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Precision Steel Press Tool Die Sets

Page

Accuracy of Steel Die Sets

Tolerances of Total Dimensions


A/B =

+0.4 to +0.3

C =

+0.3 to +0.2

Parallelity of Opposite Faces


Tp = 0.012/100 mm

Parallelity of Supporting Faces


Tp = 0.015/100 mm

Tolerances System Distances


Ta= >100 - 180 mm = + 0.008 mm
>180 - 350 mm = + 0.0012 mm
>180 - 350 mm = + 0.0012 mm
>350 - 500 mm = + 0.0015 mm
>500 - 710 mm = + 0.0018 mm
>710 - 1000 mm = + 0.0020 mm

Page 2

Accuracy of Steel Die Sets

Squareness of Guide Pillars


Tw = 0.012/100 mm

Peak to Valley Height


Faces Rz = 15
Top Edges Rz = 20

Bore Tolerance

Page 3

Press Fit Pillars

du= R7

Quick Change Pillars

du= JS6

Press Fit Bushes

do= R7

Quick Change Bushes

do= JS6

Positioning of Pillars and Bushes

Press Fit Guide Bush

Quick Change Guide Bush

d1/d2

t1

d1/d2

t1

19
24
30
40
50
* 63
* 80

23
27
35
43
50
-

38
44
56
72
85
-

19
24
30
40
50
* 63
* 80

30
35
42
47
55
57
78

47
57
69
79
95
113
133

Quick Change Roller Bush


d1/d2

t1

19
24
30
40
50
* 63
* 80

33
38
40
51
59
80
93

53
63
77
87
103
135
150,5

Page 4

Ordering Example

Drilling Pattern

Press Tool
Number of Plates:
2 or 3

Press Tool Die Set Size:


Standard sizes range from:
150 x 150 x 33 mm to
800 x 1000 x 58 mm

Special sizes can range up to


1100 x 2400 mm

Page 5

Press Tools

Guide pillar selection

Press fit guide pillar

Quick change guide pillar

Quick change taper guide pillar

Guide bush selection

Press fit guide bush

Quick change guide


bush short

Quick change guide


bush long

Quick change guide bush short set

Quick change guide bush long set

Quick change guide bush


short bronze coated

Quick change guide bush


medium bronze coated

Quick change guide bush


long bronze coated

Quick change guide bush medium set


bronze coated

Quick change guide bush short set bronze


coated

Quick change guide bush


short roller cage

Quick change guide bush


medium roller cage

Quick change guide bush


long roller cage

Quick change guide bush short set roller


cage

Quick change guide bush long set roller


cage

Position of retaining clips

Page 6

2 Pillar Steel Die Sets


Steel die
sets
AxB

C1/C2

Recommended
minimum
length L

d1/d2

Die space using ECO 4 and EBU 4


guiding components
Type A

Type C

Type D

(b x A)

(a x B)

( c x a)

150 x 150

33

150

19
18

104 x 150

58 x 150

58 x 150

150 x 200

33

200

24

154 x 150

58 x 200

108 x 150

200 x 150

33

200

24

104 x 200

108 x 150

58 x 200

200 x 200

33

200

24

154 x 200

108 x 200

108 x 200

200 x 250

33

200

24

204 x 200

108 x 250

158 x 200

250 x 150

33

200

24

104 x 250

158 x 150

58 x 250

250 x 200

33

200

24

154 x 250

158 x 200

108 x 250

250 x 250

38

200

30

192 x 250

134 x 250

134 x 250

250 x 300

38

200

30

242 x 250

134 x 300

184 x 250

300 x 150

33

200

24

104 x 300

208 x 150

58 x 300

300 x 200

33

200

24

154 x 300

208 x 200

108 x 300

300 x 250

38

200

30

192 x 300

184 x 250

134 x 300

300 x 300

38

200

30

242 x 300

184 x 300

184 x 300

300 x 350

38

200

30

292 x 300

184 x 350

234 x 300

350 x 150

33

200

24

104 x 350

258 x 150

58 x 350

350 x 200

33

200

24

154 x 350

258 x 200

108 x 350

350 x 250

38

200

30

192 x 350

234 x 250

134 x 350

350 x 300

38

200

30

228 x 350

206 x 300

156 x 350

350 x 350

38

200

30

278 x 350

206 x 350

206 x 350

400 x 150

33

200

24

104 x400

308 x 150

58 x 400

400 x 200

33

200

24

154 x 400

308 x 200

108 x 400

400 x 250

38

200

30

192 x 400

284 x 250

134 x 400

400 x 300

48

250

40

228 x 400

256 x 300

156 x 400

400 x 350

48

250

40

278 x 400

256 x 350

206 x 400

400 x 400

48

250

40

328 x 400

256 x 400

256 x 400

450 x 200

38

200

30

142 x 450

334 x 200

84 x 450

450 x 250

38

200

30

192 x 450

334 x 250

134 x 450

450 x 300

48

250

40

228 x 450

306 x 300

156 x 450

450 x 350

48

250

40

278 x 450

306 x 350

206 x 450

450 x 400

48

250

40

328 x 450

306 x 400

256 x 450

Page 7

Guiding Components
ECO 4 - Press Fit Pillar

d2
Material:

UNI C53

Hardness: 60 - 63 HRC

ECO 7 - Press Fit Pillar


Material:

UNI C53

Hardness: 60 - 63 HRC

145

200

l = Length
250 300 350

200

l = Length
250 300 350

Short L
45
50
55
60
60
-

l = Length
Medium L
-

Long L
55
70
80
100
100
100

Short L
33
37
44
52
62
75

l = Length
Medium L
50
55
60
67
75
90

Long L
60
80
90
100
110
130

Short L
33
37
44
52
62
75

l = Length
Medium L
50
55
60
67
75
90

Long L
60
80
90
100
110
130

Short L
36
40
45
50
80

l = Length
Medium L
-

Long L
80
90
100
112
130

19
24
30
40
50
63

d2
19
24
30
40
50
63

145

EBU - Press Fit Bush


d2
Material:

UNI 16 Ni Cr 4

Hardness: 60 - 62 HRC
Also available in bonze plated

EBU 7 - Quick Change Steel Bush

19
24
30
40
50
63

d2
Material:

UNI 16 Ni Cr 4

Hardness: 60 - 62 HRC

19
24
30
40
50
63

EBU 4B - Quick Change Bronze Plate


d2
Material:

UNI 16 Ni Cr 4/
Bronze plated

Hardness: 60 - 62 HRC

EBU 7 SL- Quick Change Roller Cage Steel

Material:

UNI 16 Ni Cr 4

Hardness: 60 - 62 HRC
Brass roller cage

19
24
30
40
50
63

d2
19
24
30
40
50

Page 8

400 450+
*
*
*
*
*
*

400

450

2 Pillar Steel Die Sets


Steel die
sets
AxB

C1/C2

Recommended
minimum
length L

d1/d2

Die space using ECO 4 and EBU 4


guiding components
Type A

Type C

Type D

(b x A)

