Ductile Iron Pipe, Fittings & Accessories Product CatalogueDead Se ee ee ees Sean reer nce nas ete ce is’ may change and Iplex ee te rene ca See ae o ees eee rrr ated arte arenes ¢ on their particular intended u ae aT cee rier eer ees coe % ‘ ee ees emer te or Pretty oy Pipelines Australia Ply Ld, Allrights reservedzPLexc Pipelines Section 1 - Introduction page 110 Introduction oO 14 Advantages o 1.2 Applications o ‘Section 2 - Technical Data 2. Neteris| Properties 3 2,4 Ductile pipe and fitings standards cy 22 Classifications of 23 Nlowable working pressure for ductile pipes and fitings of 244 Pipe Dimensions 05 25 Standard coatings oa 26 Product markings 08 2.7 Pipe joint details 0 2.8 Fittings joint details 10 29 Hycraute Design 3 Section 3 - Product Range 3.0 lrontte® ductile ron pipe and sleeving 3.4 Crevet SL (Lightweight duce ron fitngs) Bends Tes Connectors & Pretaps Tapers crosses wives: ell Mouths, Caps & Blank Flanges ‘Adapt Flanges Dismanting Jonts Universal Couplings Givaut Joints ‘Mutt Joints ‘Tapping Bands Mines Valves & Accessories 0 Seals 20 Stainless Stee Clamps at Bess es aatsesnezs Section 4 - Transport/Storage and Handling {4.0 Trensportetion and storage 2 44 Storage ~ rubber tings, sleeving and lbrition 85 4.2 Pipe hanaing 85 4.3 Pipe repair 5zPLexc Pipelines Section 5 - Installation page 55.0 instalation of ratte ductile iron pipes 6 15,1 Instalation of Plyethylenesleeving 2 '52 instalation of Crevet® duct fins 95 Ductle ron or PVC Spigot to Ductile Iran Socket 96 Flanged Joints ‘Tepiile® Tapping Bands ey ‘Mines Gunmetal Tapping Bands 100 ‘Mines® Stancird Pressure Tapping Femule Valves, 101 ‘Mines® Connection Ends 102 ‘Mutist Jot 108 Giaut Joint 405 Dismanting Joints Type’ (Thrust Type) and Type 'D”(Non-Thrust Type) 107 ‘Adepta Flanges m Stainless Stee! Clamps 13 Section 6 - Testing and Field Repairs 6.0 Field pressure testing ironite® seal costed DICL pipes 14 644 Test procedure 14 62 Feld Repairs 118 Section 7 - Common Pipe Diameter Chart neZPLex Pipelines 4.0 Introduction Ductile iron pipe ‘Since its introduction to Australia inthe 1950's duction pipe has been recognised as an industry standard for water and wastewater systems. More than five decades of eld experiance have proven its strength, durabilty and reliably for water and wastewater applica- tions Designed and manufactured to the industy’s most stringent standards, Irontit® ductie iron pipe and Crevet® ductle ion fitings ‘ate suitable forthe most arduous of conditions when handled and installed in accordance with industy recommendations and once instaled can tolerate some of the most demanding operating Conditions, including water hammer, deep trenching, shallow trench- ing wit traffic loading and unstable sol conditions. Irontte® pipe is generally manufactured in standard 5.7 metre effective lengths (may also be supplied in 6m) in diameters ranging {rom DN100 to DN750 in pressure class PN35. Flanged pipe is also availabe in PNG and PN3S on request, ‘The Irontte® duct ion pipe range is supplied with cement mortar lining, including @ bituminous seal coating for sizes ON100 to 'DN300, to maintain water quality in pipelines with low rates of ow. Al Irontte® pipes are supplied with a corosion resistant protective coating of metalic zinc. This coating is applied to the extemal ‘surface ofthe pipe and has the potental to significantly extend the ‘servos ife of the pipeline in certain sail types and conditions, This anodic coating, although not requted by the Australian standard, is ‘key element of EN and ISO ductile iron pipe standards and has ‘been relied upon for many years where these Standards are used, including Europe, the UK and Asia, All pipes are In addition external. ly coated with @ 2-part epoxy resin paint that extends into the pipe sockets a far asthe cement mortar ning. History of ductile iron pipe ‘The strength and durability of ductle's predecessor, grey cast iron pipe is widely recognized. The first offical record ofa Grey ron pipe instalison was in 1455 in Germany. In 1664, the French King Louis XIV ordered the construction of a grey ion pipe main extending 24 kilometres from a pumping station at Mary-on-Seine to Vereiles to ‘supply water to the fountains and town. This pipe served the palace ‘gardens for more than 340 years {Grey iron pipe was introduced tothe United States as early as 1817. Today, more than 611 U.S. utiles have had grey iron distribution ‘mains in continuous service for more than 100 years, Even stronger and tougher than grey iron Ductile iron retains all of grey castiron's attractive qualities, coupled with toughness, and ductility, Although its chemical properties are Simiar to those of grey iron, ductile iron incorporates significant casting refinements, addtional metalugical processes, and super- ‘or quality conto ‘The microstructure of ductile iron differs from grey ion. In ductile iron, the graphite isin the form of spherical nodules rather than flakes (as found in grey ion), thus inhibiting the propagation of cracks and providing the enhanced ductility that gives the alloy its name. The formation of nodules is achieved by the addition of nodulzers, usually magnesium, to molten iron of appropriate ‘composition during manufacture. Oue to its spherical graphite form, Pee Ductile iron has approximately tice the strength of grey iron 3s dotermined by tensile, beam, ring bending, and bursting test. Its impact strength and elongation are many times greater than grey Comparison of metal charscarstie of grey ton adducts on Ductile iron Grey iron [As these photomicrographs show, ductile iron (et) differs from grey iton (right) in that’s graphite is spheroidal, or nodular, instead of the fake form found in grey iron. Ductile ron’s greater strength, ductity, and toughness are due te this change in microstructure, Ductile iron fittings Ductile iron fitings for use with ductile ron, PVC and GRP pressure pipe are manufactured and tested in accordance with Australian ‘Standard ASINZS 2280 “Duele ion pipes and fitings" ‘This standard range of ductle icon fitings incorporates all fitings required for normal water supply systems in sizes DNBO to DN750 with socket, spigot and flanged joints ‘Socketed ductile ion tings are available with either, + Gripite® sockets for Series 2 pipe sizes + Notite® sackets for Series 1 pipe sizes + Standard sockets for Series 2 and Series 1 pipe sizes with adaptor seals ‘Spigoted ductile fitings are compatible with ductile iron sockets of the same nominal size. Ductile iron spigots shall not be used with PVC or GRP pipe sockets Flanges used with ductie iron fitings are normally for water supply ‘and plant work. The pressure ratings for ductile flanges are shown for each table as ether PN16 or PN3S to ASINZS 4087 “Metalic ‘flanges for water works purposes It shouldbe noted that athough ductile iron flanges were in the past, always ful faced, itis now common practice for ductile iron flanges to be raised face. Steel and GRP flanges are normally plain faced ‘and should not be directly mated with a ductile iron raised face unless a spacer flange is used Duct iron fitings are supplied witha polymeric coating to ASINZS 44158 and do not requice additional corrosion protection in natvally ‘occuring sols. Where fitings are supplied with bitumen coating polyethylene ssleeving with adhesive wrapping tape should be spectod. ‘Arange of ductile iron fitings, valves and accessories are available allowing a complete pipeline systom PagetzPLex. Pipelines 1.4 Advantages Throughout Australia and New Zealand, ratte” ductie Iron pipes ‘and Crevel® ductile rn ftings have been chosen forth High strength Ducile iron provides @ pipe with high hoop and axial strength Irontte® pipe can withstand severe stresses caused by heavy ‘extemal sol, trafic, groundwater and construction loads and Internally by operating and high transient pressures, High beam strength Duce ion is recognized foritscapscity to withstend beam loads in ‘above ground instalatons. Corrosion resistance Irentte® duce on pipe #s manufactured with 200g? external metalic zine and 2part epoxy coatings providing increased corrosion pretection, Polyethylene sleeving may be appiled during installation for further enhanced protection in aggressive environ- ments, Some specialist applications may require @ higher level of corrosion pretection such as polyurethane snd or hesvier zine ‘aluminium metalic coatings, For further information and availabity ‘contact plex Fipetines. CCrevet auctle iron ‘tings are supplied with a thermatbonded polymeric coating for igh resistance to corrosion and donctrequi polyethylene sieeving for protection High impact resistance Whilst care should always be taken to minimize the possibilty of ‘damage, Ironie’s® high toughness means itis able to withstand the rigors of on-site hancing in dificult terrain and abnormal service ‘conditions. Ductile iron fittings and accessories A complete range of ftings and accessories are avaliabe allowing Aexiblty in design and construction. For further information refer to the product range inthis catalogue Crevet SL® ductile iron fittings, Crevet SL provides a range of light-weight ductile iron ftings for ‘easier handling andl instalation increasing laying efficiency, recuc- ion &f carbon Toolrint and reducing the potenil risks associated wth occupational heath and ssfety requirements. Flow characteristics Ironite's® relatively low coefficient of treton (Colebrook Whte roughness coeficient k= 0.03mm) can result in high Tow eapscity, low head loss, low pumping costs, and sigiciant energy savings ‘over the ie ofthe pipeline. Maintenance free Years of experience in operating systems throughout the world have demenstrated that, once installed, zinc coated ductile on pipes and polymeric coated fitings require litle, f any, maintenance over the life ofthe pipetne when installedin accordance wth iremmanutactur- ‘e's recommendations. Ductile ron’s longevity can be witnessed in the outstanding service records of grey iron pipe over tne past 150 yesrs, ‘Tremendous burst strength Irontite's® tremendous burst strength makes it ideally sulted for high-pressure applications and also provides an adational safety factor against water hammer, Ease of installation Irontite* is generally available in 5:7 metre effective lencths (may alsobe supplied in 6m) reducing the number ofjonts during instala- tion when compared with 5.5 metre effective lengths. This improves laying effciencies and reduces installation costs. Jointing Irontte® duce on pipe Ie avaiable with @ spige x socket eubber fing joint for ease of assembly and joining. saving time enc money. Flanged joint configurations are also available for joining to other pipe materials and above ground applications, 1.2 Applications Ironite® duce iron pipes and Crevet® ductile iron fitings are Sultable fora range of applications including: + Potable water + Raw water + tigation + Prossure sewage + Event + Bore water@PLlex. Pipelines 2.0 _ Material Properties oor eA ‘The IplexIronkite® ductile ron pipeline system hes al he qualties ofits antecedent grey ron, bul none ofis disadvantages. Ductile iron is oled forts high ensle strength impact resistance, high yeld point and considerable elongation. Physical Properties of Irontite® ductile iron pipes and Crevet® ductile iron fittings ‘expansioncement mortar lining Property Description / Value eee Derety 70 kgm 150 1083 Tenale stent niinuey 420m Pipe, 400Nmn2-Fitngs 1ASNZS 2200 (AS 1381 Append ©) Etengelon imum) NI 1 ON7S0 10%-PpeL t2H-Fitngs | ASRS 2290(AS 1201 Appondcc) | Rng herding modus ¢ntmum) | — 18 009 Navn? ASNZS 25881 Modilis of asiety 10.900 Nm? 180 283 Harness (mau) 200 HD -Ploe nd 250+8 -Ftings Ao 181.1 ad ASNZS 2280 pend Prorat 30 nsnzs 25654 j eee! - ot ‘expansion ductile tron * iim re Posie epeticent oars 12x10 mimec 180 4179, | 24 Ductile pipe and fittings standards lrontte® pipes and fings are manufactured in accordance wan the pleabe, As 1686 “Ruboor joint rings for water supply, sewerage ‘and éraknage purposes" Asien “spheroidal ornoduiar graphite ron castings" ASINZS 2280 “Ductile rn pipes and tings” ASINZS 2638 “Gate valves for waterworks purposes art 1: Metal seated” ASINZS 269.2 “Gate valves for aterworts purposes Part 2: Resieal seated AS 2758.4 “Aggregates and rock for engineering purposes concrete aggregate” As 3680 Polyetnylene sleeving for duct ron pipelines” Asa61 “Guidetnes for the application of polyethylene sleeving le ductile kon pipelines ane tings ASINZS 3750.13 “Paints for steel structures - epoxy primer (Two pact" as2072 “Portand and blended cement” ASINZS 4020 “Testing of products for use in contact with srniong water ASINZS 4097 “Motallic anges for waterworks purpose ASINZS 4158 Thermal bondes polymere coatings on valves ‘and tings” ASINZS 4181 “Stainless steal clamps for waterworks purposes Iso 16122 “Ductile ron pipes and fitings, seal costs for ‘cement mortar tnings™ ASINZS 2260 species requremenls for ductile iron pressure pipes DN200. Where the pipeline Is carrying clean water the design veloaty should not ‘exceed 4 mis Page 13zP Pipeline ‘on001 send set s6uB puodas sad sant () aBseNDsia no cot a ' vo o ‘did Jo sa.n2w puesnoay 19d saryou (}) peDd| Jo S507 001 WLO'0 = » 3uaIDeWJ2-09 ssaUYBNoA a}IUM OOIGaI09 “adid Poul] ALE Lod BION eALLNOU! - HEU BOUEISIS1 MOL Page' puonas iad sani (O) a0eu2sia oot o ‘ t ‘f Z 5 i ‘ i hit he rho ia RSS c mH I Cs i os 1 | | | | "we0'0 =» Jue!294J9-09 sseUyBNos YUN YoOIgaIO9 “adid pau! JUBWIED LON! BINONP @,ALLLNOU! ~ HEYD BDUE}SISA1 MOI Page 15Pipelines puosas 100 ssn (0) 961049510 oo o ff on ING f 4 y ee pemarri saree eine espe LH. S —— UnUigg'9 = 4 WaIDIHa-09 SsaLYBNO4 aYM Yoosga|oD ‘edid paul! juaLIED LOM! BION GALILNOU! - HED 2OUL}SISAI MOL Page 163.0 __Irontite® ductile iron pipe and sleeving ‘Standard Irontite® ‘The standard Ironte® ductle iron pipe is manufactured to ASINZS £2280 in sizes DN100 to DN7S0 complete wih pusift rubber ring Joints or flange joins, cement marta lining and @ composite zinc and ‘epoxy coating system. lrontite® with seal coat For application where detention ime in the pipeline can result in detercration of the water qually, @ btuminous seal coat can be ‘applied to the cement meri ining in accordance with 180 1812. ‘The seal coatings stenderd for sizes DN00 to DN300 and option- aly avaliable for larger sizes subject to minimum order queniites lrontite® with polyurethane coating (subject to minimum order quantity) For very aggressive ground conditions where loose po'yetnylene sleeving Is not recommended, the Industry has a new choce Coating oxtions for ductile Iron pipe, Polyurethane (PU). Polyure- thane is @ tough, high bond coating systems, able towithstand some ofthe harshest envronments, providing optimum prctection against corrosion Diameter range ‘The standard irontite® range i fom DN100 to DN750, wher larger iameters are required contact plex Pipelines Spigot x socket rubber ring joint Irontite® ductile iron pipe aes © CS000100SC | ONIOOPNSSDitentte™ Pipe | xs ‘c300.01508¢ 'DN50 PNAS DI ene? Pipe 00.0200 ON200 PN3S DI Irentite® Pipe DN226 PN35 0 entte® Pipe IN250 PN3S Di Irentte® Pipe ‘DN300 PN35 01 Irentte® Pipe N00 FNQS DI rote! Pipe 300.0600 ‘DNE00 PN DI ete” Pipe oso | ‘Flange Class’ ductile iron pipe Cees Joint type ‘Spigot x Socket RRI ‘Spiget x Socket RRI ‘Spigot x Socket RRU i Ket got x Socket RR ‘Spigot x Socket RRI Irontte®D) spigot x socket pipes are manufactured with an eflective laying length of 5.7m. The tolerance on the standard length Is #80mm. Ironte® ange pipes are avaliable in nominal maximum lengths of up to 5.815m*. The tolerances on the length of flanged pipes are 2s followings: : Flanged one end 6.0mm 7 Flanged both ends N00 fo DN300 1.5mm DN375 to DNG0O 225mm DN760 4.0mm ‘Note: The length inited imposed by ASINZS 2280 is 535mm. However, the rontite® manufacturing process allows longer lengths (up fo 500m) for Flange cless pipe, which does not comply withthe engi imted imposed by this slender Product code example Example 1 ~ DN300 PN16 Di Irontito® pipe, x 150mm effective length CL, flange x flange C3003.305150 TL penetes effective length in mm) Denctes nominal ameter (ON) Denotes Flange x Flange ended pipe Example 2 ~ DN300 PN3S Dl Irontte® pipe, x 515mm effective length CL, flange x lange €3003.305150F Denctes Class PN 35 Page 17mpuex Pipelines Flange x flange PN16 and PN35 Irontite® ductile iron pipe eee Cee ees et (630034 Ose ‘ON100 PNG DI Irontite® Fipe 200K mm effective length CL Flange x Flange (©3003. Seen ‘DN150 PN6 DI Irentite® Fipe 200 mm effective length CL Flange x Flange (©3003 20st ‘ON200 PN6 OI Irntite® Pipe 200mm effective lenath CL Flange Flange (©3003 22scnm ‘N25 PNi6 DI Irontite® Pipe 200K mm effective ength CL Flange x Flange (63003 25ann ‘ON250 N16 DI Irontite® Pipe 2000 mm effective lenath CL. Flange Flange (©3003 30am ‘DN300 P16 OI Irontite® Pipe 2000 mm effective length CL Flange x Flange (63003 37am [DN375 N16 OI Irontite® Pipe 3000 mm effective length CL Flange x Flange (©3003, 45am [DN450 PN16 DI Irentite® Fipe 2000 mm effective length CL Flange x Flange (63003 Somat [DNS00 FIN16 DI Irontite® Fipe 000% mm effective Iength CL Flange x Flange (©3003, 50s ‘DNG00 PIN16 OI Irentite® Fipe 200K mm effective length CL Flange x Flange (©3003 75s DN750 N16 DI Irentite® Pipe 2000 rm effective lenath CL_ Flange x Flange |For standard etal zinc and 2a epoxy costed, cement ned ppe + Mun aionabiefngth based onthe manatcturng process ‘ote Fe length contirtion adhe length atthe er ofthe product code 28 shown inthe example 1 For PIS pipes add alte ond ofthe product code as shown fexarple2 Flange x spigot PN16 and PN35 Irontite® pipe Gee Cee Eetaaee Joint type (630041 Osean ‘DN00 PNi6 DI rontte? Fipe 2000 nan etfestivelenath CL (630041 Seen DN150 PN16 DI Irentite® Pipe 2000 man effective length CL (63004 20s ‘DN200 PN#6 DI trontite® Pipe 20006 mm effective lenath CL (©3004 2220 ‘N25 P16 DI Irontite® Pipe 200mm effective lenath CL (63004 26ers ‘BN250 PNi6 OI tronite® Pipe 2000 mam effective Fenath CL (€3004 30manm ‘DN300 PIN16 OI Irontite® Pipe 2000 mm effective length CL. (63004 37am (ON375 N16 DI Irontite® Pipe 200mm effective length CL (€3004. Sema DN450 N16 DI Irontite® Fipe 2000 mm effective length CL (63004 Soman [BN500 N16 DI rotite® Fipe 500K mm effective length CL 163004 0amnm5 ‘N00 PIN16 DI Irentite® Fipe 200% mm effective ength CL (©3004 75st N750 PNI6 DI Irentite® Pipe 20K mm effective length CL {For stencord metalic zine and part epory costed, cement ned pe ! Maimuenaieabie lng based onthe manulacturog process ‘ol: Fe long contiration ads he length lth nd the product code as shown inthe example J For PUSS pes ad Fat he end ofthe produt code ae shown mexample 2 Flange x socket PN16 and PN36 Irontite® pipe Cea Comes (03007. 