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SAPERPLogisticsMaterialsManagement(SAPMM)
SAPERPLogisticsMaterialsManagement(SAPMM)
Cyclecounting:Configuration,Processflowand
Implementation
PostedbyRajenPatelinSAPERPLogisticsMaterialsManagement(SAPMM)onMay13,20135:38:36
AM
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Thisisbriefoverviewforimplementingcyclecountingprocessininventorymanagement(IM).
CycleCountingallowsyoutocountfastmovingitemsmorefrequentlythanslowmovingitems.
Cyclecountingprocessisfairlyeasytoimplement.Thisprocessincreasesaccuracyofinventory.
Configuration
Cyclecountindicator
Followthisconfigurationpath:IMGMaterialsManagementInventorymanagementandPhysicalinventoryPhysical
inventoryCyclecounting(Tcode:OMCO)
Configurefollowingparameters
1.Definetheallowedcyclecountingindicatorsintheplant.
2.Maketherequiredsettingsforeachindicator.
No.ofphys.inventoriesperfiscalyearforcyclecounting:Specifieshowoftenduringthefiscalyearaphysicalinventory
istobecarriedoutforamaterialsubjecttocyclecounting.Thisparameterwillconvertcountintervalinworkdays.
Interval:Thecountintervalisdeterminedautomaticallyonthebasisofthenumberofphysicalinventoriesspecifiedfor
thefiscalyear.
Floattime:Indicatesthenumberofworkdaysbywhichtheplannedcountdatemayvaryfromthecurrentdate.
Fortheplant3000,thefloattimeisfivedays.Aphysicalinventoryhasbeenplannedforamaterialbelongingtocategory
CforJune,1.Onexpirationofthefloattime(afterJune,6),thephysicalinventoryhasnotyetbeencarriedout.
Irrespectiveofthecategory,thematerialisparkedforthenextcyclecountingrun.
Percentage:Specifiesthepercentageallocationofthematerialstotheindividualcyclecountingcategories.The
percentagevalueisusedforautomaticassignmentofthecyclecountingindicatorduringABCanalysis.
Settingsforphysicalinventory
Thisismoregenericphysicalinventorysettings,butitmayimpactcyclecountingprocess
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Changedocumentsareactivatedforphysicalinventorydocument.
Thebookinventorybalanceisadjustedinthephysicalinventory.
Serialnumbermanagementissetup.Intheaboveexample,lastfivedigitsofserialnumberswillbeprintedon
physicalinventorydocument.
Reasonformovement
Followthisconfigurationpath:IMGMaterialsManagementInventorymanagementandPhysicalinventory
MovementtypeReasonformovement(tcode:OMBS)
Asperyourbusinessrequirementconfigurereasoncodeformovementtype701,702
Master data
1.Cyclecounterindicatorsetforthematerialsplantdata1tab.(Tcode:MM02)
Thisindicatorissetifthematerialistobecyclecounted.Itcanalsodeterminehowthecountistakenandhowoften.It
groupsthematerialstogetherintovariouscyclecountingcategories.Usually,thesecategoriescorrespondtotheABC
analysisofthematerials.ABCanalysiscanbedoneviareportMIBC(ProgramRMCBIN00).
2.Cyclecountingindicatorisfixed:
ThismeansthatthecyclecountingindicatorcannotbechangedforcyclecountingbyanABCanalysis.
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Assumingcyclecountindicatorissetonmaterials,firststepincyclecountprocessistocreatecyclecounting
documents.
MICNCreatePhysicalInventoryDocumentsforCycleCounting
Thisreportistocreatebatchinputsessionsphysicalinventorydocumentsforthecyclecountingphysicalinventory
procedure.
Selection
RestrictselectionbasedonMaterialnumber,storagelocation,Materialgroupetc.
Inadditiontounrestrictedusestock,youcanincludestockinqualityinspectionandblockedstockintheselection.
Byspecifyingathresholdvalue,youcandefinethatonlystocksaboveoruptoaparticularlevelareincluded.
Physicalinventorynumber
YoucansetupbatchjobwithdifferentvariantsforgeneratingcyclecountsheetsinMICN.YoucanuseTVARVtableto
customizephysicalinventorynumberand/orphysicalinventoryreference.Forexample:youwanttohavedifferent
referencenumbersforeachstoragelocationsforeaseofreporting.Youcanuseabovereferencenumberinsettingup
nextjobforautoprintingphysicalinventorydocumentviaMI21.