(a x B)

( c x a)

450 x 450

48

250

40

378 x 450

306 x 450

306 x 450

500 x 200

38

200

30

142 x 500

384 x 200

84 x 500

500 x 250

38

200

30

192 x 500

384 x 250

134 x 500

500 x 300

48

250

40

228 x 500

356 x 300

156 x 500

500 x 350

48

250

40

278 x 500

356 x 350

206 x 500

500 x 400

48

250

40

328 x 500

356 x 400

256 x 500

500 x 450

58

300

50

365 x 500

330 x 450

280 x 500

500 x 500

58

300

50

415 x 500

330 x 500

330 x 500

600 x 200

48

250

40

128 x 600

456 x 200

56 x 600

600 x 250

48

200

40

178 x 600

456 x 250

106 x 600

600 x 300

58

250

50

215 x 600

430 x 300

130 x 600

600 x 350

58

250

50

265 x 600

430 x 350

180 x 600

600 x 400

58

250

50

315 x 600

430 x 400

230 x 600

600 x 450

58

250

50

365 x 600

430 x 450

280 x 600

600 x 500

58

250

50

415 x 600

430 x 500

330 x 600

600 x 600

58

250

50

515 x 600

430 x 600

430 x 600

700 x 200

48

200

40

128 x 700

556 x 200

56 x 700

700 x 250

58

250

50

165 x 700

530 x 250

80 x 700

700 x 300

58

250

50

215 x 700

530 x 300

130 x 700

700 x 350

58

250

50

265 x 700

530 x 350

180 x 700

700 x 400

58

250

50

315 x 700

530 x 400

230 x 700

700 x 450

58

250

50

365 x 700

530 x 450

280 x 700

700 x 500

58

250

50

415 x 700

530 x 500

330 x 700

700 x 600

58

250

50

515 x 700

530 x 600

430 x 700

800 x 200

58

250

50

115 x 800

630 x 200

800 x 250

58

250

50

165 x 800

630 x 250

80 x 800

800 x 300

58

250

50

215 x 800

630 x 300

130 x 800

800 x 350

58

250

50

265 x 800

630 x 350

180 x 800

800 x 400

58

250

50

315 x 800

630 x 400

230 x 800

800 x 450

58

250

50

365 x 800

630 x 450

280 x 800

800 x 500

58

250

50

415 x 800

630 x 500

330 x 800

800 x 600

58

250

50

515 x 800

630 x 600

430 x 800

800 x 700

58

250

50

615 x 800

630 x 700

530 x 800

800 x 800

58

250

50

715 x 800

630 x 800

630 x 800

Page 9

Guiding Components
ECO 4 - Press Fit Pillar

d2
Material:

UNI C53

Hardness: 60 - 63 HRC

ECO 7 - Press Fit Pillar


Material:

UNI C53

Hardness: 60 - 63 HRC

145

200

l = Length
250 300 350

145

200

l = Length
250 300 350

19
24
30
40
50
63

d2
19
24
30
40
50
63

EBU - Press Fit Bush


d2
Material:

UNI 16 Ni Cr 4

Hardness: 60 - 62 HRC
Also available in bonze plated

EBU 7 - Quick Change Steel Bush

19
24
30
40
50
63

d2
Material:

UNI 16 Ni Cr 4

Hardness: 60 - 62 HRC

19
24
30
40
50
63

Material:

UNI 16 Ni Cr 4/
Bronze plated

Hardness: 60 - 62 HRC

19
24
30
40
50
63

d2
Material:

UNI 16 Ni Cr 4

Hardness: 60 - 62 HRC
Brass roller cage

Page 10

450

Short L
45
50
55
60
60
-

Long L
55
70
80
100
100
100

Short L
33
37
44
52
62
75

l = Length
Medium L
50
55
60
67
75
90

Long L
60
80
90
100
110
130

Short L
33
37
44
52
62
75

l = Length
Medium L
50
55
60
67
75
90

Long L
60
80
90
100
110
130

Short L
36
40
45
50
80

l = Length
Medium L
-

Long L
80
90
100
112
130

EBU 7 SL- Quick Change Roller Cage Steel


19
24
30
40
50

400

l = Length
Medium L
-

EBU 4B - Quick Change Bronze Plate


d2

400 450+
*
*
*
*
*
*

4 Pillar Steel Die Sets


Steel die
sets
AxB

C1/C2

Recommended
minimum
length L

d1/d2

Die space using ECO 4

and EBU 4 guiding


components

Die space using ECO 7


and EBU 7 guiding
components

Dimension
(b x A)

Dimension
(a x B)

Dimension
(b x A)

Dimension
(a x B)

200 x 200

28

150

18
19

124 x 200

124 x 200

98 x 200

98 x 200

250 x 200

33

150

24

108 x 250

158 x 200

78 x 250

128 x 200

250 x 250

33

150

24

158 x 250

158 x 250

128 x 250

128 x 250

300 x 200

33

150

24

108 x 300

208 x 200

78 x 300

178 x 200

300 x 250

38

150

30

134 x 300

184 x 300

100 x 300

150 x 250

300 x 300

38

150

30

184 x3 00

184 x 300

150 x 300

150 x 300

350 x 200

33

150

24

108 x 350

258 x 200

78 x 350

228 x 200

350 x 250

38

150

30

134 x 350

234 x 250

100 x 350

200 x 250

350 x 300

38

150

30

184 x 350

234 x 300

150 x 350

200 x 300

350 x 350

38

150

30

234 x 350

234 x 350

200 x 350

200 x 350

400 x 200

33

150

24

108 x 400

308 x 200

78 x 400

278 x 200

400 x 250

38

150

30

134 x4 00

284 x 250

100 x 400

250 x 250

400 x 300

48

200

40

156 x 400

256 x 300

130 x 400

230 x 300

400 x 350

48

200

40

206 x 400

256 x 350

180 x 400

230 x 350

400 x 400

48

200

40

256 x 400

256 x 400

230 x 400

230 x 400

450 x 200

38

150

30

84 x 450

334 x 200

300 x 200

450 x 250

38

150

30

134 x 450

334 x 250

100 x 450

300 x 250

450 x 300

48

200

40

156 x 450

306 x 300

130 x 450

280 x 300

450 x 350

48

200

40

206 x 450

306 x 350

180 x 450

280 x 350

450 x 400

48

200

40

256 x 450

306 x 400

230 x 450

280 x 400

450 x 450

48

200

40

306 x 450

306 x 450

280 x 450

280 x 450

500 x 250

38

150

30

134 x 500

384 x 250

100 x 500

350 x 250

500 x 300

48

200

40

156 x 500

356 x 300

130 x 500

330 x 300

500 x 350

48

200

40

206 x 500

356 x 350

180 x 500

330 x 350

500 x 400

48

200

40

256 x 500

356 x 400

230 x 500

330 x 400

500 x 450

48

200

40

306 x 00

356 x 450

280 x 500

330 x 450

500 x 500

48

200

40

356 x 500

356 x 500

330 x 500

330 x 500

600 x 250

48

200

40

106 x 600

456 x 250

80 x 600

430 x 250

600 x 300

48

200

40

156 x 600

456 x 300

130 x 600

430 x 300

Page 11

Guiding Components
ECO 4 - Press Fit Pillar

d2
Material:

UNI C53

Hardness: 60 - 63 HRC

ECO 7 - Press Fit Pillar


Material:

UNI C53

Hardness: 60 - 63 HRC

145

200

l = Length
250 300 350

145

200

l = Length
250 300 350

19
24
30
40
50
63

d2
19
24
30
40
50
63

EBU - Press Fit Bush


d2
Material:

UNI 16 Ni Cr 4

Hardness: 60 - 62 HRC
Also available in bonze plated

EBU 7 - Quick Change Steel Bush

19
24
30
40
50
63

d2
Material:

UNI 16 Ni Cr 4

Hardness: 60 - 62 HRC

19
24
30
40
50
63

Material:

UNI 16 Ni Cr 4/
Bronze plated

Hardness: 60 - 62 HRC

19
24
30
40
50
63

d2
Material:

UNI 16 Ni Cr 4

Hardness: 60 - 62 HRC
Brass roller cage

Page 12

450

Short L
45
50
55
60
60
-

Long L
55
70
80
100
100
100

Short L
33
37
44
52
62
75

l = Length
Medium L
50
55
60
67
75
90

Long L
60
80
90
100
110
130

Short L
33
37
44
52
62
75

l = Length
Medium L
50
55
60
67
75
90

Long L
60
80
90
100
110
130

Short L
36
40
45
50
80

l = Length
Medium L
-

Long L
80
90
100
112
130

EBU 7 SL- Quick Change Roller Cage Steel


19
24
30
40
50

400

l = Length
Medium L
-

EBU 4B - Quick Change Bronze Plate


d2

400 450+
*
*
*
*
*
*

4 Pillar Steel Die Sets


Steel die
sets
AxB

C1/C2 Recommended
minimum
length L

d1/d2

Die space using ECO 4


and EBU 4 guiding
components

Die space using ECO 7


and EBU 7 guiding
components

Dimension
(b x A)

Dimension
(a x B)

Dimension
(b x A)

Dimension
(a x B)

600 x 350

48

200

40

206 x 600

456 x 350

180 x 600

430 x 350

600 x 400

48

200

40

256 x 600

456 x 400

230 x 600

430 x 400

600 x 450

48

200

40

306 x 600

456 x 450

280 x 600

430 x 450

600 x 500

58

250

50

330 x 600

430 x 500

298 x 600

398 x 500

600x 600

58

250

50

430 x 600

430 x 600

398 x 600

398 x 600

700 x 250

48

200

40

106 x 700

556 x 250

80 x 700

530 x 250

700 x 300

48

200

40

156 x 700

556 x 300

130 x 700

530 x 300

700 x 350

48

200

40

206 x 700

556 x 350

180 x 700

530 x 350

700 x 400

58

250

50

230 x 700

530 x 400

198 x 700

498 x 400

700 x 450

58

250

50

280 x 700

530 x 450

248 x 700

498 x 450

700 x 500

58

250

50

330 x 700

530 x 500

298 x 700

498 x 500

700 x 600

58

250

50

430 x 700

530 x 600

398 x 700

498 x 600

700 x 700

58

250

50

530 x 700

530 x 700

498 x 700

498 x 700

800 x 250

48

200

42

106 x 800

656 x 250

80 x 800

630 x 250

800 x 300

48

200

42

156 x 800

656 x 300

130 x 800

630 x 300

800 x 350

48

200

42

206 x 800

656 x 350

180 x 800

630 x 350

800 x 400

58

250

50

230 x 800

630 x 400

198 x 800

598 x 400

800 x 450

58

250

50

280 x 800

630 x 450

248 x 800

598 x 450

800 x 500

58

250

50

330 x 800

630 x 500

298 x 800

598 x 500

800 x 600

58

250

50

430 x 800

630 x 600

398 x 800

598 x 600

800 x 800

58

250

50

630 x 800

830 x 800

598 x 800

598 x 800

1000 x 300

58

250

50

130 x 1000

830 x 300

98 x 1000

798 x 300

1000 x 400

58

250

50

230 x 1000

830 x 400

198 x 1000

798 x 400

1000 x 500

58

250

50

330 x 1000

830 x 500

298 x 1000

798 x 500

1000 x 600

58

250

50

430 x 1000

830 x 600

398 x 1000

798 x 600

1000 x 700

58

250

50

530 x 1000

830 x 700

498 x 1000

798 x 700

1000 x 800

58

250

50

630 x 1000

830 x 800

598 x 1000

798 x 800

Page 13

Guiding Components
ECO 4 - Press Fit Pillar

d2
Material:

UNI C53

Hardness: 60 - 63 HRC

ECO 7 - Press Fit Pillar


Material:

UNI C53

Hardness: 60 - 63 HRC

145

200

l = Length
250 300 350

145

200

l = Length
250 300 350

19
24
30
40
50
63

d2
19
24
30
40
50
63

EBU - Press Fit Bush


d2
Material:

UNI 16 Ni Cr 4

Hardness: 60 - 62 HRC
Also available in bonze plated

EBU 7 - Quick Change Steel Bush

19
24
30
40
50
63

d2
Material:

UNI 16 Ni Cr 4

Hardness: 60 - 62 HRC

19
24
30
40
50
63

Material:

UNI 16 Ni Cr 4/
Bronze plated

Hardness: 60 - 62 HRC

19
24
30
40
50
63

d2
Material:

UNI 16 Ni Cr 4

Hardness: 60 - 62 HRC
Brass roller cage

Page 14

450

Short L
45
50
55
60
60
-

Long L
55
70
80
100
100
100

Short L
33
37
44
52
62
75

l = Length
Medium L
50
55
60
67
75
90

Long L
60
80
90
100
110
130

Short L
33
37
44
52
62
75

l = Length
Medium L
50
55
60
67
75
90

Long L
60
80
90
100
110
130

Short L
36
40
45
50
80

l = Length
Medium L
-

Long L
80
90
100
112
130

EBU 7 SL- Quick Change Roller Cage Steel


19
24
30
40
50

400

l = Length
Medium L
-

EBU 4B - Quick Change Bronze Plate


d2

400 450+
*
*
*
*
*
*

Flame Cut Precision Die Set

Page 15

4 Pillar Rectangular Die Sets

Type

MFP

Type

AxX

BxY

MFP 8

200 x 200

145 x 160

204

146

35

45

24

M24 x 2.0

70

65-180

MFP 9

230 x 112

165 x 180

228

165

40

50

30

M24 x 2.0

80

65-200

MFP 10

255 x 125

180 x 200

254

178

45

55

30

M30 x 2.0

80

65-200

MFP 12

305 x 152

210 x 250

305

210

50

65

30

M30 x 2.0

80

65-200

MFP 14

355 x 180

236 x 300

355

235

50

65

30

M30 x 2.0

80

85-300

MFP 16

405 x 200

260 x 350

406

260

50

65

40

M30 x 2.0

100

85-300

MFP 18

450 x 228

291 x 324

380

292

50

65

40

M30 x 2.0

100

85-300

MFP 20

500 x 254

320 x 420

430

320

55

70

40

M30 x 2.0

100

85-300

MFP 22

600 x 305

380 x 420

490

380

55

70

40

M30 x 2.0

100

85-300

MFP 24

750 x 382

458 x 572

642

458

70

75

50

M30 x 2.0

100

100-300

MFP 26

900 x 458

540 x 712

788

540

70

75

50

M30 x 2.0

100

100-300

Page 16

Back Pillar Square Die Set

Type

BS

Type

Die Space
SxT

M
I.S.Q
mm

1 BS

100 x 100

102

180

150

25

30

120

24

M20 X 1.5

70

65-180

2 BS

125 x 125

120

206

180

25

30

140

24

M20 X 1.5

70

65-180

3 BS

150 x 150

150

235

210

30

35

175

24

M20 X 1.5

70

65-200

4 BS

180 x 180

180

282

244

30

35

205

30

M24 X 2.0

80

65-200

5 BS

200 x 200

202

310

266

35

40

225

30

M24 X 2.0

80

65-200

6 BS

230 x 230

230

336

296

35

40

255

30

M30 X 2.0

80

65-300

7 BS

250 x 250

252

362

316

40

50

275

40

M30 X 2.0

100

65-300

8 BS

300 x 300

304

410

386

40

50

345

40

M30 X 2.0

100

85-300

9 BS

350 x 350

354

460

430

45

50

385

40

M30 X 2.0

100

85-300

10 BS

400 x 400

404

510

480

50

55

435

40

M30 X 2.0

100

95-300

11 BS

450 x 450

460

565

570

60

65

490

50

M30 X 2.0

100

95-300

12 BS

510 x 510

510

620

600

65

70

545

50

M30 X 2.0

100

100-300

13 BS

560 x 560

560

685

665

65

70

600

50

M30 X 2.0

100

100-300

14 BS

610 x 610

610

735

715

65

70

650

50

M30 X 2.0

100

100-300

Page 17

Back Pillar Die Set

Type

Type

Die Space
SxT

M
I.S.O
mm

1B

100 x 75

101

178

121

25

35

93

19

M20 x 1.5

60

65-180

2B

125 x 100

127

203

150

35

40

121

24

M20 x 1.5

70

65-200

3B

150 x 112

152

230

166

35

45

135

24

M24 x 2.0

70

65-200

4B

180 x125

177

280

185

40

50

149

30

M24 x 2.0

80

65-200

5B

200 x 150

203

305

211

45

55

175

30

M30 x 2.0

80

65-200

6B

230 x 175

228

330

238

45

55

201

30

M30 x 2.0

80

65-300

7B

250 x 200

254

356

264

50

60

226

30

M30 x 2.0

80

65-300

8B

305 x 230

304

406

302

50

65

258

40

M30 x 2.0

100

85-300

9B

355 x 280

355

457

352

55

70

308

40

M30 x 2.0

100

85-300

10 B

405 x 305

406

508

378

55

70

334

40

M30 x 2.0

100

95-300

11 B

455 x 355

457

560

444

65

80

390

40

M30 x 2.0

100

90-130

12 B

510 x 395

508

610

483

70

85

429

50

M30 x 2.0

100

100-300

13 B

560 x 395

558

660

518

70

90

458

50

M30 x 2.0

100

100-300

14 B

610 x 455

609

711

554

70

90

493

50

M30 x 2.0

100

100-300

Page 18

Back Pillar Reversed Die Set

Type

BR

Type

Die Space
SxT

M
A

I.S.O
mm

2 BR

100 x 125

127

165

179

35

40

147

24

M20 x 1.5

70

65-200

3 BR

125 x 150

152

191

206

35

45

173

24

M24 x 2.0

70

65-200

4 BR

125 x 175

152

194

235

40

50

199

30

M24 x 2.0

80

65-200

5 BR

150 x 200

177

230

246

45

55

226

30

M30 x 2.0

80

65-300

6 BR

175 x 230

203

263

297

45

55

256

30

M30 x 2.0

80

85-300

7 BR

200 x 255

228

290

322

50

60

281

30

M30 x 2.0

80

85-300

8 BR

230 x 305

254

317

378

50

65

331

40

M30 x 2.0

100

85-300

9 BR

280 x 355

304

368

428

55

70

383

40

M30 x 2.0

100

95-300

10 BR

305 x 405

304

406

494

55

70

440

40

M30 x 2.0

100

95-300

Page 19

Back Pillar Long Die Set

Type

BL

Type

Die Space
SxT

M
A

I.S.O
mm

4 BL

180 x 75

177

254

126

35

45

96

24

M24 x 2.0

70

65-200

5 BL

200 x 90

203

280

143

35

50

111

24

M24 x 2.0

70

65-200

6 BL

230 x 100

228

330

160

40

50

123

30

M24 x 2.0

80

65-255

7 BL

250 x 112

254

356

173

45

55

136

30

M24 x 2.0

80

65-255

8 BL

305 x 125

304

406

188

45

65

150

30

M30 x 2.0

80

65-300

9 BL

355 x 140

355

457

203

50

70

165

30

M30 x 2.0

80

65-300

10 BL

405 x 150

406

508

223

50

70

179

40

M30 x 2.0

100

85-300

11 BL

455 x 175

457

560

264

55

75

210

40

M30 x 2.0

100

95-300

12 BL

510 x 200

508

610

289

60

80

235

40

M30 x 2.0

100

95-300

13 BL

560 x 215

558

660

313

65

80

25

50

M30 x 2.0

100

100-300

14 BL

610 x 230

609

711

327

65

80

267

50

M30 x 2.0

100

100-300

Page 20

Back Pillar Medium Die Set

Type

BM

Type

Die Space
SxT

M
A

I.S.O
mm

6 BM

230 x 240

228

330

200

40

50

164

30

M24 x 2.0

80

65-200

7 BM

250 x 160

