Docslide - Us - 41 Ovation Dcs 2007 PDF

OV100-WIN
Starting with Data Acquisition

Using Ovation Windows
Based Systems
Student Handout
Revision 1
January 2007
Table of Contents
Page
Course Objectives.................................................................................................... 1
Course Outline ......................................................................................................... 2
Module 1 Objectives Identify the Major Components in an Ovation System ... 3
Typical Ovation System.............................................................................................. 4
Module 2 Objectives Identify the Major Elements in an Ovation Controller
Cabinet
OCR161 Controller Backplane ................................................................................... 6

OCR400 Controller Assembly .................................................................................... 7
Controller I/O Module Addressing Format.................................................................. 9
Module 3 Objectives Demonstrate Basic Operator Functions ........................ 11
Ovation Record Types ............................................................................................. 12
Point Information Search Window............................................................................ 13
Using Point Review .................................................................................................. 16
Module 4 Objectives Discuss the Hierarchy and Right Click
Functions within the Ovation Developer Studio.................................................. 17
Resizing Ovation Developer Studio Windows .......................................................... 18
Drop Load Recommendations ................................................................................. 19
Ovation Data Movement Diagram ............................................................................ 20
Module 5 Objectives Utilize the Ovation Developer Studio to
Create and Modify Digital Points .......................................................................... 22
Inserting New Digital Output Points.......................................................................... 24
Inserting New Digital Input Points ............................................................................ 25
Module 5 Objectives Utilize the Ovation Developer Studio to
Create and Modify Analog Points ......................................................................... 27
Proprietary Class 2C
Page i
5/10/2005
Inserting New Analog Output Points ........................................................................ 28

Inserting New Analog Input Points ........................................................................... 29
Module 7 Objectives Configure Additional Ovation I/O Modules and
Points for Temperature Data Acquisition............................................................. 30
Inserting a New I/O Module Using the Ovation Developer Studio............................ 31
Inserting a New Module Point .................................................................................. 32
Thermocouple Module Exercise............................................................................... 33
Building an Analog Cold Junction Compensation Point ........................................... 34
Building an Analog Thermocouple Point .............................................................35-36
RTD Module Exercise .............................................................................................. 37
Building an Analog RTD Point.................................................................................. 38
Calculating RTD Conversion Coefficients Using Sensor Calibrate .....................39-40
Reconcile Conversion Coefficients into the Ovation Database ...........................41-42
Module 8 Objectives Create and Test Packed Points ...................................... 43
Packed Point Exercise ............................................................................................. 47
Proprietary Class 2C
Page ii
5/10/2005
Course Objectives
Upon successful completion of this course the student will be able to:
1.
IDENTIFY the major components in an Ovation System
2.
UNDERSTAND basic Ovation terminology
3.
IDENTIFY the major components in an Ovation Controller Cabinet
4.
DEMONSTRATE basic Ovation operator functions
5.
UNDERSTAND data movement in an Ovation system
6.
UNDERSTAND the hierarchy and basic right click functions within the Ovation
Developer Studio
7.
UTILIZE the Ovation Developer Studio to modify and create digital and analog
points
8.
WIRE and TEST hardware input and output devices
9.
CONFIGURE additional Ovation I/O modules and points for temperature data
acquisition
10. CREATE and TEST packed points
2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved.
Course Outline
Module 1:
Identify the major components in an Ovation system
Module 2:
Identify the major elements in an Ovation controller cabinet
Module 3:
Demonstrate basic operator functions
Module 4:
Discuss the hierarchy and right click functions within the Ovation
Developer Studio
Module 5:
Utilize the Ovation Developer Studio to create and modify digital

points
Module 6:
Utilize the Ovation Developer Studio to create and modify analog

points
Module 7:
Configure additional Ovation I/O modules and points for

temperature data acquisition
Module 8:
Create and test packed points
Module 1 Objectives
Identify the Major Components in an Ovation System

Upon successful completion of this module the student will be able to:
1.
IDENTIFY the major components in an Ovation system
2.
IDENTIFY the chief purpose of the different drop types in an Ovation system
3.
EXPLAIN the primary purpose of Ethernet switches, media converters, and cables
that make up an Ovation highway
4.
UNDERSTAND basic terminology used in an Ovation system
5.
UNDERSTAND Ovation controller redundancy principals
Typical Ovation System

Database Software
Server
Ethernet Root Switch
eDB / OPH
Historian
Operator
Workstation
OVATION NETWORK
High Speed Ethernet
100(Mbps) Megabits / sec.
At least 160,000 points
Up to 254 Drops
Ethernet Backup Switch
Redundant Controller Pair

