Flow Chart For 1954 Final1

DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
RAJ WEST POWER LTD. ISSUE.DT 23.03.2008
REV.NO R0
START
SWITCH ON MAIN AND

PLC
“WELCOME TO DOSHION”
“D.M. + U.F. PLANT
”
PRESS MODE SELECTION

KEY
“ENTER THE”
“PASSWORD _ _ _ _”
SELECT THE SECTION
D.,M. PLANT
U.F. PLANT
3. ACID / CAUSTIC UNLOADING
4. N-PIT TANK OPERATION
4. N-PIT TANK
OPERATION
D.M PLANT POST UF ACID / CAUSTIC

UNLOADING
1.1 SERVICE MODE 2.1 SERVICE MODE
ACF SERVICE 3.1 PUMP ON / OFF
SAC SERVICE 2.2 UF B/W
SBA SERVICE
MB SERVICE
1.2 BACKWASH/REGN.
MODE
1.2.1 ACF B/W
1.2.2 SAC B/W
1.2.3 SBA B/W
1.2.4 MB B/W
Page 1 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
PLC STARTUP OPERATIONAL LOGICS FOR ACF :
SYSTEM START UP-

NORMAL ACF SERVICE
AUTO MODE
I-
1
OPERATIONAL CHECKS STEPS REMARKS

1 COPM. AIR PR > 5 Kg/cm2 LOCAL GAUGE ON AIR
COMP.
START
SYSTEM
TWO ACF 1001A /B SELECTED
A
SELECT ONE ACF 2
OR TWO ACF
FROM ACF –
1001A/B/C
AUTO OPERATION STEPS REMARKS

START : ALL AUTO VALVES ARE CLOSED CHECK ANY ONE SAC IN
SELECT ACF SERVICE CYCLE MODE SERVICE MODE, SELECT ANY
A. SERVICE WITH AIR VENT (IF ACF-1001A ONE PUMP FROM ANY THREE
SELECTED) PUMP.
A1 TIMER TA START AUTO (START + 0 SEC)
V – 1102 OPEN
AUTO (START + 0 SEC)
A2 V – 1108 OPEN  61,62
CWP – START 1,2,(3&4),12,5
1001A/B/C A
A3 AUTO (STEP A2 + 10 SECS)
ANY ONE 1
SELECTED
STEP A2
IS ELAPSED
TIME = TA ?
NO
YES
SERVICE WITH AIR VENT COMPLETE
Page 2 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
B. PRESERVICE RINSE
B1 TIMER T(B) START AUTO (TA + 0 SEC)
V – 1102 OPEN
B2 AUTO (TA + 0 SEC)
V – 1107 OPEN 61,62
B3 V – 1108 CLOSE AUTO (STEP B2 + 3 SECS)
STEP B2
IS ELAPSED
TIME = TB ? NO
YES
PRE SERVICE RINSE COMPLETE

C. SERVICE CYCLE
C1 TIMER TC START AUTO (TB + 0 SEC)
V-1102 OPEN AUTO (TB + 0 SEC)
C2
V – 1106 OPEN
C3 V – 1107 CLOSE AUTO (STEP C2 + 3 SECS)
STEP C2
IS ELAPSED
TIME = TC ?
NO
YES
IF OPERATOR WANTS TO TAKE
SERVICE CYCLE COMPLETE IN REG. THEN ABLE TO TAKE
After completion of service cycle all valves will be closed after the time (TC+3) seconds.
All timers are settable and operator can set the time.
If service cycle timer stopped due to any reason service cycle timer will pause but not reset.Operator
has to reset Manually.If after tripping any ACF first service with air – vent done and then service
cycle .
In every cycle the valves are closed as per sequence only after 3 seconds of the “opening of next
cycle valves.”
A
NOTE
1 : 1)IF ACF 1001B OR 1001C SELECTED THEN VALVE SERIES OF 2101
… & 3101 COME
2) IF IF ACF 1001C OR 1001A SELECTED THEN VALVE SERIES OF
3101 … & 1101 COME
3) IF IF ACF 1001B OR 1001A SELECTED THEN VALVE SERIES OF
2101 … & 1101 COME
4) CHECK THE SELECTD PUMP RUN CONFIRM FEEDBACK FROM
MCC PANEL. IF NOT AVAILABLE THEN MESSAGE COME “RUN CONFIRM
MISSING CWP-1001 A/B/C” (AS PER SELECTED PUMP A/B/C) FOR EVERY
CYCLE OF ACF –SERVICE & ACF BACKWASH
Page 3 & 43
DATA
ACQUISITION &
EVENT LOGGED
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
5) IF ACF 1001B AND 1001C SELECTED THEN VALVE SERIES OF

2101 … & 3101 COME
6) IF ACF 1001C AND 1001A SELECTED THEN VALVE SERIES OF
1101 … & 3101 COME
7) MAXIMUM TIME REQUIRED FOR ANY AUTO VALVE(IN WHOLE
SYSTEM) OPEN / CLOSE FEED BACK AFTER OPEN / CLOSE COMMAND IS
7 SEC (FIXED) IF NOT RECEIVED WITHIN THE SET TIME AN OPERATOR
ALARM WILL RAISED AND SERVICE / REGNERATION / BACKWASH
CYCLE WILL PAUSE. An OVER RIDE SOFT BUTTON WILL BE PROVIDED
FOR THE OPERATOR TO RESET THE ALARM AND CONTINUE WITH THE
CYCLE IF HE WANTS
8) IN SAC SERVICE CYCLE SELECT DGT – 1001A/B
IF DGT-1001A SELECTED THEN V-5012 VALVE OPEN AND ANY
ONE SELECTED BLOWER DGB – 1001 A/B/C START
IF DGT-1001B SELECTED THEN V-5016 VALVE OPEN AND ANY
OEN SELECTED BLOWER DGB-1001 A/B/C START.
IF TWO SAC IS IN SERVICE THEN TWO DGT-1001 A/B START
AND BOTH VALVE V-5012 & V-5016 OPEN AND ANY TWO SELECTED DGB
-1001A/B/C START
9) HOLD SOFT BUTTON WILL BE PROVIDED TO PROLONG THE
CURRENT STEP FOR EVERY CYCLE OF ACF / SAC /SBA /MB AND UF
SYSTEM AT OPERATOR DISCRETION.
10) IN WHOLE SYSTEM FOR EVERY PUMP BEFORE STARTING
THE PUMP CHEK STATUS OF O/L FEED BACK. IF NOT HEALTHY THEN
ALARY COME AND OPERATOR RESET ALARM AND THEN ABLE TO
START THE PUMP.
11) IN OUR SYSTEM ALL PUMP AND DOSING PUMP IF WORKING
PUMP IS TRIP FOR ANY INTERLOCK THEN STAND BY PUMP WILL START IN
AUTO.
START : ALL AUTO VALVES ARE CLOSED ANY TWO SAC IN SERVICE
SELECT ANY TWO ACF SERVICE CYCLE (ACF-1001A& MODE SELECTED
B)
A. SERVICE WITH AIR VENT FIRST SELECT ANY TWO PUMP
FROM ANY THREE PUMP
A1 TIMER TA1 START AUTO (START + 0 SEC)
V – 1102 , 2102 OPEN
A2 V – 1108 , 2108 OPEN  61,62
CWP – START 1,2,(3&4),12,5
1001A/B/C
ANY TWO
SELECTED
Page 4 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
STEP A2
IS ELAPSED
TIME = TA1 ?
NO
YES
B. PRESERVICE RINSE
B1 TIMER T(B1) START AUTO (TA1 + 0 SEC)
V – 1102 , 2102 OPEN
B2 AUTO (TA1 + 0 SEC)
V – 1107 , 2107 OPEN  61,62
B3 V – 1108 , 2108 CLOSE AUTO (STEP B2 + 3 SECS)
STEP B2
IS ELAPSED
TIME = TB1 ? NO
YES
PRE SERVICE RINSE COMPLETE

