BASE COAT

O
F
F

RHS
PRE ESTA

ESTA

F
L
A
S
H

POST
ESTA

TACK OFF

SPRAY BOOTH
OVERVIEW
LHS

A compartment, or
enclosure of fireproof
construction; built to
confine and exhaust
overspray and fumes
from spray finishing.

TACK OFF
BASE COAT
FLASH OFF
PRE ESTA
ESTA
POST ESTA
FLASH OFF
OVENS

TACK OFF
Tack off takes place after
scuff sanding , Detail
sanding, and all repair
operations to remove loose
dirt or dust created..
TO WIPE(CLEAN) THE CAR
BODY FOR PAINTING.

Here full exterior Primer and Clear coat paints

are applied by ESTA
When E-coat car
comes, Primer Paint
will be applied
When basecoat car
comes, Clear coat
Paint will be
applied.

WHY THIS FLASH OFF IS

REQUIRED
TO ALLOW THE CLEAR COAT
PAINT TO FLOW PROPERLY
TO EVAPORATE THE SOLVENT.

The process by
which paint Is
converted from
the Liquid to the
Solid state.

TYPES OF PAINTS USED IN

OUR PAINT SHOP

E.COAT
PRIMER MID GREY & LIGHT GREY
BASE COAT SOLID & METALLIC
CLEAR COAT
FLASH EDGE PRIMER
STONE CHIP PRIMER
SPOT REPAIR PAINTS

 PAINT
: E .COAT
SUPPLIER
: BASF
APPLICATION METHOD:DIPPING(electro
cathodic)
COST PER KG : Rs. 132
THICKNESS (DFT) : 20 MIC
BAKING TEMP ( EMT) : MINIMUM 15 min @
171 C

 PAINT
: PRIMER
SUPPLIER
: GNP
APPLICATION METHOD : SPRAYING
COST PER KG : XXXXX
THICKNESS (DFT) : 35 MIC
BAKING TEMP ( EMT) : 140 Deg C for
17+/- 5 MIN

 PAINT : BASE COAT

SUPPLIER
: GNP&BASF
APPLICATION METHOD : SPRAYING
COST PER KG : XXXXX
THICKNESS (DFT) : 15 to 20
BAKING TEMP ( EMT) : 140 Deg C for 17+/- 5
MIN

 PAINT : CLEAR COAT

SUPPLIER
: PPG /BASF
APPLICATION METHOD : SPRAYING
COST PER KG : XXXXX
THICKNESS (DFT) : Min 35
BAKING TEMP ( EMT) : 140 Deg C for
17+/- 5 MIN

PAINT : FLASH EDGE

SUPPLIER
: BASF
APPLICATION METHOD : SPRAYING
COST PER KG : XXXXX
THICKNESS (DFT) : Min 10
BAKING TEMP : AIR DRYING

PAINT : STONE CHIP PRIMER

SUPPLIER
: BASF
APPLICATION METHOD : SPRAYING
COST PER KG : XXXXX
THICKNESS (DFT) : Min 50
Wet on wet with Surface primer

Top coat DFT

Top coat DFT in vertical

min88

Top coat DFT in horizontal min 101

Mono coat DW vertical

- min 90

Mono coat DW horizontal -min 100

Viscosity of paints
MIXING OF LIGHT GREY PRIMER

312 Sec at 25 deg C

MIXING OF MID GREY PRIMER

27.52 Sec at 25 deg C

MIXING OF STEEL MIST(M/C SILVER)

33+-2 Sec at 25 deg C

MIXING OF PAPRICA RED

MIXING OF VITRO
MIXING OF PANTHER BLACK
MIXING OF MOON DUST SILVER
MIXING OF OYSTER SILVER

32+-2 Sec at 25 deg C

34+-2 Sec at 25 deg C
33+-2 Sec at 25 deg C
35+-2 Sec at 25 deg C

MIXING OF TONIC

34+-2 Sec at 25 deg C

MIXING OF CLEAR COAT 1 (1K4)

35+/-4 sec at 25 degC

MIXING OF CLEAR COAT 2 (HP1C)

47.5 +/-2 Sec at 25 deg C

49 +/-2 Sec at 25 deg C

Material cost
ESBM6J152A1C

HS - Primer (Midgrey)

238.00

SM32J110CAZJAC

Basecoat - MD Silver

413.00

SM32J110CAJAHC

Basecoat - P Black

297.00

SM32J110CAESAD

Basecoat - P Red

621.00

SM32J110CAQ2AA

Basecoat - Machine Silver

320.00

SM32J110CAP2AE

Basecoat - Oyster Silver

275.00

ESKM32J110C

Basecoat - Vitro

353.00

ESKM32J110C

Basecoat - Octane

345.00

Basecoat - Tonic

331.00

WSKM32J125A

BASF Clear coat

275.00

WSKM32J125A

Asian PPG Clear Coat

253.00

WSKM14J248A

Basecoat thinner

72.00

WSSM14J521A2

Purge thinner

72.00

WSSM14J513A

Inter additive BGA

389.00

A type of paint
applied to a surface
to increase its
compatibility for the
top coat or improve
adhesion or the
corrosion resistance

 GIVES THE COLOURS TO THE CAR

BODIES
GIVES ASTHETIC LOOK

 METALLIC BASE
COAT
SOLID BASE COAT
MONO COAT

 FINAL COAT APPLIED ON THE CAR

BODY
COLOURLESS PAINT
GIVES FINAL GLOSS AND SHINING.
PROTECT THE PAINT LAYER FROM
THE (UV) SUNLIGHT & SCRATCH
ALSO.

WHAT ARE THE

PARAMETERS
MAINTAINING INSIDE
THE SPRAY BOOTH ?

TEMPERATURE
HUMIDITY
DOWN DRAFT
EXHAUST
PAINT FLOW RATE
AIR PRESSURE
TARGET DISTANCE - ESTA
HIGH TENSON
- ESTA
RPM
- ESTA BELL

 A measure of the
amount of moisture
content in the air.
Absolute humidity
reflects the actual
moisture content in the
air;.

BOOTH HUMIDITY

71%+-6 %

A spray
booth in which the air
movement is from the
Ceiling through the
air.

SPRAY BOOTH- TAC OFF

ZONE

0.25 m/sec +-20%

SPRAY BOOTH- MANUAL

BASECOAT ZONE (QMS)

0.5-0.25-0.5 m/sec +- 20%

SPRAY BOOTH- FLASH OFF

AFTER BASECOAT AND
FINAL FLASH OFF

0.1 m/sec + - 20%

SPRAY BOOTH- MANUAL PRE

ESTA AND POST ESTA ZONE

0.5-0.25-0.5 m/sec + - 20%

SPRAY BOOTH- ESTA ZONE

0.35-0.25-0.35 m/sec + - 20%

BOOTH TEMPERATURE

27+-3 deg C

PAINT FLOW RATE - ESTA

ESTA- PRIMER
APPLICATION-ALL
PRIMERS

90 ML/MIN +-20 ML/MIN

@ 2.1 BAR+-10% FOR
L.G.PRIMER & 120+/- 20
ML/MIN @ 2.1 BAR+-10%
FOR M.G PRIMER