- Each with equal
capability for control or
backup
- Scan inputs
- Limit check points
- Execute control
- Send new control values
to output devices
- Multicast points onto the
Ovation highway
Controller
1/51
Controller
2/52
Module 2 Objectives
Identify the Major Elements in an Ovation Controller Cabinet
Upon successful completion of this module the students will be able to:
1.
EXPLAIN the basic architecture of an Ovation controller
2.
IDENTIFY the function of the circuit boards in an Ovation controller
3.
LOCATE all major fuses in the basic Ovation Controller cabinet
4.
UNDERSTAND Controller I/O module addressing
5.
UNDERSTAND I/O module status and channel LEDs
OCR161 Controller Backplane (CBO)
AUX POWER FUSES

(2/BRANCH)
OCR400 Controller Assembly

Controller
covers in
place
Processor
(CPU) Module
I/O Interface
(IOIC) Module
Controller
covers
removed
Controller
Power
switch
Controller
Power
switch
Compact flash
card
Module body
latches
AUX POWER FUSES

(2 PER BRANCH)
OCR400 Controller CPU and I/O Interface Modules

Supports 4 crates (1
node) local Q-Line I/O
(Labeled Q5)
Network
Interface Ports
(NIC)
Port
Use
N1 Other additional interfaces (e.g.
Allen Bradley)
N2 Single attached network interface
N3 Dual attached network interface
Supports 4 nodes of
remote Ovation or 4
nodes of remote Q-line or
1 node of local Q-Line I/O
(Labeled R4)
Supports 4 nodes of
remote Ovation or 4
nodes of remote Q-line
(Labeled R3)
N4 Dedicated control synchronization
OCR 400 Controller LED Information

The following table describes each LED indicator and the various states that it can display:
Label
Meaning
Power
ON (SOLID)
Controller
powered
Status
OFF
Controller not
powered
No commands
being received
from the
processor module
Controller not
operational, in
boot-up mode, or
cleared
Commands being
received from
processor module
Blinking
N/A
CM
Communication
Communications
hung
CT
Control
Controller is
acting as Primary
Alive
Alive
(under hardware
control)
Alive timer timed

out
N/A
Error
Performing
diagnostics
during boot
sequence
Application
firmware running.
No errors
An error is
indicated. Read
error codes from
node LEDs, GMD /
Error Log.
O1
local Ovation #1
(port L1)
All I/O cycles

succeeding (with
E LED off)
No I/O cycles are

being attempted
(with E LED off)
Some or all I/O

cycles are failing
(with E LED off)
O2
local Ovation #2
(port L2)
All I/O cycles

succeeding (with
E LED off)
No I/O cycles are

being attempted
(with E LED off)
Some or all I/O

cycles are failing
(with E LED off)
R3,
R4
Port R3 and R4
All I/O cycles

succeeding (with
E LED off)
No I/O cycles are

being attempted
(with E LED off)
Some or all I/O

cycles are failing
(with E LED off)
Port Q5
All I/O cycles

succeeding (with
E LED off)
No I/O cycles are

being attempted
(with E LED off)
Some or all I/O

cycles are failing
(with E LED off)
Controller acting
as secondary
Node
LED
Q5
A Controller fault is indicated when the red E LED is blinking. In this state, the node
LEDs (O1, O2, R3, R4, and Q5) will blink the actual error code as two separate binary
numbers followed by a 3-second pause (all node LEDs off, 0000). This sequence
repeats as long as the error state persists. Open the GMD (General Message Display)
for an actual readout of the error code in hexadecimal.
Refer to the Ovation Error Codes Reference manual for information on the error codes.
Ovation Local I/O Panel (ROP)
AUX POWER FUSES

(2/BRANCH)
Controller I/O Module Address Format

Addressing Format
The logical I/O address is composed of three numbers (four when remote I/O is used) separated
by decimal points in the following format.
D = Device number assigned to the I/O device (1-5).
N = Node number (only used for remote I/O; 1 through 8)
B = Ovation Branch (1 through 8) or Q-Line Crate (1 through 4).
S = Slot where module is configured (1 through 8 for Ovation I/O; 1 through 12 for Q-Line
I/O)
See examples on the following pages.
I/O Module LEDs

Information about I/O module LEDs are located in the Ovation I/O Reference manual.
Local I/O Addressing Example