C. SERVICE CYCLE
C1 TIMER TC1 START AUTO (TB1 + 0 SEC)
V-1102 , 2102 OPEN AUTO (TB1 + 0 SEC)
C2
V – 1106 , 2106 OPEN
C3 V – 1107 , 2107 CLOSE AUTO (STEP C2 + 3 SECS)
STEP C2
IS ELAPSED NO
TIME = TC1 ?
YES
IF OPERATOR WANTS TO TAKE
SERVICE CYCLE COMPLETE IN REG. THEN ABLE TO TAKE
After completion of service cycle all valves will be closed the time (TC+3)seconds.
has to reset Manually.If after tripping any ACF first service with air – vent done and then service
cycle .
cycle valves.”
A2
Page 5 & 43
DATA IS ELAPSED
ACQUISITION & TIME = TC ?
EVENT LOGGED
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
ACF B/W CYCLE

AUTO MODE
I-
2
1 COPM. AIR PR > 5 Kg/cm2
START
SYSTEM
SELECT ONE ACF –

1001A/B/C
FOR B/W
Starting condition for ACF B/W cycle :-

1) Either of pumps CWP – 1101 A/B/C/ in running condition.  1
2) Check Interlock 61 & 62 High level at N-pit tank.
3) Check no ANY OTHER ACF IN B/W MODE AT A TIME ONLY SINGLE ACF IN B/W
CYCLE.
4) IF ACF -1001A SELECTED THEN GO WITH VALVE SERIES –V1105,
IF ACF-1001B SELECTED THEN GO WITH VALVE SERIES V-2105,
IF ACF-1001C SELECTED THEN GO WITH VALVE SERIES V-3105.
C1
Page 6 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
C1

LS-5011 &LS-5012 (61 & 62) (STARTUP SELECT ANY ONE ACF
CONDITION) FROM ACF-1001A/B/C
A. ACF BACKWASH
A1 TIMER TD START AUTO (START + 0 SEC)
A2 V-1105 OPEN AUTO (START + 0 SEC)
V-1103 OPEN  61,62
A3 CWP-1001A/B/C START 1,2,(3&4),5 AUTO (STEPA2+7 SECS)
ANY ONE
STEP A2
IS ELAPSED
TIME = TD? NO
YES
B.RINSE :
B1 TIMER TE START AUTO (TD + 0 SEC)
B2 V - 1102 OPEN AUTO (TD+ 0 SEC )
V-1107 OPEN  61,62
B3 V -1105 CLOSE AUTO (STEP B2 + 3 SEC)
V – 1103 CLOSE
STEP B2
IS ELAPSED
TIME = TE? NO
YES
SELECTED ACF BACKWASH COMPLETED
After completion of cycle all valves will be closed the time (TE+3)seconds.
If backwash cycle timer stopped due to any reason service cycle timer will pause but not
reset.An over ride soft button will be provided for the Operator to reset the alarm and
continue with the cycle if he wants
In every cycle the valves are closed as per sequence only after 3 seconds of the “opening of
next cycle valves
DATA ACQUISITION AND

EVENT LOGGED
Page 7 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
SAC OPERATION :
SYSTEM START UP-

NORMAL SAC SERVICE
AUTO MODE
I-
3

START
SYSTEM
START UP CONDITION :
1) CLARIFIED PUMP CPW-1001A/B/C SELECTED IN AUTO MODE
2) DEGASSER STORAGE TANK LEVEL NOT BE HIGH – 12(LT-5001)
3) ANY ONE ACF TO BE IN SERVICE MODE.
TWO SAC A/B /C SLECTED
SELECT ONE SAC D

OR TWO SAC 2
FROM SAC –
1001A/B/C
ONE SAC A/B/C SLECTED
D
1
Page 8 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0

START : ALL AUTO VALVES ARE CLOSED
SELECT ANY ONE SAC SERVICE CYCLE CHEK ANY ONE ACF IN
SERVICE
A. SERVICE WITH AIR RELEASE (AIR VENT)
A1 TIMER TF START AUTO (START + 0 SEC)
V – 1110 OPEN
A2 V – 1120 OPEN 61,62
CWP – ON 1,2,(3&4),12,5
1001A/B/C
ANY ONE
SELECTED
STEP A2
IS ELAPSED
TIME= TF? NO
YES
B. PRE SERVICE RINSE (FAST RINSE)
B1 TIMER TG START AUTO (TF + 0 SEC)
V-1110 OPEN AUTO (TF + 0 SEC)
B2
V -1119 OPEN  61,62
B3 V-1120 CLOSE AUTO (STEP B2 + 3 SEC)
STEP B2
IS ELAPSED NO
TIME= TG?
YES
PRE SERVICE RINSE COMPLETE.
C. SERVICE CYCLE SELECT DGT-1001 A/B
C1 TIMER TH START AUTO (TG + 0 SEC)
V-1110 OPEN AUTO (TG + 0 SEC)
V-1118 OPEN  D3,12
C2 V-5012 or V-5016 OPEN  D3,12
DGB-1001A/B/C (SELECT ANY DGT-1001A/B)
ON D3,12
ANY SELECTED
C3 V-1119 CLOSE AUTO (STEP C2 + 3 SEC)
STEP C2
IS ELAPSED TIME=
TH? NO
YES
MESSAGE COME REGNERATION
SERVICE CYCLE COMPLETE REQUIRE GOTO E1
Page 9 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
After completion of cycle all valves will be closed the time (TH+3)seconds.
has to reset Manually.If after tripping any SAC first service with air – vent done and then service
cycle .
cycle valves”.
D
1
D3
CHECK : CONDUCTIVITY
DIFFERENCE VALUE EXCEEDS THE
SET VALUE FOR MORE THAN 5
MINUTES.
CA-1104(6), CA-1103(7), CA-2104(8),
CA-2103(9), CA-3104(10), CA-
3103(11)
YES
NO
 GO TO INTERLOCK 6,7,8,9,10,11 YES
 STOP SAC SERVICE CYCLE AND PARTICULAR SAC COME IN
ISOLATION MODE – ALL CYCLE STOP
C1
 1MESSAGE COME SAC-1001A/B/C REGNERATION REQUIRE.
C11
E1
DATA
ACQUISITION Page 10 & 43
AND EVENT
LOGGED
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
E1 SAC REGENERATION
PRE CONDITIONS FOR SAC REGANERATION:

1)At least any one DGWTP should be running (Healthy Condition) 12
2)The other SAC should not be in regeneration mode.
3) At least one ACF- 1001A/B/C should be in service. In case if one stream in
service then both ACF-1001A/B/C should be in service.
4) Both N-Pit level should not be high. LS-5011(61), LS-5012(62)
5)Selected SAC AMT level should be high. LS-5001(63 & 64), LS-5002(65 & 66)
SELECT ONLY
ONE SAC FROM
1001 A/B/C
E2
Page 11 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
E2
REMARKS
SELECT SAC RGENERATION Atleast any one ACF should be in
service.
A. AIR RELEASE (AIR VENT)
A1 TIMER TI START AUTO (START + 0 SEC)
V – 1110 OPEN
A2 V – 1120 OPEN 61,62
CWP – ON 1,2,(3&4),12,5
1001A/B/C
ANY ONE
SELECTED
STEP A2
NO
IS ELAPSED
TIME =TI?
YES
OPERATOR ABLE TO BYPASS THIS
B. BACKWASH (OPTIONAL) OPTION IF HE WANTS
B1 TIMER TJ START AUTO (TI + 0 SEC)
V-1116 OPEN AUTO (TI + 0 SEC)
B2
V -1111 OPEN  61,62
V-1110 CLOSE AUTO (STEP B2 + 3 SEC)
B3 V-1120 CLOSE
STEP B2
IS ELAPSED NO
TIME= TJ?
YES
BACKWASH COMPLETE
C. MIDDLE COLLECTOR FLUSH
C1 TIMER TK START AUTO (TJ + 0 SEC)
C2 V-1114 OPEN AUTO (TJ + 0 SEC)
Page 12 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
V-1111 OPEN  61,62

STEP C2
NO
IS ELAPSED NO
TIME= TK?
YES
E3
E3
MIDDLE COLLECTOR FLUSH COMPLETE

D. ACID PRE INJECTION SELECT AMT-1001A/B FOR ACID PRE INJ.
D1 TIMER TL START AUTO (TK + 0 SEC)
V-1115 OPEN 61,62
V-5071 OR 5072 OPEN
D2 AUTO (TK + 0 SEC)
V-1117 OPEN
V-1112 OPEN
V-1114 CLOSE
D3 AUTO (STEP D2 + 3 SEC)
V-1111 CLOSE
DGWTP – 1001A/B/C
ON13,14,15,16 AUTO (STEP D2 + 7 SEC)
D4 ANY ONE SELECTED
STEP D2
NO
YES
ACID PRE INJECTION COMPLETE
E. ACID INJECTION
E1 TIMER TM START AUTO (TL + 0 SEC)
V-1115 OPEN  61,62
V-5071 OR 5072 OPEN  63,65
E2 V-1117 OPEN AUTO (TL + 0 SEC)
V-1112 OPEN
V-5075 OR 5076 OPEN  63,65
IS ELAPSED
TIME=TL?
STEP E2
IS ELAPSED TIME=TM? OR LOW NO
LEVEL IN AMT-1001A/B
63 OR 65 WHICH IS EARLIEST
YES
Page 13 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
E4
E4
ACID INJECTION COMPLETE
STEP F2
F. SLOW RINSE
F1 TIMER TN START AUTO (TM + 0 SEC)
V-1115 OPEN  61,62
V-5071 OR 5072 OPEN
F2 AUTO (TM + 0 SEC)
V-1117 OPEN
V-1112 OPEN
F3 V-5325 OR 5326 CLOSE AUTO (STEP F2 + 3 SEC)
NO
IS ELAPSED
TIME=TN?
YES
SLOW RINSE COMPLETE

FAST RINSE
G1 TIMER TO START AUTO (TN + 0 SEC)
V-1110 OPEN
G2 AUTO (TN + 0 SEC)
V-1119 OPEN  61,62
V-1115 CLOSE
V-5071 OR 5072 CLOSE AUTO (STEP G2 + 3
G3
V-1117 CLOSE SEC)
V-1112 CLOSE
G4 DGWTP – 1001A/B/C OFF AUTO (TN + 0 SEC)
HERE FACILITY WILL BE PROVIDED FOR OPERATOR TO GO FOR REPEATED FAST RINSE
CYCLES BY SELECTING EXTRA FAST RINSE BY SOFT BUTTONS.
After completion of cycle all valves will be closed time (TIMER PERTICULAR +3)seconds.
If regeneration cycle timer stopped due to any reason service cycle timer will pause but not reset.Operator
has to reset Manually.
In every cycle the valves are closed as per sequence only after 3 seconds of the “opening of next cycle
valves
MESSAGE COME “ SAC -1001 A/B/C REGNERATION COMPLETED “
Page 14 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
DATA
ACQUISITION
AND EVENTAUTO OPERATION STEPS REMARKS
LOGGED START : ALL AUTO VALVES ARE CLOSED
SELECT SAC SERVICE CYCLE (FOR TWO SAC-1001A/B ANY TWO ACF IN SERVICE MODE
SELECTED) SELECTED
A1 TIMER TF1 START AUTO (START + 0 SEC)
V – 1110, 2110 OPEN
A2 V – 1120, 2120 OPEN  61,62
CWP – 1001A/B/C ON 1,2,(3&4),12,5
A3 ANY TWO AUTO (STEP A2 + 7 SECS)
SELECTED
STEP A2
IS ELAPSED
TIME= TF1? NO
YES
B1 TIMER TG1 START AUTO (TF1 + 0 SEC)
V-1110, 2110 OPEN AUTO (TF1 + 0 SEC)
B2
V -1119, 2119 OPEN
B3 V-1120, 2120 CLOSE AUTO (STEP B2 + 3 SEC)
STEP B2
IS ELAPSED
TIME= TG1? NO
YES
C. SERVICE CYCLE SELECT BOTH DGT-1001A &B
C1 TIMER TH1 START AUTO (TG1 + 0 SEC)
V-1110,2110 OPEN
V-1118,2118 OPEN D3,12
V-5016 OPEND3,12 AUTO (TG1 + 0 SEC)
C2 V-5012 OPEN  D3,12
DGB – 1001A/B/C
ANY TWO ON  D3,12
SELECTED
C3 V-1119,2119 CLOSE AUTO (STEP C2 + 3 SEC)
STEP C2
IS ELAPSED
TIME= TC? NO
YES
Page 15 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
SERVICE CYCLE COMPLETE. MESSAGE COME “REGNERATION REQUIRE GO TO