10a ‘DN100 PN16 DI Irontite® Pipe 000mm effective fenath CL Flange x Socket (63007. 158mm 'DN150 PN16 DI Irntite® Fipe 200% mm effective length CL Flange x Socket (©3007 20000 ‘DN200 PN6 OI irontite® Fipe 2000 mm effective length CL Flange x Sozket (63007. 22:0 ‘DN225 PNG DI Irentite® Fipe 200K mm effective length CL Flange x Socket (03007, 25000 [DN250 PN16 DI Irontite® Pipe 200K mm effective lenath CL Flange x Soeket 63007. 30am 'DN300 P16 DI Irontite® Pipe 200K mm effective length CL Flange x Sozket (3007 37am ‘ON37S PN6 BI trontite® Pipe 2000 etfective lenath GL Flange x Sosket (63007 4am ‘DN4S0 P16 OI Irontite® Pipe xxxX mm effective length CL. Flange x Sosket (©3007 Somme [BN500 N16 OI rontite® Eipe 500K mm eflestive length CL Flange x Sosket 63007. 60a ‘DN600 PIN16 DI Irentite® Fipe 200% mm effective length CL Flange x Socket (C3007 75en=F [DN750 PN16 DI rntite® Pipe 000mm effective fenath CL Flange x Socket "For stancard rata zine and 2 part epoxy costed, cement ne pe + Maximum aioe langth based onthe manutacturng process ‘ote: Fo ent contourtion ad the lrg the er of the product code 2s shown nthe example 1 For PS pes odd Fa the ond offre produt code as shown moxarple 2 Page 18zPLexc Peay Wels Pipelines Spigot x spigot PN35 Irontite® Eee Eee Description 2* Joint type (C2005 f0sra==F DDNI00 PN3S 0 ronte® Pipe OXK i fective length CL Spiga Spot 2005 1Saeno0F DNIS0PN35 0 ontte®Fipe 200K mm effi length CL Spiga Spigot 2006 ten N20 PNES Det Pipe |” 300i tt oh Te 2005 22mm050F 1DN225 PN35 0 antte® Pipe 200K mm effective length CL Spiga Spat 006 25censeF 1)N250 PANES rontt® Pipe 001K mm llectve length CL” | Sse Sit ll} 2005 20emo56F 1DN300 PN35 0 antte® Pipe 200XK mm efetielngth CL Spigt x Spat 00s s7amaar | DG7EPNGSDivente®Ppe | X00X mmtfecive lng CL" Segui Sot ll 2005 4Samna0F DN4S0 P25 0 rantte® Pipe XK mm effective length CL. Spigt x Spot ES TCA sense | SSSOC SST ©2005 Somen=oF 1DN&00 P25 0 rontte® Pipe 201K mm effective lngth CL Spiga Spot (©9005:75aman=F DN750 PN35 DI Irontte® Pipe 0X mmeffectve length CL__| _Spigotx Spigot] "For tandard metale zine and 2part epoxy costed, cement ined pp *Mesinum alewabie lg based on the manufactarng process Not: Fer longi configraton ad the long ate end ofthe product code as shown in the example. Irontite® sleeving peers eral eee) ree eee C3062.108FW | 350DIBLUE SLEEVE DNGO.ONI00 | x6.1m=30 seevestoll 3002 1S8FW __425>0| BLUE SLEEVE DN50 X6.1m-25 sleeves 63082 208FW_ 1525 DI BLUE SLEEVE DN200 | <6.1m-20 sleevesirot | C3082 258FW 635 DI BLUE SLEEVE DNZ25-DN250__|_x6.1m-17 seevestol ca0c2208FW | 72601 BLUE SLEEVE DN300 | xe.1m- 18 sleeves | ca062376FW 675001 BLUE SLEEVE DN275 x6 Im- 12 seevestol c3062.458FW | 11001 BLUE SLEEVE DN4S0-DNSOO) | x6 1m-10 seevesroll | 3052608FW 1270 DI BLUE SLEEVE ONS0O x6.1m- 8 sleeves ca002756FW | 150001 BLUE SLEEVE DN7S0 6.1.7 seevesroll ere C30G2140LFW | SSDDILLACSLEEVEDNSODNI00 | x61m= 30 leevesrol 30621.15LFW | 425°) LILAC SLEEVE DN150 16.1m-25 sleevestl ©30921,20LFW | 825 DI LILAC SLEEVE ON200 | x6.1m-20sleevesirol | 620821:25.FW | 63501 LLAC SLEEVE DN225.0N260__| x6 1m. 17 sleeves 30021 30LFW | 72500 LILAC SLEEVE DN200 | "xe.4m-18 sleeves] 30621 37LFW | 675>0 LILAC SLEEVE DN37S x6:1m- 12 sleevesol 30821.45LFW | 1100 DILILAC SLEEVE DN4S0-0N500. | x6-1m-10 eevesrol | ©30821.60LFW 1270 DILILAC SLEEVE DN&00 x6.1m- 8 sleeves 30821-75.FW | 1500 DILILAC SLEEVE DN7S0 6.1m-T sleeves SS C30820CFW | 350DICREAMSLEEVE DNEO-DNIO0 | x6:1m=30 seevestoll 3092 1SCFW | 425001 CREAM SLEEVE DN150 x6 :1m-25sleevesol ca0e220cFW | 5251 CREAM SLEEVE DN200 | xo'm-20sleevesrot | 3052 25CFW | 6350D| CREAM SLEEVE DNZ25-0N250 | x6.1m-17 seevestoll ca0e230cFW | 7251 CREAM SLEEVE DNSOD | x61m- Ssleevesot | 308237CFW | 675 D| CREAM SLEEVE DNG7S. 16.1m-12 deevestl 3052.45CRW | 1100 D1 CREAM SLEEVE DN450-DN500 | _x6:1m-10 eevesroll | C308260CFW 1270 DI CREAM SLEEVE DNGOO 6.1m- 8 seevesrol c0e275crW | 1S0DDICREAM SLEEVE DN70 | _x6.1m-7 sleevestall |mpuex Pipelines 3.1 Crevet SL® (Light-weight ductile iron fittings) CCrevet SL® lightweight, compect ductile iron fitings suitable for PYO-O, PVC-M, PVC-U, GRP and ductile iron pipe systems, These innoveted ‘tings are available in sizes DnI100 ~ DN30O. Features and benefits Environmentally benefits ~ through use of less energy & materials Light weight ~ giving benefits in manual handing & installation ‘Compact design — providing benefits in packsging & handing Deep sockets for use wth al pipe systems incuging PVC-O, PVC-M, PVC-U, GRP and Duetile Iron ‘Compatible ~can be usedfor Serios 1 & Series 2 PVC pipe systems: Economical ~ Cos efficient use of materials Corrosion Protected ~fitngs feature protective costing Flascoat PPA S71 ‘Compliance CCrevet SL fitings are manufactured in accordance with Australien Standards. CCortitcation — Product Certication StandardsMark SMKO950 ‘Standards ~ AS/NZS 2260 Dusile ion pressure pipe end tings [ASINZS 6159 Thermal bonded polymeric coaings on valves & fitings [AS 4020 Testing of products for use in contact with crnklng water Allowable operating pressures Pe ee ee ee are erereng 1) ‘Operating Pressure sete 0] Mpa ees ay “SocketFlongetees & Risers | 16 180 182 200, SSccketed bends, Sooketed tees ueecey soaks 20 2.00 240 250 ‘Socket Design Peer ent) Corer errs Perego N.LB.F Crevet SL® Eertetre rary pee Eee! “00 2 73 7 a 150 50 2 85 200 38 or 88 = 225 82 90 8 250 85 sr 2 300 7 400 402 + saa re * Wt adaptor so!Tear Seals EPDM Dual Hariness Seals, compyingyin he requrements of AS 1040 series 2 Series t PCO, PVE-M, PVE, PVE-M,PYC-U, CGRP anc auetilé ron and cuctle ran sea) carngurations ALE se0|canguratons DEAL, fered fered 100 Coote 10 “00 C3eT5 10 130 9615.15, 150 C8515.158, | 200) 9618.20 | 200 315.208, | 25 9615 22 225 9615.228 | 250 9618.25, | 250 15 254, j 00) 9615 50, CSc 150 35 | 200 a9 | 25 a5. | 20 35) | 00 25 Flanges Conform to 48 4087 Figure BS, PAIS er er er ay rey eae ae eo yd Boks eee pa a P F id = ad reo ne = a 2 2 |e ‘ 10 16 2 ae | ait 3 t wie | 16 75 20 46 28 a0 | boa 8 & wie | a8 co | zs 6 2 | aa 3 : wie | ts 0 20 16 a ae |e 3 e woo | ze a | sc 46 x | 6 | sr 4 | woo | 2 ‘0 Page2tzPLex. Section 3 aes Pipelines Socket Bends 90°: "09. 150, 200 25 260 300 375 450 500 575. 00 750. = ‘co12 0800 cot 1000 ‘c0121090, ‘cot1.4500 (cor21590, ‘cot2.2080 ‘60412280 ‘cor2 2260 ‘Got2 2500 ‘Gott 3080 ‘cor? 3080 o 012.3780 (60114580 : ‘6011 6080 = 7 corn Sra Product specication “ ‘co12 8000 08 z ‘Applicaton: used fr defection ofa ipsine * Cravel SUS Serie 2itloge ao rated at RID + Senes 1 tings tod with adopter soa! are rate a PMID ‘Socket Bends 45°: 225 ‘300 375 ‘00 600 759, ‘012.0545 O12 1048. ‘co12.2048 co12 2545 C012 3745, e012 6048 CONN 7648. * CravetSL® Series 2tings aerated at PNDD ° Sen 1 ngs ted wth dtr seal are rated a PII2 ‘Socket Bends 22%": 109. 150. 200 205 250 300 375 450 ‘500 S75. ‘00 750. [012.0225 0121022, core 1622, {011.2022 ‘e012 2022 ‘cot2.2022 Cott 2522 ‘e012 2522 a ‘Gor2 3022 Cots ara ‘e012 3722 coina522 z ‘011.5022 z : ‘core 5722 cont som ‘cora.s022 cori7522 z * CroretSL® Seis 2 tings aerated at PNDD * Series 1 ting ited wih edptr coal are refed ot PNI2 ‘Adaptor seals: Note: 4 2 ‘Adeptcconverson sels ee aaiste fr converting Series 2D! fing suable foruse with bie PVG pipe) o Sais 1 OI ings (eutable or use nth ita PVG pie) [ll emsansians aren acsardane wth ASINZS 2280, where appleabo. ‘DN008, DNT5D Socket ing in PNSS are made to orev ony Contact Customer Serv for confimtion ae avait. ‘DN nomial ie) isan alphanutene asgration of sine used fr elaranca purposes ony ane ect related tthe piel, a rureves,oftebore or cuse darier ofthe end connections. Page 22zPLex. Cory aes Pipelines Socket Bends 11% 225 "300 376 490 0 ‘500 750 carzantt Exe ora 101%, ‘cots tsi co23511 ‘ort2011 ‘or2 2011 ‘conzart (12.2011 ‘cont 25t4 cores ‘corisor1 ‘orz son conarit cora7n OnE a Adaptor seals: Aupoleonverson veal consort z Svalabe for cenvering Series 2 D1 Fangs - cone (Gutable br use th Bue PVE pipe to Series | conan 7 Di Rengs (sable or use wih white PVC pis cor. 7514 = Product pectication * CravetSL® Series 2 ings aerate at PNDD = Sanes 1 ngs tod wl adopter sea are rated a PNI2 ‘Socket Bends 6": 100) cov 10065 7 150 corn ss00s 8 225) 01872565, ig 309 ‘coir 0065 2 Flange Bends 90°: 7205 300) 375 450 ‘00 575, ‘600 750, * For DNEO Flanges PINTS Dir mm). 1C073.0060"| COrD.0e00F ‘ors 1090) ‘Co1S 1080 (01s 1590) ‘cois600F ‘co's 2000 (c0r3.2090F (c013.2200 (c013.2200F ‘013.2590 (c013.2560 ‘c013.2000 (c0r3.3000F (c015.9790 (c019.s780 019.4500 013.4560 (c015 5000 (c0rS.5080F 013.5200 - (c015.6000 Ors 6080F Product speesication (6013 7580 (CO19.7560F + Applications: used fr dellecon ofa piping ut 1 Gene with Table E Ranges to AS 2129 ata also avaliable on aquest th uli 2. Altamensins aein atersanes vith ASNZS 2280 where apieate, {3 DNT008 ON30 Socket fangs n PNSS are made to order only. Contact Customer Service fx confraton and vata, §§ DN (nominal sz) an alphanureric designation of size used br reference purposes ony ads insect related tothe physi siz rials, ote bore er outs career oft end cennections, Page 23zPLex. Cory aes Flange Bends 45°: Pipelines 015.0946 reorsceser (Is 1045, ‘cois:104sF COIs 1546 (cors.645F (c013.2046 019.2066 (015.2246 (019.2245 (019.2546 C019. 2646F (e015 3046 (C013 2065 ‘00193745 ora s745F 015.4546 013.4546 (015.5045 (COTS 504s (c013.5248 : (015.6045 COTS 60a (013 7545 coro 7686 Flange Bends 22%": 16013.0922 (c013.0822" ors 1022, ‘018.1029 ‘co1s1622 (0013:602F (cors.2022 {c013.2022F (013.2222 (018.2220F ‘c0r3.2572 (013.2522 e015 3022 c015.3022F cors.a722 (co19.s722F (019.4522 c015.4622F co1s.so72 (c013.5022F (c019.5202 : (015.6022 COTS 602 e019 7522 COs 7522F Flange Bends 11%* Corsoatt COTS.081TF ‘cors.011, ‘piss0F cors1511 ‘is 811 co1s2018 (c013.2000F cois2ai¢ (c013.2201F cors.asi1 ors 2510 co1ao1t (c013.3011F cova. coms sri corsasit COTS 451 cots sor (cor3.son1F corsa : (ors 60% OiS.60T1F (cor97514 C019 76H 1 Bene wih Table E Ranges to AS 2129 at also avaliable on ques th uli 2. Altamensins asin atersanes wth ASS 2260 where apieate, 43 OW (nominal sa) an slpnenumer ceegnaton oie used fr rferene puposes ony ane nares related othe physi! ein rites, othe bore er ots ameter of te end connections, Page 24zPLex. Pipelines 20 400 150, 20 28 250 ‘300 375 50 500 575. 00 750. ‘Spigot Bends 90°: (014.0300 ‘co1a.1500 ‘cove 2000 (Gota.2200 ‘Cora 2500 Gata 2000 ‘ois 3790 (Gote.a500 ‘Cora S050 (Cota 5200 ‘Cora 6050 014 7500 Spigot Bends 45°: 20 400 1590 200 225 250 ‘300 278 450 50. 575, 800 750. (014.0345 ‘c0t4.1545 ots 2248 o14 9048 ot4.a54s ota 5208 ots 7548 Spigot Bends 22/° 450. 225 300 375 450 ‘500 875. ‘00 750. ots 3722 ova soze o1a.s022 ‘Spigot Bends 11%°: [cO14.06tt cots 6tt ‘cota 2211 ‘cots 2511 ‘cota sot ors 711 ‘cota.astt ‘co14.sort ‘cota s2tt ‘coV4.sott cota 7511 ‘1 1 $20 201 228 268 254 202 28 268, cE orl Product Specification + Appleaions: vse for detection ofa ipl, 41 Al mensions ae in accordance wth ASNZS 2260, where aplcale 2. DN (romna ) san alphanumed designaen of ize used to vference puposes only anda inde related othe physical ee, in rials, ofthe bore er otic camater ofthe and connections, Page 25mpuex tion 3 eee Pipelines Socket - Flange Bends 90°: ‘01191090 100123,1090, ‘cots91600 (00123,1590, ‘cost3 2000 ‘c0r23.2090 225 ‘corts 2260 (o0123.2280 ‘cor 2580 ‘c0123.2080 ‘300 ‘Corts 3080 (60123.3080 378 ‘corts 3780 (60123.3700 raat SL tings * Senas 1 ngs ted wth adapt sea are rats 3 PII2 ‘Socket - Flange Bends 45°: DN ie 7 : consaue eo [120 \ jie 19 | —eonaoas [ents | [00 4s0—| —consasas | —ontisias | 100 | 58 * Sores 1 tings fied vith scope soalae rated at PTZ Product specication ‘Flanges PNI610 AS 4057 ‘Adaptor sels: Adeporconverson seas re avalabie for converting Saris 2D tings (suitable fr use wit bve PVC pipe) to Sres | DI tings ube forse wih whe PVC plea Note: 4. Bendswth Table E flanges 1 AS 212 are also avail on request with cue 2. Al amensions are avzarsance wth ASINZS 2280 where appecs6 3 DN (romina ses an aiphanurece designation of sie ued fer relacance puposes nly andi dec ret othe physica se in rmureves,ofte bore or cuse darier ofthe end connections. age 25mpuex tion 3 eee Pipelines Flange - Spigot Bends 90°: ‘o prewar 20 1eo154 0800, 400 0F54,1000 150, (cois4 1600 20 (e0154.2060 28 ‘60194 2200. 250 (601942600) ‘300 ‘60194 5000. 378 (60194.3700) 50 60194 4500. ‘500 (e054. 6050, 575. 60194 6200. ‘500 (e054. 6050 40 | 737. 750. (Gota4 7600 33590. Flange - Spigot Bends 45°: 20 (e019. 0848 00 cois4 104s 150) (COrs4 1645 20 {e0t94 2046, 225 ‘e019 2245 250. ‘30 {e054 3048 375 7 450 01544648 ‘0. 875, 160194, 5248 ‘00 750, (C0134 7546 Flange - Spigot Bends 22%*: 2 +09) (01341022 450. 200. ‘0194 2022. 205 250 (60194 2622 ‘300 (60194.3022, 376 601845722. 450 (601944622, ‘0. ‘60194 6022. ca (60194.6222, ‘00 60184. 6022. 730 (Corsa 7622 ara) ae eeee Rieiag Flange - Spigot Bends 11%": cors<08%t Bia otsasstt (cois4.2011 cors4.2244 ‘c0134.2511 cots4.20%4 ‘corse.a7it coisa 45t4 (cors4.5011 ‘coisas24t (cors4.6011 ‘cota 7et4 Note: 1 Bends with ASAIZS 4087 PN tages ae avaiable on raquast ith sub 2. Bencs we Tabe E ranges toAS 2129 a also avalabe on request th suf 3. Altamensions arein actardance wth ASIIZS 2280, whoce applicable |£ DN (reminal sz) an alphanurericGesignaton of ie used fr reference purposes only ands insect related tothe physi siz rake, ofthe bore or ouside anster ofthe end connections, Page 27 8 Rseeaseryympuex tion 3 PRODUCT RAN Pipelines Socket Hydrant Bends: errs Pe naa crztsosie | crzzsoonen | ae | amo | aa) ‘C121 150680 or72s50000 | 205) 205 | 133] * Crovet SU ftinge * Seni 1 tng ited wth adopter soa are rated ot PNI2 Product specineation ‘+ Appleations used the end of ine for hychant «+ DNaD Flange: PRs ASINS 4087 ‘Socket Washout Bends: peer a ee oa Rie ls | « [sco crznsoree | | eo | oo | ' [so | crznssieo | vee | 219 | am | 20 | * Crvet SL tings Product Speciation ‘+ Appltetons : used a the ed ofan for hyerant 1 DNtDO Flange PN ASINS 4087 Flange Duckfoot Bends: 2 15025.0880 00 160 (023.1500 200 A 25 (6023-2200 250 (C023 2550 220) 300 (6923-3000 -405_| 260. 375 (C023 3750 49510) “50 (c023.4500 ‘72365 | ‘500 (C023 5090 22305 525. (023.6980 ‘622396 ‘500 (025.6090 737) 480 Product Speciation ‘ Appllations :usedin pump sitions and water troxment plants Pedestal Bends: ra] ihe PNTG Flange 5 cozosioso | aie | 73 |e | Product Speciation ‘+ Appllations : used for sewerage pipelines [Adaptor sete: Adepoveanverscn seas te avalabie for convering Series 2D ings eutable fru (sotable foruse waite PVC pipe) 1 Fitings wits ASRZS 4087 PNGS fanges ae avalable on request wah suix'F. Other lange conigurasons ae also avaiable on request. 2. Al emensins are aooarsance wth ASINZS 2080, wheresppecable, 3. DN (romina sizes an aiphanurere desgnaton of is used fer referones purposes only andieindescty riatd othe physi 0 in runee ofthe bora or outisa damier oft and connection age 28 th bie PVG pipe) to Sees 1 OL ngs Note:mpuex Pipelines ‘Socket Tees - DI and Series 2 PVG: Pay ea paeiee mr aris) [too | 1 | cost soo | 230 | 5 | 150. 150) C031.515 280 | 145 200. “00. ‘cost 2010 230170, 200 450) ‘cOst.2015 ‘290-|170 200 200) ‘C031 2020 ‘340-170 25 400, ‘e031 2210 a0 | 105 228 150) ‘cost.2215 300 | 305 25 225. (casi 2222 ‘a0 | 180 250 $00. {cO31.2610 ‘240 | 200 250 450 ‘COD1.2515 ‘300/200 250 200. ‘e031 2520 ‘350 | 200 era pean! 250. 225. ‘casi 2522 “si0_| 205 = ak ae ap-8 «+ Applications used fr benching ofa ppesne 300 450) ‘cODt 3015 ‘300 | 230 300 200 (e031 9020 350 | 230 300 225, ‘cost s022 ‘380. | 236 300 250) (C031 3025 ‘10 | 295 300 200) (C031 3080 490 | 24s 375 $00. (C031 3710, ‘360_| 270 315 160 (031 3715 ‘360. 270 375 200) ‘cost 3720 '360_| 270 375 228. ‘cost 3722 ‘300_| 276 375 250. ‘c031-3725 420-276 375 200) ‘e031 3730 ‘500 | 206 315 375. ‘cost s737 610 | ss 450 00) ‘cost 4540 20 |i 450 450. COS 5, 420_| 316 450 2001 ‘031.4520 420. | 916 450 2501 {6031 4525 420. 315 450 00) (0st 4550 00 | 325 450 375. C031 4597 10 | 5 450 450 (C091 4545 o90"| 345 ‘500 400. ‘C031 5010 420. | 340 ‘500 260, ‘cost 5025 420 | 340 500 200 (C031 5030 ‘00-| 365 500 378. ‘C031 5037 10 | 970, ‘500 450 ‘C031 5045 ‘e90-| 970 ‘500 ‘00. ‘C031 5050 Tro 305 00 “00. ‘cos 8010 00" 408 00 200) (6031.6030 '500_| 406 00 978. ‘C031 6037 e10_| 436. ‘00 450 (C031 6045 ‘080 | 675 | e00. 500 031.6050 | 435, 600 200 (C031 6080 70 | 436 750, 500) ‘C03 7550 7a0_| 620 750) 600) ‘6031 7560 ‘590-696 759. 50 ‘C091 7575, 1970 * Croat SL® Series 2 ngs ae rated P20 ‘Adaptor sels: Adeporconverson seas ste swiss for converting Saris 2D tings (sutble for ure wit be PVC pipe) to Series | 1 ngs (cutabl er use nth ita PVG pie) 1. Standard range ON TOGs. DN50 CI socket Rngsin PNBS ae mae to order only 2. Al amonsions ae assardance wth ASINZS 2280, where appeesb6 3 DN (romina see) an alphanurece designation of sie used fer relacance puposes nly andi nde rtd othe physica se in rmureves,ofte bore or cuse darier ofthe end connections. age 28 Note:mpuex Pipelines Socket Tees - Series 1 PVC: eT . Seer eee a foo | eo [cosets aa | 300 —| — ao | eose sat se as | no [eet aaa a ee prea pecienton a CApleafone ned metho poe oe | cones eo | eo [—eosets ate [a #0 | ao0 [on a ise [ as [tose a 0 | — 300 | ores a Se ee S60 | —te0 |} eosesete | san [a ee S00 | — as | ose — | a ee $00 | ste | eos oon SE net Be | 60 |e Se [ 300 era See | ams ora 1 Seres 1 ftingsfted vith scapor sel aerated st PNT2 Cree SU fing Note: 1 Allimensions ar accordance wih ASINZS 2280, where appleable, 2. DN romina size) an alphanumeric designation of ize used er relerence purposes only andisindeecty related othe physi ze, in imiitre, ofthe bore or otise ameter ofthe end connections age 30mpuex Pipelines Socket - Flanged Tees: er eee ae eet s [Tivo | ico | costasowa | cusraiorar | coszsioio | 230 | res | iso ico | costsisi0 | cnsrassior | cosesssio | 230 | 2zs | 150 | 160 | cOsIs15I5 | CUstSxs19F | 03251515 | 280 | 250 200 | 100 | costs 2010 | costs.2010F | c0szs.2010 | 230. 