254

356

219

45

55

183

30

M24 x 2.0

80

65-200

8 BM

305 x 185

304

406

248

45

65

210

30

M30 x 2.0

80

65-300

9 BM

355 x 215

355

457

288

50

70

243

30

M30 x 2.0

80

65-300

10 BM

405 x 230

406

508

302

50

70

257

40

M30 x 2.0

100

85-300

11 BM

455 x 265

457

560

354

55

75

300

40

M30 x 2.0

100

95-300

12 BM

510 x 280

508

610

368

60

80

314

40

M30 x 2.0

100

95-300

13 BM

560 x 290

558

660

389

65

80

328

50

M30 x 2.0

100

100-300

14 BM

610 x 305

609

711

403

65

80

343

50

M30 x 2.0

100

100-300

Page 21

Diagonal Pillar Square Die Sets

Type

DPS

Type

Die Space
SxT

D100 S

100 x 100

177

146

187

187

30

35

18

19

M20 x 1.5

22

60

65-180

D112 S

112 x 112

203

165

205

205

35

45

24

24

M20 x 1.5

25

70

65-200

D132 S

132 x 132

228

184

224

224

35

45

24

24

M24 x 2.0

25

70

65-200

D150 S

150 x 150

254

203

252

252

40

50

25

30

M24 x 2.0

25

80

65-200

D185 S

185 x 185

304

241

284

284

45

55

25

30

M30 x 2.0

28

80

65-200

D215 S

215 x 215

355

273

328

328

50

60

30

30

M30 x 2.0

28

80

85-300

D255 S

255 x 255

406

330

372

372

50

65

32

40

M30 x 2.0

38

100

85-300

D280 S

280 x 280

457

355

422

422

55

70

38

40

M30 x 2.0

38

100

95-300

D315 S

315 x 315

508

394

457

457

60

70

40

40

M30 x 2.0

38

100

95-300

D340 S

340 x 340

558

420

508

508

65

75

50

50

M30 x 2.0

38

100

100-300

D380 S

380 x 380

609

457

540

540

65

80

50

50

M30 x 2.0

38

100

100-300

Page 22

Back Pillar Medium Die Set

Type

DPL

Type

Die Space
SxT

D1175 L

112 x 75

177

158

210

159

30

35

19

M20 x 1.5

22

60

65-180

D1390 L

132 x 90

203

188

230

176

35

45

24

M20 x 1.5

25

70

65-200

D1510 L

150 x 100

228

202

256

192

35

45

24

M24 x 2.0

25

70

65-200

D1711 L

170 x 112

254

221

281

214

40

50

24

M24 x 2.0

25

70

65-200

D2114 L

215 x 140

304

272

315

237

45

55

24

M30 x 2.0

28

70

65-200

D2158 L

255 x 180

355

310

370

281

50

60

30

M30 x 2.0

28

80

85-300

D3019 L

305 x 190

406

381

428

302

60

65

30

M30 x 2.0

38

80

85-300

D3321 L

330 x 215

457

406

483

352

55

70

40

M30 x 2.0

38

100

95-300

D3724 L

370 x 240

508

444

527

375

60

70

40

M30 x 2.0

38

100

95-300

D4026 L

405 x 265

558

482

597

435

65

75

50

M30 x 2.0

38

100

100-300

D4430 L

445 x 305

609

521

622

460

65

80

50

M30 x 2.0

38

100

100-300

Page 23

Shoulder Screw

Tensile Strength:

1040 N/mm

Shear Strength:

730 N/mm

Tolerance grade of
Ground shank:

h8

Extension:

9% min.

L
L1 70 80 90 100 120
10 12 16 20 25 30 35 40 45 50 55D160 65
10 12 14 16 20 24 30 32 36 40 45
M5
6
3
0.8
M6
8
4
1
M8
10
5
1.2
M10 12
6
1.5
M12 16
8
1.8
M16 20
10
2
M20 24
12
2.5
16
3
Order Example: M-D-L
20
4
M

Page 24

Dowel Pin
Precision dowel pin according to DIN 6325

Steel :

Cold Forming

Hardness : HRC 60 2

D1
L1
1012012
5 50 60 70 80 90 100
3
0.8
4
5
6
8
10
12
16
20

L
14

16 20

24

30

32 36

1
1.2
1.5
1.8
2
2.5
3
4

Order Example : DP D1 x L

Page 25

40

45 50

60

70

80 90 100 120

Extractable Dowel Pin


Precision dowel pin according to DIN 7979

Steel :

Cold Forming

Hardness : HRC 60 2

D1

L1

0.8

1.2

1.5

1.8

10

12

2.5

16

20

L
10 12 14 16 20 24 30 32 36 40 45 50 60 70 80 90 100 120

Order Example : DP D1 x L

Page 26

Explanation of the Spring Table

DH

Dd

b x h, d
mm

mm

Lo

Order
Description

mm

R
N/mm

DH
Dd
bxh,d
Lo
R
A
XXX
B
YYY

mm
-

XXX

YYY

Max Defl.

Approx.

mm

mm

mm

Hole Diameter
Rod Diameter
Cross wire section
Spring Free Length
Spring Rate
(Load required for 1mm deflection)
Advised working deflection for long spring life
Minimum estimated life
Advised working deflection for medium spring life
Minimum estimated life

Advice, Prescriptions and Limitations


For the first time, technological innovations introduced and used make it possible to indicate the minimum
lifetime of the springs under minimum and average working deflections.
For optimum use of the springs, and to obtain the minimum lifetime values indicated,
observe the following guide lines:

select springs carefully at the design stage;

Use a guide pin, a locating bore as a guide this is essential for springs having a free length/diameter
ratio exceeding 3.5;

Assure perpendicularity of the springs to the supporting and compression surfaces;

Apply minimum pre-load of 5% of the free length;

Use longer springs at lower loadings where possible (pre-loading must be suitably increased);

Never compress springs beyond the maximum deflection (pre-load and working stroke) specified in
column C of the catalogue;

Always check spring holder height and working strokes of moving elements after die tools have been
re-ground. Normally this operation causes an increase in the overall compression of the springs;

Protect springs from corrosion agents;

Do not exceed a working temperature of 250 C up to 120 C no significant load reduction occurs, beyond
this temperature an average loss of 1% for every 40 C must be calculated;

Do not replace one spring at a time, instead, adopt a programmed maintenance procedure in which all
the springs are changed a the same time;
Page 27

Series - CLV - Light Load Springs

DH

Dd

bxh
mm mm

10

12.5 6.3

16

20

10

Lo
Lo
mm
25
32
38
45
50
65
25
32
38
45
50
65
25
32
38
45
50
65
75
90
25
32
38
45
50
65
75
90
100