E1”
After completion of cycle all valves will be closed the time (TH1+3)seconds.
has to reset Manually.If after tripping any SAC first service with air – vent done and then service
cycle .
cycle valves
D
2
C1
1
DATA
ACQUISITION Page 16 & 43
AND EVENT
LOGGED
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
SBA OPERATION
SYSTEM START UP-

NORMAL SBA SERVICE
AUTO MODE
I-
4

START
SYSTEM
1) SELECTED DGWTP-1001A/B/C SHOULD BE IN AUTO MODE
2) DEGASSER STORAGE TANK DGWST-1001 LEVEL NOT BE LOW – 12(LT-5001)
3) ANY ONE MB-1001A/B/C TO BE IN SERVICE MODE.
4) SELECTED DGWTP-1001A/B/C IN AUTO MODE
TWO SBA 1001- A/B/C SLECTED
SELECT ONE SBA F

OR TWO SBA 2
FROM SAC –
1001A/B/C
ONE SBA-1001 A/B/C

SLECTED
Page 17 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
F
1

SELECT SBA SERVICE CYCLE ANY ONE MB SHOULD BE
SELECTED (I5)
A1 TIMER TP START AUTO (START + 0 SEC)
V – 1122 OPEN
A2 V – 1132 OPEN
DGWTP – ON 13,(14&15),12,16,34
1101A/B/C
ANY ONE
SELECTED
STEP A2
IS ELAPSED NO
TIME= TP?
YES
B1 TIMER TQ START AUTO (TP + 0 SEC)
V-1122 OPEN AUTO (TP + 0 SEC)
B2
V -1131 OPEN 61,62
STEP B2
IS ELAPSED NO
TIME= TQ?
YES
C. SERVICE CYCLE
C1 TIMER TR START AUTO (TQ + 0 SEC)
V-1122 OPEN AUTO (TQ + 0 SEC)
C2
V-1130 OPEN  F3
Page 18 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
STEP C2
IS ELAPSED NO
TIME= TR?
YES
MESSAGE COME
SERVICE CYCLE COMPLETE REGNERATION REQUIRE SBA-
1001A/B/C GO TO F3
After completion of cycle all valves will be closed the time (TR+3)seconds.
has to reset Manually.If after tripping any SBA first service with air – vent done and then service
cycle .
cycle valves
F
1
F3
CHECK : (1)SBA CONDUCTIVITY

EXCEEDS THE SET VALUE
CT-1101(17), CT-2101(18), CT-
3101(19),
CHECK (2) SBA SILICA EXCEEDS
THE SET VALUE SIA-1101(20), SIA- NO
2101(21), SIA-3101(22)
YES
 G1
GO TO INTRLOCK : - 17,18,19,20,21,22 G11
DATA 1
 STOP SERVICE SYSLE AND PARTICULAR SBA
Page 19 &COME
43 IN ISOLATION
ACQUISITION
– ALL CYCLE OPERATION STOPE.
AND EVENT
 MESSAGE COME SAC-1001A/B/C REGNERATION REQUIRE.
LOGGED
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
G1
G SBA REGENERATION
1
PRE CONDITIONS FOR SBA REGANERATION:

1)Selected DGWTP-1001A/B/C should be in Auto mode.
2)The other SBA should not be in regeneration mode.
3) Both N-Pit level should not be high. LS-5011(61), LS-5012(62)
4)Selected SBA CDT-1001A/B level should be high. LS-5007(72), LS-5008(74)
5)Only One SBA should be in Regeneration.
6)Regeneration Pump RWP – 1001A/B should be in Auto mode.
7)Another SBA-1001 and not any MB – 1001A/B/C should be in regeneration.
Page 20 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
SELECT ONLY
ONE SBA FROM
SBA-1001 A/B/C
G
2
G
2
REMARKS

SELECT SBA REGENERATION
A1 TIMER TS START AUTO (START + 0 SEC)
V – 1122 OPEN
A2 V – 1132 OPEN  61,62
DGWTPP – ON  13,(14&15),12,16,34
1101A/B/C
ANY ONE
SELECTED
STEP A2
NO
IS ELAPSED
TIME =TS?
YES
OPERATOR ABLE TO BYPASS THIS
B. BACKWASH (OPTIONAL) OPTION IF HE WANTS
B1 TIMER TT START AUTO (TS + 0 SEC)
B2 V-1128 OPEN AUTO (TS + 0 SEC)
Page 21 & 43
G
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
V -1123 OPEN  61,62

B3 V-1132 CLOSE
STEP B2
IS ELAPSED NO
TIME= TT?
YES
BACKWASH COMPLETE
C1 TIMER TU START AUTO (TT + 0 SEC)
V-1126 OPEN AUTO (TT + 0 SEC)
C2
V-1123 OPEN  61,62
STEP C2
NO NO
IS ELAPSED
TIME= TU?
YES
G
3

SELECT CDT-1001A/B FOR
D. CAUSTIC PRE INJECTION CAUSTIC PRE INJ.
D1 TIMER TV START AUTO (TU + 0 SEC)
V-1127 OPEN  61,62
V-5070 OR 5071 OPEN
D2 AUTO (TU + 0 SEC)
V-1129 OPEN
V-1125 OPEN
V-1126 CLOSE
D3 AUTO (STEP D2 + 3 SEC)
V-1123 CLOSE
RWP – 1001A/B ANY ONE
ON56,57,58 AUTO (STEP D2 + 7 SEC)
D4 SELECTED
STEPD2
NO
YES
YES
CAUSTIC PRE INJECTION COMPLETE
Page 22 & 43
IS ELAPSED
TIME=TV?
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
E. CAUSTIC INJECTION
E1 TIMER TW START AUTO (TV + 0 SEC)
V-1127 OPEN  61,62
V-5070 OR 5071 OPEN 71,73
E2 V-1129 OPEN AUTO (TV + 0 SEC)
V-1125 OPEN
V-5150 OR 5155 OPEN  71,73
STEP E2
IS ELAPSED TIME=TW? OR NO
LOE LEVEL IN CDT-1001A/B
71,73 WHICH IS EARLIER
YES
G
4
G
4
CAUSTIC INJECTION COMPLETE
STEP F2
F. SLOW RINSE
F1 TIMER TX START AUTO (TW + 0 SEC)
V-1127 OPEN  61,62
V-5070 OR 5071 OPEN
F2 AUTO (TW + 0 SEC)
V-1129 OPEN
V-1125 OPEN
F3 V-5150 OR 5155 CLOSE AUTO (STEP F2 + 3 SEC)
NO
IS ELAPSED
TIME=TX?
YES
STEPG2
SLOW RINSE COMPLETE
G. FAST RINSE
G1 TIMER TY START AUTO (TX + 0 SEC)
V-1122 OPEN
G2 AUTO (TX + 0 SEC)
V-1131  61,62 OPEN
G3 V-1127 CLOSE AUTO (STEP G2 + 3
Page 23 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
V-5070 OR 5071 CLOSE