Postingblock
Indicatesthatnogoodsmovementsinvolvingthematerialslistedinthephysicalinventorydocumentcanbepostedfor
thedurationofaphysicalinventorycount.
Theindicatorissetfortheaffectedstocksineachcase(storagelocationstock,batchstock,orspecialstock),forall
associatedstocktypesandisnotcancelleduntilthecountresultsareposted.
Theblockingindicatorcanbesetupinoneoftwoways:
Directlyuponentryofthephysicalinventorydocument(ifthecountistotakeplaceimmediately).
Shortlybeforethecount(ifthecountistoplacelater).
Freezebookinventory
Itspecifiesthebookinventorybalancesofthoseitemsinaphysicalinventorydocumentthathavenotyetbeencounted
andarefrozen.Thisindicatorhastheeffectthatthecurrentbookinventorybalanceisrecordedinthephysicalinventory
document.Thesystemcomparesthecountedstockwiththefrozenbookinventorybalancetodetermineanyinventory
differences.Ifthecountresultsarenotenteredimmediatelyafterthestockhasbeencounted,itisusefultosetthis
indicatorsothatanygoodsmovementswhichmaytakeplaceinthemeantimewillnotchangethebookinventory
balancerelevanttothephysicalinventory.
Forexample:Businessprocessistocountinventorybeforeshiftbegins,andthenafterfewhoursinventoryadministrator
enterscounts.InthiscasedonotsetPostingblock,asproductionwillneedtoperformgoodsissue.Inthiscaseset
Freezebookinventory,soinventorycountwillbemeasuredagainstinventoryatthetimewhenphysicalinventory
documentswerecreated.
OutputofMICN
Outputwillhaveallmaterialsforwhichphysicalinventorydocumentscanbecreated.
Itthenliststhestockmanagementunitsforwhichaphysicalinventoryisalreadyactive,buthasnotbeencompleted
withinthepredefinedfloattimeandthereforemustbecompletedurgently.Thesestockmanagementunitsarenot
includedwhenthebatchinputsessioniscreatedbecauseactivephysicalinventorydocumentsalreadyexist.
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Inaddition,thelistcontainsallmaterialsforwhichcyclecountingisrequiredwithintheplannedinterval(specified
intervalfortheplannedcountdate).Ifaphysicalinventoryhadalreadybeenduepriortotheplannedinterval,the
plannedcountdatewouldbehighlighted.
Theremainingstepsareselfexplanatory.Inventoryreferencenumbercanbeusedfortherestofthetransactionto
completecyclecountingprocess.
MI21PrintPhysicalinventorydocument
Hereyoucanspecify:
Groupingcriteriae.g.Groupbybinnumber
Sortingcriteriaforserialnumbers
MI24Physicalinventorylist
Thistransactioncanbeusedasworkingtransactionforinventoryadministrators.Usercanuseinventoryreference
numbertogroupcyclecountingdocument.
Inthistransactionusercanentercount,monitorprogress,runanalysisandpostcounts.
Integration
Whentheinventorydifferencesareposted,thetotalstockisautomaticallyadjustedtothecountedquantityonthe
document.Whenthedocumentisposted,thedifferencewillcorrespondtoeitheragoodsreceiptofgoodsissue.This
affectsfollowingareas:
Materialplanningforproductionorsaleorders
Stockvalueonbalancesheet
Tips
1.Ifthereisanyhistoricalrecordforlastcycledate,duringcutoverupdatefieldDLINLinMARDtabletocontinuecycle
countingprocess
2.RefertoSAPnote518418FAQ:CycleCounting
3.Physicalinventorycanbecountedforspecialstocksaswelle.g.MIW1ConsignmentatCustomer,MIO1
Materialprovidedtovendor
Source:help.sap.com
Alsopostedon:http://www.sapiencesolutions.com/sapeinceblog.php
PDFforabovedocument:http://www.sapiencesolutions.com/resources/May_2013_Cycle_counting.pdf
Iwelcomeyourcomments/suggestions/insights.
