project specification requirements. 8.3.21 Insulation joints for round circular duct shall be maintained at top side using roll slab type insulation. Rectangular duct shall be made corner groove centerline and insulation termination joints should be place either on top or center side of ductwork. 8.3.22 Thermal insulation in sheet, slab or mattress shall be fixed with adhesive and suitable mechanical fixing (hangers / aluminum band / wire mesh) to ensure that long term surface contact is maintained. 8.3.23 On the designated fabrication area, upon completion of thermal insulation of ductwork apply first (1) coat of vapour barrier, followed immediately by canvas cloth wrapping. 8.3.24 Apply second coat of vapour barrier and leave the ductwork piece to dry for one hour. ) 8.3.25 Install the ductwork on the hanging support system, mark and cut the Mineral wool-glaés"insulation with canvas cloth for fixing of approved high _/ensity load ‘bearing material between ductwork surface & angle bar support as indicated on the approved shop drawings/details. 8.3.26 To prevent condensation on cut joints, ensure insulation adhesive is properly applied on mating surfaces of high density load bearing material with duct surface and insulation surface. Retain the high density load bearing material with insulation by means of approved aluminum tapes. Follow the procedure for vapour barrier as describe above. 8.3.27 Duct flanges joint shall remain open from thermal insulation until engineer's inspection and approval. 1oNeA 8.3.28 Complete the fibef glass thermal insulation on duct flanges joints after . Engineers inspection, follow procedure as describe above for adhesive, od, canvas cloth & vapour barrier application. B Tnowtalien thickness Shall be ‘nomarsh 7 Gage | inks.Ps Por | QATAR FOUNDATION Siuooiavsoal QF HEADQUARTERS BUILDING AND = _ STRATEGIC STUDIES CENTRE nitir itithition Location Conia No Document No a EDUCATION CITY - QATAR xernioo7e0 | 2770MS-05-4c-0001 ™ Page Rev No. toa METHOD STATEMENT FOR mid aC | | clloas INSTALLATION OF GALVANIZED IRON noe oft DUCT & ACCESSORIES 8.4 Insulation Procedures for External Ductwork using Phenolic Foam 8.4.1. Supply Air, Recirculation Air & Fresh Air Intake ductwork for extemal areas shall be insulated with closed cell rigid approved phenolic foam board insulation with a factory applied Reinforced Aluminium (Class O or Class 1) {oil laminate covering. 8.4.2. The Board shall be cut and shaped to fit and adhered to the face or the duct with approved or ‘uivalen} adhesive, acenpkasle. = ne 3 8.4.3 The adhesive to be applied in beads at 150 mm centers to the duct face. The board shall be pressed onto the adhesive and removed immediately. A few minutes should be allowed for the solvent to evaporate off before re-applying the board to the duct face for a second time and an immediate strong bond should result. On duct of 600 mm wide or greater, in addition to the adhesive, approved duct pins shall be used at 450 mm spacing. Non-retractable washers shall Fellow 17&0%pde pushed over the pins and pressed firmly to the face of the insulation. fy peeve The protruding section of the pin to be trimmed back level and covered with ‘sail Fela 2 Self-adhesive felt pad. On no account must the end of the pin penetrate Cdakon ‘ev! the covering vapour check. phoma oot a joints to be sealed using approved self-adhesive aluminum foil tape. 8.4.6 The whole insulation surface shall then be covered with an approved vapour barrier. 8.4.7 Sheet metal ducting must not be cross-brake stiffened, instead external, circumferential angle stiffeners are to be used at appropriate spacing to } prevent bulging. 8.4.8 On the designated fabrication area, upon completion of phenolic foam insulation of ductwork apply first (1) coat of vapour barrier, followed immediately by glass cloth wrapping. 8.4.9 Apply second coat of vapour barrier and leave the ductwork piece to dry for one hour. 8.4.10 Install the ductwork on the hanging support system, mark and cut the phenolic foam with glass cloth for fixing of approved high density load bearing material between ductwork surface & angle bar support as indicated on the approved shop drawings/detalls. 8.4.11 To prevent condensation on cut joints, ensure insulation adhesive is properly applied on mating surfaces of high density load bearing material with duct surface and insulation surface. Retain the high density load bearing material with insulation by means of approved aluminum tapes. Follow the procedure for vapour barrier as describe above. 8.4.12 Duct flanges joint shall remain open from thermal insulation until engineer's inspection and approval.QATAR FOUNDATION TAD BSS or b MANAGEMENT QF HEADQUARTERS BUILDING AND = STRATEGIC STUDIES CENTRE wie Tae Contacto Document EDUCATION CITY - QATAR xerera0700 | 27706S-06.46 001 ' We METHOD STATEMENT FOR foe — midmac ,, clLoro) wstattation oF GALVANIZED IRON Suess eel et "DUCT & ACCESSORIES 8.4.13 Complete the phenolic foam thermal insulation on duct flanges joints after Engineers inspection, follow procedure as describe above for adhesive, glass cloth & vapour bartier application. 