Professional Documents
Culture Documents
Submitted by:
M. Arslan
(E11-15CE37)
Azhar Abbas
(E11-15CE38)
Kazim Hussain
(E11-15CE39)
Sadain Zafar
(E11-15CE40)
Supervised by:
Dr. Rashid Usman
Dedications
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Page 1
We dedicate our work and utmost efforts to ALLAH almighty the creator of this universe and
most merciful and bounteous, you have always been by my side guiding me all the way to this
destiny & Holy Prophet (PBUH) the cause of the creation of this universe. Our parents, who
taught us how to be persevere and be patient in the midst of trials. Our most respected Teachers
who built our knowledge foundations, Our Friends who encouraged and strengthened us, and our
siblings who are our supporters and well-wishers.
Acknowledgement
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All praises to Almighty ALLAH who gave us light in the darkness and gave us ability and
strength to complete our research project and all respects are for His Prophet Muhammad
(PBUH, on whom be ALLAHS blessings and salutations)
We take immense pleasure in thanking our worthy teachers for their valuable help
regarding our process report. We all owe special thanks to our supervisor Dr. Rashid Usman,
who helped us throughout our research work. His motivation, guidance and kind words always
encouraged us to work with commitment. Whenever we found ourselves in any sort of trouble,
we always found him available to cater the issue. This sort of generosity and favors are highly
commendable. We also thank our beloved director Dr. Amir Ijaz to provide us a learning
environment.
Contents
Chapter 1....................................................................................................................... 7
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1.1
What is Biodiesel.................................................................................................. 8
1.2
History of Biodiesel............................................................................................... 9
1.3
Biodiesel Blends.................................................................................................. 10
Advantages of Biodiesel........................................................................................ 11
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List of Figures
Figure 1: Trans-esterification Reaction............................................................................. 20
Figure 2: Flow chart of Biodiesel Production.....................................................................21
Figure 3: Removal of Water from Vegetable oil...................................................................28
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Chapter 1
Introduction
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Biodiesel is a clean burning alternative fuel produced from domestic, renewable resources. The
fuel is a mixture of fatty acid alkyl esters made from vegetable oils, animal fats or recycled
greases. Where available, biodiesel can be used in compression-ignition (diesel) engines in its
pure form with little or no modifications. Biodiesel is a liquid biofuel obtained by chemical
processes from vegetable oils or animal fats and an alcohol that can be used in diesel engines,
alone or blended with diesel oil. ASTM International (originally known as the American Society
for Testing and Materials) defines biodiesel as a mixture of long-chain mono-alkylic esters from
fatty acids obtained from renewable resources, to be used in diesel engines. Blends with diesel
fuel are indicated as Bx, where x is the percentage of biodiesel in the blend. For instance,
B5 indicates a blend with 5% biodiesel and 95% diesel fuel; in consequence, B100 indicates
pure biodiesel.
Biodiesel is not the same as straight vegetable oil or animal fat. A normal diesel engine will
eventually be damaged through the use of straight vegetable oil or straight animal fat fuel.
Vegetable oils or animal fats must be converted into biodiesel by reacting the oil or fat with an
alcohol and a catalyst. This process is referred to as "trans-esterification."
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mechanical energy. Dr. Rudolph Diesel, for which the engine is named, holds the first patent for
the compression ignition engine, issued in 1893. Diesel became known worldwide for his
innovative engine which could use a variety of fuels.
The Future of Biodiesel Fuel
Due to its clean emissions profile, ease of use, and many other benefits, biodiesel are quickly
becoming one of the fastest growing alternative fuels in the world. With minimal subsidy
biodiesel is cost competitive with petroleum diesel, and millions of users have found and enjoyed
the benefits of the fuel. The future of biodiesel lies in the worlds ability to produce renewable
feedstocks such as vegetable oils and fats to keep the cost of biodiesel competitive with
petroleum, without supplanting land necessary for food production, or destroying natural
ecosystems in the process. Creating biodiesel in a sustainable manner will allow this clean,
renewable, and cost effective fuel to help ease the world through increasing shortages of
petroleum, while providing economic and environmental benefits well into the 21st century.
1.3Biodiesel Blends
Biodiesel can be blended and used in many different concentrations. The most common are:
B100 (pure biodiesel), B20 (20% biodiesel, 80% petroleum diesel), B5 (5% biodiesel, 95%
petroleum diesel) and B2 (2% biodiesel, 98% petroleum diesel).