Cabinet 1
(see Controller)
Cabinet 2
FFFF
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
78
9
10
11
12C
P
w 13
EI
1142
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
w
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
w EI
12
34
56
78
9
10
11
12
PC
w 13
EI
14
12
15
34
16
56
PC
EI
123
456
789
10 11
12 13
14 15
16
w
PC
EI
123
456
789
10 11
12 13
14 15
16
Power Supply
FFFF
Power Supply
Power Supply
Power Supply
PC
EI
123
456
789
10 11
12 13
14 15
16
PC
EI
123
456
789
10 11
12 13
14 15
16
3154
16
56
78
9
10
11
12C
P
13I
E
1142
3154
5166
78
9
10
11
12
PC
13
EI
14
12
15
34
16
56
78
9
10
11
12C
P
13I
E
1142
3154
5166
78
9
10
11
12
PC
13
EI
14
12
15
34
16
56
78
9
10
11
12
PC
13
EI
14
12
15
34
16
56
78
9
10
PC
EI
12
34
56
78
915
10 w
16
11
12
PC
13
EI
14
12
15
34
16
56
78
9
10 w
11
12
PC
13
EI
14
12
15
34
16
56
78
9
10 w
11
12
PC
13
EI
14
12
15
34
16
56
78
9
10 w
11
12
PC
13
EI
14
12
15
34
16
56
78
9
10 w
11
12
PC
13
EI
14
12
15
34
16
56
78
9
10 w
11
12
PC
13
EI
14
12
15
34
16
56
78
9
10 w
11
12
13
14
15
16
PC
w EI
12
34
56
78
9
10
11
12
PC
w E
13I
1142
3154
5166
78
9
10
11
12C
P
w 13
EI
1142
3154
16
56
78
9
10
11
12C
P
w 13
EI
1142
3154
5166
78
9
10
11
12
PC
w 13
EI
14
12
15
34
16
56
78
9
10
11
12C
P
w 13
EI
1142
15
34
5166
78
9
10
11
12
PC
w 13
EI
14
12
15
34
16
56
78
9
10
11
12
PC
w 13
EI
14
12
15
34
16
56
78
9
10
1
PC
EI
12
34
56
78
9
10
11
P12C
E13I
1142
3154
5166
78
9
10 w
11
12
PC
13
EI
14
12
15
34
16
56
78
9
10 w
11
12
PC
13
EI
14
12
15
34
16
56
78
9
10 w
11
P12C
E13I
1142
3154
5166
78
9
10 w
11
12
PC
13
EI
14
12
15
34
16
56
78
9
10 w
11
12
PC
13
EI
14
12
15
34
16
56
78
9
10 w
11
12
PC
13
EI
14
12
15
34
16
56
78
9
10 w
11
12
13
14
15
16
I/O is monitored from Controller Device #1
= Address 1.1.4
Device 1 Branch 1 Slot 4
= Address 1.4.2
= Address 1.5.3
= Address
What is the I/O Address? Why?
10
Module 3 Objectives
Demonstrate Basic Operator Functions
1.
ACCESS a graphic window and perform basic operator tasks
2.
IDENTIFY the Ovation Record types
3.
ACCESS an Alarm window and perform basic operator tasks
4.
ACCESS a Point Information screen and perform basic operator and technician
tasks
5.
SEARCH for specific point parameters using Point Information
6.
ACCESS a Trend window and perform prescribed tasks
7.
ACCESS a Point Review window, perform a specific search, and modify points
attributes
11
Ovation Record Types (with examples, if applicable)

Record Type Abbr. Monitor status of:
Example
Drop record DU Ovation MMIs & Controllers
DROP200, DROP1
Node record RN Power supplies / remote nodes D002P1

D001P2N4
Module rec. RM Configured I/O modules
Name break down
Drop2Device1
Drop1Device2Node 4
D001P1B4L3 Drop1PCI1Branch4Slot3
Digital
LD Digital points, two possible values (1 or 0), software and hard wired.
Analog
LA
Points with a range of values. (0-100%, 0-3000 PSIG, etc.)
Packed
LP
16 digital bits that are treated as a single point or word.
Long control LC Long Control or Algorithm points are created while building and
modifying control sheets using Ovation Control Builder. See Control
Builder Users Guide for more information on algorithm point names.
Note: There are no standard Emerson Process Control Power & Water Solutions
point names for these record types and therefore, no examples are given.
12
Point Information Search Window
Wild cards can be

used in name, alias,
and description fields
Use the left window to define the level you want to search. Searches can be done at
the Drop, Unit, or Network level.
Use the right window, via the Filter pull down menu on the Find Points window, to
narrow the search using wild cards and/or pull down options.
* = Point Information multi-character wild card

? = Point Information single character wild card
13
Point Review Window

Point Review allows the Ovation user to see the current status and checking
configuration for points. The user can specify the parameters they want to search and
then have the Point Review tool help them find points meeting the specified criteria.
Once the search is complete, the user has the option of modifying attributes on any or
all points. (See guidelines on page 16.)
1
2
14
Point Review Filter Window