260 200 | iso | costs.208 | costs z01sF | coszs.2018 | 260 | 275 200 | 200 |-cosis.2020 | c0sia2020F | coszs 2020 | 340 | 276 [225 "Tago" | “costs zetos7 [| eos antosy [tat [228 205 | 100 | costs.2210 | cosis2o10F | coszs.2010 | 240 | 265, 225 | 200 | _cosis.2220_ | coatazeanr | c0925.2020_ | 960. | 200) eel ene eeaainiancoumeemtanalaia 250 | 100 | cosis.25t0 | costs2sior | coszs.25i0_| 240 | 280, 250/160 | costs.2518 | costazsisr | coszs.25i6 | 300 | 205, '250_|-200| costs 2520 | coo1s.2620F | cova 2520 | 360_| 208 250 | 226 | cosis.2s22 | cos1s2522F | coszs.2622 | 360. | 320. so) 260 | costs.2s25 | costs 2525 | cuszs.2525 | 10320, | se [too | eosts.sciose |__| _coszs.sotes? | a8 | aaa 300 | 100 | costsso10 | costasoior | coszs.sor0 | 240 | 310 300 150 | costs.so1s | cosisao1s | coszs.so1s | 300. | 395, 300 | 200 | costs.so20 | custss020F | c0s7s 3020 | 350_| 336, 300.725 | costs.so22 | costs s022F | cos7s.3022_ | 300 | 360, 300_| 260,| costs.s026 | costss02sF_| c0s253025 | «10 | 360, '300| 300 | costs.s030 | coataaos0F | c0s20.s0s0 | 400| 375 375 | 100 | costs.sri0 | costss7i0r_| coszs.svia | 260 | 360. 75160 | costs.s7is | costss7ise | coszs.a71s | 360, ‘375/200 | costs.s720 | costa.720F | coszs.s720 | 360, ‘375/725 | costs.s722 | costaarear | cosza.s722 | 300, ‘375/250 | cosis.s728 | costsrasr_|cosza.s728 | 420, 75 sco | —costs.s730 | costss730F | coszs s7s0 | 500, 375-375 | costs.s7s7_| costssare | coszs.a7s7_| 10, 1450 _| 100 | c0sisasio” | ctsta.astor = 250 450 | 150 | coatsasis | ctsta.4si5F = 420 450 | 250 | cosis.szs | cosi3.4s25 z 20 ‘350 | 300 | cos15.4550 | _costs 4ss0 5 00 | 455, 450_| 375 | _cosisss7_| costs ass7e zi 610 | 462 450 | 450 | _cosia.s4s | costs asisr = 00. | 495, 500_| 109 | costssor0 | costa.010F A 200 500_| 250 | costs.so25 | costs 5025F : 420. | 485, 500/300 | costs.s030 | costs 030° A 00 | 486, 500_| a7 | costs.sas? | costs.60s7F s10_| 10 500_| 450 | costs so4s | coats 204sr : 00_| 620, 500_| 500 | cosis.sos0 | C0313. 2050 - 770 | 560 09.100 [costs 6010” | costs 6010F = 250470, 00_| s00 | costs.e0a0 | coats. 60306 5 500_| 636. 800 | 375 | cosissas? | costscoa7r si 610 | 505 500. | 450 | cosis.sous | cotae0ase - 80. 00_| sco_| cost3.6050 | Costs 6050F = 770_| 00 500600 | cosis6o60 | costs.60s0F A aro 6 750_| 300 | costs.7530 | c0s13.7630F : s10_| 6 750_| 375 | costs 7587 | cost57537F 5 5 750_| 450 | costs.r548 | c0s13 7545 - 55 750_| soo | costs 7550 | — C013 7550F : a0 750 | 600 | costs 7560 | C0313 7650° ‘00 | 605, 750-1 760 | costs 7578 | 003157576F r 30701 725] 1 Saree 1 ftingsfted vith ecapor sel aerated at PVI2 “Croat SI tinge Product Specification + Applications used for benching ofa ppesne + dnFlanges : P15 ASHUZS 4097 NBS ASINZS 4087 ‘+ Insatation Guidines for Flanged Joints can be feundon page 90-97 Adaptor seals: Acaztoromversion sels ae eval for eonveting Series 2 DI stg (sutble or use wt blue PVC pipe to Series 1 OI ngs (uta for use wit wnte PYS pls), Note: ‘Standard range DN 1008, ONTO D socket kings n PNG ere mac erder ely ‘Aldmeensont arelnaccerdance wih ASNZS 2350, where sppcabie miles, othe bors er outs carer of the end connections. Socket= Flange tee wit Table E fengeto AS 2129 fsavalebe on request wih suflx“E™ Othe ange configurations ae also aalable on request 'ON nomial sie} ean sptanumeredeslonation of ne used fr refroncepurpotes only andi tect related tthe pyc ei, a Page 31mpuex Pipelines ‘Socket - Flange Hydrant Tees: Cre gre re el Petco [30 | cinnicoe | cz i000 | tes | 20] Loo] so | ciiscoa | crsztsoe | 225 | 210 | [200 | ao | citi 200g | ctiz.2008 | 250 | ao | [225] so) citi zasa | crizzse | 265 | 220 | [260 | ao) citt.zsoa | ciiz.260e | 200 | 220 | Product specication = Applications: weed fr hydrant tne oe ‘300 | 80 ‘cr 3008, onzs008 | a10_| 220, 375 | _80 cert s700, ccw2.s708 | 360 | 290 ‘DM Flanges : NIG ASIZS 4057 460_| 0 cert 4508 z ‘390 | 290 ‘* WAHycranttees havea 100mm ce flanged otake * Series 1 tings ted vith ecoptrsoaare rated at PNT2 * Crovt SU tings ‘Socket - Spigot - Flange Hydrant Tee: Percy 100] #0) cris 1008 195 100100 ccrtie 1010, 185 160_| 00, isis 1508 2s. 160_| 100 ‘crt 1610, 25 7z00_| eo ccrtt4 2006) 250 ‘200 | 100) ‘erm 2010, 250 5 _| 60 crite 2200 265. 35 | 100) er114 2210 266. 250_| 0 certt4 2500 200, 250 | 100) ciné2510, 200 | 350 '300_| 60 ccri1e3008 so | 330, '300_| 100) cesta 2010 310_| 350 Product specication 7s [0 en114 8708, 60 | 380 ‘Applications used fx hyant ake ots 315 | 100) cinias710, 350 | 390 SPSS PRIS ARLE Sr ‘450/80 ccr1e508) ‘390_| 360 ‘450_| 100) crnaasi0 ‘00 | 300 00_| 60 1145008 “as | 380 500_| 100) ‘e114 5010, 5 | 390 ‘800_| 80 ccr11e6008, ‘70 | 380 1600 | 100) ‘ert 610 ‘70 | 380 ‘cos4.s01008 | 324 (€052101008 ‘cos4 151008 |349| C051 5100 (6052 151008 ‘cosa51258 | 249 | Cost 151268 (059 151258 ss ‘Coss 201008 | 375 : ‘c062.201008 (o56.201268 | 375 - (c0s2.201268 Product Specification “Applications : use foringeton eds 1 S°BSP also avlaieupen request ‘Adaptor seals: Adaptolconverson seals are avallable for conveting Seles 2 tings (suitable for use wit blue PVC pipe to Series # OI tng (Guba or use wit white PV pe) vith ASAIZS 4087 PN3S flanges avaible on request wth suc F” Other Fangs configuraton are ale avalable on request Fornyarants win 2 DN 100 fange branen refer tothe socket lange tee range Alidimensons arin aeeerdanoe wih ASINZS 228) where apostle. 1ON nominal sia ean apnarumart designation one vee for refrancepurpotes ony andi tact related tthe physical ea, rive, ote bore er ous claretr oth end cennections Page 32 Note:mpuex Pipelines Spigot Tees: een aa )-s pots fresh) 7 oa ear ca aot eon Sar Pi ac eat ar s ot on ne ac cote ore ot 9 ents see J "a_i en ‘ett an 28 ae at Se an se dee i ie en eo EaeeCeeeeeee ee ie ee eS Za 28 me Se ee Str zi te erste ‘ara ate eae 2a 20 ze Se Produ Spestion 2a an Teton ser wane oe pete es bau sar ae oes Sana eis 3008 soo 00 Santa 18 saan ae sat Son dae oat saz sa a seas Sagan ost Sat Sst sar oe tan cas San tease ae ae aa aed aera saan at aa oe [ae searar ce eed | esas ‘at ose a ease ta an ata | an ae aat 3 eos wa casts aoe es sa sso sola ae Sad Se ea soee Sao aan oot sae Sa aan ata Sa ease 0 ersten sa sole os enn Ss Sesa aaah os ene or os tea foes os een coer oot sso oa fessor a ested itis a et Sata to aan eer atta ao tase staat a ie eae ao ae tenes ae toa aa ost neg tue et oo a enscane) at ‘a ise ar 200 [| wate: 1 Adnan we mt ssadane wth ASNZS 20, a i eet eter acnmienie 7a aie fat ah feo o 2. Riri tan spar pn tan a eer a as pec ey Coser crane earns i beloe anen tdameter atthe end connectons. Page 33zPLex. Pipelines Flange Tees: Perreraers ‘Bim. | Din eee) ae 80 '6033.0808 coss.0608r | 329 | 188 70 (33,1005 ‘Goss i00se [366-178 | 0 [c33,10088 a33.10058F | 358_| 179 0 (035.1008 ‘Goss. i008 —— [366173 0 053.1010, (G033.1010F | 356 | 179 180 oss 510 (c0s3.is10F | 406 | 205 50 035,516 ‘c0s3.i5i5F | 06 | 205 7200 033.2008 (033.2008 [asa | 230 0. (6035-2010 ‘e035, 2010F | a8e | 261 00 (033.2015 ‘c0ss.2016F | aaa | 2a 7 200. 033,200 (c059.2020F | 484 | 261 28 033.2208 (c0s3.2208F | 508 | 258 25: (6035-2210 ‘G03s.7710F | 500 | 256 Bs (033.2275 ‘cosa z216F | 508 | 258 28: 6033.2220 (Gos3.7220F | 500 | 256 2s (033.2222 (C053. 2220F | 508 | 258 250) 033.2508 (Goss 2508F | 534 | 267 Product specineation 20, (033.2510 ‘Goss. zsi0r [534 | 267 ‘+ Applications: use er branching ofa ppeine 20. (035.2516 ‘6055, 2616" | s34 | 267 {DNR én Flanges PAIS ASINZS 4057 20. 033.2520 (G0ss.2520F | 534 | 267 PN ASINZS 4087 250. (6033.2822 ‘nss.2522F | s34_| 267 ee 20. 160332525 (Goss. 2525F | 534 | 267 ee aoe 300. 033.3008 ‘co39.3008F | 607 | 304 300. (C033 3000 (053.30:0F | 610 | 305 300. (C035-3018 ‘033.2016 | 610-| 306 300. {c033.3020 (c0ss.3020F | 610 | 305 300. 1€053.3022 ‘cas3.3022F | 610-| 306 300. (6033.3028 (coss.3025F | 610 | 305 300. £€053,3030 (033.3030 | -610_| 306 375, (033.3710 ‘Goss sribe | 73 | 343 378. (039.3718 ‘coss.ari6e | 138 | 303 375, (C033 3720 (coss.s720F | 730 | 356 75. (C035.3722 ‘enss.s722F | 738 | 356 375, (C035 3725 ccoss.s725 | 730 | 356 15. (035.3730 (059.3730 [738 | 356 375 (C033 3137 (coss.s7s7F | 730 | 386 450. (C033.4510 cossasi0e | 4 | 301 450, (033.4515 ‘cossasise | oid | 361 480. 60534820 cas9.4820F | 84 | 394 450 (603.4525 (cosssa5F | 614 | 38 450. 053.4850 (059.4830 | #4 | 394 450) (60334857 ‘cossess7F | 614 | 06 450. 053.4546 coss.asasr ——|-e14 | 06 500) (C033 5010 ‘c0ss.s0;0F | #90 | 319 500. (Co35.5016 ‘c033,5015F | #90 ata 500) 16035.5020 (coss.s020F | 890 | 432 500. 6033.5022 ‘cass.s022 | -#90-[ 32 500, (033.5025 oss.s025F | 890 | 32 500. 053.5050 ‘coss.s030 | g90 | as2 500) (6033 5037 ‘053.5037 | 890 | sas 500. 6033.5086 ‘cosa.s04s | #00 | ate 500, 16033.5050 ‘coss.s0sor | 890 | ate 600. (C033.6010 ‘ens3.6010F | 1016 | 470 500. 933,601 ss.60i5F | 1018 | 470 600. 1€033.6020 ‘casa.6020° | 016 | 83 600. ‘6039.6022 o16.| 489 600. 16039.5026 ‘cosa.6025F | 016 | 83 800. 033.60 030F | 1018 | 600. (60336037 ‘ens3.6037F | 1016 | 96 00-48 933,0045 033.6045 | 1018 | 495 500/500) 033.5050 ‘coss.6080F | 1016 | 96 500. 039.805 os2F | 1018 | 495. 00590 033.5050 coss.c060° | 1016 | soe 750. 0: eI so | 580, 780. (033.7837, 6033.7657e | 1000 | 646 70—| a8 (C035 7545 ‘cos3.7536" | 1090 | o56 750_| 500 16039.7550 = 860 | 680 750_| 6a 0337580 ‘cass. 7500 | 1ze0 | os 70 | 150) (6033.7575 ce0ss.7s75¢ | 1480 | 725 (her tange cantgurslens sre sso avatabe on races. 1 Fangadtees with Tabla"€ fangesto 8S 2129 flanges are valabe on request with uf: 2. Allcmensins aein accordance wth ASNZS 2260 where aplcable 3 DN (reminal sz) ar alphanureric designation of ie used br reference purposes only ands insect related tothe physi sz 4 kates, ofthe bore er outs career of tre end connections, Page otzPLex. Pipelines Spigot - Flange Tees: Deere — 8o_| 40, (c0543,0808, 381130 7007 | a0) (03457008) 332 | 178) 4| 100 | 100 100545.1010| 402 | 178) 150_| 60. (003451508, 482 | 203, | 180_| 100 150345.1610| 432 | 203, 4 150_| 150 (c0343.1515| 452 | 203; 700 | eo (60543.2006 457 | 2a Le 7200 | 100) (00548. 20%0 a7 | 2a 200 [1501 (034.2015, 482 | 2a 700 [2001 (60343, 2020, 534 | 261 m5 | 60 (cases. 2208 457 | 264 25_| 100) (00548.2910, 457 | 284 225 | 150) (00343. 2215 503 | 254 Product specineaton zs | 200 343.2220, 534 | 264 + Applications ured fr cing ates ito zs [225 (cosas. 2222 558) 254 oelne an the use of lbs) 7260 |_ 60 (60543.2506 457 | 267 ‘an Flanges : PNI6 ASIVZS 4087 2e0_| 190 ccoe4e 2610 457 | 287 ‘ Insaation Gusdoines fr Flanged Jonts can 250 | 150) (603482515, 594 | 267 be found en page 86-97 20 | 200) (c0343.2620, ss | 267 250 [226 (034s 2522 56 | 267 250. | 280) (60545. 2525 io.) 267 300 | eo (00543.5008 457 | 908 :300_| 100) ‘cosas. 3010 457 | 306 300 | 150, ‘cosas. 3015, 10 | 305 '300_| 200) (C0545. 3020, 336 | 806 300 | 226 (00543. 5022 36 | 808 00_| 250) (00543, 9025 236 | 308 '300_| 300) (c0343.3030, 50 | 308 375 [60 (cose 3708) 569 808 376 | 100) (60348.3710 72 | 948 375 | 180) cos 375 7a | 948 375 | 200 ‘o0s4s.3720, 736 | 366 375 | 225 ons 3722, 736 | 366 376 | 250) (054.3725 736 | 366 376 [3001 (0054s. 3750, 736 | 866 375 |_378) (00548.9737 aie | 368 420 | a0 (c0343.4808, 369 | 343 450 | 100) ‘e033 4610, Tea 381 460 | 150) costs 55 et 450. | 200 (00545.4820 384 as0_| 226 (c0343.4822, ed 450 | 250) (003434525, 384 460 | 300) (c0543.4630 304 400 | 975) (00548.4837 406 450_| 450 n343.4545 aaa_| 406 500. [1001 (03438010) 564 | 381 500 [1501 (60346015, 500 | 360 500 | 200) (605436020) 0 500 | 225 (00543.5022, aaa | 420 500_|_250 (00543. 5025, aaa | 432 500_| 300) (00543.5030, a | 432 500.375, (00543 5057, 540 | aaa 500. | 450) (054.5045 B40 | 444 00500 (00543.5050 B49 | aad 600 | 1001 ‘c0343.6010. 956 | 470 800 | 150) (C0343, 605 56 | 470 800_| 200) (c0543,6020 900 | 469 ‘00 | 225 (00543.6022 380 489 00_| 250, (c0343.6025 990 | 469 '500_| 300) ‘00543.6030 0 | 483 00 | 375, (C0345 6057, 042 | 45 00_| 450 ‘c0349.6046; 082 | 485 ‘00 | 53 (00545.6052 042 | 405 500_| 600) ‘cos43.6060, 042 | 08 70 | 750) (60343 7575, 9565 | 726 i Flange tes wh ASIZS 4087 PI3S tanga ae avaible on request wth suk °F and Tabla "Eto AS 2128 Manges wih uc“ ‘Soe ‘Allemonsions are accordance with ASINZS 2200 hee apleatl, DN (narinal sz is an alphanumeric dessation of ze use fr reference purposes only ands inarecy relate the physi ize in lentes ofthe Doe o cusde ameter ofthe end connectons. Page 38mpuex Pipelines Spigot - Flange Scour Tees: oro) 0 [ao] cousssoon | cnesssousr | 432 | 203 i 50 a0 | cos t5o8 ees tase 203 180 son ents 10 —|—eouas ear —| 452 | 203 20" at| cones ee — cues 2008 |-ase_ 2 200_|1oo| ene. 2000 | eouas anior | ase_| 28 207[ eo” | ~emeas. 21s cna air ase Prod Specteton zas_|~ wo | cones a0 | cous oer | ase_| ase Zs [-ano”|~eness. 20 cos tor 0" ase Mceeaee ped ie wcetia ite orn zas_|~iso | enue. 26 | eoaas anise ase_| 287 20-| ap | “ene ne | cos ss00F [50-257 * domanges Pug ASNZE 7 250_| too | emus. 26 | aasaetor | ase_| 287 07[ eo” | ena ate coe 16F—[50 25r Sc0_|~ wo | ~ cous so | cous sooo ase_| sos Seo~[ ano” | ents sro cots aoror [058 | as co_|~tso | ~enuas. Sots eoaas anise | ase_[ sos S15-[- ap | ~entss sos —|cots oer 858 | es S75_|oo| —emas sr eoaas sor | sse_[ sts Srs-[ ao” | ~enras sre | enna sr S50 [es 0 too | —cuea.s10 caesar |-sse_[ 3 a60_| 150 | ents. | coads sts ss 3 25 [ awo_| —cous.st0 | cous 210r Soe [ar xs_|ts0| ema. | coass 21st | sae a2 sc0_| tuo_| ena. s10—| cots antor soe | 70 00 |ts0| cous. so cosas aust | sae_[-ar0 50~[ts0| enue 716 —| cos sts 40] e80 errr a Peer eer a) soo | eo | cosrs.io08 | contssoosr [210 | 105 %50_| #0 | Costs 1s06 | —cosis isoer | 225 | 210 180_| too | —Goais.isi0 | —coats.rsi0r [230-108 200_|_a0 | costs 2008 | costs 2006 | 260_| 210 7200 | 100 | Go«ts.2010 | cosrs.2010F | 230_| 250. Z25_|100_| costs 2710 | —cosis 2210F | 265 | 240 240_| 100 | Goats.2610 | Gosts.2510F | 280_| 240) roduct Specification '300_| 100 | —cosis.s010—| costs soir | -s10_| 240. + Aopllcons ured for seounng ofthe avert 375 | 150 | Goats sris | coata.srieF | 978_| 310 point ofa pipeline ‘450_| 150 cotis sis cosisasisr | «is | 10 «+ amFlanges : P16 ASINZS 4067 '500_| 150 | Goata.s05 | cosia.sorer | a40_| 310 ns Asin 4087 '500_| 150 | cosis60!5 costs enier | 495_| 310 70 | 150_| Gos.7s18 | coats.7sieF | sis | 370. 750_| 200 | —coais.7520—| costs rsz0F | s7s_| 370. ‘Socket - Flange Scour Tees Series 1: 10 (0423.1510 80 (60825.2000 10 ‘e0423.2040 100 {60829,2210 100 (60423.2510 100 {60429,3010 Product specinestion o 042 ote % e29 1508, af 375 | 150) 60423.3716 «+ Appllatons ured for seaung ofthe lowest point ofa ipaine "Series 1 Rings fied wth adapter seat re rated at PNI2 + anFlanges : P16 ASINZS 4067 NEE ASINZS 4087 Note: 1 Seow tee with Table “E* tangas to AS 2128 ae avalble an request wh eu“ 2. Altamansions rein asorsenes wth ASNZS 2280 where apsveable 53 ON (rominal sa) an slpnenumar cesgnaton oie sed refers puposes ony ane nares relat one physi! en rites, of te bore er ousice ameter oft end connections, age 36mpuex Pipelines Flange Scour Tees: a Bese seer ae =e eee eee at sete | geen | oem at ze | aoe | onze tat tet gose | one tat ar a tet aoe | anaer tert ar za | aoae | emer [at ar fief eae | conser [at rete ‘375 | €0 | cosmo | cosssvoaF | sse | - TEN Bon Fang I ASNZS 4057 Flange - Socket Connectors: C1013 08 EEE c1023.08 C1013 10 ‘c1013:10F 1023.10 CHS 36 ‘CHOI3 155 1023.16 1013.20 “1013.20 1073.20 ciei9.22 ‘1019.22 1073.22 250 | Ci019.26 ‘C1019. 25F 1023.25 00 | cio19.0 ‘c1019.30F 1023.20 (c101537 CHOI TF 1073.37 aso | _ctora4s ‘C1018. 45F ‘500 | _cioiss0 ‘61019 50F 1019.57 COIS STF 00 | _ciors.60 (1019.60 760_| e701a76 C013 75F "Saree 1 tings fled vith sdaprseaae rated at PVI2 * Cravat S ftnge [Adaptor seals; Adaptorleonverion sels ae aalate for convertng Series 2D! tings (sutabl or use wih Bue PVC pipet Seis 101 singe (surabl or use wt white PVC pipe) 41 Fit wih Tate Tanges to AS 2128 are avatabe on equest ith sui "E 2. Al emensins are accardance wth ASINZS 2280, where appecable, 3. ON (romina sizes an aiphanurere designation of ie used fer reference purposes oy ands indescty related othe physi! 0, in rllmnete, of tebote or cutsse amter ofthe and connections Page a7mpuex Pipelines Flange - Spigot Connectors: C1034.00 (1034.10 ‘c1034.16 1034.20 1054.22 1094.25 1054.30 (1094.97 034.65 1084.50 1094.52 1084.60 1034.75 Product specification ‘Application to connect opp er tlog {DN Flanges : Pti6 ASNZS 4087 | |] |B |B |] IR aa Socket - Socket Connectors, Pretap Connectors & Socket Slip Couplings: cro109 | cio20a | ciDr200 fot a eros | c1oes0 | c1orzs0 | €%9%140020 fcroyss0020v| crso105 Pty 01110025 je Bot q ts) crore | croass | ot C1011 18020 Lo ' ! 0 | crorss | roars | croiars | 1°82 lororsenz0v) c150169 ! ! ao_|—crarz0 | ~cronz0 | “croT220 aan_| evar ae | enonae | erate 22 ” 3a_| craigs | cvoaae | ctova6 genase ‘ao0_|—erar.a0 | ~eroas0 | ctova0 cameatn a6 | etorsr | eiwear | e137 as0_[orntas [= : a0] erars | = peaaeeaaaeaies "Grove SLO Rings aro rated at PND + Seves 1 funge Mo ih adaptor sal aerated at PMI2 [Adaptor seals: Adeporeonverson seas re avalabie fr converting Saris 2D tings (suitable fr use wit Bue PVC pipe to Series 1 DI tings (surabl or use wt white PVC pipe) Note: 1 Pretap Gonecters come sandard wih plymaie coatings (eg. C1041 1020 (20men) & CXCH4 1025 (251) configurations. COnertappngs are svalabie on request. Peta conieors have Mo tapings (AS1722.1 RP) 160 apet. Flanged tings wth ASINZS 4087 PHS fang ae avaiable on request wih sub F Flanged tings wih Table E ASRIZS 220 wit sue [All amensions are accordance wth ASINZS 2780 where appleabe. 