1.3.1 Low-level Blends
ASTM International is developing specifications for a wide variety of products, including
conventional diesel fuel (ASTM D975). This specification allows for biodiesel concentrations of
up to 5% (B5) to be called diesel fuel, with no separate labeling required at the pump. Low-level
biodiesel blends, such as B5 are ASTM approved for safe operation in any compression-ignition
engine designed to be operated on petroleum diesel. This can include light-duty and heavyduty diesel cars and trucks, tractors, boats, and electrical generators.
1.3.2 B20
B20 (20% biodiesel, 80% petroleum diesel) is the most common biodiesel blend in the United
States. B20 is popular because it represents a good balance of cost, emissions, cold-weather
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performance, materials compatibility, and ability to act as a solvent.B20 and lower-level blends
generally do not require engine modifications. Engines operating on B20 have similar fuel
consumption, horsepower, and torque to engines running on petroleum diesel. Pure biodiesel
(B100) contains about 8% less energy per gallon than petroleum diesel. For B20, this translates
to a 1% to 2% difference, but most B20 users report no noticeable difference in performance or
fuel economy. Biodiesel has some emissions benefits, especially for engines manufactured
before 2010. For engines equipped with selective catalytic reduction (SCR) systems, the air
quality benefits are the same whether running on biodiesel or petroleum diesel. However,
biodiesel still offers better greenhouse gas (GHG) benefits compared to conventional diesel fuel.
The emissions benefit is roughly commensurate with the blend level; that is, B20 would have
20% of the GHG reduction benefit of B100.
1.3.3 B100 and High Level Blends
B100 and other high-level biodiesel blends are less common than B20 and lower blends due to a
lack of regulatory incentives and pricing. B100 can be used in some engines built since 1994
with biodiesel-compatible material for certain parts, such as hoses and gaskets. B100 has a
solvent effect, and it can clean a vehicle's fuel system and release deposits accumulated from
petroleum diesel use. The release of these deposits may initially clog filters and require frequent
filter replacement in the first few tanks of high-level blends.
When using high-level blends, a number of issues should be considered. The higher the
percentage of biodiesel above 20%, the lower the energy content per gallon. High-level biodiesel
blends can also impact engine warranties, gel in cold temperatures, and may present unique
storage issues. B100 use could also increase nitrogen oxides emissions, although it greatly
reduces other toxic emissions. B100 requires special handling and may require equipment
modifications.
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Slightly higher fuel consumption due to the lower caloric value of biodiesel.
Slightly higher nitrous oxide (NOx) emissions than diesel fuel.
Higher freezing point than diesel fuel. This may be inconvenient in cold climates.
It is less stable than diesel fuel, and therefore long-term storage (more than six months) of
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European Union countries), soybean (Argentina and the United States of America), palm (Asian
and Central American countries) and sunower, although other oils are also used, including
peanut, linseed, safower, used vegetable oils, and also animal fats. Methanol is the most
frequently used alcohol, although ethanol can also be used. Since cost is the main concern in
biodiesel production and trading (mainly due to oil prices), the use of non-edible vegetable oils
has been studied for several years with good results.
Besides its lower cost, another undeniable advantage of non-edible oils for biodiesel production
lies in the fact that no foodstuffs are spent to produce fuel. These and other reasons have led to
medium- and large-scale biodiesel production trials in several countries, using non-edible oils
such as castor oil, Tung, cotton, jojoba and jatropha. Animal fats are also an interesting option,
especially in countries with plenty of livestock resources, although it is necessary to carry out
preliminary treatment since they are solid; furthermore, highly acidic grease from cattle, pork,
poultry, and sh can be used. Microalgae appear to be a very important alternative for future
biodiesel production due to their very high oil yield; however, it must be taken into account that
only some species are useful for biofuel production. Although the properties of oils and fats used
as raw materials may differ, the properties of biodiesel must be the same, complying with the
requirements set by international standards.
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Observing the physical properties of biodiesel fuel, it is a liquid which can be different in color,
from golden and dark brown, all depending on the production feedstock. It is immiscible with
water, has a high boiling point and low vapor pressure. The flash point of biodiesel is
considerably higher than that of petroleum diesel. Biodiesel fuel has a density of ~ 0.88 g/cm,
which is less than that of water.
