4.0 APPLICATION :
‘The Buchholz Relay (BR) is a control and safety device
which detects abnormal functioning inside a transformer,
‘The working of the relay is based on the fact that any
failure of the active part of an oil filed transformer
produces gas inside the tank and/ or causes a surge in
oil
2.0 CONSTRUCTION :
For figures in bracket refer Part List of Fig.1
‘The main body (3) and the cover (4) of BR are made of
leak proof aluminum die casting, The design is very
compact. The BR can be installed easily due to integral
flanges provided on main body (8). The volume of the
{gas collected inside the relay can be seen through
‘graduated inspection toughened glass windows (12)
provided on both sides of the main body (3). The cover
(4) holds two floats & one fap to sense the oil surge. Two
Rood Switches (magnetic switches) are linked to the
swing of floats. The connection from both switches is
brought in the TB with cover (6). A gas release cock with
ccap and chain (6) & electic circuit test device with cap(7)
{for manual checking of Switches is provided on the cover
(4) of BR. Air injection test device with cap (11) is
provided on the cover (4) for checking functioning of
switches by pumping air into BR. A drain cock with cap
and chain (1) is provided at the bottom of the main body.
3.0 WORKING :
3.1 The BRhas a chamber in which gas generated
in the tank due to fault gets collected. When
the collected gas exceeds volume of
200-300 co, the top float goes down thereby
operating Switch for Alarm. Simiary the switch
‘or Tip gets operated when gas continues to
accumulate further.
3.2 Switch for Tp also gets operated when heavy
fault in transformer creates a surge of oil
These switches can be used for initiating
safety system to protecttrip the transformer.
4.0 FEATURES :
4.1 Light weight. Easy to handle.
4.2 Easy to read the volume of gas in BR,
43 Reliable operation of floats & switches.
4.4 Withstands seismic vibrations.
4.5. Use of mercury is avoided by using
Reed Switches.
48 Taking sample of gas for analysis is easy.
47 Weather proof terminal box (5) & easy to
connect terminals.
4.8 Two entries (9) n terminal box for incoming
cable. Any one can be used to suit site
condition.
5.0 CALIBRATION :
5.1 Alarm switch : Gas Volume between
200 to 300 ce.
52 Tip Switch Steady Flow of Oil Between
90 to 160 cmisec.
See Wiring Diagram.
6.0 SPECIFICATIONS :
6.1 Liquid : Transformer Oil to 1S 335
62 Working: Temperature : -20 to 110°C
6.3 Working Pressure :0 0 1 kg/cm?
64 Environment : Indoor or Outdoor
SUKRUT
BUCHHOLZ RELAY
MODELS : EE3-MA & EE3-MG
SUITABLE FOR 80 mm (3") NB
MODEL : EE3-MA
Produet Label Cover TB Terminals AirInjecton EI
for Tost Devioe
Alarm with Cap
PIPE
ectic Circut
Test Deviee
wth Cap
Direction Arrow
Se No. abel
Cable Envy
M25 x15
Torminals for ip
Cable Entry.
25x15
Main Body
Inspection Window
with Seale
Drain Cock with Cap
and Chain
70
7A
74
712
713
714
TESTS :
ROUTINE TESTS
‘Switch operation for Alarm for gas volume.
‘Switch operation for Tip for gas volume.
‘Switch operation for Tip during surge in ol
Static Pr Test for BR assembly at 2.5 kg/cm" for,
140 hrs.
2KV Test between terminals & body for 1 Min,
TYPE TESTS.
IP 67 Test carried out at IDEM! Mumbai
All Type Tests as per IS 3637 carried out at
ERDA Vadodara
Seismic Vibration Test carried out at ARAI, Pune
Copies of TCs avilable on request
718
72
724
722
723
8.0 MOUNTING :
BR should be installed in 80 mm (3°) size of pipe line at
an inclination as per customers design. Maintain the
ditection of oil flow as per marked arrow on the cover,
(4) of the BR.
9.0 HOWTO ORDER
Select the suitable model and place purchase order.
ockiwith
Cap & Chain
Protective
cap
(Disposable)BUCHHOLZ RELAY MODELS : EE3-MA & EE3-MG
SUITABLE FOR 80 mm (3") NB PIPE
rienos A ASSEMBLY
a—*
44 HOLE DIA11.0N2CD 120mm
EQUALLY SPACED AS SHOWN
194
VIEW IN DIRECTION *
APPLICATION
CCONSERVATOR FIG. NO. 4
ISOLATION
ELECTRIC CONNECTION :
(On two vertical walls of the Terminal Box, holes with
M25 threads are provided for fitting cable gland. One
entry is closed by brass plug & the other by a
dispensable plastic plug. Entry of connecting cable
can be made form suitable side & remaining entry can
be kept closed by using the brass plug, Suitable cable
FRONT VIEW
Hole for cable entry
M25 x15
173
TS
Direction Arrow
VIEW IN DIRECTION