9.0 Inspection and Testing Procedure 94 9.2 93 94 95 9.6 Ductwork system shall be inspected by engineer on visual basis. Submit Request for Inspection & Testing (RFIT) for ductwork installation work, 24 hours (iday) before the timing of inspection or test in advance. Notify the Engineer's for the timing of actual inspections or testing schedule. Perform visual inspection on all ducts installation and jointing in accordance with approved shop drawings & Inspection Test Plan (ITP). The site reports shall be recorded in the approved checklist and defects shall be rectified if any and a re-inspection shall be carried out immediately for the remedial works. Furnish instruments, equipments, connecting devices, and personnel for the tests. Air test shall be conducted for medium & high pressure duct work and the air leakage limits will be as allowed in DW 144 and DW 143 Standard. Bold Wo ohatt Shade Prerraw Gilad BY a ard paxty fv 10.0 Organization, Responsibility & Supervision 7 (ya: : ‘The Project Manager has the responsibility for the overall operation of this method statement. 10.1 Project Manager shall be responsible for the following activities but not be Limited to: 10.1.1 To ensure fulfillment of time and efficient use of company resources, cost target for project to achieve the completion date within reasonable time. 10.1.2 Responsible under command responsibility for safety and proper planning of resources at the project site for the welfare of the personnel under his management involved at the jobsite. 10.1.3 Performs project management functions. 10.1.4 Attend Coordination meeting with Main Contractor as required in the completion of the project. 10.1.5 Coordination with Client for daily activities and contractual matters. 10.1.6 Implementation of company procedures and policies at project site. 10.1.7 To ensure fulfilment of allotted time and cost effective target for project.PROJECT Siesta sal GF HEADQUARTERS BUILDING AND = QATAR FOUNDATION STRATEGIC STUDIES CENTRE ae Conirat Ne Document & EDUCATION CITY - QATAR xero100700 | 2779.MS-05-A0-001 ' WS METHOD STATEMENT FOR ee nets midmac i clos INSTALLATION OF GALVANIZED IRON 190825 out DUCT & ACCESSORIES a 10.1.8 Shall perform other jobs as maybe required by Top Management. 10.2 Engineering Manager 10.2.1 Overall management of engineering & drafting activities for the project. 10.2.2 Check and approved materials, and equipment submittals prepared by respective engineer. 10.2.3 Ensure that all drawings (shop drawings, builders work drawings & coordination drawings are produced as per program and site requirements. 10.2.4 Ensure that the quality of drawings is in accordance with the criteria identified for the project. 10.2.5 Ensure that the latest available information, as received from the main Contractor/consultant is fully incorporated in the produced drawings. 10.2.6 Provide feedback to Procurement Department as regard to equipment specification and quantities. 10.2.7 Advise Construction Manager regarding any specific technical requirements for the installation of specialized equipment. 10.2.8 Coordinate with Construction team to ensure that technical requirements of other package contractor & external agencies are incorporated. 10.2.9 Provide technical input to the Quality Control Manager preparation of work related method statements. thor Sater EY on Sa81's 10.3 Construction Manager Hep CO ord oor + 10.3.1 Review this method statement and monitor its implementation, respect tq the 10.3.2 Assist site engineer on executing the construction activities. 10.3.3 Responsible on overlool progress. 9 the acti ies on the project and preparing work 10.3.4 Responsible of all activities that work are implementing as per approved drawings. 10.3.5 Responsible on all work safety during execution. 10.3.6 Conduct daily toolbox meeting at site to all workers prior the start of activities. 10.3.7 Coordinate the activities to other trade contractor before implementing at the site. MaA} awison QATAR FOUNDATION MANAGEMENT Elio Oa) ataul QF HEADQUARTERS BUILDING AND STRATEGIC STUDIES CENTRE Tae Cones No Document No EDUCATION CITY - QATAR xC10100700 2779-MS-05-AC-0001 ' | METHOD STATEMENT FOR ose midmac il clo INSTALLATION OF GALVANIZED IRON aes o}4 : Ss DUCT & ACCESSORIES Ensave Ar saan a Contre ye Conibrettén team. 10.4.1 To eee and update Projéct Quality Control Plan. Ensure quality control throughout the project. 10.4 Quality Control Manager 10.4.2 Implementation of Integrated management system (IMS) quality procedures. 10.4.3 Ensure the distribution, filling; amendment and updating of project documents are controlled. 10.4.4 Ensure obsolete documents are identified and assured against unintended use. 10.4.5 Ensure traceability for materials, products & documents. 10.4.6 Initiate corrective and preventive actions to eliminate non-conformities to acceptable tolerances. 10.4.7 Ensure the product is inspected and tested in accordance with inspection test plan and customer's requirement throughout all construction phases. 10.4.8 Supervision of the quality control en 10.5 Quality Assurance/QC Engineer- QA is part of the quality management; focused on providing confidence the aval requirements per stand; ese jth quay of ese a wa; Conkgs See aad He Controlled decumss. ys Fle Bee, be aarti for the insp bicnae testng and/or review of test data and quality audit based on project documentation requirements. 10.5.2 Shall carry out periodic inspection of completed work, review of testing and ‘commissioning in coordination with the submitted data by site engineer shall comply with the project documentation requirements. 