1ON nominal ie) isan aphanimare esignaton of ise urea fer erence purposes ony ands incrcty rated tothe physical san rates, of te bore or outs dameter ofthe ond conection Page 38ZPiex Pipelines Hydrant Risers: a ” ener = = crate ts % isan ate i 20 eisasst 00 % cisosst te 30 cisases [a 0 cisoset 8 30 eieeser [8 Lm | 30 tsaeco oto th ciao Prt ecto ‘tr cis i ‘aquteten oe eH age Rt cisioon [a8 ‘oor ve (ON2-DNEO on ‘a exit 308 renee esis oe ‘en ising ae i easiest [a ‘e isin 08 ie citi aen0 Flange Connectors with Puddle Flange: ’e1099.10601 (c1033.1860"" ol ‘1099 220160 ‘61099,20916W ‘er09a.s7e1W ‘cr059.456101 2 Flange - Socket Connectors with Puddle Flange: CHOISH0 I {1015 10800 cHO131 46 aH coe | cr0791.22, G Cros. 30 cost 7 crotstas ors 50 crore 7 ‘Adaptor sels: Adeporeonverson seas ste sulabie for converting Series 2D tings (suitable fr ure with bve PVC pipe) to Sree 11 Sng (cotable ruse wh anita PVC pipe) 1 Flanged tinge wir ASINZS 4067 PN3S Ranges ate svaabe on equos with suf“ 2. Aleémension are ecordance vith ASIIZS 2200, ere spplcabia. 3 ON (romina size) an aiphanorare desgnaton ois sed fer referees prposes oy ands indescty rite othe pysial 0, minaret, of te bore or outsise dameter ofthe ond cennestions Page 38zPLex. Pipelines ‘Socket Tapers: 100 | eo |cosi.1008 coz 1008 | 105 %50_| 0 | cost 1508 ‘e062.1508 | 250 180_| joo _| —€oe.1810, Coe2 1510/70 ‘00 | “100 — [coe 2070. ‘cog 2010286 ‘00 | 150 | cor.2015 (coea.2015 [170 Z25_| 100 | —c0ei.2210 ‘Coe? 7210 | 385 as _| 150 | —coei.2016 (cosa 2715236 Zs_| 200 | 06.2220 6062 2220 | 110 250 |100 | —co61.2510 ‘Goez 2510 [a5 ‘250_| 150 _| Coe 256. ‘C062. 2516 | 300 260_| 200 |—coe. 2520, ‘Goa 2520 [175 ‘250_| 996 [Co 2572 ‘062.2522 | 200 '300_|- 100 | —co6i.s010 (cosa sc10 586 Proguct Speciication '300_| #50 [Cosi 3015 ‘Coe2.s0%5 «25 + Application = usecto reduce «pane '300_| 200 | —coi.3020, ‘cowz 3020 | 300 '300_|~935 | —coei 3072 ‘6082 3022 | 240 '300_| 950 [Cow 3025. ‘Goe2 505180 ‘375 | 200~ [coe 3720. coe2.3720 [496 376 [295 coer 722 = 255. ‘575 _|-a50_| coe 3728 ‘coeg s725 [375 375 | 300 | coer 3730, ‘C062 3730 | 246 450_|-as0_| cei 4678. 565 ‘4s0_| 300 | coe. 4550, s 35 ‘450_| 575 C061 0537 250. 00 | 950 coe 025 zi 20. '500_| 300 | C06, 030. 365 00 [395 | coer 5057 z 30. 00_| 450 | Cos. s045 180 600_| 575 | Cosi 6057 zs 635. '800_|~as0_| Cosi sous a0 600_| son | coe, 050, ss 318 750 [san [ C061 7860. as "Sores 1 tings fied vith ecoptcrsoeee rated at PNT2 ‘Socket - Flange Tapers: soo | eo | costss00s | cosisaocer | cosza008 | 125 %60_| 60 | —cosistso0 | —costasoeF | _coe20.160@ | 250 #50_| joo_| —cosia.ss10 | —cosiaisior —|—coe2s.si0__|_100 -200_| “100 |—costs.2010_—| ~“coeis 20ior | coe 2010 | “316 7200 | 150 | cnsia.2015 | cosis.201sF | coe2a.2015 | 200 ‘205_| 100 | cosia.2210 | cosia 2210F | caezs.2210 | 396 as | 150 | cosia.2218 | cosis.2a15F | cosza.2015 | 270 ‘225 _| 200 | —Cosrs.2220_—| —coetaz220F | —coe2s 2220 | 155 260 | 190 |cosia.25i0 | cosis.2si0F | c0e28 2510 | 44s ‘250_| 150 | Cosis.zsi5 | —coeis.2sisr | coz 2615 _|_390 250_| 200 | costs.2520 | ~cosia.zs20F | —cnezaz620 | 215 ‘250_| 205 | costs.252 | cosiszsazF | _cueza 2622 | 160 300_| 225 | c0sia3010 | cosis soir | coszas010 |_575 '300_| 100 _|~—costs.s015 | —coeis soisr | —coeza 3016 | «80 ‘300_| 150 | —Cos:s.3020 | ~cosia.so20F | cos2a.s020 | 345 's00_| 200_|—Cosrs.s022 | —coeia,so22F | coeza,022 | 290 ‘300_| 250 | —cosis.3028 | cosia.so2sF | —c0s2a.025 | 225 '376_| 200_|—cosis.s720_— | costs. 3720F = a0. ‘395 _| 295 | cosia.s722 | —cosias722F E a5. ‘375_| 250 | _cosiss72s | cosisrasr_| _coeza3725 | 420 ‘375 | 300 | —cosia.s730_ | —cosiarsor | —cne2a.720 | 305 450_| 250 | costs.s25 | —cosia4s26r 2 10. ‘4s0_|~ 300 | —cos%3.4530_ | cosiaess0r 7 05, 4s0_| 975 | costs.ass7__| —cosia4sa7F : 310, '300_| 250 | —cos%s 5025 | ~cosias02sr = 7a 500_| 200 | Cosrs.s030 | costs, 6030F pi 500_|_ 75 _| costs s0s7_| —cosias0s7F E co 500_| 4s0_|—Costs.so4s | costs 04oF z 255. 600_| 300 | c05%3.5030 | cosia.6030F : 275. ‘6o0_| 976 | Cosrs.s0s7 | —coeis cos7F . 00 00_| 450 | cos%3.s048 | cosiaeossr 7 310, ‘600_| s00_| —Cosrs.0060 | — costs. 60sor : 00 750_|~ 975 | —cosia.7587_ | —cosis7sa7F E 080) 760 | as0_|cosis.7645 | —coeis 746F = 095. 70_| 00 | —c0si9.7550 | —cosia.7s0F B 7a. 70| 00 | casis.7560 | costs 7660F = 540 * Seres 1 Sings Med vith ecaperseaere rated at PNA2 af 4 U Proauct Speciication + Application - used to reduce e ppaine an Flanges Pris ASMIZS 4087 R35 ASINZS 4087 Adaptor seals: ‘Adaptoierversion seals are avaible ferconvereng Sefes 2 01 ngs (Guta fr use wit blue PVE pipe) to Series {Di itings (stable for use win ste PVC pipe) wat 1 Tapers with ASINZS 4067 PN35 tanges Balable on request win suf “F anc Table "E'Manges to AS 2129 with suf. = 2-AL damansons are in azootcance wth [ASINZS 2200, whee apleaia '8.DN neminal size) ie sn alphanumeric ecgnstion of size used fr rofronce purpaces any and ie ect raat to ‘he physcal Sze, in milimetes, of the ore outtge'damter of the ene Forneetons. age 40zPLex. Pipelines Flange Tapers: 80 | so | coss.ce0s | cues. 0605 z 170 0 | 68 : cora.ce0se | 162 soo_| so | coes.i00s | cossro0sF | cors.io0s | 178 100 | 68 | _coss.s005e | Coss 10058 Ei 230) 00 | es | cu6s.to0e | cosa toner | cors.io0e | 160 100 | 0 | coes.i00e | cosssoneF | _cors.so0@ | 165 oH | 00 | 125_| coss0r | coes:012F 7 164 x60. |_ so |_cosa605__| cosa 505° E 287 160 | oo | coeai6oe | cosssoer | covs.isce | 200 180 125 | cossisiz | cossssizr | corsisi | 266 #60 | 100 | cossieto | cosstetor | co7sasia | 236 o_| coes.2008 | _c083.2008F = 369 ‘100 | c06s.20%0 | coss2010r | co7s2010 | 360 Concentric 160 | co63.2015 | cosa208F | co7s 2016 | 240) eae ceca 100” | e063 2210” | cosa z2i0r | co7s 2710 | 432) 460 | _coes.2215 | cosszisr | _co7s.27i6 | 9m 00 | coss.z220 | c0ss2220F | _c073.2220 | 180 400 | 063.2510 | coes2510F | c07s.2510 | 406 150_| coes.251 | coss.25isr | coTs.25is | 976. ‘290 | c0682620 | coss2620F | _co7S.2620 | 264 205 | coes.2522 | coss2s22F | 079.2622 | 180 400 | 60683010 | Coss s010F | c07s.s010" | 62@ 150 | coes.s0t5 | cossso1sF | _co7s 015 | 500) o0_| _cuss.scan | coss3020F | _cors.s020_| a7 225 | c0es.s022 | c0sa2022F | c07s.s022 | 24 aso | _coss.025 | _cosys025F | _co7s.s025 | 760 150_| _coeas716 | cosaarisr | covsa7i6 | 708 ‘200 | cosssr20 | cossar20F | cv7s.sr20 | sea 225 | cosas722 | cosss722F | co7s.s722 | 621 250 | coess72s | cossa72sr | co7s.sr2s | 4s7 ‘300 | 0063730 | cosss7saF | _c07s.3730_| 357 160 | ctes.asis | coss.asisr | covs.asis | 006) 250 | cossasas | cossaszsr | coysa6a5 | 660 ‘90_| 063.4820 | cossas90F | 073.4690 | 640 on ‘375 | _Cossass7_ | _cossassrF | _C07s597 | 356 ‘90_| c0ss.s030 | cosss0v0F | c07s.5030 | 607 ‘575 | cosss0s7 | cosssosrF | co7s.s0s7 | 483 ‘450 | _Coss.s0as | cosssossF | _co7s.s045 | 305 aso | c0es.s225 | cosss225F | co7s.sz25 | 657 ao0_| cosss230 | cosss200F | _co7s.s230 | 737 + Application -usedto reduce eppaine ‘375_| c0ens2a7_| cosseoarr | co7s.ses7_| eee Eccentric as0_| cosss2a5 | cospszasr | covs.szas_| 375 500 | cnsa.c20 | cosssas0r | 075.5280 | 248 pao 200 | —coss6020 | —c0ss.6020F : a ‘Application usedto reduce x ppaine ‘226 | _c0es.6022 | c0sa.c022F : TO ingravty sewer appeetions 250 | cosse02s | coss.602sF zi ‘300 | Coss.6020 | coss.eosor | c07ss030 | sa ‘s75_| _c063.0037 | cosseos7F | c073.6097 | 142 ‘450 | C0ss.605 | cosseoasr | co7sanes | 572 590 | co#s.c0so | cosseosor | 073.8050 | asa 520 | cosse0s2 | cosseoszr | co7s.s0s2 | a7 50 | 0687645 | cosa 7645F | c07s.7545__| 1000 500 | 0687550 | _COSS S50 = 590 | 0687660 | _c0s8 7580 5 3) aa] 8 |B B B/S] |S |e |e) 8) S) SS] a fe] eS) || |s/ 8) Sis |e iy Bae NR Ie 8 ele Note: 1 Flangedtapees with ASINZS AOB7 PNSS fanges are avaiable on request wih suMlc"F and Table“E”Banges AS 2129 wth su 2. Alamensins aein azcerdance th ASNZS 2260 vine apleate 3 DN (romnal sz) an alphanumeric designation of ze used br feference puposes oat ands ndtecy related tothe physteal size, in lke, othe bore or otige danater oft end connections, Page atzPLex. Pipelines Spigot Tapers: 0 | 60) 16054.0805 (078.0805 222, a 0 | 68 (064.0808 (co74.09088 226) 00 | 58 (606 10058, ‘core 10088 250 100 | 60) ‘C064. 1008 (07410008 268 onl H 25 | 00 co084.i210 ‘enra 210 268) 160_|_ 60) 064.1508 core 1508 384 160_| 100 ‘o064.1610 ‘6074 610 331 150125 C064.1512, ‘core 512 340) 700 | 100) (c064.2016 (Gora 2010 470 7200 | 1501 (064.2018 (C074. 2015 3 225 | 100) ‘064.2210 ‘c074.2210 634 aici 25 | 150. ‘c084.2218 (074.2215 406 25 | 200) ‘064.2220 ‘e074 2220 202 250 | 100) (064.2510 (074.2610 a7 Product specmeation 250 [1501 (6084 2516 C74 2615, £70 + Appicaion = vectored « pane 20_| 200) (0054. 2520 (c074 2520 365, 250. | 225; (054.2522 (co7a 2522 292) 300 | 100) (064.3010 ‘com 3010 Ta 300 | 150 (c064.9016 ‘cora.s0ts 597, 300 | 200) (054.3020 ‘6074 3020 462 300 | 225 ‘064.9022 ‘cars 3072 410 300 | 250) oa, 3025 ‘cara 3025 365 376 | 150) (e004. 3716 078 9715 18 ‘75 [200 6064,3720 (6078 3720 598 275 | 225 (o064.8722 (oora.a722 636, 75. [250 (6064,3726 (COs 3725 572, 375. | 300 (0064.3780 (C074.3790 420 | 150 6084. 45i6 co7s 515, ‘4s0_| 200 ‘064.4825 C074 4525 : aso | 225 ‘084.4822 ‘co7a.asz2 226 450) 250 ‘064.4805 C074 4525 732, A 450 | 300 (0084.4880 (074.4580 cd 450 | 575) (084.4857 (6074 a557 20 25 [1801 e084 5218 C074 525 191 525 | 200 (054.5220 (6078 5220 1080 ay al 525 | 206) (0054.5222 074 5222 1016 525 [260 (054.5225 (6074 5225 952 325. |_300) (054.5230 (6074 5250 226 225 | 375, (004.8297 (6074 5257 ot 525 | 450) (cosa. 5245 (Cora 5285 470 esate 00 | 200 ‘064.0020 ‘co7s 6020 1270 600 | 236) ‘cosa. 6022 ‘cara 6072 1206 00 | 250 ‘064.0026 ‘074.6025 4149 Product specication 00/300 ‘054.6030 ‘cor 6080 1016 + Application: usedto reduce ¢ ppaine 600 | 375) 064.8037 ‘Cora 6057 ca fae eee 00 | 450 ‘064.8048 ‘cars 604s 61 600 | 525) ‘084.6052 ‘cara 6052 a0 70 | 460 (064.7548 (Cora 7685 085 750 | 500 ‘o064.7580 (6074 7550 os 70 | 600 064.7560 (6074-7560 700 Note: 1 Allenensons aren accoraance wah ASNZS 2260, whee aplcbie, 2._DN (reminal sz) an alphanurericGesignaton of ie used fr refernce purposes only ands insect related tothe physi siz rake, ofthe bore or ouside anster ofthe end connections, Page a2mpuex Pipelines Spigot - Flange Tapers: 100 | 60. (60583,1008 27 160 | 60 c0543.1500 ed O 160_| 100 (505431510, 288, 150_| 125 05131512, 81 700. | 100) ‘c0s49 2010, 452 7 i 200. | 150) (C0643 2016 05, 225 | 100) ‘coeds 2210, 456 225 | 150) ‘C0643 2216, 368 25 | 200) ‘00843, 2220 20 250 | 100. 0643.2510 62) 250150) (00843.2616 a2 220 | 200 (e084 2520, 205, 250_| 226 (60848 2522, 242 Product specication 300 | 100, (c0845.3010, cH ‘+ Appicalion-usedto reduce x ppaine 300 | 150) (costs 3015 co son Flanges Pie ASIZS 4087 300 | 200) (e084 3020, «0 300 | 225 (cosas 3072 sr 300250) (e084 3025 att 375 | 150) c0643.3715 01 ‘376. | 200) 0848 3720, 60 375 | 225 ‘e085 9722, 97 5.260) (C0843 3725 54 375 | 300) (60049 9790, 406 450_|_150 (OBIS. 4516 381 aco | 200) ‘c0e45 4520, a7 40 | 235) (60643 4522 aM 450) 250 (c0643 4526, 137. 420 | 300 o0643.4530 610 450375, (e083 4557 a9 25 | 150. (e089 5215 4081 25 | 200 (60845 5220, a7 225 | 225 (60845 5222, ow 525 [250 (e088 5225 252) 25 [300 (60845 5280, 07 525. [75 (6053 5257 518 525 | 480) (60515 5215 a5 600 | 200 (60843 6020, 1258 600 | 296 (60843 5022 100 00_| 250 ‘e004 6028 1058 600 | 390) (60845 6080, oad 00 | 975, ‘e064 6007 on 00 | 450 C0643 6045 62 00 | 525, (c0648 6062 a0 70 | 450 (6053 7545 71036 70 | 500 (0648 7560, 325 70 | 600 (008487560, 80 “Tapes wih ASINZS 4087 PN Ranges are avaiable on request wih sux °F and Table "Ranges AS 2128 with sufi" Allemensons are in accraunee wah ASNZS 220, whee aplebie 1ON minal saa) a alpnarummere aeaaion of size used fo eerance purposes only ands inet relateto the physical size, in lke, othe bore or outige danater of te end connections, Page 43zPLex. Pipelines Crosses: Product Codes Paps Corrie en Err Ei ‘i ae | 0 | coBS0008 1605s.0008 | 328 | 329 100 [60 | _coes.1008 ‘co94.1008 | 356. | 356 100 | 100 | coes.1010, (Coss 1010 | 356 | 356 150.60 |. Coes 1508 (coos 1508 | 406 | 406 160_| 100 | _coe9.1510 coss.isi0 | 406 | 406 » on 160 | 160. | coms.516 cou 1615 | 406 | 406 7200 | 100 | cowa.2010 coos2010 | amt | 404 ‘200 | 150” | coma.2015 coas2015 | at | 40a ‘200 [200 | cows.2020 ‘cosa 2020 | 4a | v0 225 [ 1007 [608.2210 (cos42210 | soe | 908 235 [150 | cona.22t5 ccosa271s | 508 | 608 eee 225 | 200 | 609.2220 ‘cosa 2220 | 508 | 608 25 | ms | conazzz2 cosaz | 508 | 608 250 | 100_| 059.2500 cops.2s10 | $a4_ | 624 a 250 | 150. | cons.2505 comets | 6a | 624 ‘250_| 250 | 6088.3500 ‘coos 2520 | S54 | 634 ‘50 | 225 | cows.2sz2 oss 2572 | sat | 954 ‘250_| 950 | €088.2505 ‘cons 2525 | 94 | 634 ‘300 [100085 3070 ‘Gosss010 | 10] 610 ‘300 | 150] cows.sors comao1s | sto. | 610 “| ‘300_| 200 | Gowo.s020 cosss020 | 10. | 610 300 | 225 | cons.soz2 comso7 | st0 | 610 ‘00 | 250 | cowo.s0z5 ‘coss3025 | 10. | 610 ‘300 | 260 cors-3050 ‘cosss030 | 10 | 610 375 | 100_| _c0w9.a710 ‘cossa710_ | 736 | 686 7 ‘375 [150 cos avis | 738 | 686 ‘75_| 200 | 099.3720 ‘coss720 | 730 | 606 375 | ss | cossa7s7 cosa7s7 | 738 | 138 Product Specifeation ‘aso | 150. | cows.a5t5 ccoosasis [eta | 762 ‘= Application usedte cng dhestonsin a pipe, a0 | 28) cossaszz | ata | 7a8 {DIL an Flanges :PNs6 ASNZS 4087 a0 [250 s cosas | ata | 708 50 | soo | 6089.4580 E eu | 706 aso | 975 | coms.ss7 comes | aa | 408 450 | 450 | c088.4545 conse | ota | wie 00 [975 5 coss.os7 | 1016 | 980 00 | 90) ‘coos.so60 | r016 | 1016 2. Alamensions are in acearsenea ith ASINZS 7200, wheeeappleabie. 3 DN (aemnal sz) san alpnanuere designation oie used br Fefetence puposes oat ands ndtecy related tothe physteal size, in lke, othe bore or outige danater of te end connections, 1 Banged Grosse with ASINZS 4087 PN3S fanges ar avaliable on request wth sufi" nd Table“E" anges AS 2129 wth sufic'E PagezPLex. Pipelines Flange & Spigot Wyes: coae ne] soon feo] es] cocton. fos faof coraton [ers] oe fee ec ef ese a Ban [on eoano [es |i |-enea0ie [7 | ete om010 [7 | fa | eas a | bec | |e | mea | |e Sai [an | eat [er | in| ence [asta cera [art | Bab [ca [ena |e | |e | Sa [WT | Sat [an | eb aate [7 |aoe|- eats |e |e evra [700 |e eat | mn | eco [| io |coazze | | | cova | 3 | ab [a | em aca [a | ence | |e wee [ i | at [is eset 1r| ib |-eaeaure [a |e cme [es [0 Bai [as | east [ 2] is | ceasis [9 [eee meats [9 | Eo sas [oe coaaes [wis] vr] coecear_ [ur [oo ore [ets a asa a esc a es ea es in [nese av escent | ecto estas Rese sees seme ens oes eee a a sve a etl 9 oe ee b= aaa | co Soa sea aT | 8c aT] me a [oe Produ pecteaton ai a omer ab |e aoe te branes oF ein, ‘sor Lomas [=P {ona anranges: eure nonze 67 tan SA rie {ss aon srr tenes we ate on sor [eo | cose [7 ee er eal ‘mau sean ite fae sat | oe | eb os es coe woe Peers a) 100 | 100 | coo. 1010 coms | soe | 38 | 178 160 | 100 | c091.1510 ‘cow2.1510 | «#9 | 380 | 169 150 | 160 | cost.151s cowa.isi6 | ss [set | 178 "Seis {Ming ted wh ecaotr sealer ted at PNI2 1 Alsmensions rein aeordanee th ASINZS 7260, wheeeappleabi Product speciation + Application ured fer branching ofa ppaine, 2 DN femnal sz) sw alpnanurerc designation oie used br felerence puposes oat ands ndtecty related tothe physteal size, in rials, ofthe bore er outs career of fe end cennections, Page 45mpuex Pipelines Bell Mouths: Product specteation ‘Applicaton :usedin resi levele Caps: 2 7 162.08 00) era 162.10 390) crBi 15. e102 15 200_| 618120 182.20 — oN 225) cre 22 192.22 250 | c1B125 618225 300) _c1B130 616230 ss] _cvns7" 18237 60 | cresas? z 500) C1507 Z oo) _c1et. 80" 5 Product Specification 750) c1an75" - ‘= Application used'o ap offa pine 1978 780 med ot PINGS + Series 1 Mings ft wth adele eat are rated at PAI2 Blank Flanges: eerer rrr °0 23005 C20005F 5 cams C200. 90 29008, ocd on yoo) eaan10 280.108 150) 620015 200.157 75) C2002 c20022F 250) 28025 (6200.25 300 | 29030 C2000 S75) c2a037 (c20037F 50 | C2005 20045 500) 29050 C2005 525) c2a0s2 C2005 600) 28080 6200.60 750) C2a07s C2005 ‘Adaptor seals: Adopeieonvenion sea are avalaie for converting Serie 2D tings (eutale fr use with ue PVC pe te Seve tI tags (etable er use nth ita PVG pie). Tappings ar avaiable on request. Flanged mags th Table" AS 2129 ath sum [Al aimensens re aczardane with ASINZS 2280, where sppleabe ‘ON nomial ie) isan alghanumae desgratin of sae used fer elrence purposes only ands dct cle tothe physical se, a rye, of te bore or etside damier ofthe ond cermections. Page 40 ote:mpuex Pipelines Adapta Flanges PN7 - PN1: Product specication ‘+ Applicaton: Adapt tanges are anufeturedt jin planended ducte pipet tanged valves. Angs and ppes, nating any ames usualy ‘patencea wth fgld connections. Cortecty prepared and assertieg on dctle on pes, Adapla Manges ee sutable or pressures {plo T400KPa.isemporartto speci the flowing when crdorng Adapa Ranges, 1 Ppecusice damaterin nem + Nomina pips eamator (ON) 1 Table iting toe revert Ausaian Stan Woo ‘The thickness ofthe Adapt Range wil nt necessary be tho same asthe mating fange. This may rogue nonstandard ot lange Joc making tne connection ‘Adopt Fanges shoul be used wih PNSS rontte® pce for sices DN100 fo DN2E0. For sizes DNG00 and gros. Fhanged Cass'ipe Soul be used fo acormocate higher se screw fore requererts + The fengo ie made of ductile ton, Standard gasket 200) supp wih the Adopt fango is EPOM and i eusbl for water andes ‘yslrapplesions. ther gaat aesvalebie on application and include, SBR, CR, NBR and FP For further information cored plex Ppoines ‘+ Instation: Guidelines for Adopt Flange can be found on pages 111-112. 