Common filter search items, as shown below, are Alarm Check Removed,
Limit Check Removed, Scan Removed, Test Mode, and Entered Values.
15
Point Review Modify Attributes Window
7
9
Using Point Review (see screen captures from previous pages)

1.
Open Point Review.
2.
Select the Filter button on the toolbar.
3.
Check the items you want to search for (see example on p. 15)
4.
Click OK.
5.
Click the GO button on the toolbar. After the search is complete, points meeting
any of the search criteria will be on the screen.
6.
NOTE: Proceed only if you are sure of your actions.
7.
Select any points you wish to modify attributes.
8.
Click the MODIFY POINT ATTRIBUTES button on the toolbar.
9.
Select attributes you want to modify on ALL selected points. Click OK
10. The Point Review window will update status as point attributes are changed
16
Module 4 Objectives
Discuss the Hierarchy and Right Click Functions within the Ovation
Developer Studio
1. ACCESS the Ovation Developer Studio
2. RESIZE the Overview, Workpad, and Workspace windows in the Developer Studio
3. USE the right click menu in the Developer Studio to Load controllers
4. UNDERSTAND recommendations when Loading Controllers
5. UNDERSTAND data movement in an Ovation system
17
Resizing Ovation Developer Studio Windows
WINDOW RESIZE
LOCATIONS
Hint: Watch for the
cursor to change to
bars
Make these common changes and use these guidelines for building and modifying ALL
points in class this week.
CONTROLLER PAIR
CHARACTERISTICS
ALARM PRIORITY
1 / 51
A-------
2 / 52
B-------
3 / 53
C-------
18
Drop Load Recommendations
Read all bullets prior to loading controllers.
Use the Developer Studio to perform a Consistency Check on the controller pair
prior to actually loading the controllers. Fix all items that are listed that may
cause problems during / after the Load.
Use the Developer Studio to perform a Reconcile on the controller prior to

actually loading the controllers.
ONLY RECONCILE THE CHANGES YOU
KNOW ARE VALID. IF YOU ARE NOT SURE ASK OTHERS.
Load the controller in control first. DO NOT ASSUME! Use your system status
graphic to verify which controller is in control and back up.
Only Load the backup controller after you verify proper operation of the points
and controls.
Note that the Drop Details graphic indicates Powertools and/or Partner
mismatches. Some customer system status graphics may also reflect mismatch
conditions.
Drop Load after making a relatively small number of changes Dont Stockpile
If possible only induce failovers when plant is running at steady state conditions
or when the unit is offline.
Make sure you have the authority and permission to Drop Load when the unit is
in operation.
19
OV100-WIN Ovation Data Movement Diagram

Database Software Server
Ovation Database disk
Ovation points
Ovation control data
Redundant Controller Pair

Primary
(Control)
Backup
(Backup)
Flash
Disk
Flash
Disk
RAM
RAM
Ovation Config disk
Ovation system configuration

Graphics
Control sheets (AutoCAD)
much more
Ovation Live Data disk
Run time graphics and signal diagrams

Trends
Point Information
Point Review
many others
LOAD
DEVELOPER
STUDIO
RECONCILE
CONTROL
BUILDER
RECONCILE
DOWNLOAD
Operator Work Station(s)

Ovation Live Data disk
Run time graphics and signal diagrams

Trends
Point Information
Point Review
many others
ON-LINE
CHANGES
PROPAGATION
MULTICAST
POINT DATA
20
Ovation Developer Studio Right Click Menu

Reference the Developer Studio User Guide for Ovation for more information on right
click functions.
21
Module 5 Objectives
Utilize the Ovation Developer Studio to Create and Modify Digital
Points
1. MODIFY existing digital points in the Ovation Developer Studio
2. CREATE new digital points in the Ovation Developer Studio
3. UTILIZE alarm delay and alarm cutout for points
4. UTILIZE power checking for digital input points
22
Inserting New Digital Points
23
Inserting New LED Points (Digital Outputs)

1. In the Ovation Developer Studio, drill down through the System Network
Unit Drops DropX/Drop5X to the Points folder.
2. Expand the Points folder to see the Digital Points folder. Right click on the
Digital Points folder and select Insert New
CONTROLLER PAIR
POINT NAMES for LEDs
DROP 1 / DROP51
LED102, LED103, LED104, LED105, LED106, LED107, LED108
DROP 2 / DROP52
DROP 3 / DROP53
3. Using the point names from the table, build your 2nd LED point with your
instructor. Save the point by clicking the OK button at the right.
4. Load your controllers by following the Drop Load recommendations from page
19.
5. Verify proper operation of the point.
24
Inserting New Switch Points (Digital Inputs)