Order
Description

Rate

L = Light
N/mm
DS - 10-25-N (L)
10
DS - 10-32-N (L)
8.5
DS - 10-38-N (L)
6.8
DS - 10-45-N (L)
6.0
DS - 10-50-N (L)
5.0
DS - 10-65-N (L)
4.3
DS - 13-25-N (L) 17.9
DS - 13-32-N (L) 16.4
DS - 13-38-N (L) 13.6
DS - 13-45-N (L) 12.1
DS - 13-50-N (L) 11.4
DS - 13-65-N (L)
9.3
DS - 16-25-N (L) 23.4
DS - 16-32-N (L) 22.9
DS - 16-38-N (L) 19.3
DS - 16-45-N (L) 17.1
DS - 16-50-N (L) 15.7
DS - 16-65-N (L) 10.7
DS - 16-75-N (L) 10.0
DS - 16-90-N (L)
8.6
DS - 20-25-N (L) 55.8
DS - 20-32-N (L) 45.0
DS - 20-38-N (L) 33.3
DS - 20-45-N (L) 30.0
DS - 20-50-N (L) 24.5
DS - 20-65-N (L) 20.0
DS - 20-75-N (L) 16.0
DS - 20-90-N (L) 14.0
DS - 20-100-N (L) 12.0

mm
6.3
8.0
9.5
11.0
12.8
16.0
6.3
8.0
9.5
11.0
12.8
16.0
6.3
8.0
9.5
11.0
12.8
16.0
19.0
22.3
6.3
8.0
9.5
11.0
12.8
16.0
19.0
22.3
25.5

25%

30%

3.000.00
0

1.500.000

N
63
68
65
66
64
69
113
131
129
133
146
149
147
183
183
188
201
171
190
192
352
360
316
330
314
320
304
312
306

mm
7.5
9.6
11.4
13.2
15.3
19.2
7.5
9.6
11.4
13.2
15.3
19.2
7.5
9.6
11.4
13.2
15.3
19.2
22.8
26.7
7.5
9.6
11.4
13.2
15.3
19.2
22.8
26.7
30.6

Page 28

N
75
82
78
79
77
83
134
157
155
160
174
179
176
220
220
226
240
205
228
230
419
432
380
396
375
384
365
374
367

mm
10.0
12.8
15.2
17.6
20.4
25.6
10.0
12.8
15.2
17.6
20.4
25.6
10
12.8
15.2
17.6
20.4
25.6
30.4
35.6
10
12.8
15.2
17.6
20.4
25.6
30.4
35.6
40.8

40%
Max.
Defl.
N
100
109
103
106
102
110
179
210
207
213
233
238
234
293
293
301
320
274
304
306
558
576
506
528
500
512
486
498
490

D
Approx.
mm
13.5
17.5
20.8
23.9
28.9
36.1
13.2
18.0
21.0
24.0
28.7
35.8
12.6
16.4
19.7
22.5
26.3
33.3
40.2
47.6
12.1
15.3
18.9
21.5
25.0
31.1
37.3
44.5
51.1

N
135
149
141
143
145
155
236
295
286
290
327
333
295
376
380
385
413
356
402
409
675
689
629
645
613
622
597
623
613

Series - CLV - Light Load Springs

DH

Dd

bxh
mm mm

25

12.5

32

16

Lo
Lo
mm
32
38
45
50
65
75
90
100
115
125
38
45
50
65
75
90
100
115
125

Order
Description

DS - 25-32-N (L)
DS - 25-38-N (L)
DS - 25-45-N (L)
DS - 25-50-N (L)
DS - 25-65-N (L)
DS - 25-75-N (L)
DS - 25-90-N (L)
DS - 25-100-N (L)
DS - 25-115-N (L)
DS - 25-125-N (L)
DS - 32-38-N (L)
DS - 32-45-N (L)
DS - 32-50-N (L)
DS - 32-65-N (L)
DS - 32-75-N (L)
DS - 32-90-N (L)
DS - 32-100-N (L)
DS - 32-115-N (L)
DS - 32-125-N (L)

Rate
N/mm
80.3
62.0
52.9
44.0
35.2
28.0
24.0
21.1
18.7
16.7
94.0
79.5
67.0
53.0
44.0
37.2
32.0
29.0
25.0

mm
8.0
9.5
11.0
12.8
16.0
19.0
22.3
25.5
28.8
31.8
9.5
11.0
12.8
16.0
19.0
22.3
25.5
28.8
31.8

25%

30%

3.000.000

1.500.000

N
642
589
582
563
563
532
535
538
539
531
893
875
858
848
836
830
816
835
795

mm
9.6
11.4
13.2
15.3
19.2
22.8
26.7
30.6
24.5
38.1
11.4
13.2
15.3
19.2
22.8
26.7
30.6
34.5
38.1

Page 29

N
771
707
698
673
676
638
641
646
645
636
1072
1049
1025
1018
1003
993
979
1001
953

40%

mm
12.8
15.2
17.6
20.4
25.6
20.4
35.6
40.8
46.0
50.8
15.2
17.6
20.4
25.6
30.4
35.6
40.8
46.0
50.8

Max.
Defl.
N
1028
942
931
898
901
851
854
861
860
848
1429
1399
1367
1357
1338
1324
1306
1334
1270

D
Approx.
mm
16.0
18.3
21.4
24.9
31.4
37.5
43.5
51.1
58.1
64.1
18.3
21.5
25.5
31.9
38.6
46.5
53.2
60.0
66.7

N
1285
1135
1132
1096
1105
1050
1044
1078
1086
1070
1720
1709
1709
1691
1698
1730
1702
1740
1668

Series - CMB - Medium Load Springs

DH

Dd
Lo

bxh
mm

mm

10

12.5

6.3

16

20

10

Order
Description

Rate

mm
M = Medium
N/mm
25 DS - 10-25-N (M) 16.0
32 DS - 10-32-N (M) 13.0
38 DS - 10-38-N (M) 11.9
45 DS - 10-45-N (M) 10.3
50 DS - 10-50-N (M)
8.9
65 DS - 10-65-N (M)
7.5
25 DS - 13-25-N (M) 30.0
32 DS - 13-32-N (M) 24.8
38 DS - 13-38-N (M) 21.4
45 DS - 13-45-N (M) 18.5
50 DS - 13-50-N (M) 15.5
65 DS - 13-65-N (M) 12.1
25 DS - 16-25-N (M) 49.4
32 DS - 16-32-N (M) 37.1
38 DS - 16-38-N (M) 33.9
45 DS - 16-45-N (M) 30.0
50 DS - 16-50-N (M) 26.4
65 DS - 16-65-N (M) 20.5
75 DS - 16-75-N (M) 17.5
90 DS - 16-90-N (M) 15.2
100 DS - 16-90-N (M) 13.5
25 DS - 20-25-N (M) 98.0
32 DS - 20-32-N (M) 72.6
38 DS - 20-38-N (M) 56.0
45 DS - 20-45-N (M) 47.5
50 DS - 20-50-N (M) 41.7
65 DS - 20-65-N (M) 32.3
75 DS - 20-75-N (M) 25.1
90 DS - 20-90-N (M) 22.0
100 DS - 20-100-N (M) 19.8

mm
6.3
8.0
9.5
11.0
12.8
16.0
6.3
8.0
9.5
11.0
12.8
16.0
6.3
8.0
9.5
11.0
12.8
16.0
19.0
22.3
25.5
6.3
8.0
9.5
11.0
12.8
16.0
19.0
22.3
25.5