1 Al imension are in sesordance wth ASIZS 2260, whaceapplable 2. ON (rominal sa) an sipnenumarc Gevgnaton of ie used reference puposes ont andi inact relat tothe physi! rmikmetres, ofthe bore er ous damster oft end connections, Page a7zPLex. Pipelines Dismantling Joints: Type Bint Assembny (Theust Type) C2308 27310 carsis 27320 273.25, 27330 cars37 cars4s 27350, 273.60 C2375 )8|2/8\8/8/8|8|8/8/8/8| ‘ypeD' Joint Assembly ‘on-Tvust Type) Product Speciation ‘+ Applicaton Dismantingjcins are mings specaly designed to prove ontusnalausenent in fang pipe systems, They els provide sere retiod fer the insinastion and removal of fanged valves pumps, fow meters aa Ranges poor Dismanting jis ae avainbioin to yer ofarsembies, Type 8 assembly, where thrust rectsint is reqiredand Type D wherathrist resvantia not regio Remaving and adusing crt stud nuts can suficanty rat te std ancloosened Ranges to stow the remeval the intand associated pe or fngs inthe pein. vSteptacemart ‘Guidetnes fr Dismanting Johns can be found on pages 107-110 Note: 1 Allsmensions are in accorcanea wih ASNZS 2280, wher aplebla, 2. DN rominal sz) an alpnanunerieSesignaton oie used br reference purposes nly ands insect related ote physi size, in rites, ote bore er outsice career oft end connections {8 PNSS Flanges avalabie on request only Page 48zPLex. Universal Couplings - PN1I Pipelines ar eer Cn (32603086063 oo = =f esaeea ome $058 : = [esaeozssoes |= so _| Comeonanvora | —- =| esteunas7o7e od : = eaeeacrees | = ‘san 5 =| esesea sree | os _| camsor oveone [ = __| Sasa ae ‘| CaBGoraurt0e | cxasosaerros | - | Cane0R008 - =| esasea 06s = = cae Ce. 10sT | CameOS TORTS || CaaaOSLIORTES {32602195108 come | =| esamoa apIeT z = [esaeeaories | Cn.sarie | Caneoe varies | ——=«(| Caeoneriea | veraen | r =| ena fone = aera [76208 can sTemon | =| estan rez0% [76-208 | i = fesaema zor [| area | rte caason.raaate | =| Samara anare [ 9-006 | : = [eae ion 195.215 | 202 260 z =| Caneeaanee 2iean | maaee : ~ | ene ane 242260 | 366257 Cn nee | cameo zeeraa | —=« aaa | aeezer | > =| errea rane 2e6-292 | 200306 asoana [= = esaeee aac 206-202 | 901927 50 Camson.zaeaoe | = ‘| e260 20308 ains06 | c0_| Coasonseioa7 | ~ | eseaaonaa7 [soraat | —- seoata | = esaecasarese | (| a0raar | sat a80 seoaea | =| eseeee sere | [sara [sre ao | Cason ano | Caza sana | ———-—~(eneonae | saan | = mee] = [eres |_| sare | ase mo | ceasoranmare | = > asa] 0 | cearoraraee [| - sna | 1. Aldmensins tei sccordenes with ASINZS 228, where apoiesble 2. ON rmiral sz) isan alphanumeric designation of size used fr reference purposes only ais increcy related tothe psa ze. rraliotres. ofthe ber er oti cameo’ ote end connections Universal Couping Short or Long Universal Coupting Stepped ‘Universal Coupling Flanged Page 48ZPpLtex ain Seer Pipelines ‘Sydney Water Long Barrel - PN1| So Ter ses Deed fami 100 | 631610 | 100 CIBAULT SWS _| NCSIGSSBOLTING PNIE | 225, 150__| 31515 | 150GIBAULT Swe | NCSI65S BOLTING PNIE | 225 200 | c31s.20 | 200cipauit swe | Ne s165S BOLTING pure | 705 ‘250 | c31s.28 | 2socimautr swe | Ne s165S BOLTING puis | 725 300 | ¢315.30 | so0cieauiT swe | NC S165S BOLTING pwi6 | 725 a7s_| estsa7 | avecimauirsws | No-s16ss BOLTING pure | 725 '450__| c31545 | 450GIBAULT Swa_| NC SI6SS-BOLTING PIE | 225 500 | cst6.60 | S00 cIRALLT WB | NO-B166S BOLTING PNi6 | 725 600 | csts40 | e00GIRAULT SWB | NC-SIESS BOLTING PNI6 | 725 Product specication ‘Application : To joetepa the folowing pe Yee: + ACto AC Machined epigotoarels only) ‘AC Dut on Dect Ion to Duele ron Duet onto Cast on Cast ronto Ct ron + Sales 2 PVC to Duct on + Sais 2 VC to Cast kon +> Satlee 2 PVC OAC Mlachinedepigovbarls ony) ‘sInstalation Gutdlnes for aut Jobs cen be found on page 105-106, Note: 1 DN (nominal sie) i¢ansiphanumane designon ofsize used fe reteance purposes only and is insracy rested tothe physica za n ‘lias, oft oreo outside camatrafthe ana connections. 2. Sydney Water Long Bate! Qoaut ons ate suppled wh slated bots age 30mpuex Pipelines Long Barrel - PN16: ee) aT) same po [eomos—-|srounetreunest [Hoos orm wn eee 57 | ETRE GUALLTELGNG S255 NESWSS BOLING PTE ‘i ——— jh to [esos —|svouAuTeLoNes? Neos BorMNoPTe 16 oo_| estrone [#8 GeALLTELGNG S235 —| wostess BOLING PIE a Tih [ETH | WooIDAULT ENGST [REGS BOLT ENTS ii) a far [eating WOGIDULT RONG STSS_ [Nest ss OLIN a Tat [esis | WOOBAALTELONGST | REGS BOLING PN + fat [catia | ROGBALTEIONS [REGS BOLING PN ma $< fn zat [esiiza |asvot@uLreionsse | NeGsBOLTHG Taf]] Prod pecan ese ca ae pe ete Tair] + Aplcaton:Tejhapa be lowng pee type bop [enii3a | st0GmAATELONOsE | eas BOLTHG Pu 1 Saag sor [eaviaue—[swecianareiewwaraa — [west es wate = Tt dat_[ aise [sto GeAUTELoWO eras | WEGS BOLING HT 1 eee Jip [GaTEaT — | STSGAUTEIONGS? [ESSE BOLING PTE oa 7 Ses fone Soe [ TESTO | WSOBANTELONGS? [NEES BOLING TNT 1 Ee eurdeieva Sie [eaTISTES[STSGHAATELONGSTED [NESTS SSBOLINGEDOUTENT [0 ee are [eaisTs | HSOMAUTEONGSTES— | NESTESS BOLING PHTE 1 Halonen ss0 [coats [##6BAATELONGSZ.6 [COS BOLTNOPNTS a oe a0" |esvated [es o@AATELOND ST Le —[ Neos BOLING POOLTANS —| a as0-| reves [SHTSBAATELONGSELGS[RCSIOSSDOLTNGOEDLTPITE | 207 | «mata Gunes Gb Jnt carte s0-| eaten | sap ONATELONGS? OAS [NCGS BOLO PNT st ‘Sandon page e108 ip [enfase | EPOIBAATELONGSILG | WeGSBOLING PAE oat tah [enirzsrits | es UBAATEONGSELETS | ye ste os OOLTH OEOLTPITE | cat [east — [stv GeNUTeLoWOeELG —[NeGSEOLMNGTHT a Gt cHTz ai [ st GHALLTELONGS2LG | NEGSSOLTIGTeSOLTPATE—[ a0 at sats | 0 GONATELONO SELES | NE Te oS OOLTH TOGDLT TE | a Sat [GaTaeHs [SHU GAATELONGS2LSSS [NESTE SSEOATNG PuIE——[ Tat [Eni | ROOBARTELONGEDLO [REGS BOLING PNT ot vot: ON puncte ean mre gan of cn ned rte pupoes ny ninety rea he pe riinatres, of te bore or otis dameter ofthe ond conection Page 31mpuex Pipelines Blank Long Barrel - PN16: ICT RANGE Seer Dy pcoa oe Cr eee 66 | CMG05 | SUOBAUTBUNKSEELONG | NEGSSOLINGPNIE | 100 50 | csies055 | SOGIBAULTOLANK SZELONGSS | NCIIESSBOLTNGPNIE | 100 - s0_ | C¥18508 | SOOBALLTBUNKSIELONG | NEGSBOLTNGPHIE | 160 c0_| cB185085 | POGALLTBLANK SZELONGSS_|_NCISSSBOLTNGPNIS | 150 joo" | exies10 | roocieAATEUANKs2ELoNG | NCOSeoLMOPNE [=O], 150 | Cv18515 | WOGIRAIATLANCS2ELONG | NEGSBOLTNGPNE | 160 aog_|caias20 | ANGIEAINTELANKS2ELONG | NCGSBOLTNGPNIE | 160 e as | 3185 95 | 225 IBAULTALANK 62 ELONGES |_NCIG68BOLTNGPNIB | 150 Product Speciation 260 | 6319625 | 250GIBAULTELANKS2ELONG | NC GSBOLTING PNI6 180 "+ Application; To blank of following pve types: 20 | 196265 | S0GIRAILTALANS2 LONGES| _NEI66SBOLTNGENIE | 150 Ao 300 | 310520 | 300GIDAATOLANKS2ELONG | NCGSBOLTNGPNIE | 180 > Duct ron 2a_| 6395 205 | aB0 IRALLT@LANK 2 ELONGES | NE16 58 AOLTNGPNIE_| 150 + cast ten aye |coiesa7 | STSCIOATSLANKSRELONG | NEGSBOLTNGPNE | 160 + s2eve 35, | C3H5.75 | TSGIBAIATBLANKS? ELONGES| NCSIGSSSOCTNGPNIE | 150 + Instalition: Cuideines er lb se can wit | cv10546 | 450GBAATEAMCSEELONS | NCGSBOLING RHE | 280 fur on pogee 105106 at] cvi05485 | 459 GIBAUATELAMKSPELONSSS | NCOTESSBOLTINGPNTE | 290 ‘oa]|[caiess0 | GODCIBATELANCS2ELONG | NCCSBOLTNGPNE | 260 00, | 3185505 | #00 GIOAATELANKS2ELONGSS | NCSI6SSOLTNGPNIS | 250 $25 | Cv19552 | SOEGIBAIATBLANKS2ELONG | NEGSBOLTNGPHIG | 250 Gui] Eviase0 | SOOGEATELANCSPELONG | NOGSEOLTNG RITE] 0 Blank Long Barrel Flange Tapped - PN16: Sere en Descrpton 2 5 0 | cataso1c90 | COGIATELANKS2ELONSF | NCGS BOLTINGFLEOBSHPNIS | — 150 100 | ats.10000 | 109 IBAULTBLANK S2ELONGF | NEGSOOLTNGFLECDSPPNIE | 10 00 | caf 20050 | 109 IBAULTBLANK 2ELONGF | NEGE BOLTINGFLSOBSPPWIG | 160 Blank Long Barrel - PN16 - Series 1 PVC: [poor Description + Cae a ae | CveI0 | GOGRAMTEANKSIPVE | NEGSBOLTNGPNIS | oS oo | en1%0 | 1O0GRAULTELAMS!PVC | -NEGSBCLTNGeNTE | 65 95 [csievis | wsceaurauamsipve | NCGseOUMNGPNIe | ra ‘200 | ci87.20 | 200GIBAULTBLANK Si PVE "NC GS BOLTING PIT6 170. ee , 25 | csie.z2 | 225GDAATOLAMSIPYC | NEGSBOLTNGPNIE | fra 226_| eviet 25 | z25GIAUTaLANK st PvCSS | Nestess eOTNGPNIE | 178 Procuct Speciation ao_[caiei2s | AS0GGKATELAMSIPYE | NEGSBOLTNGPNTE | Tra + Appleton: To ano $1 PVC pe ‘280 | 63161255 | 250GIBAULTBLANKSIPYCSS | NCSIESSBOLTINGPNIE | 170 seaaenanenat nS be feud on page 105108 200 | caie130 | S00GBAATELAMSI PVC | NEGSBOLTNGPHIE | 17a be [caieia7 | S7SCBKATELAMCSIPYC | NEGSBOLTNGPNTE | fra Note: OW (nominee an ipanurar designation of ae usd reer prpoees onan elated athe physics, rates, of te bore or outs damier ofthe ond conection Page 32mpuex Pipelines Multi-fit Joints - DI, Cl, AC & S2 PVC: ‘mutteft Joints 4 & 6 Bolt erred stan By 80 | cssioe | eoMULTIFTTseoLT | 148 400 | c3e1s0 | 1ooMULTIFIT4 BOLT] 148 150 | c3e1s5 | 1s0MULTIEIT4 Our | 148 00 | coei.20 | 200MuLTiFiT« Bour| 6 225 | c3ei.20 | as mutrifiragour| 160 260 | caei.as | 260 MULTIFIT¢@ouT| 160 300 | c36130 | soomutrieir« gour| 160 '375| _caet.a7 | s7éMULTIFMT4a0UT | 200 450_| csias 450 mutrifir4sour| 200 25._| caet2 | szeMutTieiTeaouT| 200 800 | c3si60 | sooMULTiFITe BouT| 200 ' ‘mutt-fe Joints 2 Bolt erry Code Er eo | cas20e | GOMULTIFIT 2BOLT 0o|c3210 [10 MULTIFIT220uT 160_|cos215 | 160 MULTIFIT2 BOLT 700 | c3e2.20 | 200MULTIFiT2 BOLT Multi-fit Joints - Series 1 PVC: ered Fae Lae ee 80 | 363.08 | COMULTIFIT260LT | 79 woo | easa10 | 1ooMULTIFIT2a0LT| 78 160 | c3es15_| 1e0MULTIFIT2 BOLT | 78 Product specimeation ‘+ Applicaton : Each ont I ronded wah e tapping bous along He Hing ofan off take, whare required. The Muli Jolot JF can be use fe tapping or repair oF pene ‘Mutat Joris O1IF) consist of wo casings hat seat dete Yon pipsines and PVC pipelines by means oftwo moulded ber seas ‘The eels st ne longtucnal and ereumfetal gooves of bch casing. cin headbote key tothe cainge to ciao each casing {gether o fon a wateight eal. Lubican should be appled othe pipe surfaces to assis when fig the jolt. Mutt Jolt can be used wth: + AC Ppe + DICL &CICL Ppsines ‘+ PVC Pressure Pipes (Series 1 or Series 2) «+ Instattion : Gidenes fr Mul cnt an be found on page 104 Note: 1. Taprngs ar avaiable on request 2. ON (rominal sa) an aipnenumane detonation of sie used fr reference puposes ont ani inact relat to he physi! 3 rlberes, ofthe bors er oussce darter oft end connections age 38zZPLex a Peerage Pa baal ue pelines Taptite® Tapping Bands without Seal Nut: 190 450 500 00 en eer 201.10 201.15 (ca01.20 (c201 22 201.25 201 30 (c201 37 20145 C201 50 201.60 eet Peery 162090020 .£2000.025 Product Speciation ‘+ Application: Toptte® tapping bands re avalible or use wih BSP tveaded take of connections wih Kontte™ pipes in sizes ON1OD up to ONEOO. + Features + lastatation Note: ‘Tepile® taping bands are autabe fr working pressures up fo 16004Ps, ‘Tese ings prove he locaton fr intaling a erie ana bend ana serie pipe. For typical arrangement te to oal water auton requrement Tapite® Biv bands are sutabe for ute wth Series 2 PVC-U, PVC-M and PYC-O pressure pipes and ete on pipes in sizes ON00 0 [ONC with tapping sizes ONZO and DNZS ony Taplte® white bans are stable for use wih Series 1 PVC-U and PVC pressure pipes in sizes ONTOD to DNGOO with tapping sizes (N20 and ONS oy. Taplie® ue bands ae assed as Type F& Rand Taptie® White 35 Type Noe: Type F bands are designed for use with feb pes ypicaly PVC Series 1 and Series 2 or just Sees 1, Type R Bands are signed for use wih gi pes onl type ductte von grey cst ron or asbestos cement Type F Tapang bards are ful crcecesien, Incorporating 2 ful cl stop featur o prevent camel deflecton of lst pipes. + Castn dct ron wits polymeric coasting to AS 4158. + Staines see both + Special specer, keeping bots n place an prevents ave tightening on PVE pies, + Hexagonal bo neads located between ugs which wi not tum when being vgtened + Tapte® excusive“nsne sleeve keeps the flow through the pipe wall constant. The “intne' prevents tberculaon growth om forming nthe teshiy cited ole inthe pe wall By tazing the standaré pug cock ype, he Under pressure apping Fru cok “intr slaves can be ited under pressure as part of he Ital fakes tng nsttsion. Gudetnes fr Tapping bands can be found on pages 9-100. UN (nominal ze) i an alphanumeric designation of se used for eferancepurpas oly andisindecty relate tothe physical ia, in rillmetes fhe bore o outside Gameter ote end connections, Page 64zPLex. eae baie ues Pipelines Taptite® Inliner: Peon cea Cee) ee | caven0as | _cavesca5 Product Specification ‘= Application too used for nserton of nner ‘Installation: Guidelines fo: Tapa nine can be found on page 89 Note: DN (nominal se) an alphanumeric desigration of size usa for eference purposes enya net relates tothe physical sien ralimetes, ofthe bore a uli ameter of te end connectors Page 35mpuex Pipelines Milnes® Tapping Bands for Series 1 (White) PVG: ee rere id ne er en ee Seen cer ceoate learimoaene [2 ta [a { Se alte] reencyeccain Se ree cetwnmmanran (GMSDAI0032 | 100K32RP T/BND GM SIPC 100 4 32 a ‘a means for Be connection of senice GMSDAI0040 | 100X40RP TIBNO GM SIPVC 100 cs 40 1 fren pipeline * =m scene nae rena et a el Ris his GMGDAI2525 | 125X25RP TOND GM SIPVC 125 740, 28 7 s nemntacts cael GMSDAI2532 _125X32RP TEND GM SIPVC 125 740 32 ra asain GMBDAI2540_| 125X40RP T/BND GM SIPVC 125 440 40 18 (= Metallic Material: AS15865 Gunmetal suoume taoremomene (a tae te Tr] ta cartee a a sas seo [nro eee uses [rere wear | a | ae | ae ee eee ae Se eee eee es Sou mr wmemore e t eta e a eee 1 Refer to tread standard Seles RP Sealing Interal Paral Thread, Refer to AS 17221 fr tuther deals. 2 Refer pipe rodit standard er actual pipe trance. Eg, ASINZS 4768 fr PVC pipe tolerareas 4 Thelustiaton sown fe lnindadto weve a a guide nly Deladod cravings and specfeation can be obtain contacting il Posies. age 30mpuex Pipelines Milnes® Tapping Bands for Series 2 (Blue) PVC, AC or DICL: er era aE +e a eee ee ee Dp SaTETSeFON cuscsee— [soserrrenoowacs? | so |e) me ‘oneesseas | sb.26NF RO owaCIS? | se | re [as ecesnoss_[ 5012607 TeNO GwACIS? | se —| re | a5 | ‘ouceseras —[eoxzeRr enDowacea | eo | ee | as | coeerasS_[ BOX26RF TeND GwACS?_| eo | ee [as ii ‘emco5e040. ‘BOX40RP TEND GIMACIS? 0 6 o 18 eee teeotOEIS_| wosORETND OmACIS? | eo | ae | wo) ‘aueoeenso [eos venb ouacrs2 | eo | ee [so ‘queesensoGiS [ansows Tanna ACES | eo | se | sa) a) Pett Spetieion ‘ceoror0 | oor Teno cmaces wo | tea | 2 + Applicaton; Mester ping bands proves ‘ouceoroz08is | eouaRe TeNDoMACI2 | wo | tea |= mean fr eect ef wr coors | 0OXeRe VND omACIS?|—wo | tea | 25 wee 1 Suitable for: ASN 4765 Sa? MEVC 8 eons [sora Vaio owas: | ipo | a | 8 ASN Zoe Stes 20°70 “GMGOB10032ELS | 100X32RP TEND GMACIS2| 100 122 32 acdhieoinsouipenintiaatal “GM60510040 JOOXAORP TEND GMAC/S2| 100 122 co eRe : OF GMBOBIOO40ELS | TOX4ORP END GMAC/S2 | 100 122 o = EE Ce ‘eesrose ~~ [oon veND ewacr: | wo | tea | 50 {eating 316 Saies Ste ‘eoroo08s | ooNsare veND owAcre | wo | tea | 50 { sea:ASi648 Pom ‘ceotsozo | s600RP VND MAC | a0 | |= + Poabe Water Compliance: ASt020 cncootsaceLs | WOR VND GMACIS?| so | | =o ‘Instatoben: Guns fr Teppeg Banc canbe ‘eteiss | 60CRRP TEND WAC: | 50 | m7 | a ‘eundon gone iad ‘eestsoz [soar von ouiAcwe | so | | 38 ‘cuceotsons | woxseRe Wor GwAGIZ | Go| ov | se cueesison | 6OWORP Wes GWAC: | 50 —| | eersaneS | son WN ew Acs | 950 || 20 ‘oucestsoo | soNsmtP TaN owAcr: | sO) | ‘uceotsosneis | osm Toso GWAC: | so || 0 ‘cuccezon) | 0.708 END OWACE?| zm | za | 20 ‘etezo0o015 | 0x20 TEND oWACIS?| 200 | 2 | 20 ‘eesenoo2 | eoaRe VND owAGs? | 200 |e | se ‘enez0sE15 | OAR VND GWAC? [28 | ae | aD ‘oucesenoso | z00.soRe VND OMCs | 20 | ae | so teens | 00.5 VEN MACS? | 200 | 2a | 50 cuetezesnt [sone TNO GHACIE?| 225 | 259 [m0 ‘eeeSSELS | OLS YANO OMACR? | ass | aso [as coeesenss2 | oaeRP VENDoWACIs | as | ss | sa) ‘oueneziset | oone WeND macs? |_| ws | wo | eeseaselS | aor weno macs | 225 | asa [a0 esensso | 2assane veo ouacrea | 2ss | asa [60 coucoseesaeis | OWOR VND OMACI?| ass | asa | so | 1 Refertothreas standard Seres'RP' Sang intral Paral! Thread RefertoAS 17221 for hret deals. 2. Rete pipe poauct sandra ft actual pipe tlrance. © g, ASNIZS 4795 fer FVM pipe cerances, 4 Thellutaion shown lsitendedt sve esa gle ony, Detaled davings and speceaton can be obtalned by cortating nex Pipeline, Page a7mpuex Pipelines Milnes® Tapping Bands for Series 2 (Blue) PVC, AC or DICL: Continued... er era an . — Hey, Feed Kop ered md Ws, eee ee ee Dp SaTETSeFON prereset a srs reree aes (|e aa GMEOE25025ELS | 250K25RP WBNDGMACIS2 | 250 286, 25 co _ eer ee omen | fase eee — uae (ses cnet [merece [ee | mee seas eee eomen |e [a ef erent eater ee seartputn ee ee ee GMEOESOOSOELS | 300X50RP TEND GMACIS2| 300 us 50 2 S| ‘GM6OEST520_ “STSX2ORP TWBND GMACHS2 | 375. 426, Ey « ao i eecrestaet trees aor eee == ‘Srosetza su eae eee eB Sram a GME0ESTSS2_ "STSKS2RP TEND GM ACIS? | 375. 32 LENS 2H GMEOESTS6G “STEX4ORP TNO GM ACIS? | 375, mo dpsapesasitel a ithiaeaaaal ee eater : eps Sees aes cE ee —— eee 3 ee Sears ee gees 2 ee L oor eee eee a 2 soma eee eee eae 2 1 Refertothreas standard Seres'RP' Sang intral Paral! Thread RefertoAS 17221 for hret deals. 2. Rete pipe poauct sandra ft actual pipe tlrance. © g, ASNIZS 4795 fer FVM pipe cerances, 4 Thellutaion shown lsitendedt sve esa gle ony, Detaled davings and speceaton can be obtalned by cortating nex Pipeline, Page 36zPLex. Pipelines Milnes® Tapping Bands for ‘gation (Polyethylene Pipe): ee rere it x — A Srormpeow += Applicaton ‘Meensncatapping banc provides ‘2 means fr te connection ofsonicw ‘pes tem a pele + Suitable for: ASNIZS 4130 MOPE & HOPE + Mratic Matera: AS 1555 Gunmett + Installation Guidlines fr Tapping Sands can bo found on pages 9.100 ered Pe ee cy erry pain ai) oa creed finch) € TGMGOASE2D [S0XZORP WONDGMSTVE | so | 60 | 20 |e ‘ausoaesas —gaxzoRe VND omsteve | —es_| 76 | 28 | ‘aManness [esxd2R VoNDGMsteve | es | 78 | a2 |e ‘ausoqea32—/a0X2R> WeND Giisipve [0 | ay | a2 | ‘aMsocti0s0 | WOXs0RP TNO GMuDPE | 110 | 10 | so | > ‘aus0c\2520 | 125x20R ono Gu more | 12s | ras | 20 | we ‘ausoct2sa5 | 25xasRe Yano Gu MoE | fas | tas [a8 | Product Specction ‘aMsoct2549 | 26x40RP TEND. GM WOPE | as | tas | 40 | 198 ‘ausoc12580_ | 123K90RP VND GM WOPE [12s | tas [so | ‘cuson15020_|125K20R TNO GusIPvC [125 | vo [20 | we “Gusoatsoas | 125Ka5RP Teno Gu steve | tas | wo | a6 | + Prossure Rating: F416 “ausoaisouo _ 29K40RP TOND GM SIEVE [12s | 14a | 40 | 198 + Boing: 316 Stilees Stet ‘aMsaisosa | 125K80RP TtoND cu sieve | —1as_| ao | so | > 1 Sea AS 1648 EPOM seo | ae | “Gusocieo40 | eOX4ORP ToND GM MOPE veo | —1eo | a0] 0 ‘GMBOCTEDSD | EOXSORE TNO GM MOPE | eo | too | 50 | 2 “GMGoaTS92_74K32RP TBND GM SIPVE |_175_| 200 | 92 | 18 ‘ausoairsao__ 175x408? TNO GMSiPVE [175 | m0 [40 | ‘ausoazo02s | 200X25RP VND GMstPve | 200 | 22s | a6 | “ausoqz0040 | 200%40RP VND GusiPvE 200 | 225 _| 40 | UE -GMG0AZ0050 | 200150R° WNDGMSIPvE | 00 | 725 | 50 | 2 ‘ausoaz2s92 | 226K02RP TOMO GM SIPC 226 | 250 | a2 | 1 ‘cutsoa726s0_226K40RP WeND Gu Sipe [225 | —=50[ «0 | “GMG0x25025 | 200X25RP VEND GM siPvC | 260 | 260 | 26 | _ “ausoazsos2_[220X92RP VOND Gu sieve 260 | 220 | a2 | 198 ‘Gus0A25080 | 250140RP TONDO GuSTPvC_|_250_| 290 | 40 | 196 “ausoa30025_/300X25RP VND Gw sieve | 300 | awe | 26 | ‘Gu0A}G060 300X40RP WOND GM SIPVE 300 | 919 [40 | 1 Refer to tread standard Seles RP Sealing Interal Paral Thread, Refer to AS 17221 fr tuther deals. 