2. Expand the Points folder to see the Digital Points folder. Right click on the
Digital Points folder and select Insert New
3. Use the point names from the table below
CONTROLLER PAIR
POINT NAMES for SWs Switches
DROP 1 / DROP51
SW102, SW103, SW104, SW105, SW106, SW107, SW108
DROP 2 / DROP52
SW202, SW203, SW204, SW205, SW206, SW207, SW208
DROP 3 / DROP53
SW302, SW303, SW304, SW305, SW306, SW307, SW308
4. Follow the configuration guidelines for each point as listed below. Save your
points by clicking the OK button to the right after each point is built. You can wait
to load the controllers until you have built all the switch points. (*Note: Your 5
th
switch point will have no special modifications. Its basically the same as your
st
1 switch with a different I/O channel and description.)

SWITCH
NUMBER
TAB
MODIFICATION FROM DEFAULT
ALARM
Alarm Delay Time (sec) = 5
3&4
ALARM
6&7
CONFIG
Enable Power Check. Select channel 8
CONFIG
Alarm on 0 (zero). No Power Check
Alarm Cutout Name = < use your 2
nd
switch i.e. SW202)
19.
6. Start a new live ten minute trend. Add the seven new switch points to the trend.
7. After the instructor has covered the unique parameters from the trend you
built for step 5, open your 6th and 7th switch points and remove power
checking.
25
Module 6 Objectives
Utilize the Ovation Developer Studio to Create and Modify Analog
Points
1. MODIFY existing analog points in the Ovation Developer Studio
2. CREATE new analog points in the Ovation Developer Studio
26
Inserting New Analog Points
27
Inserting New Meter Points (Analog Outputs)

2. Expand the Points folder to see the Analog Points folder. Right click on the
Analog Points folder and select Insert New
CONTROLLER PAIR
POINT NAMES for Meters
DROP 1 / DROP51
M102
DROP 2 / DROP52
M202
DROP 3 / DROP53
M302
3. Using the point name from the table, build your 2nd meter point with your
instructor. Save the point by clicking the OK button at the right.
POINT
NAME
BOTTOM OUTPUT
SCALE
TOP OUTPUT
SCALE
INITIAL VALUE
ENG. UNITS
Mx02
100
50
19.
5. Verify proper operation of the point.
28
Inserting New PA Points (Analog Inputs)

2. Expand the Points folder to see the Analog Points folder. Right click on the
3. Use the point names from the table below
CONTROLLER PAIR
POINT NAMES for PAs Pots
DROP 1 / DROP51
PA102, PA103, PA104
DROP 2 / DROP52
PA202, PA203, PA204
DROP 3 / DROP53
PA302, PA303, PA304
4. Follow the configuration guidelines for each point as listed below. Save your
points by clicking the OK button to the right after each point is built. You can wait
to load the controllers until you have built all the new pot points.
POT
NUMBER
LOW1
LIMIT
HIGH 1
LIMIT
CONVERSION
SCALE
TYPE
ENGINEERING
UNITS
*PAx01
700
0-800
PSIG
50
450
0-500
LBS
0.5
4.5
0-5
VOLTS
(* Note: The LOW1 limit for your 2nd pot will be the point name from your 1st pot. Click
st
the gray VALUE box then type in the point name of your 1 pot. i.e. PA101)
19.
6. Start a new live ten minute trend. Add the three new pot points to the trend.
29
Module 7 Objectives
Configure Additional Ovation I/O Modules and Points for Temperature
Data Acquisition
1. CONFIGURE a new Ovation analog input thermocouple module using the Ovation
Developer Studio I/O Devices folder
2. CREATE a new module point in the Ovation Developer Studio
3. CREATE a thermocouple cold junction compensation point using the Ovation
Developer Studio
4. BUILD a thermocouple point using the Ovation Developer Studio
5. CONFIGURE a new Ovation RTD module using the Ovation Developer Studio I/O
Devices folder
6. CREATE an analog RTD input point using the Ovation Developer Studio
7. UTILIZE the Ovation Sensor Calibrate tool to generate and store conversion
coefficients
8. USE the Ovation Developer Studio to reconcile conversion coefficients to the
Ovation database
30
Inserting a New I/O Module using the Ovation Developer Studio

(General / Nonspecific)
1.)
In the Ovation Developer Studio, drill down through the System Network
Unit Drops DropX/Drop5X to the I/O Devices folder.
2.)
Expand the I/O Devices Device? Branch? Slot? to see the Ovation
Module folder (The ? is dependent upon where the I/O module is or will be
installed). The folder should be read Empty.
3.)
Right click on the Ovation Module folder and select Insert New Use the pull
down arrow to select the correct module type from the list.
(Use caution
because many modules are similar.) Select Finish.