10.5.3 Shall perform coordination with the Engineer, Project Manager, Site Project Engineers, and Safety Officers for the implementation and compliance with the Safety, Quality Management System and work standard requirements. 10.5.4 Shall perform other jobs as maybe required. 10.6 Safety Officer 10.6.1 All safety measures implemented at the job site for handling, transporting, installations, dismantling, etc. Hazards and risk assessment shall be prepared and disseminated to all concern to minimize occurrence of untoward incident at jobsite.PROJECT QATAR FOUNDATION MANAGEMENT a aekeEN El QF HEADQUARTERS BUILDING AND Gul — STRATEGIC STUDIES CENTRE te RRiion ‘oeaton Conaat No Document No EDUCATION CITY - QATAR xc10100700 ‘2779-MS-05-AC-0001 ! We METHOD STATEMENT FOR Pee fone midmac il clLo INSTALLATION OF GALVANIZED IRON has ols a DUCT & ACCESSORIES 10.7 _ Site Engineers 10.6.2 Coordination with project managers, QA/QC engineers, site engineers, foremen, supervisors, workers, client's representatives, etc. at job site on health and safety issues. 10.6.3 Shall conducts tool box meetings and on the spot inspection on daily activities at jobsite of all personnel to prevent, or minimize hazardous condition, unsafe races, and adiinas for poopen dhorase 91 Tey, pieces - 10.6.4 Shall bé respUnsible to implement tle rules and regulations and conduct disciplinary action to those who has repeatedly made defiance to safety matters. 10.6.5 Shall be responsible for first aid treatment and shall coordinate with nearest hospital, police and fire department in case of accident or emergency. 10.6.6 Shall prepare the Job Safety Analysis (JSA) in coordination with QA/QC Engineer as required in the project documentation. 10.6.7 Shall perform other jobs as maybe required. 10.7.1 Responsible under command responsibility for the safety and welfare, supervision of foremen/supervisors efficient utilization of resources, equipment proper procedure for the installation, testing, etc., as required in this method statement and other related approved documents. 10.7.2 Responsible for site coordination of related equipment, works, etc. with other trades at project job site. 10.7.3 Coordination with the Main Contractor staff for daily activities & contractual matters. 10.7.4 Coordination with the QA/QC engineer for the implementation of Quality Management System at project site. 10.7.5 Shall be responsible over ho” inspection, coordination with supervisor/foremen of works, inspection of subject work in progress, testing, replacement of defective GI ductwork and associated components as maybe required. 10.7.6 Shall remind all workers under the command responsibility for the safety and welfare of his site supervisors and workers at project job site. 10.7.7 Coordination with the supplier, client / consultant for daily activities of the project as maybe required. 10.7.8 Shall _be responsible of supervision of foremar/supervisor of good housekeeping at job site upon completion of work. All scrap materials, rags, debris, etc., shall be properly stored and/or cisposed on daily baPROJECT Sanne nal QF HEADQUARTERS BUILDING AND QATAR FOUNDATION STRATEGIC STUDIES CENTRE new Carat Ne Decurent No EDUCATION CITY - QATAR xcinr00700 | 2779.M5.05-4c-0001 ' NY’ qeTHoD STATEMENT FOR = anne midmac | clLoro| wsrattation oF GALVANIZED IRON 20h 25 s+ sais DUCT & ACCESSORIES ae 10.7.9 Shall perform other jobs as maybe required at the project jobsite. 10.8 Site Supervisor/Foreman 10.8.1 Shall be responsible for the tool box meetings with workers prior to start of work at job site on day to day activities, the proper storage, handling, installations, cost effective utilization of construction materials at job sites. 10.8.2 Responsible under command responsibility for the safety and welfare of his site workers at project job site at every stage of work at job site. 10.8.3 Performs installation/construction of all works in accordance with approved shop drawings, specifications, standards, Method Statements and quality workmanship. 10.8.4 Coordination with site workers for proper use of material resources and daily work at the project job site. 10.8.5 Shall maintain good housekeeping at job site upon completion of work. All scrap materials, rags, debris, etc., shall be properly disposed. 10.8.6 Shall perform other jobs as maybe required at the project jobsite. 10.9 Skilled Workers/Helpers 10.9.1 Responsible for the safe and efficient performance/works at project job site and proper utilization of materials. Minimize waste of materials at job site and use the right tools for the job. 10.9.2 Performs installation/construction of all works in accordance with approved shop drawings, specifications, standards, Method Statements with quality workmanship. 10.9.3 Coordination with helpers for joint efforts and use of all available resources and daily activities for the project. 10.9.4 Shall follow all company rules, guidelines, procedures and policies at project site. 10.9.5 Site coordination works of related equipment with other trades at project job site to ensure efficient use of resources. 10.9.6 Shall maintain good housekeeping at job site upon completion of work. All scrap materials, rags, debris, etc., shail be properly disposed.