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9/11/2015

PlasteringTools&PlasteringWorksMethodStatement

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Below
are
the
plastering tools or
plastering
equipment
involved in Plaster
works that should be
arrangedbeforestarting
theplasteringworks.
SurveyingEquipment
Linedory

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AluminumSection
Mobilescaffolds
SAFETY&HEALTHREQUIREMENTS
All employees shall be provided with complete personal Protection
equipmentPPE.
AllemployeesshallattendSafetyInductionandtrainingCoursetoidentify
allHazardsassociatedwiththiswork.
Allworkersshallbeprovidedwithpropertoolsandequipmenttoexecute
theworksafely.
MSDS(materialsafetydatasheet)shallbedisplayedatworklocationas
appropriate.

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PlasteringTools&PlasteringWorksMethodStatement

DownloadMethodStatementForPlasteringWorks
PLASTERINGPROCEDURE
GeneralRequirements

InstallationDownloadpackagecont [...]

DownloadMethodStatementforTesting&
CommissioningOfIPClockSystem
August28th,2015

Ensure that material, samples and method Statement have been


submittedandapprovedbytheconsultant.
Ensurethatplasteringtools&accessoriesareapproved.

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ClockSystemDownloadpackagecont [...]

Surfaces to receive plastering shall be dry brushed to remove all loose

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ClockSystem

particles, dust, laitance, efflorescence, etc. and any projecting fins on

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concretesurfacesshallbehackedoff.

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packagecontainstheMethod [...]

Ensureproperworkingplatformandlightingarrangementprovided.

Wheresurfacesareoutofline,theyshallbebroughttolevelbyhacking
ordubbingoutpriortocommencementoffinishing.
Allrequiredopeningsformechanical&electricalservices,conduitspipes,
plugsshallbeinstalledandtestedpriortoplastering.
Curingarrangementsshallbeprovidedforthreedays.
SurfacePreparationandInstallationofPlasterAccessories
All surfaces to be plastered or rendered shall be sprayed with water,
whichshallbeallowedtodryoutbeforerushcoatisapplied.
Masonryworkappliedwithscratchcoatpriortoplastering.
Concretesurfaceswhereplastertobeappliedshallbemaderough.
All undercoats shall be scratched to form an adequate key for the next
coat.

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LevelGuidesshallbeprovideduptorequiredthickness.
All junctions between different materials and also over the embedded
conduitsshallbereinforcedwithexpandedmetalwhichshallbeplugged
nailedorstapledasrequiredatrequiredinterval.
All horizontal and vertical and vertical external and internal angles of
plastered walls shall be protected with galvanized metal corner beads
and shall be securely plugged, nailed or stapled as required at proper
intervals.
Plastering accessories such as plaster stops shall be used where
plastering terminates and is not covered by other finish at wall, ceiling,
door,windowframejunctionsandtoallwallopeningsandcorners.
Plastering shall proceed only when the masonry block works are
completed.
MixingofRushCoatandApplication
Surfacemustbesound,cleandryandfreefromanymaterialswhichmay
impairtheadhesionofRushcoat.
Prewet & saturate the surface with potable water before applying rush
coat.
ThoroughlymixMP3(rushcoat)withpotablewaterattherateofapprox.
10L of water /50 Kg. bag using a plaster machine is adjusted to obtain
theconsistentmixofwetmortar.
Mixing and application shall be done by mechanical mixer as approved
bythematerialmanufacturer.
Mixeachbatchseparately.Cleanoutmixerbetweenthebatches.
Mixnomorematerialthanusedwithinonehour.
Thewetmixedmortarissprayedonthewallusingthespraygunofthe
machine.
ApplytheRushcoatusingspraygunonthepreparedsurfaceinOneor
twocoatstoobtain2~5mmthickroughtexture.
CuretheappliedRushCoatwithpotablewaterforminimumof3days.

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MixingofFinalCoatandApplication
Wetrushcoatevenlyjustbeforeapplicationoffinishcoat.