Studying the chemical properties of biodiesel fuel, its calorific value is about 37.27 MJ/L, which
is 9% lower than regular petrol diesel. It has practically no sulfur content, and is frequently used
as an additive to Ultra-Low Sulfur Diesel (ULSD) fuel. Biodiesel fuel has an effect on copperbased materials and as well as zinc, tin, lead, and cast iron. However, the stainless steels and
aluminum are not affected by biofuel.
Chapter 2
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Literature Review
2.1.1 Algae
Algae come from stagnant ponds in the natural world, and more recently from algae farms,
which produce the plant for the specific purpose of creating biofuel. Advantage of algae focused
on the followings: No CO2 back into the air, self-generating biomass, Algae can produce up to
300 times more oil per acre than conventional crops. Among other uses, algae have been used
experimentally as a new form of green jet fuel designed for commercial travel. At the moment,
the upfront costs of producing biofuel from algae on a mass scale are in process, but are not yet
commercially viable.
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natural crops, including rapeseed, soybean, mustard, flax, sunflower, canola, palm oil, hemp,
jatropha and waste vegetable oils. In addition, it must meet all of the parameters as defined
within the ASTM specification D6751,
Standard Specification for Biodiesel Fuel Blend Stock (B100) for Middle Distillate Fuels.
Biodiesel has been registered with the U.S. EPA as a fuel and a fuel additive under Section
211(b) of the Clean Air Act. Biodiesel is a fuel designed as a blendstock for use in blending with
petroleum diesel fuel. It is not intended for use with gasoline. Biodiesel has been proven to
reduce the emissions of hydrocarbons, carbon monoxide and particulates when used alone or
with blends that include petroleum diesel. Biodiesel has excellent lubricity properties and is
typically low in sulfur content, thus meeting the needs of the EPA and new generation fuels.
This fuel source is said to reduce engine wear and produce less harmful emissions. Biodiesel is
used as an alternative fuel source, but requires engine modifications.
Biodiesel's physical properties are similar to those of petroleum diesel, but it is a cleaner-burning
alternative. Using biodiesel in place of petroleum diesel, especially in older vehicles, can
reduce emissions.
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Carbon residue indicates the presence of impurities and deposits in the engine combustion
chamber, and is also an indicator of the quantity of glycerides, free fatty acids, soaps and
Trans-esterification reaction catalyst residues.
Copper-strip corrosion is an indicator of the corrosiveness of biodiesel, of the presence of fatty
Acids derived from materials which did not enter into reaction during the production process.
Content of metals (Ca, Na, Mg, K and P) can lead to combustion chamber deposits, filter and
fuel injection pump clogging, and can harm the catalyst.
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biodiesel production drastically reduces the reaction time, reaction temperatures, and energy
input. Hence the process of trans-esterification can run inline rather than using the time
consuming batch processing. Industrial scale ultrasonic devices allow for the industrial scale
processing of several thousand barrels per day.
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Almost all biodiesel is produced using base catalyzed trans-esterification as it is the most
economical process requiring only low temperatures and pressures and producing a 98%
conversion yield. For this reason only this process will be described in this report.
The Trans-esterification process is the reaction of a triglyceride (fat/oil) with an alcohol to form
esters and glycerol. A triglyceride has a glycerin molecule as its base with three long chain fatty
acids attached. The characteristics of the fat are determined by the nature of the fatty acids
attached to the glycerin. The nature of the fatty acids can in turn affect the characteristics of the
biodiesel. During the esterification process, the triglyceride is reacted with alcohol in the
presence of a catalyst, usually a strong alkaline like sodium hydroxide. The alcohol reacts with
the fatty acids to form the mono-alkyl ester, or biodiesel and crude glycerol. In most production
methanol or ethanol is the alcohol used (methanol produces methyl esters, ethanol produces ethyl
esters) and is base catalyzed by either potassium or sodium hydroxide. Potassium hydroxide has
been found to be more suitable for the ethyl ester biodiesel production, either base can be used
for the methyl ester. A common product of the trans-esterification process is Rape Methyl Ester
(RME) produced from raw rapeseed oil reacted with methanol.
The Figure 1 shows the chemical process for methyl ester biodiesel. The reaction between the
fat or oil and the alcohol is a reversible reaction and so the alcohol must be added in excess to
drive the reaction towards the right and ensure complete conversion.