4.)
Tabs: Config Tab: Module Record Point Name will populate when we build a
module record; Module Tab: configure as needed.
The Module tab is
different for each module type. Analog and Digital tab fields are grayed out.
You cannot modify the grayed out fields.
5.)
Click OK to save the I/O module configuration.
31
Inserting a New Module Point (General / Nonspecific)
1.) In the Ovation Developer Studio, drill down through the System Network
2.) Expand the Points folder to see the Module Points folder. Right click on the
Module Points folder and select Insert New
3.) Give the point a valid Ovation point name and frequency. Click Finish.
Reference the Ovation Developer Studio User Guide for point name rules.
(A common naming convention for module points is D001P1B1L5 where D001 is the
left controller-Drop1, P1 is PCI Device 1, B1 is branch 1, and L5 is location 5.)
4.) Modify the point as necessary. Fields commonly changed are the description,
security, I/O module, and bit information on the display tab.
5.) Click OK to save the point.
32
OV100-WIN Thermocouple Module Exercise

1.) Configure the thermocouple I/O module in your controller cabinet using the
procedures on pages 31 and 32. Use the module point name listed in the table
below.
MODULE POINT NAMES
CONTROLLER
PAIR
FULL SIZE
CONTROLLER
PORTABLE
CONTROLLER
DROP 1 / DROP51
D001P1B1L5
D001P1B1L1
DROP 2 / DROP52
D002P1B1L5
D002P1B1L1
DROP 3 / DROP53
D003P1B1L5
D003P1B1L1
2.) Modify the module point (for the thermocouple module) to match the data from
the table below. (Refer to the Ovation I/O Reference manual for additional
information) The data will be entered on the display tab
BIT
BIT DESCRIPTION
SET
DESCRIPTION
RESET
DESCRIPTION
MODULE CONFIG STATUS
OK
ALARM
FORCE ERROR
ERROR
OK
14
ONBOARD TEMP SENSOR STATUS
FAILED
OK
15
POINT FAULT (OPEN TC)
FAULT
OK
3.) Save the point and load controller(s) as per page 19 when finished. Open or
access the module point using Point Information. Is the module in alarm? If so,
why?
33
OV100-WIN Building an Analog Cold Junction Compensation Point

Build an analog point for cold junction compensation. Values in bold red text will
be used for classroom exercises.
Future points built may have different
requirements.
2.) Expand the Points folder to see the Analog Points folder. Right click on the
3.) Give the point a valid Ovation point name and Frequency. See table below for
point name used for class. Click Finish.
(Reference the Dev. Studio manual for point name rules.
A naming convention
example is D001P1B4L8TEMP where D001 is the left controller-Drop 1, P1 is PCI

device 1, B4 is branch 4, L8 is location 8, and TEMP for temperature compensation.)
CONTROLLER PAIR
DROP1 / DROP51
POINT NAME
DROP2 / DROP52
CJC2
DROP3 / DROP53
CJC3
CJC1
The student is responsible for ALL tabs except for the hardware
and instrumentation tabs.
4.) Hardware tab: I/O type = Ovation; Module = <your thermocouple module>
(notice the hardware address); I/O Channel = 9.
5.) Instrumentation Tab: Low Sensor Limit = 32; High Sensor Limit = 212; Field
Transmitter Type = <blank>; Transmitter Temperature Units = F; Conversion
Type = 0. Leave all other fields blank.
6.) After all other tabs are properly filled in click OK to save the point.
7.) Load the controllers when available. Trend the point to verify proper operation.
34
OV100-WIN Building an Analog Thermocouple Point