2 Refer pipe rodit standard er actual pipe trance. Eg, ASINZS 4768 fr PVC pipe tolerareas 4 Thelustiaton sown fe lnindadto weve a a guide nly Deladod cravings and specfeation can be obtain contacting il Posies. Page 38ZPpLrex oan cna Pipelines Milnes® Pressure Tapping Ferrules Bonnet Assembly : 2D TPFNR BONNETASSY 25 TPFNR BONNETASSY ‘32 PPFNR BONNETASSY 140 TPFNR BONNETASSY SOTPFNR BONNETASSY + perv : ‘a pos Product Speciation + Produet Standard: ASINZS 9718 ‘+ Pressure Rating: PNIS ‘= Potable Water Compliance :AS 4020, Pressure Tapping Ferrule with Bonnet Assembly : 20 PPENR WITH BONNET iL era, 25 PPENR WITH BONNET i ‘92 PPFNR WITH BORNET “40 TPFNR WITH BONNET {GO TPFNR WITH BONNET TI ‘psosTres net ek Product specication 1 Produet Standard: ASINZS 9718 «= Pressure Rating: PNIS ‘= Potable Water Compliance :AS 4020, Pressure Tapping Ferrules with Cap Assembly copasomtiy ‘eM70206 20 PPENR WITH CAP Fam bine “ew7m5c 25 PPENR WITH CAP ‘ew70526 ‘32 PPFNR WITH CAP ‘ex7O406 {40 TPENR WITH CAP. ‘eMTD50C ‘SO TPENR ITH CAP “Referto tread stander Senos‘ Sealing Pipe Threee Enteral Taper Pipe Tread Re’ 1o AS 1722 1 forthe tee Product Speciation + Pressure Rating: PAIS ‘Potable Water Compliance AS 4020, Note: 1 Thelusyation shown intend serve a5 a guide only. Della drangs and speseaten canbe standby contacting plex Pipl 2_Instalaion gudeines fr Tapping Fenules and connecion ends can be fundon pages 101-103, age 00zPLex. Pipelines Milnes® Pressure Tapping Ferrules Pressure Tapping Ferrules with Poly Outlet & Bonnet Assemb! eras Corry orn (GM70208° [20 PPENR WITH GONNET POLY | 20 ‘GMTO260P | 25 PPFNR WITH BONNET POLY | 25 “Referto tread staniord Senos R'Soaing Pipe Teed Enteral Taper Pipe Tread Re’ to AS 1722-1 for fuer tae Product pectication Product Standard -ASINZS 9718 1 Pressure Rating: PNIS ‘Potable Water Compliance AS 4020, Pressure Tapping Ferrules with Poly Outlet & Cap Assemb! errs =~ Hl cap assenby for Mii [CMTOZOCP_|20PPENRWITHCAPPOLY | 20 ray ‘GMTO2SCP_| 25PPFNRWITHCAP POLY | 26 Pate *Reterto thread standard Sanne Seaing Ppa Teed | External Taper Pibe Tread Refer toAS 1722 forthe tas Product Speciation Product Standard ASINZS 3718 1 Pressure Rating: PNIS ‘+ Potable Water Compliance :AS 4020, Note: 1 Thelusyation shown intend serve a5 a guide only. Della drangs and speseaten canbe standby contacting plex Pipl 2 Instalaion gudeines fr Tapping Ferules and cannecion ends can be fundon pages 101-103, Page otZPpLrex oan cna Pipelines Milnes® Pressure Tapping Ferrules Pressure Tapping Ferrules with Ferrule Bends Outlet & Bonnet Assembly: ‘GM70208¢8.| 20 PPFNR WITH BONNET. ‘@M70268¢8_| 25 PPFNR WITH BONNET ‘ew7oszece_| 92 PPFNR WITH BONNET: ‘GM70108C8_| <0 TPFVR WITH BONNET ‘GMI70508¢0 | _ 50 TPFNR WITH SONNET 1 | ‘Soldered Bend nea SE eres corey rns Ms GUTODASE | AOPPENRWITHEONNET | 20 Ccuoasase | 25 PPENR WITH BONNET | 26 cGuroq2ase | SE PPENR WITH BONNET | 82 CGu7owoase | «0 TPANR WHITH GONNET | 40 CGurosoase_| sO TPANR WiTHEONNET | 60 See. Produet specication + Product Standard ASAZS 3718 Plain Bend + Pressure Rating PIS + Potable Water Compliance: AS 4020, (QM70208°B | 20 PPFNR WITH BONNET (GM70258°8_| 95 PPENR WITH BONNET (@470228P5_| 82 PPFNR WITH BONNET (Gu70408P8_| 40 TPFNR WWM BONNET ‘GM7Os08PB | 60 TPFNR WITH BONNET Note: 1 Thelusyation shown intend serve a5 a guide only. Della drangs and speseaten canbe standby contacting plex Pipl 2_Instalaion gudeines fr Tapping Fenules and connecion ends can be fundon pages 101-103, age 02mpuex Pipelines Milnes® Ferrule Bends Compression Bend: ‘eurozoce ‘omTO26c8. ‘om70s2c8 ‘eMTO«OCe. ‘em70s0ce 20 FERRULE BEND COMP 25 FERRULE BEND COMP '32 FERRULE SEND COMP “40 FERRULE BEND COMP '50 FERRULE SEND COMP 20 25 32 40 0 “Refortothreod standard Soros‘ Foctoning Ppo Thess ners! Tread & Senes GB Fastoning Ppo Toad Eseral Tovead case & RelertoAS 1722 1 ota data ‘Soldered Bend: roMe2068 ‘omTo26s8 ‘om7s2s8 ‘ow70<058 ‘GM705058 [20 FERRULE BEND SOLDERED 25 FERRULE BEND SOLDERED '32 FERRULE BEND SOLDERED /40 FERRULE BEND SOLDERED /50 FERRULE BEND SOLDERED 20 26 32 40 0 “Referto Items Diameter of Slsored Ends ofFrrte Bon Table fo father deta +f ao ites. aaa | Suat-|-sauareu ts EA 2 ee srg | seem ts ante eee ee neesmecsne eos TT cast neers Sorento aaaeoee en, Sateen een pees carel eer een See eee eee eee Page 03ZPpLrex oan cna Pipelines Milnes® Standard Ferrules Bonnet Assembly: errs corre Code (GM71820_| 20TEEHEADBONNETASSY | 20 (GMT1825 | 26 TEE HEAD BONNETASSY | 25 Product Specification + Product Stenderd: ASNZS 3718 = Pressure Rating: P18 ‘= Potable Water Compliance: AS 4020, ‘Standard Ferrule: 120 FERRULE STD ‘25 FERRULE STO ‘32 FERRULE STO 40 FERRULE STO ‘SO FERRULE STD 0 Product Specification + Product Stenderd: ASNZS 3710 = Pressure Rating: PN8 Milnes® Stop Tap Meters Right Angle Stop Tap Meter: (OMTO20° | 20 FERRULE GENO 20 J Barta ‘GM7025 | _25 FERRULE BEND MT 25 ‘oT0sz°6_| 52 FERRULE BENO NT 32 ‘cm7ocgpa | 40 FERRULE BENOMI | 40 ‘omT0s0Pe | 60 FERRULE BENO NT 0 *Referto tread standard Sores‘ Fastening Pipe Tread itera! Thread 4 Series GB'Fastening Pie Tired Extra! Threed Class RelertoAS 1722: for hither dtafs a Product specication + Product Stancied ASINZS 3718 1 Pressure Rating: P8 Note: 1 Thelusyation shown intend serve a8 a guid only. Della drangs and specsieaten canbe atanadby contacting plex Pipl 2 Instalaion gudeines fr Tapping Fenules and connecion ends can be fundon pages 102-103, Page oFZPLex Pees nse Pipelines Milnes® Ball Valves Inline Ball Valve Female ~ Female: Lorn im. Fema aa as ra ‘oer (Gu7s20 | 208ALLVALVE NUNEFUFI_ | 20 cau7e2s | 25AU VALVE NUNE FUFI_ | 25 “Refer to tread standard Sares RI Sang intemal Parle! Toad, FRterto AS 1722 1 for fhe tas c Product Speciation 1 Product Standard: ASINZS 4796 «+ Pressure Rating: PN8 + Potable Water Compliance: AS 4020 ‘Standard lockable hanale shown Inline Ball Valve Female - Poly: ra Faas ee oe ror (GH7620° | 20BALL VALVE NUE FUPE CGure2s.P | 25 BALL VALVE INLINE FUPE 20 BALL VALVE INLINE FUPE. LILAC HANDLE coureoPR, “Refer to tread standard Sanes RI” Seang intemal Parle! Thea, Foor to AS 1722 1for hither tas Product Speciation 1 Product Standard: ASINZS 4708 «+ Pressure Rating: PN ‘Standard lockable handle shown + Potable Water Compliance: AS 4020 Inline Ball Valve Female Poly Push-in: as TOMIEROPN | 20BALLVALVEINLINE FUPE. [20 GMTE2OPRN | Lac HANDLE 2 Product Specification | Product Standard: ASNZS 4795 1s Prossure Rating: PINS ‘Potable Water Compliance: AS 4020 Note: 1. Thelusraten shown i ntendeao save asa ude ony Ostaled drawings and speticaon canbe cbtane by contacting inex Pipelines 2._Istalaion qudsines fr Tapping Fetes and connecion ends can be fund on pages 102-103, Page 65mPLex Pipelines Milnes® Ball Valves Inline Ball Valve Male-Femal as 20 BALL VALVE INUNE MUFL 20 BALL VALVE INLINE MUFI LAC HANDLE 25 BALL VALVE INUINE MFI ‘GMTBA20 ureazoLRW ‘oureaas “Refer to tres standard Senes RE Seating Internal Paralel Thad, Peter to AS1722 fortuna detas “*Reterto head stander Sens Sealing Ppe Thread -Exiomal Tape lp Throad. Refer fo AS17221 fr further details Product Speciation 1 Product Standard: ASINZS 4796 «+ Pressure Rating: PA'S ‘+ Potable Water Compliance: AS 4020 Inline Ball Valve Male ~ Poly: rents Faas or Ce (rm) [GM76AZOP | 20 BALL VALVE INLINE MIPE 20 BALL VALVE INLINE MIPE GMTEAZOPR | UAC HANDLE. “Refer to tres standard Series Seang Pipe Thvesd ‘Extemal Tape Pipe Thea Refer to AS7221 fr urter deals Product Speciation 1 Product Standard: ASINZS 4796 «+ Prossure Rating: PNG ‘+ Potablo Water Compliance: AS 4020 Inline Ball Valve Male ~ Poly Push-in: as OBALLVALVEINLINE MIPE [20 (CMTEA2OPH GMTEAZOPRN | aC HANDLE 2 Pees nse ‘Standard lockable hanae shown bs ae stan (ue Be Showed tm “onan ‘Standard lockable handle shown Product Specification | Product Standard: ASNZS 4795 1s Prossure Rating: PINS ‘Potable Water Compliance: AS 4020 Note: 1. Thelusraten shown i ntendeao save asa ude ony Ostaled drawings and speticaon canbe cbtane by contacting inex Pipelines 2._Istalaion qudsines fr Tepong Fetes and connecion ends can be fund on pages 102-103, Page 66mpuex ODUCT RA un Pipelines EJ Milnes® Ball Valves Right Angle Ball Valve Female ~ Female: errs corre ‘tna cate Code (OMTI20 | 208ALLVAIVE RIANGLEFUFL | 20, ‘GM7726 | 25 BALL VAIVE RIANGLE FUFI | 25 “Retorto tread standart Senos RP Seating Internal Paral Thre elerte AS 1722 tor frtner dates Proguet specineation + Product Standard: ASZS 4795 + Pressure Rating: PNIS, + Potable Water Compliance: AS 4020, Right Angle Ball Valve Copper Compression ~ Female: eri Description torr ‘7 =| IGMTT20CL_| 20BALLVAIVE RANGLECUII 20 CGMT726CL_| 25 BALLVAIVE RANGLECUIFI) 25 “Refer to tread etandardSevee ©’ Fastening Pe Theeed itera! i Toad & Saree GB Fastening Poe Thead Eterna! Tired Cuct B “*Reter to tread standard Series RP Seaing Inemal Para Tread. FRofr to AS 1722 1 for futher stoic Standardiockable handle shown, Product Speciation + Product Standard ASIZS 4795 + Prassure Rating: PNIS + Potable Water Compliance: AS 4020 Note: 1 Thelusyation shown intend serve a8 a guid only. Della drangs and specsieaten canbe atanadby contacting plex Pipl 2_Instalaion gudeines fr Tapping Fenules and connecion ends can be fundon pages 102-103, Page o7mpuex Pipelines Milnes® Valve Kits 20mm Tapping Set Ball Valve Kit - Without Termination Box: Derry Peers Pesaro Code ies on ZO TAPPINGSET BALLVALVE VIC GMTS20P~70rvn Inne Bal Valve FUPE 78x28 | “wiTHOUT TERMINATION 20x LGM76A20° 20mm nine Bf Vive MUPE ‘Guvanzaap | 22 TAPPING SET BALLVALVE VI | GMT8201P— 2dnm Ine Bal valve FUPE Uae Hanae SAQOAP | LILAC HANDLE -RECYCLEDWWATER __GM7SA20PR 20mm nine Ball Vale MUPE Le Handle 20mm Tapping Set Ball Valve Kit - Without Termination Box (Push-in): ery Perea Posner (orn a 20 TAPPING SETBALLVAIVE VIGOR | OM7E20PN ~20nm kos Bal Vave FUPE Pus (GMTBAZOAN | _ yot}oUT TERMBVATION BOX GU7A200N - 20mm nin Bal Vane MUPE Pushin “carreazoapn | 20 TAPPING SET BALLVALVEVICDR| GHT620PRN = 20nen Bal Va FUPE Push isc Hane CULAGHANDLE-REGYCLEOWATER | GM7S820PRN ~20rsn Ball lve MUPE Pushin Lise Henle 20mm Poly Ball Valve Kit: Product Peer Poa Code ie (GM7¢20P = 20mm ne Ball ate FUPE. ‘a7eazocro 120 POLY BALLVALVE KIT (GM76820P 20mm hne Bl Valve MUPE 25: Thimble A? (not avalatle asa separate tem— Keely) Note: 1 Thelusyation shown intend serve a5 a guide only. Della drangs and speseaten canbe standby contacting plex Pipl 2_Instalaion gudeines fr Tapping Fenules and connecion ends can be fundon pages 101-103, Page 08muiex Pipelines Milnes® Accessories Norcast Tapping Machine: rer ee eee a ee coweas | Meewsmee Ty ty ty ||| = canis | meme | * |e) eR |v lowly Prods speiteaton * This is @hanc.operated machin designed to facitate the taping of service connections in pressurised water mains wanout intorupten tothe service Three Gunmetal Acaptrs are Supated win the machine to sut te varations a taoping sags as wel es two masonry ails ich are sutable fr tapping AC. Cl. and Dl. pipes. Fluted hoe dls are avalabio for use Wem PE ane PVC pipes. + Repincemant ites avababla on rage Ring Seal Replacement: oats Dg oy orn Ha CUORSGEE | SEXENee Ong | e .©6—8 ‘eMoRsoos! | 41 Xe5Naile © Rng | 2026 852 ‘GMORGODS2 | 62x11 Ninie O'Rng | 40880 Product Specication 1 For topping bands to sat pipe up to rrinal 200mm euside ameter on. Ifthe nora pip cusige dates 205m fr greater hen use ‘Ong seal teplacement CMORGO0G2 ‘egerdess ofthe topping S28 era or Der i) (GMOR6OTSO [Smal EPOM Up Seal | 2025452 ‘@MOR6O790 | Large EPOM Lip Geo! | 408 50 sre ut ene Product specication + For topping bands t sot pipe upto nominal 200mm outside ameter on}. Ifthe emia pip cusiae dame fe 200m fr greater then use Ong Seal replacement GMOR6O7SO ‘eardess oft pong S28 Note: __Theilusration shown i intondeto serve a8 a guide oly. Detaled caings and specifeason canbe obttnedby contain ptex Pipelines. Page 08Eicsseed Pipelines Resilient Seated Valves (Flange) PN16: 1523.05 (C525 056 178 (0525.06 (6525.060 10 523.08 (525.080 203 (523.10 (6525.100 229 | 523.16 (6523.156 287 (523.20 (6525.296 202 523.22 (6529.200 306 (523.25 6525. 250 390 (523.90 ‘e529.500 | 756 | 966 (52337 ccsas.7c | 05 | 381 523.40 ‘523.400 | 90 | 406 523.4551 cszsass.¢ | vis0| 432 ci oo | osoeq0st ceassosic | 1206] 467 eee oo | __cs2se06. cszseos.c _| 1920| 508 ‘+ Application wal, senerage and natal ly ppilistions * Compatiie win PN Farge + Standards Facet fees dimensions to AS 2039 2 Flange and ailing to ASAZS 4067 Figure BS (a8 2127 Table) Resilient Seated Valves with By-pass Fitted (Flange) Corrs IM pein ao het a Seer a0 | cszs4s6 5234586 | 1150 | 660 a 00 | c82a.s08 ‘esassoe | 1130 700 ‘00 | _cs23.608 ‘es2se08¢ | 1270| 600 * 00 | Cs2n60816" ‘cszs.soaisc® | 1740] 765 * Compatible wih PNG Farge + DWIED bypass assoriy e_# _4l Product Speciation ‘+ Application: For water, nevralliquis and waste water + Standards: Range dillngto ASINZS 4067 Fig. 86 Resilient Seated Valves (Socket) PN16: a2 521.100 ; MV g 521.16 (524.150 (521.22 (6501.200 521.25 (521.256 6521.30 (6521.300 s2137 521 376 380 495 05 250 756: 05, roduct Speciation + Application : For wat, seeage andnetl Kid ‘At dimensions arin accordance with ASINZS 2200, where apple DW inorsna sae fan slpnanumere designation of size used for reference purposes only sndisindeey reltedto the physi ie, 2 rile. ofthe bre ot cutside dameter ofthe endecmectene ‘Vata stom cop colour fer Ant clocks Casing Valves is whe andred for Clockvse Cosing aves Refer fo wanple.com.au fr indvielprogul specication sheet Page 70 | Ductile ron Cataogue Pe 070210 267 mm (050813. *mpuex Pipelines Resilient Seated Valves (Socket) PN16: 6522.08 CHEZ DRC (522.10 (522.106 6502.15 (522.150 6522.20, (522.206 652222 522.206 6522.25, 572256 652230 (522.306 52237 cs 376 a 8/888 8 Product Specification ' Application: iat, sewerage and neue uid + Standards. :AS 26562 Resilient Seated Valves (Spigot) PN crear Ciera rae See to | ete aes [ae [Sr ‘ | eas cause — [as Product Specitcation + Application: Vie, sewerage and neu euld Resilient Seated Valves (Socket - Flange) PN16: Gans IVR 2 521308 5219060 | 350, 100 | ¢=213.10, ‘esaai0c | 300 . 180 |_C8218.15, cesa1aiec | 405 2 C5223 08 5220060 | 950) “00 | 0800340 ‘csaza sec | 990 189 | _c8209.15, csamatec | 405, *Conpatbe wih PIS Flange Product Specteation ‘Applicaton: Wiser, sewerage and noua us + Standards: Socket to ASINZS 2200/AS 1477 Type 2 [AS 1477 Type 1 Flange dillng ASAIZS 4087 Fig.bs/ Table 0 Note: 1 Allmenslons arin accorsance wth ASNZS 2280, where apleabla, 2 DN (fomnal sz) sa alphanumeric designation oie sed bx feletence puposes at ands ndtecy related tothe phystea! size, in rites, othe bore er outsice career of fe ond cenmections Vive stem cap colour fr Anticieckise Closing Valves is while ard for Clockwise Closing Vlves. | Refertowne ipl comau for evil pact specifenon sheets Page 71ZPLex Goes RN ncacod Pipelines Resilient Seated Gate Valve ~ OS + ¥ (Outside screw and yolk): (e5094.08C ‘c5034.08C {65031,106 (65034. 15C ‘e5091.206 ‘65031 306 'g|2 2 |ala|ala J Product spectcation + Application ‘Water, sewerage ane CS031.10CE seat tgul C5084. 15CE + Stanaare ‘65004 2068 Feceto face dimension {AS 2038 2 Fengee (65031 250 {AS 2128 Table C8081 30CE *Conpaiie wth PN Flange Compstite with Tobe E Figo Resilient Seated Valves (Flange ~ Flange) PN25: 165231 09, c5251.10 c5231.15, 200 | ¢s231.20 250 | osast25 . soo [esas 30 "Corp wen PNZS Flange Product Speciation ‘+ Applcaton Wate, sewerage and neu uid 4+ Stangard_ = Face tofacecmenton to AS 2638.2 Flanges to AS 2129 Table F (CE5834.08 5535208 (C65994.10 5699210, (658551.15 (5535215, 200 665994.20 5599020, 250 (655991.25 (5535225, 300 C6539130 (5595250, * Compatible wth PNB Flange Lit Snitch can b0 ft vpon request Product specication + Application: Potable water and sewage seplizston + standard 145-4796 Note: 1 Allmenslons are in accorsance wth ASNZS 2280, here apleble, [ON minal sae) a alpnarumnere designation of size use eferance purposes only ands inet relateto the physical size, in riketres, othe bore er outs career of fe end cermections ‘ave stem cap colou or Antcleckvise Closing Vales ls whit and red for Clockwise Cesng elves Refer to wore coma ormsvidval produc specfeaon sheet, Page 72zPLex Pipelines DN80 Spring Hydrant Valves: errr rer im. DN soning a) Cre eel 0) cisice | cHetoas | 260 0 | evar0. | cran.s0s | 260] * Compatble wih PNG Flange, $16 Sainiocs Ste! Boting Product specication + Appleton : Water and nau lqul «+ standaras. 45 3852 ‘+ FoctIT, SAandWA Hyérare Vato refer ta Hyehant Conta! Valves below Hydrant Control Valves: 20 (C1476 08 (Genernl ACC 20 ‘e1475.080 ‘General CC 10 ‘1476.10 (Genes ACC +00 ‘e1478.100 ‘General CC 20 1461.08 Nr 80 145.080 ‘SA 00 145.08 We Product Speciation ‘+ Applicaton: Water and neural igi WA ste depicted Note: 1 Allmenslons are in accorsanea wth ASNZS 2280, wher aplebia, 2 ON (nominal sa) an slpnenumer ceegnaton oie used freer puposes on ane nares related to ne phytea! e,in rates, othe bore er outsice dare ote ond cernections 2 Refer townwiplencomau for ndviel product specication shes. Page 73zPLex Pipelines Air Valve Double Orifice: PNIB Rated Dc Ck ae 50 (5406050 256, 30 ‘65404 060 ‘37 . 