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Straight vegetable oil (SVO) can be used directly as a fossil diesel substitute however using this
fuel can lead to some fairly serious engine problems. Due to its relatively high viscosity SVO
leads to poor atomization of the fuel, incomplete combustion, coking of the fuel injectors, ring
carbonization, and accumulation of fuel in the lubricating oil. The best method for solving these
problems is the trans-esterification of the oil.
The engine combustion benefits of the trans-esterification of the oil are:
Lowered viscosity
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Separation
Once the reaction is complete, two major products exist: glycerin and biodiesel. Each has a
substantial amount of the excess methanol that was used in the reaction. The reacted mixture is
sometimes neutralized at this step if needed. The glycerin phase is much denser than biodiesel
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phase and the two can be gravity separated with glycerin simply drawn off the bottom of the
settling vessel. In some cases, a centrifuge is used to separate the two materials faster.
Alcohol Removal
Once the glycerin and biodiesel phases have been separated, the excess alcohol in each phase is
removed with a flash evaporation process or by distillation. In others systems, the alcohol is
removed and the mixture neutralized before the glycerin and esters have been separated. In either
case, the alcohol is recovered using distillation equipment and is re-used. Care must be taken to
ensure no water accumulates in the recovered alcohol stream.
Glycerin Neutralization
The glycerin by-product contains unused catalyst and soaps that are neutralized with an acid and
sent to storage as crude glycerin. In some cases the salt formed during this phase is recovered for
use as fertilizer. In most cases the salt is left in the glycerin. Water and alcohol are removed to
produce 80-88% pure glycerin that is ready to be sold as crude glycerin. In more sophisticated
operations, the glycerin is distilled to 99% or higher purity and sold into the cosmetic and
pharmaceutical markets.
Product Quality
Prior to use as a commercial fuel, the finished biodiesel must be analyzed using sophisticated
analytical equipment to ensure it meets any required specifications. The most important aspects
of biodiesel production to ensure trouble free operation in diesel engines are:
Complete Reaction
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Removal of Glycerin
Removal of Catalyst
Removal of Alcohol
Deforestation
There can be grave effects of biodiesel fuel on environment if deforestation and monoculture
farming techniques are used to grow biofuel crops. It may damage the ecosystems and
biodiversity and increase the emission of climate change gases rather than helping controlling
them. To meet the demand for cheap oil from the tropical region, the amount of arable land is
being extended in order to increase production at the cost of tropical rainforest. As feedstock oils
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in Europe and North America are much more expansive than Asia, South America and Africa,
imports to these more affluent nations are likely to increase in the future. Tropics forests are
being cleared to make room for oil palm plantations. These can lead to serious biodiesel fuel
environmental effects as deforestation can be threatening many species of unique plants and
animals.
Pollution
Biodiesel fuel is the only alternative fuel to have effectively completed the Health Effects testing
requirements of the Clean Air Act (1990). The particulate emissions as the consequence of
production are lowered by around 50 percent compared with fossil-sourced diesel. Having a
higher cetane rating than petro-diesel, some positive effects of biodiesel fuel on environment can
be seen as it can improve performance and clean up emissions. Biodiesel also consists of fewer
aromatic hydrocarbons.
Biodegradation
Another of the environmental effects of biodiesel fuels can be sees in its biodegradation rates,
which are 5 times faster than petroleum diesel over a period of 28 days. Biodiesel fuel blends can
also accelerate the rate of petroleum diesel degradation through co-metabolism. Toxicity studies
have revealed no mortalities and any toxic effects of biodiesel fuel on environment.
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environmental and health benefits, biodiesel fuel can also help free the countries from the hold of
imported oil, thus giving them more energy security due to biodiesel fuel.
One of the main reasons behind transition to biodiesel fuel is energy security. As the nation's
reliance on foreign oil gets reduced, use of locally available sources is substituted. Thus a
country finds energy security in biodiesel fuel without a decrease in greenhouse gas emissions.
Although the total energy balance is still a debatable issue, but clearly the energy security due to
biodiesel fuel is enhanced.
Today, US have made it amply clear using biodiesel fuel for energy security is the main driving
force and the main reason behind the US biofuels programme. Clearly changing to biodiesel fuel
for energy security is a major reason for promoting biofuel. It has been stressed properly
managed biodiesel fuels have the prospective for strengthening the security of supply through
branching out of energy sources.