Build an analog thermocouple point. Values in bold red text will be used for
classroom exercises. Future points built may have different requirements.
3.) Give the point a valid Ovation point name. (See table below for point name
used for class.) Click Finish.
CONTROLLER PAIR
DROP1 / DROP51
POINT NAME
DROP2 / DROP52
TC2
DROP3 / DROP53
TC3
TC1
4.) Hardware tab: I/O type = Ovation; Module = <your thermocouple module>
(notice the hardware address); I/O Channel = <see instructor>.
5.) Instrumentation Tab: Low Sensor Limit = -0.0205; High Sensor Limit = 0.0205;
(Low and High Operating Ranges as well as Field Transmitter Low and High
Values are not required but can be found in the Ovation I/O Reference manual)
Field Transmitter Type = <TC type> J; Transmitter Temperature Units = F;
Conversion Type = 2. Conversion Coefficients 1-6 as well as CJC Conversion
Coefficients 1 and 2 are available in the Ovation I/O Reference manual. (DO
NOT populate the coefficient fields. We are going to use the Developer
Studio Search utility or the Coefficient Calculator to help us populate
these eight coefficient fields) CJ Compensation Name = <see table from
page 34 > Leave all other fields blank.
35
7.) Wire thermocouple as noted in the Ovation I/O Reference manual. Load the
controllers when available. Use Point Information or trend the point to verify
proper operation.
T/C TYPE
POSITIVE (+)
NEGATIVE (-)
GREEN
RED
PURPLE
RED
WHITE
RED
YELLOW
RED
R and S
BLUE
RED
36
OV100-WIN RTD Module Exercise

1.) Configure the RTD I/O module in your controller cabinet using the procedures on
pages 31 and 32. Use the module point name listed in the table below.
MODULE POINT NAMES
CONTROLLER
PAIR
FULL SIZE
CONTROLLER
PORTABLE
CONTROLLER
DROP 1 / DROP51
D001P1B1L6
D001P1B1L2
DROP 2 / DROP52
D002P1B1L6
D002P1B1L2
DROP 3 / DROP53
D003P1B1L6
D003P1B1L2
2.) Save the point and load controller(s) as per page 19 when finished. Open or
access the module point using Point Information.
37
OV100-WIN Building an Analog RTD Point

Build an analog RTD point. Values in bold red text will be used for classroom
exercises. Future points built may have different requirements.
3.) Give the point a valid Ovation point name. (See table below for point name used
for class.) Click Finish.
CONTROLLER PAIR
DROP1 / DROP51
POINT NAME
DROP2 / DROP52
RTD2
DROP3 / DROP53
RTD3
RTD1
4.) Hardware tab: I/O type = Ovation; Module = <your RTD module> (notice the
hardware address); I/O Channel = <channel selected from page 37>.
5.) Instrumentation Tab: Low Sensor Limit = 118; High Sensor Limit = 172; Low
Operating Range = 32; High Operating Range = 150; Field Transmitter Low
Value = 120; Field Transmitter High Value = 170; Field Transmitter Type = RN;
Transmitter Temperature Units = F; Conversion Type = 2.
Conversion
Coefficients 1-6 will be populated using Sensor Calibration and User Reconcile.
These will be discussed in later steps. Leave all other fields blank.
7.) Load the controllers when available. Wire RTD as noted in the Ovation I/O
Reference manual. (The red channel light should be off when you are finished
wiring your RTD.) Trend the point. Verify RTD point is reading 0 and is NOT in
Sensor Alarm.
38
Calculate RTD Conversion Coefficients Using Sensor Calibrate

Note: Sensor Calibrate will remove the point from scan, causing BAD quality, as
well as put the point into calibrate mode. Take any precautions necessary to
prevent problems!
8.)
Open Sensor Calibrate. Start All Programs Ovation Ovation Utilities

Sensor Calibrate.
The point must be loaded to the controller before you can open the point in Sensor
Calibrate.
9.)
Open your RTD point in Sensor Calibrate. After a few seconds the fields at the
top of the Sensor Calibration window should populate with the specific
information of the point.
10.) Open the RTD point in Point Information. Verify: point is off scan, conversion
coefficients 1-6 are 0, Sensor Calibrate Value, located at the bottom of the
Mode tab, is 135 5 Ohms.
39
Calculate RTD Conversion Coefficients Using Sensor Calibrate

(contd)
11.) In Sensor Calibrate enter the information as listed in the table below.
TRAINING RTD DATA
ACTUAL FIELD READING
(OHMS )
EXPECTED VALUES
120.0
F
32.0
C
0.0
130.01
57.0
13.9
139.95
81.0
27.2
149.79
104.0
40.0
159.99
127.0
52.8
170.17
158.0
70.0
12.) Select 5 for the Degree of the Polynomial

13.) Click the Calc Coeff button. Six new coefficients should show up in the New
Coeff column.
14.) Click the Store Coeff button. This will send the coefficients to the controller.
Use Point Information to verify coefficient data was passed.
15.) Click the File pull down menu and select Clear Point. Sensor Calibrate will
put the point back on scan and take it out of calibrate mode.
16.) Verify the RTD is reading room temperature.
40
Reconcile Conversion Coefficients into the Ovation Database
Unit Drops DropX/Drop5X.
18.) Right click on DropX/Drop5X and select Reconcile. Select the controller in
control then click Finish.
41
Reconcile Conversion Coefficients into the Ovation Database (contd)