V-1129 CLOSE SEC)
V-1125 CLOSE
G4 RWP – 1001A/B/C OFF AUTO (TX + 0 SEC)
IS ELAPSED
TIME=TY? NO
YES
FAST RINSE COMPLETE

After completion of cycle all valves will be closed the time (TY+3)seconds.
If regeneration cycle timer stopped due to any reason reganeration cycle timer will pause but not
reset.Operator has to reset Manually.
valves
DATA
ACQUISITION
AND EVENT
SELECT SBA SERVICE CYCLE (FOR TWO SBA
LOGGED
SELECTED)
A1 TIMER TA2 START AUTO (START + 0 SEC)
V – 1122, 2122 OPEN
A2 V – 1132, 2132 OPEN
DGWTP – ON 13,(14&15),12,16,34
1101A/B/C
ANY TWO
SELECTED
STEP A2
IS ELAPSED
TIME= TA2? NO
YES
B1 TIMER TB2 START AUTO (TA2 + 0 SEC)
V-1122, 2122 OPEN AUTO (TA2 + 0 SEC)
B2
V -1131, 2131 OPEN  61,62
STEP B2
IS ELAPSED
TIME= TB2? NO
YES
Page 24 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
C. SERVICE CYCLE
C1 TIMER TC2 START AUTO (TB2 + 0 SEC)
V-1122, 2122 OPEN AUTO (TB2 + 0 SEC)
C2
V-1130, 2130 OPEN
C3 V-1132, 2132 CLOSE AUTO (STEP C2 + 3 SEC)
STEP C2
IS ELAPSED
TIME= TC2? NO
YES
MESSAGE COME “ SBA
SERVICE CYCLE COMPLETE
REGNERATION REQUIRE”
After completion of cycle all valves will be closed the time (TC2+3)seconds.
has to reset Manually.If after tripping any SBA first service with air – vent done and then service
cycle .
cycle valves
F
2MB OPERATION
SYSTEM START UP-

NORMAL MB SERVICE
AUTO MODE
I-
5

1 COPM. AIR PR > 5 Kg/cm2 LOCAL GAUGE
START
SYSTEM
1) SELECTED DGWTP-1001A/B/C SHOULD BE IN AUTO MODE
2) DEGASSER STORAGE TANK DGWST-1001 LEVEL NOT BE LOW – 12(LT-
DATA 5001)
ACQUISITIONANY ONE SBA-1001A/B/C TO BEPage
3) IN SERVICE MODE.
25 & 43
4) IDMWST TANK, SELECTED IN FILLING MODE, LEVEL NOT HIGH
G11
AND EVENT
LOGGED
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
TWO MB -1001A/B/C SLECTED
SELECT ONE MB H
OR TWO MB FROM 2
MB – 1001A/B/C
ONE MB A/B/C SLECTED FOR

OPERATION
H
1

SELECT MB SERVICE CYCLE ANY ONE SBA-1001A/B/C SHOULD
BE SELECTED INSERVICE CYCLE
V – 1134 OPEN
A2 V – 1145 OPEN
DGWTP – ON  13,(14&15),12,16,34
A3 1101A/B/C ANY AUTO (STEP A2 + 7 SECS)
ONE SELECTED
STEP A2
IS ELAPSED NO
TIME= TA?
YES
B1 TIMER TB START AUTO (TA + 0 SEC)
V-1134 OPEN AUTO (TA + 0 SEC)
B2
V -1144 OPEN  61,62
STEP B2
IS ELAPSED NO
TIME= TB?
YES
Page 26 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0

C. SERVICE CYCLE
V-1134 OPEN
V-1143 OPEN  H3
V-5197 OPEN  35 AUTO (TB + 0 SEC)
C2
V-5243 /5244/5245
(SELECT DMWST- OPEN  35,56,57,58
1001A/B/C TANK)
STEP C2
IS ELAPSED NO
TIME= TB?
YES
After completion of cycle all valves will be closed the time (TC+3)seconds.
has to reset Manually.If after tripping any MB first service with air – vent done and then service
cycle . In every cycle the valves are closed as per sequence only after 3 seconds of the “opening of
next cycle valves”
H
1
H3
DATA
ACQUISITION
J1
Page 27 & 43
AND EVENT
1
LOGGED
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
CHECK : (1)TOTALISED FLOW

THRU MB EXCEEDS THE PRESET
VALUE. FT-1101(23), FT-2101(24), FT-
3101(25)
(2)MB OUTLET SILICA EXCEEDS
THE PRESET LIMIT. SIA-1101-1(32),
SIA-1101-1(33), SIA-1101-1(34)
(2)MB OUTLET CONDUCTIVITY
EXCEEDS THE PRESET LIMIT. CA-
1102(29), CA-2102(30), CA-3102(31)
NO
 GO TO INTERLOCK 23,24,25,32,33,34,29,30,31
 STOP MB-1001A/B/C SERVICE CYCLE AND PARTICULAR MB-
1001A/B/C COME IN ISOLATION MODE – ALL CYCLE OPERATION J11
STOP.
 MESSAGE COME MB-1001A/B/C REGNERATION REQUIRE.
J1
Page 28 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
J1 MB REGENERATION
PRE CONDITIONS FOR MB REGANERATION:

1)Degasser water storage tank level should not be low. LT-5001 (12)
2)Degasser water pumps should be in auto.
3)Regeneration pumps should be in auto
4) Both N-Pit level should not be high.  LS-5011(61), LS-5012(62)
5)Selected MB-1001A/B/C CDT – 2001A/B level should be high  LS-5009 (76) , LS-
5010 (78)
6)Selected MB AMT -2001A/B level should be high  LS-5003 (68) , LS-5004 (70)
5) One SBA -1001A/B/C should be in service. Incase one stream is in operation then
both SBAs should be in service.
7)Another MB shold not be in regeneration.
SELECT ONLY
ONE MB FROM
1001 A/B/C
J2
REMARKS

SELECT MB REGENERATION
V – 1134 OPEN AUTO (START + 0 SEC)
Page 29 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
A2 V – 1145 OPEN  61,62

DGWTPP – ON 13,(14&15),12,16,34
1101A/B/C
ANY ONE
SELECTED
STEP A2
NO
IS ELAPSED
TIME =TA?
YES
B. BACKWASH
V-1141 OPEN AUTO (TA + 0 SEC)
B2
V -1135 OPEN  61,62
B3 V-1145 CLOSE
STEP B2
IS ELAPSED NO
TIME= TB?
YES
BACKWASH COMPLETE
V-1135 OPEN 61,62 AUTO (TB + 0 SEC)
C2
V-1138 OPEN
STEP C2
NO NO
IS ELAPSED
TIME= TC?
YES
STEP E2