10 {65406 £00 410 160 (65406 150 410. Product specification ‘Applicaton vster (et sage) ne neta ule 1 Standards ASNZS 4067 Fg 85 N25 Rated cst ae 50 (25405,050F 256; 20 (c5406.000F| 227 100) (5405.100F| 410 450 (C5406.150F| 410 Product speciicaon ‘+ Applicaton : Water (ot sovage) ad neta quid 1 ange citing AS 2129 Table F ‘Sewage Air Release Valve Double Orifice PN16: ee re ree) a Product specication ‘+ Appleton : For souage, rm wato, brine and sucge 1 Ducte ron body & ABS plat terrae “+ ange silo ASINZS 4067 85 Air Valves Under norm circumstances air ill collect at high points in pipeline system. As sir accumulate, ithas the effect of lessening the effective pipe Gameter, thereby leading to reduced ischarge or increased fiction. Pressure surges of hich macnitude may also fn sir valve is comprised of 2 ouoyant ball confined with an orice to atmosphere at the top and connection tothe pipeine atthe bottom, When the chambers ful of water he bal seals the orfee, but when the pressure crops below atmospheric the bell drops to allow airinto the ine. It emains open unl water refs tne chamber ‘The air periodically released from solution by temperature changes and movements etc, will accumulate in all the peaks of the Pipeline. Therefore even changes in elevation should be laid evenly to grade between peaks to ensure that all possible locations or Potential ar pockets are known. [Ar valves are requied at such peaks to alow gasses to escape arecuelly, avoiding unnecessary pressure surges. Such peaks are located by reference to he hydraulic gradient and no the horizontal datum. Note: 4 Allenslons ara in accordance wth ASNZS 226, wher apleable, 2 DN (reminal sz) a alpnanureric designation oie used fr reference puposes only ands insect related tothe physi size, in lke, othe bots er out darter oft end connections 2. Refer tow plex.com au fr indviiel prodict specication shes. Page 74mpuex Pipelines Butterfly Vaives PN18: (5088.086 (65958.106 588.166 ‘e5@58.206 65059.226 (65959.306 (65059.576 Product Specification + Application: Water and nett egis + Standards AS 4705, Note: 4 Alleoslons ara in accordance wth ASNZS 2260, where aplcble, 2. DN (reminal sz) a alpanureric cesignaton of ize used fr reference purposes only ands inrecy related tothe physi siz rake, ofthe bore or ouside dancer of fa end connections, 2. Refer toile. com au fr indviiel product spelcaton shes. Page 73zPLex. Pipelines ‘Supa Plus - PE Tensile Coupling - PN1: al oe een) ears MO | CS2S21A00E | 40Pe COUPLING PETENSLE | FEE SERIESEZINOPNIB s0 | 622521507 | SORE COUPLING PE TENSLE | FRE SERIES 62/10 PNIB es | caen1.68P2 | 63PE COUPLING PE TENSLE | FOE SERIES 210 PNIB 75 | €52521.75P= | 7SPE COUPLING PE TENSLE | BE SERIES 62110 PNIB co | cs2671. 909 | 90PE COUPLING PE TENSLE | FOE SERIES 62170 PNIB 110 [€32621.HOPE | HOPE COUPLNG PETENSILE | FBE SERIES E2170 PIB {40 [6202114055 |_1408E COUPLING PETENSILE | FOE SERIESEDI/0 PUIG 160 | c32021.1606E | 180°E COUPLING PE TENSILE _|_FBE SERIES €z1no pute 180 [201.1805 | 1BOPE COUPLING PETENSILE | FRE SERIES €2170 PNIB 200 | €32001.2005E | 200°E COUPLING PETENSILE | _FBE SERIES E2170 PTB ‘228__|CSD621.226P | 2259= COUPLNG PETENSILE | FEE SERIES 62/10 PNIB ‘220 | caze71.260Pe | 250PE COUPLING PETENSILE | FOE SERIES 621/10 PNIG ‘2a0_|CS2671 2600 | DOPE COUPLING PETENSILE | FBE SERIES 621/10 PNIB ‘316__[CSRE21.S16PE | SSPE COUPLNG PETENGILE | FOE SERES C2170 PNIE ‘Supa Plus - Resilient Seated Gate Valve comes with Tensile Resistant Ends - PN16: Product specification ‘Application : Water and neta lauds «= Series OS Supprt bushes need be used ‘wah thes couplers Dre eg ec os 0 | CS2S1S0PEC | SOPEVALVERSGATE CC | FBESERIES O1/0 SUPAPLUS NIG, 163 | €5261.69PEC | G3PEVALVERS GATE CC | FBE SERIESONT0 SUPAPLUS PNI6 75___| 8261.75PEC | 7SPEVALVE RS GATE CC _| FBE SERIES O170 SUPAPLUS PNIG ‘80 | €5261 90PEC | 90PE VALVE RS GATE CC_| FBE SERIES ON70 SUPAPLUS PNIG 110 [6S261.11OPEC | HOPE VALVE RE GATE Cc_| BE SERIES 01/70 GUPAPLUG PMI 125 [S261 125PEC | T25PE VALVE RS GATE CC_| FBE SERIES 01/70 SUPAPLUS PMI 140 | ©5261.140PEC | 140E VALVE RS GATE CC_| FBE SERIES 01/10 SUPAPLUS PMI 100 [C5261 160PEC | 160DE VALVE RS GATE CC_| FBE SERIES 01/70 SUPRPLUS PNIE 100 [05261.160PEC | 160PE VALVE RS GATE CC_| FBE SERIES 01/70 SUPAPLUS PMI 200 [5261 200PEC | 200PE VALVE RS GATE CC_| FOE SERIES 01/70 SUPAPLUS PNIB ‘285 [C6261 225PEC | 226PE VALVE RSGATE CC | FBE SERIES 0170 SUPAPLUS PNIS "250 [5261 260PEC | 260PE VALVE REGATE CC | FBE SERIES ON70 SUPAPLUS PNIG 290 [5261 260PEC | 2800E VALVE RS GATE CC_| FBE SERIES 01/70 SUPAPLUS PNT ‘315 [5261 S15PEC | S1SPE VALVE REGATE CC | FBE SERIES ON70 SUPAPLUS PNI ‘50 | C526150°E | SOPE VAIVE RSGATE ACC | FBE SERIES O170 SUPAPLUS PNIB 69 | G8201.€0PE | GSPEVAIVE RSGATEACC | FOE SERIESONTO SUPAPLUS PNI 75 | €8260.76PE | TSPEVAIVE RSGATEACC | FBE SERIES O170 SUPAPLUS PNIG ‘80 | ¢8261S0PE | GOPEVAIVE RSGATEACC | FBE-SERIESONTO SUPAPLUS PNI6 +10 | 8264.110PE_|110PE VALVE RS GATE ACC | FBE SERIES 01/10 SUPAPLUS PIG 125 | C5261,125PE | 125PE VALVE RS GATEACC | FBE SERIES 01/70 SUPAPLUS PIG 1440 | 5261,140PE | 140PE VALVE RS GATEACC | FBE SERIES 01/70 SUPAPLUS PWI6 160 | C5261.160PE | 160PE VALVE RS GATE ACC | FBE SERIES 1/10 SUPAPLUS PNI6 100 | 5261.400PE | 100PE VALVE RS QATEACC | FBE SERIES 01/70 GUPAPLUG PNT 200] C8261 200PE | 200PE VALVE RS GATE ACC | FBE SERIES 01/10 SUPAPLUS PNI6 ‘285 | C8261.226PE | D25PE VALVERS GATEAGG | FBE SERIES 0170 SUPAPLUS PNIG 250 | 5261 250PE | 2800E VALVE RS GATE ACC | FBE SERIES 01/10 SUPRPLUS PWIS ‘280 | €5061.200PE | 290PE VALVERS GATEACC | FBE SERIES 0170 SUPKPLUS ENTS 515 | 5261 315PE | SISPE VALVE RS GATE ACC | FOE SERIES 01/70 SUPAPLUS PNIB Note: 4 Alleoslons ara in accordance wth ASNZS 2260, where aplcble, 2. DN (reminal sz) a alpanureric cesignaton of ize used fr reference purposes only ands inrecy related tothe physi siz rake, ofthe bore or ouside dancer of fa end connections, 2. Refer toile. com au fr indviiel product spelcaton shes. Product Specification ‘+ Application: Water, sewage ard neural quds + Sevios 05 Suppart bushes ae recommended when wing pelythyene pie aystoms, Page 75zPLex. Resilient Seated Gate Valves - with PE ends for Fusion or Butt Welding - PN1 Pipelines Product specication * Application: Water, sewage and puta quis Stendard -AS 26302 a ee Deed 75 | OS21T66EC | THPEVALVERS GATECC_| FOESERES 3680 PEENOS PHIGWICAP 15 | sara | TOPE VALVES GATEAC | FRE SEIEES 3880 PE ENDS PHI WICAP so_| 27409 | S0°E VALVERS GATE CC_| FBE SERS H€80PE ENDS PIB WAP so | _csz7sope | PE VALVES GATE ACC | FBE SERES 36860 Pe ENDS PHIBWCAP “0 6#27 TPES | TOPE VALVE RS GATE cC_| Fae SERES sm PE ENOS Pie CAP ‘o_|_cserore | TePE VALVES GATE ACE | roe SERS s6r0 P= ENDS PHS ICAP 125 | C827 1PEC | TaHPEVALVERS GATE CC_| FB SERES 36/0 PE ENDS PTS CAP 160_| C827 10P=C | T6OPEVALVERS GATE CC | FB SERES S60 PE ENDS PNTSIICAP 700 | Gear 200pec | aI0PE VALVES GATE Co_| PE SERES 3860 PE ENDS FIG WAP 228__| cozr20pec | 250E VALVERS GATE Co | PDE SERES 600 PE ENOSPH ICAP 760 | C627 280PEC | APE VALVE RS GATE C_| FRE SERIES 96R0 Pe ENDS PVE WEA 360__|_ ¢527280P= | 20PE VALVE RS GATE ACC | FRE SERIES 3680 P= ENDS PVE WICAP 290_| cra? ope | 2H0PE VAVE RS GATE Cc | FBE SERED 9680 PE ENDS PNT6WiCAP 80 | e527 2t0Pe_| 2GPe VALVE RS GATE ACC | PE SEXES 3600 PE ENDS PVE WICAP {18 _| C127 S1sPEC | SPE VAIVERS GATE Co | FE SERIES S6R0 Pe EADS PvE WCAP sts [str s1gre_| 1HP# VAIVERS GATEACS | Foe SERIES 3660 P= AOS PIE CAP 75 | C527 TSPEHE | T6PEVALVERS GATE CC | FBE SERIES S680 PE ENDS PNIE Wa 75 | cs273ePEH_| TOPE VALVES GATE ACE_| FBe SERIES 35809 ENDS PNIE wav so | C827 S0PEH |” S0PE VALVES GATE CC) FBE SERIES 3680 P= ENDS PNIE Wal eo | C877. 16PENE | TPE VALVE RS GATE CC_| FEE SENUES 30 PE ENDS PIE AT 110 | csz7. 10ers | Tone VALVE RS GATE Co | FOE SERIES SRO PE ENDS PNIE HAM 200_| C827 20s | 200PE VALVE RS GATE C¢_|_FBE SERIES 3860 PE ENDS PATE WAY 00 _| C527 200PEH | 2007 VALVE RS GATE ACC | FBE SERIES 3880 Pe ENDS PNTE WAT 728 [C427 2RHPEHO | 2BIPE VALVE RS GATE‘Co_| FRE SERIES 3580 PE ENDS PTE WA 725_| ser Z29PAH | 2Pe VALVE RS GATEACC | FBE SERIES 3880 PE ENDS PNIE WA 280_| C527 PEAS | OPE VALVE RS GATE CC | FBE SERIES 3580 PE ENDS PNG WV 250__| cs2t250peH | MOP VAIVERS GATEACC | FOE SERIES 30 PENDS PAIE WF 750 [E821 260PEHC | 28 VAIVERS GATE(CC_| FBE SERIES 3580 PE ENDS PATE 260__| cs2t200peH | 2GPE VAIVERS GATEACC | Foe SERIES 350 PE ENDS PIE WR S15 | C821 STSPEAC | SSPE VAIVERS GATE CC_| FBE SERIES 350 PE ENDS PATE Page 77ZPLex Goes RN ncacod Pipelines Valve Covers ~ Gate “Sluice” and Surrounds: Re ern Peer ‘OMBOOSVLO| ‘Vale box & surround (complete) ow | cerz210 Plastic suru ca722.06 CConeetesrroune New | cerzspsvy ‘Vane box & surround (ori) ca72301 Valve box Cl cover (comple) we | certs Vatv box ery round sureund &Clié (compete) carasvssnt ‘vais seround ‘ca7so.se00006 | cover corinsseo06s | ua S| cevsnssanon6: | chamber ccerinsee0006@ | Coneeta ring caria.22 Lightweight valve Box only csri208 Lightweight Fe ony cera4ot Heauy duty Ci Conia Cover We | corasoz Concrete siround ssHa2er Shroud 8711 064 Fimge nT | csr2501 ‘Vane box Completa) "Note: For other state specific covers, coniact (plex Pipelines. Hydrant Covers and Surrounds: oe rd (GMSOISHLO, Hydrant box & 2ver empl} ew | conztz Plastic surround New | certs PHY Hyerant box & suround orp) (c9221 011K. Hyrant box & Ci eover complet) wc | corsa Hydrant box grey square surround & Cl compet} csri2o7 Hycrant srr ‘ca710.5680008 | Cover cerioses000e | ua SA | cersoseaoo061 | chamber .69710.56900040 | Concrete rng ‘CETI4HYDASSY | Lightweight hycant box & cover (complet) wa | corsot Hany duty hyeant bo 8 coris.o2 Hydrant Suneuna wr] _certso1 Hydrant box (emplie) Note: For other state specific covers, coniact (plex Pipelines. Valve Extension Spindles: (C591 0150 (C591.1506 01 160A ‘C501 0225 Cored ‘6594 0500 (6594.3006 1581 03000 ‘C591 0575 (e581 386 600 | 6501.0376Nm - "Note: Other valve extention spindles and vaive keys avec Page 78zpPLlex 2 Eerran ni a ces y Hand wheels: HAG Rated Poe Cay 0-100 | CEE OSDL | CSER.OSTOLC [20 | eaziza. | carzue | m.mo | comet | comic Pu25 Rated 7a emai. Cea 50 G6 aa | cau | co Sa00 asn-en | eaapsaeno | caro arane * AAV3Sane Table Eawibblewpon quest Square Gasket Sets: Crees Leen ere he cee ca oreo ar eres prereters can i050 00.1050 + Fated PH 0 cop 7a cone 2 cu 2 cme ur care 7a cans Pata PIE * PHS ane Tale Eaailbe apan equast ‘for inltuimeraions mer page 7 700 caDAA0 Ca 160 ane 16 caret 6 2 cana Caz 30 e000 2130 NewowFace itmpuex Pipelines ‘Standard DI Socket Seals and Conversion Seals (Series 2 to Series 1 sizes) Dea (C8615,08 ‘8616.10 9615.16 -68616.20 8616.22 0616.26 9615.20 (8615.97 0615.46 0645.50 0615.60 5615.104 C9615.168 (09615.208 (C9615.228 (C9615.264 ETAILA co615.__A ‘CONVERSION SEAL 1981.08 9615.10 9618.15 ‘9618.20 ‘9618.22 9615.28 9615.30 ceett.a7 61845 Coe 50 618 60 9618.78 Nortite® Socket Seals: DETAILA cast, mee Kc (961200 9612.10 (9612.15 ‘9612.20 (9612.22 9612.25 9612.30 coniaar ca6i287 DETAILA omer? Jal) age a0zZPLex Ertan ns Bees rece Pipelines Stainless Steel Repair & Tapping Clamps: De Pari Comes ce sere) Crete rd Ad co clamps Peer ett (C3701.05015| (C3701 05015 | scavoro7sis | ca7oso7sisT™ cav0s 07015 | *ca7otossts | C3708 06820 ca7ot 09615 | 370s 085207" (es701.11020 | c37os r10207™ ‘cs70x 12020 | ¢3706.12020T~ (c3703 18020 | C3706 130207 ccs701.14020 | C3705. 140207™ cca70s.16020 | C3706 16020T™ ccavos 16020 | ca7as ren20T™ cca7os.17820 | c37as.17620T™ cca701.19020 | c370s.se020T™ cca7o1 20020 | c37as 200207" (e370: 21020 | e37os 210207" (es701 21820 | c37os21800T™ (cs703 22520 | ¢3705 225007 (cs703 24550 | C3705 245907" (3703-25550 | €370525590T™ (cs703 27080 | ¢370527030T™ ‘cav01 26530 | C3705 265007 Cca7o2 a1040 | C3706. 310407 cca7o2 33040 | C3706 300407 ccavo2.a6040 | C3705 26040T™ ‘tai ‘Steel Repair Clamps Product Speciation: ‘Application : Crovt repair camps provide @ quick and permanent soliton forthe. ropa of Pressure and. non-pressure pipelines Reparrcimps are celgnedto wrap round the afected area, eimnating the need to ‘ut out the damages pe. Repair clamps ae stab fr water pipes wih operating pressures upto 1600KPa vy amage ar" Lato! bata! “Coverage Coverage cca7o2.aes10 | c27os.2e540T™ £3 cca7o2.4i040 | C3705 410407 20-100mm ‘sonn cca7o2 44040 | C3705 44040T™ 180-200nm 0mm cca7o2.asouo | c37as 4e04aT™ 226-300 00mm cca7o2.an049 | c37as ea04aT™ ‘376-600 150mm cca7o2.sa049 | c37assa040T™ Texan (cs702 ss040 | 370s se040™ rium ecammendaton (cs702 svo40 | ¢3708 s7o4oT™ (erte camp kegt max BP = som. "Product code fr tpped camps requires re two ais of apeng ze Eg ON700 200 og tapped clamp wth 2am BSP ofa = C3705 12020720 Standard Stainess Steel ‘Tapped Clamps Product Speciation: ‘+ Appllation:Tepped stiles steal camps provide efcent metho fr tapping ino exsing pressure water or igaton ines. The wide band aistioutes oven pressure and suppot along te entre arelo he pe. ‘Sizes range fom ONES to DNOO wih standard tapping sizes from dnd to nt0dmm BSP tread Tre nly mea by the oral dameter (ON) ofthe pipe tobe tapped. Clamps re ‘tesiged for pressures upto Te0DKra Note: For lager sizes (ON27S and above) the allowable pressure rags wl nee tobe confmed by pix pores Maximum cute 3208 for ON6S 0 ONBO comps ONSO. “= Instaation | Gudoines for Stainless Stel Clamps canbe found on page 113 Note: 1 One Sizes are avalabe on aquest. 2. DN (nominal sz) an alphanumeric designation of sie sod fo reference purposes only and is ccecy related othe physical ze, ramets, fhe bore a outs damater othe end connections Page stzPLex. Pipelines Stainless Stee! Flanged Clamps: Product Code ns Ars aot fie 20 (C3707 06540F08, 95-102 200 100 | —_cavo7.11040F0@ ons +00 100 | ca7o7.11040F10 ons 200 100 | cavor r204oF08 0.135 400 100 | —_cavo7.r2040F10 0135 400 150. | _cavor.16040F08 160-170 400 150. |__c3707.16040F10 160-170 400 160 |__ca7o7.16040F15 160-170 400 150 | __c3707.17s40F08 175-15 400 150. |_c3707.17S40F10 975-185 400 150 | cavor 17sa0F15 175-15 400 175 | C3705 1e040r0e 190.200 200 175 | __c3705.19040F10 190.200 200 175 | __c3705.19040F15 190.200 200 20 | 370s. 20080F08 200.210 200 200 | 37052009010 200.210 200 zoo | csros20000F15 200210 400 200 | c370s21040F08 210220 400 ‘0 | 37052104010 210720 200 20 | _ca7os2100F1s 210220 400 200 | C370 2164008 218220 400 ao | _cavos21640F10 218220 400 ao | _ caros2160ris 218220 100 20 | 370s 22040F08 200245 400 mo | caves z200F10 0245 200 m0 | cares za0s0rs 70246 200 mo | caros.zac6or20 0240 00 zs | _c370525090F08 750-265, +00 as | ca7os2s0s0F10 50268 200 za | car0525000F15 250.265, 200 zs | 37052506020 250-260 00 zs | _c3ros2s060Fz2 150.260 00 20 | car0s27640F08 7275200 200 20 | car0sa7640F10 7520 200 250 | ca70s27640F's 775.200 400 20 | _car0s27860-20 275285 00 20 | caros27e60r22 275285 00 20 | caro 2e640F08 7285200 400 250 | cs7os.zessor10 75.200 200 20 | cavoszecsoris 285300 200 250 | cs7os.zes60F20 285206 00 250 | cs7oszeseor22 285.206 00 20 | csr0szese0r25 3103805 200 300 | c3705s10s0F0s 3103805 +00 ‘200 | carosa1040F10 310325 400 0] carosa100FIs 30S 00 ‘200 | C3708 3106020 ‘310320 00 amo | cavosar0eorz2 ‘310320 00 Note: Bote coe aes Product Speciation ‘+ Application: Flanged clams alow en under pressure ct in Connection, without the need to hut down te tne, {i ous soation of he main and nse ee Flanges clamps are sutable for pressures upto 16004Pa eva range of size rom DNBD to ONECO Flange oftske see re avait nl common Standard ezee ranging om dn to SrSOO. which {re ony ted bythe raminal ameter (ON) ofthe pe tobe tapped. Note: ther tange contguratns ar avaabe on ‘aquest ont Flanges comply with ASINZS 4087 “Meta anges for waterworks purposes’ gue B7 wth table D cilings to AS 2129 - Flanges for pipes, ‘tings and vanes! ‘+ The intalition procedures for Flanged offtake Clamps given in ‘inslataton Gudeines' page 113 "can be used provided the {arged outlets postioned corecty. tis very important that any valve assembly tached fo the flange fs suppoied fay and “lg elminte ary sttess onthe clamp. Refer t the tal: {ton instractona atached tothe clamp of contac pee Pipelines ‘oc futhernfrmaton [DN (ronina ize is n alphanumeric designation of siz used for eerence purposes oly a isindrecty relate the physi ize, Page 82zPLex. Pipelines Stainless Stee! Flanged Clamps: Continued. 1 Langer ses avaiable on request 2. ON (naminal ae) sn alphanumeric designation of ie used for reference puposes only and ie indeecty relat o the physical en Ilene, fhe bore or otis dametro fe and connections. Product Code ns Ars oat fie 300] c3r0ssT060F25 310820 600 200 | carosa040F08 390.350 00 ‘300 | 370s ss040F10 330.350 200 300 | car0sso000F'5 330-350 400 200 | caros. 206020 33040 00 200 | caro san60r22 30340 00 soo | _caros2ccor2s 300340 00 200 | 370s. a4060F20 40350 600 so | cavosa4ccor22 340350 00 soo |_cavosa4c60r2s 340380 00 soo | _carosa4c60rs0 40350 00 7s | _caros.sessoroe 385405 400 375 | _c37056540F10 385405 200 375 | c37ossessoris 385405 200 3758 | 370s 400s0F08 400.420 200 375 | C370540080F10 400-420 00 a7 | car0s.40s0F's 400-420 00 a7 | 370s 4006020 400410 00 ‘375 | C3706 40060Fz2 400-410 600 7s | 370s 4006025 400410 00 a7 | 370s 4006020 400410 00 avs | _cavosa1040r0s 420-420 00 7s | caro. a100r10 420420 00 7s | ca7os a100rIS 420-420 00 ys _| _ca7os.a1060r20 20450 00 375 | 370s atceor22 400420 200 375 | 370106030 400-420 200 375 | 370s 4206020 ‘400410 00 375 | 370s. a7060F22 400.810 00 375 | caro. a7000F25 400-10 00 375 | 370s 4706090 400-10 00 400 | c370s.44040F08 440460 200 400 | 3706 4404010 440400 200 400 | C3706. 44040F15 440460 400 400 | 3706 4406020 440450 00 400 | 270s a4neor22 440450 00 400 | 370s 4406025 440450 00 400 | c37os.a4ceors0 40450 600 450 | 270s. a00s0r08 420510 200 450 | 370s as0s0F10 420510 200 450 | caros as0s0rs 420510 200 450. | 370s 4s060F20 490510 00 450 | 370s 406022 490510 00 450 | 3706. 