Thanks,
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13Comments
AmitAnasaneMay18,20139:55AM
Niceblog,Rajen,manythanksforsharinginformationinsuchasimpleway
withbestregards,
AmitAnasane
Like(0)
PathikShahOct28,201312:44PM
NiceInformationsharedinblog.Thanksforthesame.
Like(0)
EliseCarrollApr3,20146:26PM
Thisisagreatarticle,thankyouverymuch!!Ihaveaquestion.Wecountmaterialsbyareaatthe
companyIworkatasitisimpracticaltodothisbymaterial(wetriedlastyear).Isitpossibletousethis
SAPprocesstocountmaterialsbyarea??Thankyouverymuchinadvance!
Like(0)
RajenPatelApr3,20146:48PM(inresponsetoEliseCarroll)
Hi:
Iamassumingbyareayoumeanstoragelocationorbinnumber.Youcanalsouserstorage
binfieldtorecordarearelatedofinformation.
Material1:S1A1001
Material2:S1A1002
WhereS1isstockareaandA1001isbinnumber(racknumberetc)
InMICN,youcancreateinventorydocumentbystoragelocationandcheckboxsortvia
Storagebindescription(Atendofscreen).Bythiswayyouwillgetinventorydescription
groupbyBins.
Hopethishelps.
Like(0)
EliseCarrollApr4,201412:24PM(inresponsetoRajenPatel)
Thankyouverymuchforgettingbacktome!
Yes,byareaIwasreferringtostoragelocation/stockarea,ratherthanbinnumber.
Wewouldcountthematerialsbyareaaswearenotabletoclosedownseveral
areasatonceasweoperateperpetualinventory.TheproblemIamfacingisthatwe
donothavenecessarilydedicatedareasorbinstospecificmaterialsduetostorage
constraintsandchangingdemandrequirements.ThiswouldmeanthatIamnotable
tosetupaspecificstockareaandbinwithinthematerialmasterforeachmaterials.
WouldIstillbeabletouseSAPtoperformacyclecountofanareawithout
specifyingthematerials?Manythanksinadvance!
Like(0)
BisweswarSahuApr4,201412:36PM
Niceexplanation.
Regards,
Bisweswar
Like(0)
RameshKumarApr5,20148:38AM
NiceInformationsharedinthisblog.
Regards,
RameshKr.
Like(0)
GniaTchistiakovApr7,201411:44AM
Thanksforsuchdocument.Veryclearandusefull.
Gnia.
Like(0)
AtharvaG.Apr15,20147:20AM
Verynicedocument.
Ihavefollowingqueries.Willyoupleaseclarifythose.
1)DoesbeforeeverycyclecountreportMIBCABCanalysisneedstoberun?.ThisABCanalysisis
basedonconsumptionvalue?.HopetheirisnocorelationbetweenCCindicatorABCDmentioned
abovewithA/B/Canalysis.WhyABCanalysistoberunforCyclecounting.DoesthisCCindicatorfield
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inmaterialmasterupdatedbyanyreportorremainasit?Ifitgetschangedbywhichreport?.
2)WhenWMisnotactiveinwhichfieldstoragebiniscaptured.inmaterialmasterotherwiseinnormal
scenerioHowonCCoutputstoragebinwillappear.
Thanks
Like(0)
MarkMorganMay15,20149:33PM
ThisprocesssoundsverypromisingforourIMinventory.
Q1)DoestheprocessworkwithIM/HandlingUnit(HU)managedmaterialsaswell?
Q2)ForourWM,wearecurrentlyusinganexternaldatabaseprocesstoselectrandombinlocationsto
beputintoLX16togeneratethecountsheets.IsthereaprocessinSAPthatwillselectbinlocations
fortheWMitems?OurCorppolicyrequiresthatwecountbybininsteadofbymaterialnumber.We
haveover4600binlocations.
ThankYou,
Like(0)
JrgenLMay15,20149:38PM(inresponsetoMarkMorgan)
whatyourcorppolicyrequiresisjuststandardinSAPWMcyclecountprocess
Like(0)
PaulWhiteApr20,20153:57PM
Excellentdocument,thanksRajen.
Like(0)
VasukiBSDec24,20157:16AM
Thanksforthedocument!
Like(0)
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