J2 D. ACID PRE INJECTION
D1 TIMER TD START AUTO (TC + 0 SEC)
V-1144 OPEN  61,62
V-5073 OR 5074 OPEN (SELECTED AMT TANK2001A/B)
D2 AUTO (TC + 0 SEC)
V-1137 OPEN
V-1136 OPEN
V-1135 CLOSE AUTO (STEP D2 + 3
D3
V-1138 CLOSE SEC)
Page 30 & 43
J3
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
RWP – 1001A/B ANY AUTO (STEP D2 + 7

ON56,57,58
D4 ONE SELECTED SEC)
STEP D2
IS ELAPSED
TIME=TD?
NO
YES
ACID PRE INJECTION COMPLETE

E. ACID INJECTION
E1 TIMER TE START AUTO (TD + 0 SEC)
V-1144 OPEN  61,62
V-5073 OR 5074 OPEN 67,69(SEL. AMT-2001A/B)
E2 V-1137 OPEN AUTO (TD + 0 SEC)
V-1136 OPEN
V-5377 OR 5078 OPEN 67,69
J3 STEP E2
NO
IS ELAPSED TIME=TE?
OR LS5003 OR 5004
WHICH IS SELECTED 67
OR 69
WHICH IS EARLIER
YES
YES
J4
F. ACID SLOW RINSE (PRE INJECTION)

ACID INJECTION
F1 COMPLETE
TIMER TF START AUTO (TE +J4
0 SEC)
V-1144 OPEN  61,62
V-5073 OR 5074 OPEN
F2 AUTO (TE + 0 SEC)
V-1137 OPEN
V-1136 OPEN
V-1135 CLOSE
F3 AUTO (STEP F2 + 3 SEC)
V-1138 CLOSE
RWP – 1001A/B
ANY ONE ON56,57,58 AUTO (STEP F2 + 7 SEC)
F4
SELECTED
Page 31 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
STEP F2
IS ELAPSED NO
IS ELAPSED
TIME=TF?
TIME=TF?
YES
STEP G2
SLOW RINSE COMPLETE
CAUSTIC PRE INJECTION
G1 TIMER TG START AUTO (TF + 0 SEC)
V-5172 OR 5173 OPEN
V-1146 OPEN
G2 AUTO (TF + 0 SEC)
V-1140 OPEN
V-1139 OPEN  61,62
V-1144 CLOSE
V-5073 OR 5074 CLOSE AUTO (STEP G2 + 3
G3
V-1137 CLOSE SEC)
V-1136 CLOSE
IS ELAPSED
TIME=TG? NO
YES
J5
J5
STEP H2
CAUSTIC PRE INJECTION COMPLETE
H.CAUSTIC INJECTION
H1 TIMER TH START AUTO (TG + 0 SEC)
V-5172 OR 5173 OPEN  71,73
V-1146 OPEN
H2 V-5160 OR 5165 OPEN  71,73 AUTO (TG + 0 SEC)
V-1140 OPEN
V-1139 OPEN  61,62
Page
IS ELAPSED 32 & 43
TIME=TH?
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
NO
YES
STEP I2
CAUSTIC INJECTION COMPLETE
I .CAUSTIC SLOW RINSE
I1 TIMER TI START AUTO (TH + 0 SEC)
V-5172 OR 5173 OPEN
V-1146 OPEN
I2 AUTO (TH + 0 SEC)
V-1140 OPEN
V-1139 OPEN  61,62
V-1144 CLOSE
V-5073 OR 5074 CLOSE AUTO (STEP H2 + 3
I3
V-1137 CLOSE SEC)
V-1136 CLOSE
IS ELAPSED
TIME=TI? NO
YES
CAUSTIC SLOW RINSE COMPLETE

J . DRAIN DOWN MINUTES
J1 TIMER TJ START AUTO (TI + 0 SEC)
V-1135 OPEN  61,62
J2 V-1144 OPEN  61,62 AUTO (TI + 0 SEC)
V-1145 OPEN  61,62
V-1146 CLOSE
AUTO (STEP J2 + 3
J3 V-5172 OR 5173 CLOSE
SEC)
V-1139 CLOSE
J4 DGWTP-1001-A/B/C OFF AUTO (TI + 0 SEC)
J5 RWP-1001-A/B OFF AUTO (TI + 0 SEC)
J5
J5
STEP J2
NO
IS ELAPSED
TIME=TJ?
YES
STEP K2
Page 33 & 43
IS ELAPSED
TIME=TG?
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
DRAIN DOWN MINUTES COMPLETE

K . AIR MIXING
K1 TIMER TK START AUTO (TJ + 0 SEC)
V-1135 OPEN  61,62
K2 V-1142 OPEN AUTO (TJI + 0 SEC)
V-1145 OPEN  61,62
AUTO (STEP K2 + 3
K3 V-1144 CLOSE
SEC)
MBB-A/B ON
K4 AUTO (TK + 0 SEC)
SELECTED ONE
NO
IS ELAPSED
TIME=TK?
YES
STEP L2
AIR MIXING COMPLETE
L . FINAL RINSE (FACILITY PROVIDED FOR OPERATOR TO GO FOR
REPEATED RINSE CYCLE BY SELECTING EXTRA RINSE CYCLE BY
SELECTING EXTRA RINSE SOFT PB.)
L1 TIMER TL START AUTO (TK+ 0 SEC)
V-1134 OPEN
L2 AUTO (TK + 0 SEC)
V-1144 OPEN  61,62
V-1135 CLOSE AUTO (STEP L2 + 3
L3
V-1145 CLOSE SEC)
L4 MBB-A/B OFF AUTO (TK + 0 SEC)
IS ELAPSED
NO
TIME=TL?
YES
J6
J6
FINAL RINSE COMPLETE
After completion of cycle all valves will be closed the time (TL+3)seconds.
If regeneration cycle timer stopped due to any reason reganeration cycle timer will pause but not
reset.Operator has to reset Manually.
valves”
Page 34 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
DATA
ACQUISITIONAUTO OPERATION STEPS REMARKS
AND EVENT START : ALL AUTO VALVES ARE CLOSED
SELECT MB SERVICE CYCLE (FOR TWO MB 1001 ANY TWO SBA -1001A/B /C
LOGGED A/B /C SELECTED) SHOULD BE IN SERVICE
V – 1134, 2134 OPEN
A2 V – 1145, 2145 OPEN  61,62
DGWTP – ON  13,(14&15),12,16,34
1101A/B/C
ANY TWO
SELECTED
STEP A2
IS ELAPSED
TIME= TA? NO
YES
V-1134, 2134 OPEN AUTO (TA + 0 SEC)
B2
V -1144, 2144 OPEN  61,62
STEP B2
IS ELAPSED
TIME= TB? NO
YES
C. SERVICE CYCLE
V-1134, 2134 OPEN
V-1143, 2143 OPEN  H3
V-5197 OPEN  35 AUTO (TB + 0 SEC)
C2 V-5243 / 5244/
5245 (SELECTED OPEN  35,56,57,58
DMWST –
1001A/B/C TANK)
C3 V-1144, 2144 CLOSE AUTO (STEP C2 + 3 SEC)
STEP C2
IS ELAPSED
NO
TIME= TC?
YES
Page 35 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0