4006025 490510 00 4s0__| 370s 4006020 490510 00 Page 83 Bote aes Product Speciation ‘+ Application: Flanged clams alow en under pressure ct in Connection, without the need to hut down te tne, {i ous soation of he main and nse ee Flanges clamps are sutable for pressures upto 16004Pa eva range of size rom DNBD to ONECO Flange oftske see re avait nl common Standard ezee ranging om dn to SrSOO. which {re ony ted bythe raminal ameter (ON) ofthe pe tobe tapped. Note: ther tange contguratns ar avaabe on ‘aquest ont Flanges comply with ASINZS 4087 “Meta anges for waterworks purposes’ gue B7 wth table D cilings to AS 2129 - Flanges for pipes, ‘tings and vanes! ‘+ The intalition procedures for Flanged offtake Clamps given in ‘islataten Gudeines’ page 113 "can be used provided the {arged outlets postioned corecty. tis very important that any valve x assembly atached fo the farge fs supported fay and Signed etminte ary sttess onthe clamp. Rel t the tal: {ton instactona atached tothe clamp of contac Ipex Pipelines ‘or futher nformatonzpPLlex. Pipelines 4.0 Trans, "ion and stora: 0 Fotte® pps farepared fe via asd Altrough éuctle iron pipes and ftings are known for thelr mechan ‘cl avength and robustness of thelr coatings. & important to avoid ‘swinging pipes cr rubbing pipes against each other. Pipes and ‘tng should avoid impact and note crepped or cone into conézet With sharp objects likely to cause damage. All duction pipes are normally packed for road freight on timber bearers to prevent any drect contact with the boitom of the tray. Pipes ate secured to the tuck with chains to prevent movement ‘during transt. Rubber packingis also used between the chains and ‘outer pipes inthe top row for protection against damage. Packaging and crating details for Irontite® pipes ‘uartny oe om rad angen ‘Appronmate pipe mass cere IU100 ana Die0 are supobea in packs ‘Atte 208 cate Vanspoed ina” packs or oeck qvanthes deperaey an veiect equvemarts at mec! oenng. Upon arival, check pines and ttings for damage and check quant- tive ordered of each item against the delivery docket. Mae nota of ‘any damage of loss on the delivery docket and have the diver sgn 't Damaged pipes and fitings should be quarantined andinspected to determine appropriate action, Pipes shouldbe ited carefuly off te tuck in a safe and controled manner, URing and stacking must be performed in such « way that the stably of the stack, rane or vahicle isnot affected, Irontt cucie iron pipes are normally unloaded by crane, However 2 suitable forklift can also be used provided the unloading area is ‘even, level an stable for iting. Forklits with attachments must be PoLeec mans Copano load rated to auit the ting requirements, Contact the ferilit manufacturer for advice and information for your particular needs Alvays flow safe unloading requirements at all times. ont? pes are Setey ontoates wh anaroved Mung equiament at ‘Corevm, Queens The storage site must be even, level and stable fr liting and stacking. Stack the pipes on horizontal suppoting timbers placed on ‘he ground approximately 160mm kom each pipe end. The same. timbers should also be used to separate layers ifpipes are stacked. ‘Stack heights should be Ented form a eafety point of view and to prevent damage to pipes inthe bottom |ayere. The socket and spigot tends should be placed at opposite ends wit the socket prokucing {to prevent point loading during storage ‘Typical stack heights Typlea stack height (Layers of pipe) @ 7 © 5 3 100 150, I 200 25 y 250 300 I us 350 \ 500, a0 (so Siacthophis arent dependant on ate canara ard meted each. ‘Aen raves should be urertaton Dy @carpatet parson, fo 6 at ‘fet aecautans have been examina cn Ste paar stckin aeas Paraliel stacking PayeezPLex. Pipelines 4.1 Storage - rubber rings, sleeving and lubricant Rubber ring seals and sleeving should be stored away from direct sunlight. They should also be protected ftom greases and oils and solvents and other harmful substances, ‘Only lubricant supplies with Krontte® pipe and ductile iron fitings {om flex should be used as other types, e.g mineral based olls and ‘greases can destroy the rubber ring 4.2 Pipe handling Ductile iron pipes are susceptible to damage by impact loading Poor handling can resut in damaged linings and in severe cases deformation of the spigot which could affect the sealing of he joint Following the correct unloading and handling procedures can avoid impact damage, Prior to laying the pipe inspect pipes for damage to ‘he pipe itself, including pipe spigot and socket and cement mortar, linings. Pipes should be lited with proper slings and foundry hooks, End hooks should be rubber padded to protect the cement lining from damage. Lif pipes carefully and avoid impact. 43 Pipe repair If pipes are damaged, they can be repaired on site orn the storage yard, The flowing is @ guide only when assessing any damage, 4. Where external surfaces are slightly damaged, (small a ine not detached) repairs are not necessary. 2 Where a large area of the coating has been damages, contact ple pipelines for instructions 3. Any cement mortar ining damage with an area less than (0.10m2 and less than 25% ofthe pipe circumference with no localised damage can be repaired. Contact Iplex pipelines for Instructions. ‘Alternatively cutting off te damaged section may be more appropri ate. Poeieney ponents Everard5.0 Installation of Irontite® ductile iron ——_pipes Installation metneds fer duction pipas are generally accordance Wir ASIZS 2586 Eued Nexbe pipelines Par 2: ‘iretalation’. The andard postico the requirement fer the Ingalation, tele testng and commissioning of hurled texbe pipolines with stustural design in cocrdance with ASINZS 2668.1 Irontito® duds ron sipae are dsacod as com igi Thoy provide ood comaromnise ketween resistance fo soll end superinpased loading anc votics! dofecien providing Jongterm oerctional securiy. The Australian Standatd ASANZS 2568 detalis a code of, practico, vhich may oe appliodt the calouation aflaads on ductio iron pes under various installation conditions Installation in buried applications Thetrerch wieth should be suficent io permit the pe and te jant tale proparry bedtled anclte faclista adequate compacion ofthe intial em becment material, partcular'yin the haunch zone. Where 4 light curve nthe cipaiine i required the hase of the evesvatcn sfoule generally ke widened to enable the pines to be joined na ‘haigt lin betorothe daflostioniemado, ‘tor excavetion the trench wale should remain fim and chovera ‘signs ofcclapse. The m ininum with othe trench shale suficent teallowhs placsment ang conpactin ofthe embecnent m terial ‘and making and inspecting the joins. Localseé widening ard deepening may be racescary/to alow fr the incalaticn of valves, fitinas end sssocstentthrust or enchor blocks, 21980 fontte® pine in typical tert with bre skeving fe water swoely MeV] Buried pipeline terminology comes pees Treneh Cemaarenen) Minimum recommend trench dimensions based ‘on accepted practice as a guide only’ (Nominal overlay and bedding thickness 1¢0mm) ‘Wate: site okacrme may wary fo compacton reiuiew ents and sant) in crap veranrg. Cuetaying nayazo noreace yer! nasa 225Iec to Sstaibwrcarer, Therebrealnayereerb eorakustia deavings and eset Hanser al authorty quieres Unstable conditions Hater excavation, he vench wallstens to colggse and eave in, i wil be necessary to widen the trench until slablty ie yeeches 2 snail trerch coule ke excavated as shawn an page 75. 4 com e- tent person must acsess the risk an! chece regionszPLex Pipelines Trench excavation in unstable conditions ‘Stop Battered Trench Trench Depths ‘The minimum trench depth should be suffcient such that the ‘anticipated Joading will not dsmage the pipeline, As a guide the ‘minimum covers given below are in accordance with AS/NZS 2568. However refer to the construction crawings and specications, 2s the minimum depth could also be dependant on a number of other conditions such a location, llgnment, open field or road, valve locations, pigging pts, hydrant assembles, topography and surface ‘soll conditions Po Ree an Not subject veel lacing ECE Land zone for egrewtual use eo Subj vehicle ondng = 2) No canageway 40 ») Sealed camiageways oo © 2) Uneesed arnagenaye 7 Piptnes in embankmants or ubjectto a const equipment onde Foundation “The native collin the foundation zone should be excavated to grade to pert the pipeline to be correctly aligned, allowing for becking material of @ minimum thickness of 100mm beneath the pipe, ‘depending on the diameter. The trench bottom should be even and {ree of large clods and stones, ‘Any over excavation must be filed in with the same embedment ‘material tobe used in he embedment zone, eel eee Embedment and backfill The pipe bedding should comprise of embecment meteral proving Uniform support anc oad estibuion along the pipe berel as well as ‘suppotting the embedment material around the pipe layer of granular material with a maximum patticle size of 20mm placed and compacted to least 100mm clear thickness is recom mended, Note that the choice of bedding should also be carefully selected sothatit does net damage any corosion protection system onthe pipe. A sight depression should be formed under each socket to ensure that the complete length of the pipe barrel is evenly ‘supported, When aligned as specified the pipes should be on the centraine ofthe trench. If groundwster is present, thetrench should be de-watered so that the pipes can be instaled in a relatively cry french. In unstable sols addtional bedding may be required to provide a sound foundation where unsatisfactory native material has ‘been removed tom the foundation zene. (Once the trench and bedding has been prepared, pes can be lowered into the trench with sutable iting equipment. Generally an ‘excavatorfoacknoe can be used wih a sultale nylon sling al the pipe's centre of balance. ‘The quaity of the embedment material, ts compaction and the nature ofthe undisturbed native sol, are all relevent to the ulimate perfomance of rentite® ductile ren pipes once installed, The trench bottom should be as smooth as possible and to grade. Embedment zones FL (nish surface lev!) ‘Top (back) ‘pea ited ga ae, ‘ide support zone sing rone Foundation Embedment material inthe embedment zone (bedding, side suppect ‘and overlay) should as a general rule be non-cohesive granular ‘material such as sand wth no sharp cbjects r stones. Pipes should ‘ot be buted In contact with sol particle sizes larger than 5% of, cliameter, with 20mm 5 maximum. Sol clods must be excluded ‘om the pipe emvecment zone and under no circumstances should temporary supports such as bricks of timber be left under or in contact with pipes. ifthe excavated material is net arenular or friable, or does not comply with the project specication, then ‘Suitable embecment must be importedzPLex. Pipelines Even bedding + bell holes for each socket ‘Small"clesrance heles” should be excavated in the bedding fr pipe ‘sockets to ensure the pipes are evenly supported along the ful length. 'isimportant that only non-cohesive or eranular embedment bbesed, Careful attention othe placement of emvedment material to the specified relative compaction with an absence of vaics is Important Ensure the type and or shape of backtil and the methadt of compa tion does net damage the polyethylene sleeving or corrosion protec: tion coating, Final beckfling in the trench fll zone to ground level can be completed using the spol originally excavated from the trench. Care should be exercised fo exclude lege rocks or stones from the final backfl. The tench fl should be compacted in layers to reduce the possibilty of settement overtime Cutting Irontite® cute iron pipes can be cut on ste, fr short length adust ments or connection fo fitings with a powered cutting dis. Pipes shouldhave a square cul. The surface ofthe pipe and cement lining must not be damaged, to ensure jont integrity. Ensure all safety precautions ate adhered to. Wear safely glasses, gloves, eat protection, safety helmet and boots a all times. Prior to cuting, place the fipe on timber supports and chock to prevent rling during the cuting process. Puta tape around the pipe ‘and mark the pipe a a guide fr cutting, Pipes shouldbe rlled soit ‘can_be cut from the top around the pipe crcurference Peed eel ‘Once the cutis completed, ensure the cut endis then chamfered to the correc lenath and angle, The chamfer and new witness mark should replicate the manufactured dimensions (see Table 18) Ensure all sharp edges: rubber ring seal removed to prevent damage tothe pipes ‘The chamfered surface shouldbe paintedtoreinstate the pore-seal- ing properties ofthe protective metalic zinc coating, Note: The outside diameters of ironte pipes are ful foleranced ‘ong the pipe fength up to 4m ftom the spigot end. Pipes taper Sightly 2m from the socket end. f pipes are cut beyond the limt of lolerance, grinding of the pening pattern on the pipes outside surface may be require to feciltatejonting Cement ning ( y 7 pwn 20) ts) 2k | es pwiso | 20 | is | 2a | 8 | pwao | zo | as | 2 | toe | onze 20 | 15 | 24 | 102 /onaso | ozo | as | a4 | toe) ps0 | 920 | 15 | 24 | 102 jones | 20 | ae | 200 | tar) puso | 920 | 1@ | 29 | 127 (ons | ozo | te | 20 | oar) Neo 20 | 18 | 23 | tar [puro | 20 | 8 | as | a8) Page 38zPLex Pipelines Pipe jointing Irntte® ductile ron pipes ere supped with a standord rubber ting pig and socket joe, which can be easily assembled! by pushing the aipe spict into the socket. ls normal practie to sting the pipes so that they can be lid by starting fom the down stream end ‘wh the socket end facingin the upstream direction. Installation Guidelines 4. Remove all dust, dt or soll kom the pipe spigot and socket. Ensure the ring seat in the socket is completely lean. 2. Ensure the rings also completely cles: the rng is damaged in any way t should be rejectea and replaced with another ng 3. Introduce the ring into the socket by lcoping It into @ ‘heart shape. The ring should be correctly seated in the socket, 4. Apply even racial pressure aroundithe circumference to ensure the ring sts corectyin lace, 5. Lubricate the spigot wih an approved pipe lubricant up tothe ‘witness mark, Ensure the pipe lubricant is also applied to the Pipe chamier and exposed surface ofthe assembled ng in the socket Note: Do not apply any lubricant the socket grooves ar under: ‘neath the ring and ensure the luricated spigot does not pick up drt, gail or contamination when introducing the spigot ilo the socket 6. Insert the leading edge ofthe pipe spige into the socket mouth Itis essential thatthe pipes be aligned in a straight ine before attemrting tomake the joint. Ensure the paly sleeving is clear of the socket face, if ites 7. Joining equipment should apply load steadily and evenly around the socket. Ensure the jointing force is applied to 2 suitable timber baler eee eel 8. Apply even jointing force and push home unt! the witness mark Js ust visible. Angular deflection Where the ploe alignment needs to be curved within a tighter radus then pipes can be cut in shorter lengths to provide the required offset. Ductile ron colars may be used allowing up to $* per jont depending on the dlameter The maximum angular defection achievable at each pipe and fiting socket may vary depending on fend siaighiness, chamfer size, spigot and socket dimensions, socket depth and type, ovalty and positon of ripe spigct along the Darrel when cut. For futher information, contact Iplex Pipelines. Values given in the table below are approximate only and should only be used as @ guide, Further reference can be obtained from ASINZS 2280, Note :atvays join pipes ina staightine and then denect te pipe to, the required angie. lrontite® rubber ring joint Maximum allowable pipe joint deflection’ ren er ewe oe ea) cl peer Prete t] wos | uptosz2 woe | uptoais wtor | upto209 "Pipe joint deflection may be subject focal authority requements This shoul be checked prior fo nstaing and deflecting the pipe.mpuex Pipelines Thrust block design Fr any rubber ring jonted pipeline system, provision must be made {er potentaly unvestrained forces at changes of size or direction in the ppeline. For example, bends, tees, reducers, valves and closed fends. In buted instalations, fitings are usualy restrained by ‘concrete anchor blocks, which are cast in sit “These thrust blocks are formed end sized to distribute the applied ferce from the fing to a safe soll pressure at the soilconcrete Interface. The resistance, which can be prowised, wil depend onthe Soll type and depth. Where bends are in the vertical plane with & convex rofl downwards, the weight ofthe concrete anchor block ‘lene may be the restraining ore. ‘Check crawings and specications for size, type and reinforcement requirements. ‘Wpical thrust block configurations. As per ASINZS 2566.4 and ASINZS 2566. Bend in horizontal plane ‘Tee anchorage | | Reducer anchorage Concrete Tirst Wl Stits ‘Undeurbed Matava Trnch Wall Mechanic! Jin er Dismanting Jon 7B YaiveConneto wih Trust Puddle ange orcs Conette ave Incorpraing Trust azPLex. ee UL) Pipelines Hydrostatic forces in kilonewtons on rubber ring jointed fittings per ten (10) metres of hydrostatic head Pea Crna 045 150 0 2A 200 ‘si au] Zs 201 57 20 248 al x0 357 o18 ms sat ner | 0 773 1070 0 oa ais | 0 1337 0 ost i [Note: For concentric reducers the resitant rust wil be the oference between the ‘closed end forces forthe two plpe sizes. Soil bearing capacitates in kPa — apply minimum factor of safety of 1.1 rer SSE ECE a eee rpm oa Coa rr ta rr nsw 7 rs s i ce. « 1 © 7 ou ou 8 w 8 | oc. 90 73 2 10s 19 ou ™ s s 408 | we ‘s 1 3 108 | 4 a 0 aaa ‘Thnust blocks must be configured to distribute the hycrostatic force Example toa ‘wall of undisturbed sol, which is epproximately perpencicular tothe imposed load. The equation for this calculation is Problem: ‘A DN00 Ironite® Ductile Iron pipeline has @ maximum operating head (neue fel test heads) of 150 metes, Equation 5 ‘What Is the minimum area required for @ thrust block, for @ 90° ‘uf iron bond buried with 1 metre of cover, tothe centre line ofthe where bend in a type SC sol?” Solution: eee eat From Table 20, the hydrostatic thrust “T's 1298 x 15 = 194.4KN. waostaic thrust (KN) From Table 21, "b’ = 92 kPa, Theretore oR =(1844/92) 1.1 2.32 m of area perpendicular to the forcezPLex. Pipelines Anchorage of valves Under pressure condtions, valves require anchorage to resist the thrust develeped hen the valve Is closed. Australian Standard ASINZS 2586.2 requires the use of thrust blocks feral in-line gate valves, Athough no longer allowed, Water agencies havein the past ‘omitted valve restraints in small damater reticulation pipelines e9sDN200 Where there is risk of axial thrust itis strongly recommended that ‘only those ductile iron fitings with ful circle besring surfaces at the base of the socket should be used, This serves to increase the effective end bearing area for the ductile ton spigot inside the ‘duce icon socket, Installers should be aleted tothe potential for, catastrophic falure where there Is insuffctent buried pipe

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