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Chapter 3
Experimental Work
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3.1.1 Filtration
Filtration process is carried out for removing the particles from vegetable oil. This process is
carried out by using the double layer of cheesecloth. Cheesecloth helps to remove the solid
particles from oil.
= 300 g
= 879 g/gmole
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= 1: 5
Moles of Methanol, N
= 5* 0.312
= 1.7064 gmole
Methanol required
= N*32 = 1.7064*32
= 54.60 grams
=0.3412 + 1.7064
= 2.0476 gmoles
= 0.0204 * 40
= 0.8190 gram
= 300 g
= 308.5489 g/gmole
= 1:5
Moles of Methanol N
= 5* 0.9722
= 4.8610 gmole
Methanol required
=0.9722 + 4.8610
= 5.8332 gmoles
= 0.0583 * 40
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= 2.3332 gram
= 400 g
= 278.8148 g/mole
= W/M = 1.4346gmoles
= 1:5
Moles of Methanol, N
= 5* 1.4346
= 7.173gmole
Methanol required
= 0.0583 * 40
= 3.6590 gram
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3.1.5 Settling
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After a well mixed mixture of Biodiesel and glycerin is put into the separating flask and giving
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3.1.6 Separation
After completely settling it will show two liquids which is based on density differences. After
completely settling the glycerin from the Biodiesel is separated from separating flask. If glycerin
is filed in titration flask, then it reheated for easily removing from separating flask.
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3.1.6 Washing
After separating the glycerin the biodiesel is washed by water. Water is sprinkled above the
surface of biodiesel. Water soluble with methanol so it will dissolve with methanol and finally
two liquids will be appeared by density differences. Avoid shaking the mixture while washing
otherwise the milky mixture will be appeared and its separation will take several weeks.
3.1.6 Heating
Washing the Biodiesel till waters color appears. Most probably methanol removes with water,
but due to better result the biodiesel is heated at 100 CC. The heated temperature should not
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greater than the boiling point of Biodiesel from any vegetable oil. At this temperature methanol
and water will be vaporized and finally the Biodiesel is free from all impurities.
3.1.7 Glycerin
The Glycerin from vegetable oils is brown which turns to a solid below 100 CC. After sometime
it turns into gelled formed.
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Chapter 4
Results
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of ignition is removed. The value of the flash point is helpful for the storage purpose of the
biodiesel.
Procedure
lowered in one half second, left in its lowered position for one second and quickly raised.
The temperature at which a distinct flash is visible in the observation this reading of
temperature is recorded as flash point.
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Flash point
Temperature in celsius
80
70
60
50
40
30
20
10
0
Flash point
Page 40
Aniline Point
30
25
20
Temperature in celsius
Aniline Point
15
10
5
0
Sunflower Biodiesel
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pipeline or heat exchanger fouling) and forms an emulsion with water. Therefore, cloud point
indicates the tendency of the oil to plug filters or small orifices at cold operating temperature.
Procedure
the cooling.
First the assembly is inserted into a cooling medium. So that only about one inch of the
Cloud points
10
5
Temperature celsius
0
Mustard Biodiesel
-5
-10
-15
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Cloud points
Procedure
the jacket and a test for flow repeated at the next temperature 3 lower.
As soon as the oil ceases to flow the jar is held in a horizontal position for exactly 5
seconds and then note the temperature.
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Pour Points
10
5
Temperature in Celsius
0
Mustard Biodiesel
-5
Pour Points
-10
-15
-20
Procedure
Take 1-2 gram of sample and place it into the crucible of the calorimeter.
A piece of firing wire, copper is stretched across the inner terminus of the bomb and a
piece of sewing cotton is attached to it with the other end in contact with the sample.
The bomb is charged with oxygen to a pressure of 25 atmospheres through the needle
cover completely.
Place the bomb in the calorimeter after complete assurance of its tightness.
The thermometer is adjusted along with the cover of calorimeter, start the stirrer and
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Take the gravity bottle and measure the weight of bottle by measuring balance.
Gravity bottle is filled with vegetable oil up to the mark.
Again measure the weight of gravity bottle.
Now calculate the difference of weight, which gives us the weight of vegetable oil.
For measuring the density of oil we divided measured weight of the oil by volume of oil
Specific Gravity
Specific gravity
0.85
0.85
0.85
0.85
0.84
0.84
0.84
Specific Gravity
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ml
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