After completion of cycle all valves will be closed the time (TC+3)seconds.
has to reset Manually.If after tripping any MB first service with air – vent done and then service
cycle .
cycle valves
H
2
J11
Page 36 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
DATA
ACQUISITION
AND EVENT
ACID AND CAUSTIC HANDLING AREA:
LOGGED
DATA
ACQUISITION ACID / CAUSTIC
AND EVENT HANDLING
LOGGED
AUTO MODE MANUAL MODE
CHECK LOW LEVEL IN BCST-1001A/B  52,54,48,50 START BY SOFT

BUTTON
START MANUALLY FROM DCS AUP/CUP – 1001A/B  53,55,49,51 AUP-1001A/B OR
CUP-1001A/B
(53,
CHECK THE LEVEL IN BCST-

1001A/B AND BAST-1001A/B
LT-5008 (48,49), LT-5009
(50.51),
LT-5006 (52,53), LT-5007
(54,55),
LEVEL LEVEL
LOW? HIGH?
48,50,52,54 49,51,53,55
MSG WILL COME ON

DISPLAY FOR STARTING THE
AUP/CUP PUMPS DON’T START THE PUMP FROM
Page 37 & 43 AUP-1001A/B OR
CUP-1001A/B
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
START THE PUMP FROM

AUP-1001A/B OR
CUP-1001A/B
FILLING OPERATION OF AMT-FOR SAC AND MB :

DATA
AUTO MODE FOR AMT 1001 1/ ACQUISITION
& AMT-2001A/B AND EVENT
LOGGED
CHECK THE LEVEL IN AMT

FOR SAC/ MB
AMT FOR SAC-1001A/B
(63,64,65,66)
AMT FOR MB-2001A/B
(67,68,69,70) LEVEL STATUS WILL
COME ON DISPLAY
LEVEL LEVEL
LOW? HIGH?
(63,65,67,69) (64,66,68,70)
ABLE TO START ACID STOP ACID INJECTION

INJECTION CYCLE FOR CYCLE FOR PARTICULAR
PARTICULAR VESSEL BY VESSEL BY CLOSING THE
OPENING THE ACID INLET ACID INLET VALVE
VALVE
Page 38 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
FILLING OPERATION OF CDT-SBA AND MB :
AUTO MODE CDT-1001A/B & CDT- DATA

2001A/B ACQUISITION
AND EVENT
LOGGED
CHECK THE LEVEL IN CDT

FOR SBA/ MB
CDT FOR SBA-1001A/B
(71,72,73,74)
CDT FOR MB-2001A/B
(75,76,77,78) LEVEL STATUS WILL
COME ON DISPLAY
LEVEL
LOW? LEVEL
(71,73,75,77) HIGH?
(72,74,76,78)
START AGITATOR STOP FILLING FOR PARTICULAR

START FILLING FOR PARTICULAR AND RUN IT FOR VESSEL BY CLOSING THE
VESSEL BY OPENING THE 15 MINUTES AND PARTICULAR WATER INLET AND
PARTICULAR WATER INLET AND AFTER STOP IT. CAUSTIC INLET VALVE
CAUSTIC INLET VALVE ALSO CHECK
(71,73,75,77)
Page 39 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
UF OPERATION :
START UF NORMAL MODE
AUTO – U1
Starting Condition : 1) Overload feed back available for UFFP :-1001A/B

2) Intermediate DM water storage tank level should not be low ( LT-5002)(35)
3) Selected DM water storage tank level should not be high ( LT-5003 – 56,LT-5004 – 57,LT-5005 – 58)
4) Select UFFP-1001 A/B IN Manual or Auto mode and select any one pump and any one UF
5) Select any one UF-1001A/B FOR OPERATION
6) Select any one BST-1001 A/B for operation
STEP A2
SELECT ANY ONE FROM UF-2101A/B FOR SERVICE CYCLE IF UF-2101A
ALL VALVE ARE CLOSED SELECTED
A. INITIAL FAST FLUSH
A1 TIMER TA START AUTO (START+ 0 SEC)
V-5218 OPEN 92
V-5216 OPEN  37 (IF V-5217  38)
A2 AUTO (START + 0 SEC)
V-5199 OPEN
V-5220 OPEN
AUTO (STEP A2 + 7
A3 UFFP-1001A/B START  36,35,56,57,58,37,38
SEC)
IS ELAPSED
TIME=TA? NO
YES
U2
Page 40 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
U2
STEP B2
INITIAL FAST FLUSH COMPLETE
SELECT DM WATER
B. SERVICE CYCLE : SELECT ANY ONE UF -2101A/B FOR
STORAGE TANK DMWST-
SERVICE CYCLE 1001A/B/C
B1 TIMER TB START AUTO (TA+ 0 SEC)
V-5218 OPEN  92
V-5221 OPEN  56,57,58,39(40)
B2 AUTO (TA + 0 SEC)
OPEN  56 (if V-5244  57,IF V-
V-5243
5245)
AUTO (STEP B2 + 3
B3 V-5220 CLOSE
SEC)
DATA
IS ELAPSED
ACQUISITION TIME=TB?
NO
AND EVENT
LOGGED
YES
STEP C2
IF FLOW IS = TOTAL FLOW
SERVICE COMPLETE , GO TO UF BACKWASH CYCLE. THEN ALSO BACK WASH
CYCLE REQUIRE
C. BACKWASH :
TIMER TC (UF B/W FIRST
C1 START AUTO (TB+0SEC)
HALF CYCLE)
V-5220 OPEN
C2 AUTO (TB+ 0 SEC)
V-5219 OPEN
V-5218 CLOSE
C3 AUTO (STEP C2 + 3 SEC)
V-5221 CLOSE
C4 UFFP-1001A/B OFF AUTO (TB + 0 SEC)
C5 UFBP-1001A/B ON  56,57,58,41 AUTO (STEP C2 + 7 SEC)
B/W FIRST HALF COMPLETED
NO
IS ELAPSED
TIME=TC?
Page 41 & 43
IS ELAPSED
TIME=TA?
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
YES
U3
U3
STEP C6
B/W FIRST HALF COMPLETED
TIMER H1 (UF B/W
H1 START AUTO (TC+ 0 SEC)
SECOND HALF CYCLE)
C6 DP-1001A/B (SELECTED) ON  43 AUTO ( TC + 0 SEC)
C7 DP-1001C/D (SELECTED) ON  44 AUTO (TC + 0 SEC)
C8 DP-1001E/F (SELECTED) ON  45 AUTO (TC + 0 SEC)
NO
IS ELAPSED
TIME=TH1?
YES
STEP D1
D. FAST FLUSH
D1 TIMER TD START AUTO (TH1+ 0 SEC)
V-5218 OPEN 92
V-5199 OPEN
D2 OPEN  37 (IF V-5217 AUTO (START + 0 SEC)
V- 5216
 38)
V-5220 OPEN
V-5220 CLOSE
V-5219 CLOSE
DP-1001A/B (SELECTED) STOPE
D3 AUTO (D2+ 3 SEC)
DP-1001C/D (SELECTED) STOPE
DP-1001E/F (SELECTED) STOPE
UFBP-1001A/B STOPE
START  AUTO (STEP D2 + 7
D4 UFFP-1001A/B
36,35,56,57,58,37,38, SEC)
NO
IS ELAPSED
TIME=TD?
YES
FAST FLUSH COMPLETE UF B/W CYCLE COMPLETE
Page 42 & 43
DOCUMENT NO.
CONTROL PHILOSOPHY
FOR DM+UF PLANT
REV.NO R0
After completion of cycle all valves will be closed the time (TD+3)seconds.
has to reset Manually.
cycle valves
NOTE :
1)IN DMWST-1001A/B/C TANK FOR LOW LEVEL IN SELECTED TANK
,MESSAGE WILL COME ON DISPLAY OF SCADA FOR SELECTION CHANGE OVER TO
OTHER TANK,IF CHANGE OVER SHALL BE NOT DONE WITHIN 10 MIN THEN
SELECTED PUMP DGWTP-1001A/B/C(IF IMST-1001 IS HIGH) AND UFFP-1001A/B TRIP.
THIS CHANGE OVER IS MADE AUTOMATICALLY WITHIN 10 MIN.
2) AT EVERY STEP CONTROL SYSTEM WILL CHECK FOR THE
REQUIRED DRIVE / VALVE FEEDBACKS. IN CASE ANY OF THE FEED BACK
IS NOT RECEIVED WITHIN THE SET TIME, AN OPERATOR ALARM WILL BE
RAISED AND THE SERVICE / BACKWASH / FAST FLUSH CYCLE WILL PAUSE.
AN OVER RIDE SOFT BUTTON WILL BE PROVIDED FOR THE OPERATOR TO
RESET THE ALARM AND CONTINUE WITH THE CYCLE.
3) IF SYSTEM TRIP DURING SERVICE CYCLE THEN SERVICE CYCLE
TIMER CYCLE TIMER WILL PAUSE BUT NOT RESET AND AFTER RESTART
FIRST SERVICE WITH AIR WENT DONE AND THEN SERVICE CYCLE DONE.
4) IF BACKWASH CYCLE STOPPED DUE TO ANY REASON BACKWASH
CYCLE TIMER WILL PAUSE BUT NOT RESET. OPERATOR HAS TO RESET THE
TIMER MANUALLY.
5) IN THIS FLOW CHART N-PIT OPERATION NOT INCLUDED.
6) IN MANUAL MODE OF WHOLE SYSTEM ALL PUMP START STOPE