25%
3.000.0
00
N
101
104
113
113
114
120
189
198
203
204
198
194
311
297
322
330
338
328
338
339
344
517
581
532
523
534
517
477
491
505

Page 30

mm
7.5
9.6
11.4
13.2
15.3
19.2
7.5
9.6
11.4
13.2
15.3
19.2
7.5
9.6
11.4
13.2
15.3
19.2
22.8
26.7
30.6
7.5
9.6
11.4
13.2
15.3
19.2
22.8
26.7
30.6

30%
1.500.0
00
N
120
125
136
136
136
144
225
238
244
244
237
232
371
356
386
396
404
394
406
406
413
735
697
638
627
638
620
572
587
606

mm
9.4
12.0
14.3
16.5
19.1
24.0
9.4
12.0
14.3
16.5
19.1
24.0
9.4
12.0
14.3
16.5
19.1
24.0
28.5
33.4
38.3
9.4
12.0
14.3
16.5
19.1
24.0
28.5
33.4
38.3

38%

Max. Defl.
N
150
156
170
170
170
180
282
298
306
305
296
290
464
445
485
495
504
492
507
508
517
921
871
801
784
796
775
715
735
758

Approx.
N
163
185
200
200
208
212
357
402
400
394
397
392
519
490
583
582
639
599
646
634
660
1029
1009
930
893
963
888
848
873
937

mm
10.2
14.2
16.8
19.4
23.4
28.2
11.9
16.2
18.7
21.3
25.6
32.4
10.5
13.2
17.2
19.4
24.2
29.2
36.3
41.7
48.9
10.5
13.9
16.6
18.8
23.1
27.5
33.8
39.7
47.3

Series - CMB - Medium Load Springs

DH

Dd

bxh
mm

mm

25

12.5

32

16

Lo

Description

Rate

mm
32
38
45
50
65
75
90

M = Medium
DS - 25-32-N (L)
DS - 25-38-N (L)
DS - 25-45-N (L)
DS - 25-50-N (L)
DS - 25-65-N (L)
DS - 25-75-N (L)
DS - 25-90-N (L)

N/mm
118.0
93.0
80.8
68.6
53.0
43.2
38.2

mm
8.0
9.5
11.0
12.8
16.0
19.0
22.3

25%
3.000.0
00
N
944
884
889
878
848
821
852

100

DS - 25-100-N (L)

33.0

25.5

842

30.6

1010

38.3

1264

43.0

1419

115
125
38
45
50
65
75
90
100
115

DS - 25-115-N (L)
DS - 25-125-N (L)
DS - 32-38-N (L)
DS - 32-45-N (L)
DS - 32-50-N (L)
DS - 32-65-N (L)
DS - 32-75-N (L)
DS - 32-90-N (L)
DS - 32-100-N (L)
DS - 32-115-N (L)

28.0
25.9
185.0
158.0
134.0
99.0
80.5
69.1
58.8
51.5

28.8
31.8
9.5
11.0
12.8
16.0
19.0
22.3
25.5
28.8

806
824
1758
1738
1715
1584
1530
1541
1499
1483

34.5
38.1
11.4
13.2
15.3
19.2
22.8
26.7
30.6
34.5

966
987
2109
2086
2050
1901
1835
1845
1799
1777

43.1
47.6
14.3
16.5
19.1
24.0
28.5
33.4
38.3
43.1

1207
1233
2646
2607
2559
2376
2294
2308
2252
2220

48.6
53.7
16.3
18.9
23.1
28.5
34.2
40.4
48.0
54.3

1361
1391
3016
2986
3095
2822
2753
2792
2822
2796

125

DS - 32-125-N (L)

44.8

31.8

1425

38.1

1707

47.6

2132

59.2

2652

Order

Page 31

mm
9.6
11.4
13.2
15.3
19.2
22.8
26.7

30%
1.500.00
0
N
1133
1060
1067
1050
1018
985
1020

38%

mm
12.0
14.3
16.5
19.1
24.0
28.5
33.4

Max. Defl.
N
1416
1330
1333
1310
1272
1231
1276

mm
13.7
15.7
18.2
21.7
26.0
32.3
38.0

Approx.
N
1617
1460
1471
1489
1378
1395
1452

Series - CFR - Heavy Load Springs

DH

Dd

bxh
mm mm

10

12.5 6.3

16

20

10

Lo
mm
25
32
38
45
50
65
25
32
38
45
50
65
25
32
38
45
50
65
75
90
100
25
32
38
45
50
65
75
90
100

Order
Description

Rate

H = Heavy
DS - 10-25-N (H)
DS - 10-32-N (H)
DS - 10-38-N (H)
DS - 10-45-N (H)
DS - 10-50-N (H)
DS - 10-65-N (H)
DS - 13-25-N (H)
DS - 13-32-N (H)
DS - 13-38-N (H)
DS - 13-45-N (H)
DS - 13-50-N (H)
DS - 13-65-N (H)
DS - 16-25-N (H)
DS - 16-32-N (H)
DS - 16-38-N (H)
DS - 16-45-N (H)
DS - 16-50-N (H)
DS - 16-65-N (H)
DS - 16-75-N (H)
DS - 16-90-N (H)
DS - 16-90-N (H)
DS - 20-25-N (H)
DS - 20-32-N (H)
DS - 20-38-N (H)
DS - 20-45-N (H)
DS - 20-50-N (H)
DS - 20-65-N (H)
DS - 20-75-N (H)
DS - 20-90-N (H)
DS - 20-100-N (H)

N/mm
22.1
17.5
17.1
15.0
12.8
10.7
42.1
33.2
29.3
24.6
19.6
15.0
75.7
52.8
48.5
42.8
37.1
30.3
25.7
21.7
19.3
216.0
168.0
129.0
112.0
94.0
72.1
59.7
50.5
44.2

mm
5.0
6.4
7.6
8.8
10.2
12.8
5.0
6.4
7.6
8.8
10.2
12.8
5.0
6.4
7.6
8.8
10.2
12.8
15.2
17.8
20.4
5.0
6.4
7.6
8.8
10.2
12.8
15.2
17.8
20.4