19.) You should see your RTD point in the Differences section, bottom half, of the
Reconcile window. You can expand the folder to see the differences.
20.) Click on the RTDx folder then click the OK or Apply button. This will update
the point record in the database. Reopen or refresh the RTD point and look for
the conversion coefficients on the Instrumentation tab.
21.) Load the Controllers when available.
42
Module 8 Objectives
Create and Test Packed Points

1. MODIFY existing packed points in the Ovation Developer Studio
2. CREATE new packed points in the Ovation Developer Studio
3. UNDERSTAND applications for packed points
43
Control Application for Packed Point
Output of a PACK16 algorithm is a

packed point. Each bit represents
the status of a digital input point.
The PBPT output of control
algorithms are packed points.
Common Uses of Packed Points include:
Mode words for control algorithms
Status feedback for motors, pumps, valves, etc
Permissives for starting, stopping, and controlling field devices
44
Packed Point in Point Information
45
Packed Point in the Ovation Developer Studio
46
Packed Point Exercise

2.) Expand the Points folder to see the Packed Points folder. Click on the Packed
Points folder.
3.) Open the packed point TANKx0x in your controller.
4.) Modify the point, if needed, as noted in the table below
BIT #
BIT
DESCRIPTION
SET
DESCRIPTION
RESET
DESCRIPTION
MRE Output Signal
TRUE
FALSE
Xmtr Malfunction Alarm
TRUE
FALSE
Inhibit Control DevCheck MRE
TRUE
FALSE
Xmtr A Quality Alarm
TRUE
FALSE
Xmtr B Quality Alarm
TRUE
FALSE
Mode Select Made by TMOD
TRUE
FALSE
Xmtr Alarm Dev Signal
TRUE
FALSE
Average Mode
TRUE
FALSE
Lower Mode
TRUE
FALSE
Higher Mode
TRUE
FALSE
10
Xmtr A Mode
TRUE
FALSE
11
Xmtr B Mode
TRUE
FALSE
5.) Save the point by clicking the OK button to the right. Load controllers when
available as noted on page 19
47
Emerson Process Management

Power & Water Solutions
200 Beta Drive
Pittsburgh, PA 15238
Phone: 412-963-4000
Toll Free: 1-800-445-9723
48

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OV100-WIN

Starting with Data Acquisition

OCR161 Controller Backplane ................................................................................... 6

Inserting New Analog Output Points ........................................................................ 28

IDENTIFY the major components in an Ovation System

UNDERSTAND basic Ovation terminology

IDENTIFY the major components in an Ovation Controller Cabinet

DEMONSTRATE basic Ovation operator functions

UNDERSTAND data movement in an Ovation system

WIRE and TEST hardware input and output devices

10. CREATE and TEST packed points

Identify the major components in an Ovation system

Identify the major elements in an Ovation controller cabinet

Demonstrate basic operator functions

Utilize the Ovation Developer Studio to create and modify digital

Utilize the Ovation Developer Studio to create and modify analog

Configure additional Ovation I/O modules and points for

Create and test packed points

Identify the Major Components in an Ovation System

IDENTIFY the major components in an Ovation system

UNDERSTAND basic terminology used in an Ovation system

UNDERSTAND Ovation controller redundancy principals

Typical Ovation System

Ethernet Root Switch

Ethernet Backup Switch

Redundant Controller Pair

EXPLAIN the basic architecture of an Ovation controller

IDENTIFY the function of the circuit boards in an Ovation controller

LOCATE all major fuses in the basic Ovation Controller cabinet

UNDERSTAND Controller I/O module addressing

UNDERSTAND I/O module status and channel LEDs

OCR161 Controller Backplane (CBO)

AUX POWER FUSES

OCR400 Controller Assembly

AUX POWER FUSES

OCR400 Controller CPU and I/O Interface Modules

N4 Dedicated control synchronization

OCR 400 Controller LED Information

Alive timer timed

All I/O cycles

No I/O cycles are

Some or all I/O

All I/O cycles

No I/O cycles are

Some or all I/O

All I/O cycles

No I/O cycles are

Some or all I/O

All I/O cycles

No I/O cycles are

Some or all I/O

Ovation Local I/O Panel (ROP)

AUX POWER FUSES

Controller I/O Module Address Format

I/O Module LEDs

Local I/O Addressing Example

I/O is monitored from Controller Device #1

Device 1 Branch 1 Slot 4

Device 1 Branch 4 Slot 2

Device 1 Branch 5 Slot 3

What is the I/O Address? Why?

ACCESS a graphic window and perform basic operator tasks

IDENTIFY the Ovation Record types