DONE BY MANUALLY BY SOFT BUTTON AND ALL THE INTERLOCK COME
IN PICTURE.
ALL VALVE OPEN CLOSE DONE WITH ALL THE INTERLOCK BY
MANUALLY.
7) IN UF -2101A CYCLE V-5218 VALVE SERIES SELECTED & IN UF-
2101B CYCLE V-5223 VALVE SERIES SELECTED
8) THIS LOGIC IS SUBJECT TO SOME CHANGES AS PER SITE
CONDITIONS AT TIME OF COMMISSING AND THE TIME OF TESTING.
Prepared By Checked By Approved By
Amit Prajapati Riapl Modi

Project Engineer Asst. Manager AGM-Projects
Page 43 & 43

Flow Chart For 1954 Final1

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Flow Chart For 1954 Final1

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DOCUMENT NO.

SWITCH ON MAIN AND

PRESS MODE SELECTION

SELECT THE SECTION

D.M PLANT POST UF ACID / CAUSTIC

PLC STARTUP OPERATIONAL LOGICS FOR ACF :

SYSTEM START UP-

OPERATIONAL CHECKS STEPS REMARKS

TWO ACF 1001A /B SELECTED

AUTO OPERATION STEPS REMARKS

PRE SERVICE RINSE COMPLETE

5) IF ACF 1001B AND 1001C SELECTED THEN VALVE SERIES OF

PRE SERVICE RINSE COMPLETE

ACF B/W CYCLE

SELECT ONE ACF –

Starting condition for ACF B/W cycle :-

AUTO OPERATION STEPS REMARKS

DATA ACQUISITION AND

SYSTEM START UP-

OPERATIONAL CHECKS STEPS REMARKS

TWO SAC A/B /C SLECTED

SELECT ONE SAC D

ONE SAC A/B/C SLECTED

AUTO OPERATION STEPS REMARKS

PRE CONDITIONS FOR SAC REGANERATION:

V-1111 OPEN  61,62

MIDDLE COLLECTOR FLUSH COMPLETE

ACID INJECTION COMPLETE

SLOW RINSE COMPLETE

SERVICE CYCLE COMPLETE. MESSAGE COME “REGNERATION REQUIRE GO TO

SYSTEM START UP-

OPERATIONAL CHECKS STEPS REMARKS

TWO SBA 1001- A/B/C SLECTED

SELECT ONE SBA F

ONE SBA-1001 A/B/C

AUTO OPERATION STEPS REMARKS

CHECK : (1)SBA CONDUCTIVITY

PRE CONDITIONS FOR SBA REGANERATION:

START : ALL AUTO VALVES ARE CLOSED

V -1123 OPEN  61,62

MIDDLE COLLECTOR FLUSH COMPLETE

V-5070 OR 5071 CLOSE

FAST RINSE COMPLETE

SYSTEM START UP-

OPERATIONAL CHECKS STEPS REMARKS

TWO MB -1001A/B/C SLECTED

ONE MB A/B/C SLECTED FOR

AUTO OPERATION STEPS REMARKS

PRE SERVICE RINSE COMPLETE.

CHECK : (1)TOTALISED FLOW

PRE CONDITIONS FOR MB REGANERATION:

START : ALL AUTO VALVES ARE CLOSED

A2 V – 1145 OPEN  61,62

MIDDLE COLLECTOR FLUSH COMPLETE

RWP – 1001A/B ANY AUTO (STEP D2 + 7

ACID PRE INJECTION COMPLETE

F. ACID SLOW RINSE (PRE INJECTION)

CAUSTIC SLOW RINSE COMPLETE

DRAIN DOWN MINUTES COMPLETE

FINAL RINSE COMPLETE

SERVICE CYCLE COMPLETE

AUTO MODE MANUAL MODE

CHECK LOW LEVEL IN BCST-1001A/B  52,54,48,50 START BY SOFT