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PlasteringTools&PlasteringWorksMethodStatement
In application using spray machine water flow is adjusted to obtain the
consistent mix of wet mortar. The wet mixed mortar is sprayed on the
wallsusingthespraygunofthemachine.
IncaseofmanualmixingthoroughlymixMP13withpotablewateratthe
rate of approx. 7 L of water/50 kg bag using an electrical paddle mixer
attachment. The wet mixed mortar is then applied on the walls using
trowel.Anycakedandsetmortarshouldnotbeapplied.
ApplytheMP13directlyovertheconcretemasonryblockwallsinsingle
coat at internal areas (1020mm) and in double coat at external areas
(1520mm).
On the prepared internal/external concrete surfaces (castinsitu or
precast)MP13isappliedinsinglecoat(1020mm).
The plaster shall be applied to the required thickness and adequate
dryingtimeshallbeallowedforeachundercoatpriortotheapplicationof
thefollowingcoat.
Finish the render plaster to medium fine finish using plastic/wooden
trowel. Over toweling and smoothing of the render/plaster surface to be
avoidedinthefinalfinishing.
Final coat should be made in a true plane using an Aluminum straight
edge.
Allwallfacesfinishshallbemadeplaneandtruetolineinalldirections
andthatallanglesarestraight,trueandplumb.
Extra care shall be taken for plastering to be made neatly good up to
woodframes,skirtingandaroundpipesorfittings.
CuretheappliedMP13withpotablewaterforminimumofthreedays.
During the application existing work will be protected against spillage,
stainingandotherdamages.
Onwallsplasterworkshallbeterminatedat100mmabovefalseceiling
elevation.
Ceilingsurfaceshallbeplasteredwith1012mmthick.
Plaster shall only be stopped at corner beads or plaster stops at an
inducedgroove.
Whereplasterabutsanymetalitemwhichissetintheplasterandisflush
withthefinishedplastersurface,providerakedveejointatjunctionoras
directedbytheconsultant.
Pointupandfinishsurfacesaroundfixtures,outletboxes,piping,fittings,
tileandotherworkflushwithadjacentplaster.
Eachcoatofallplasterworkistobemaintainedinamoistconditionforat
leastthreedaysaftertheplaster.
Finishedworkwillbeprotectedduringprogressofplasteringwork.
Defectiveworkshallberemovedandreplacedwithnew.
If plaster thickness more than 2 cm, than we have to do double coat
application,firstcoatisappliedasspattercoatof8~10mm.Curethefirst
coatformin.2daysbeforeovercoating.

PlasterAccessories
Ensurethatmetallathisstraight,securedtosubstratejointandsurface
perimeteraccessoriesareinplace.
300mmwidestripmetallathcenteredoverjunctionsofdissimilarbacking
materials and casing beads @ terminations of plaster finish shall be
installed.
CornerbeadsshallbeinOnelengthupto3000mmandnolengthshall
be less than 1800mm and has to set in order to form true arises and
neat miters, secure at ends and not more that 300mm apart with
galvanized staples, galvanized wire ties or concrete nails, staggered
install at all vertical & horizontal plaster exterior corners and to provide
cornerbeadsextensionslipswhereisrequired.
Horizontalbeadsshallbelevel,verticalbeads,plumb,straightandtrue,
assumingproperplasterthickness.
PlasterStopshallbeusedwherecalledfororasrequiredtostopplaster

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PlasteringTools&PlasteringWorksMethodStatement
surfaceagainstadissimilartoformaneatanddefinitejoint.
Cornermeshshallbeprovidedonallinternalcornerspriortoplaster.
At all control joint locations install back to back square nosed casing
beads.
Mockup shall be provided showing the executions systematic of the
worksinordertoobtainthefinalapprovalaccordingly.

Cutting,Patching&Repairing
Cut out & repair all damaged plaster and all fine cracks, pits, checks
waves, blisters and other defects which in the opinion of the consultant
will impair the appearance and the life and usefulness of the finish
surfaces.
Allrepairsshallbedonebyusingapprovedmaterial.
PlasteringinCaseTotalThicknessisMoreThan20mm
The areas where plaster thickness is expected to exceed 20mm, a
multiple coat of plaster must be applied in receding thickness. A base
coat of 1520mm thickness should be applied and cure it for two days.
Afterthebasecoursebecomeshardanddry,thenapplythesecondcoat
/finalcoatofplasterwithathicknessof1015mm.
Whereverthicknessis40mm,itcanbeappliedintwocoats(20mmfirst
coat,20mmsecondcoat.)
If the expected thickness to exceed 40mm, fiber mesh reinforcement
shouldbegivenafterthesecondcoatinwetcondition.Whentheplaster
iswet,fixthemesh.Aftertwodaysofcuring,finalcoatcanbeappliedto
achieveamaximumthicknessof60mm.
TestingofPlasterMaterials
Compressivestrengthandflexuralstrengthfor7and28daysofplaster
aspertherelevantcodesofpractice.PulloffTestforPlasterwillbedone
bythirdparty.

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