25%
3.000.0
00
N
111
112
130
132
135
137
211
212
223
216
200
192
379
338
369
377
378
388
391
386
394
1080
1075
980
986
959
923
907
899
902

mm
6.3
8.0
9.5
11.0
12.8
16.0
6.3
8.0
9.5
11.0
12.8
16.0
6.3
8.0
9.5
11.0
12.8
16.0
19.0
22.3
25.5
6.3
8.0
9.5
11.0
12.8
16.0
19.0
22.3
25.5

Page 32

30%
1.500.00
0
N
139
140
162
165
164
171
265
266
278
271
251
240
477
422
461
471
475
485
488
484
492
1361
1344
1226
1232
1203
1154
1134
1126
1127

mm
7.5
9.6
11.4
13.2
15.3
19.2
7.5
9.6
11.4
13.2
15.3
19.2
7.5
9.6
11.4
13.2
15.3
19.2
22.8
26.7
30.6
7.5
9.6
11.4
13.2
15.3
19.2
22.8
26.7
30.6

38%
Max.
Defl.
N
166
168
195
198
196
205
316
319
334
325
300
288
568
507
553
565
568
582
586
579
591
1620
1613
1471
1478
1438
1384
1361
1348
1353

mm
9.2
12.1
13.2
15.1
120
21.8
9.8
13.6
14.6
18.1
22.3
27.3
8.4
10.5
13.6
15.9
18.9
24.9
29.2
34.5
39.1
8.3
10.9
12.5
15.0
17.6
22.6
27.5
31.7
37.5

Approx.
N
203
212
226
227
250
233
413
452
428
445
437
410
363
554
660
681
701
754
750
749
755
1793
1831
1613
1680
1654
629
642
1601
1658

Series - CFR - Heavy Load Sprints

DH

Dd

bxh
mm

mm

25

12.5

32

16

Lo
mm
32
38
45
50
65
75
90
100
115
125
38
45
50
65
75
90
100
115
125

Order
Description

Rate

H = Heavy
DS - 25-32-N (H)
DS - 25-38-N (H)
DS - 25-45-N (H)
DS - 25-50-N (H)
DS - 25-65-N (H)
DS - 25-75-N (H)
DS - 25-90-N (H)
DS - 25-100-N (H)
DS - 25-115-N (H)
DS - 25-125-N (H)
DS - 32-38-N (H)
DS - 32-45-N (H)
DS - 32-50-N (H)
DS - 32-65-N (H)
DS - 32-75-N (H)
DS - 32-90-N (H)
DS - 32-100-N (H)
DS - 32-115-N (H)
DS - 32-125-N (H)

N/mm
297
219
187
156
123
99.0
84.0
73.0
65.0
57.7
388
324
272
212
172
141
122
107
93.0

mm
6.4
7.6
8.8
10.2
12.8
15.2
17.8
20.4
23.0
25.4
7.6
8.8
10.2
12.8
15.2
17.8
20.4
23.0
25.4

25%
3.000.0
00
N
1901
1664
1646
1591
1574
1505
1495
1489
1495
1466
2949
2851
2774
2714
2614
2510
2489
2461
2362

30%

mm
8.00
9.5
11.00
12.8
16.0
19.0
22.3
25.5
28.8
31.8
9.5
11.00
12.8
16.0
19.0
22.3
25.5
28.8
31.8

Page 33

1.500.000
N
2376
2081
2057
1997
1968
1881
1873
1862
1872
1835
3686
3564
3482
3392
3268
3144
3111
3082
2957

mm
9.6
11.4
13.2
15.3
19.2
22.8
26.7
30.6
34.5
38.1
11.4
13.2
15.3
19.2
22.8
26.7
30.6
34.5
38.1

40%
Max.
Defl.
N
2851
2497
2468
2387
2362
2257
2243
2234
2243
2198
4423
4277
4162
4070
3922
3765
3733
3692
3543

mm
11.0
12.6
14.8
17.9
23.1
26.3
30.5
37.3
41.9
46.2
12.5
14.9
17.8
22.4
26.1
30.8
36.8
41.4
44.4

Approx.
N
3267
2759
2768
2792
2841
2604
2562
2723
2724
2666
4850
4828
4842
4749
4489
4343
4490
4430
4129

Series - CXF - Extra-Heavy Load Springs

DH

Dd
Lo

bxh
mm

mm

10

12.5

6.3

16

20

10

mm
25
32
38
45
50
65
25
32
38
45
50
65
25
32
38
45
50
65
75
90
100
32
38
45
50
65
75
90
100

Order
Description

Rate

XH = Extra Heavy N/mm


DS - 10-25-N (XH) 36.8
DS - 10-32-N (XH) 27.9
DS - 10-38-N (XH) 23.7
DS - 10-45-N (XH) 19.2
DS - 10-50-N (XH) 16.5
DS - 10-65-N (XH) 13.2
DS - 13-25-N (XH) 58.5
DS - 13-32-N (XH) 43.9
DS - 13-38-N (XH) 36.0
DS - 13-45-N (XH) 30.3
DS - 13-50-N (XH) 26.2
DS - 13-65-N (XH) 21.2
DS - 16-25-N (XH)
118
DS - 16-32-N (XH) 89.0
DS - 16-38-N (XH) 72.1
DS - 16-45-N (XH) 60.9
DS - 16-50-N (XH) 52.3
DS - 16-65-N (XH) 41.2
DS - 16-75-N (XH) 34.1
DS - 16-90-N (XH) 29.5
DS - 16-90-N (XH) 25.6
DS - 20-32-N (XH)
224
DS - 20-38-N (XH)
177
DS - 20-45-N (XH)
149
DS - 20-50-N (XH)
128
DS - 20-65-N (XH) 99.0
DS - 20-75-N (XH) 81.7
DS - 20-90-N (XH) 69.5
DS - 20-100-N (XH) 60.6

mm
4.3
5.4
6.5
7.5
8.7
10.9
4.3
5.4
6.5
7.5
8.7
10.9
4.3
5.4
6.5
7.5
8.7
10.9
12.9
15.1
17.3
5.4
6.5
7.5
8.7
10.9
12.9
15.1
17.3

25%
3.000.0
00
N
158
151
154
144
144
144
252
237
234
227
228
231
507
481
469
457
455
449
440
445
443
1210
1151
1118
1114
1079
1054
1049
1048

Page 34

mm
5.0
6.4
7.6
8.8
10.2
12.8
5.0
6.4
7.6
8.8
10.2
12.8
5.0
6.4
7.6
8.8
10.2
12.8
15.2
17.8
20.4
6.4
7.6
8.8
10.2
12.8
15.2
17.8
20.4

30%
1.500.00
0
N
184
179
180
169
168
169
293
281
274
267
267
221
590
570
548
536
533
527
518
525
522
1433
1345
1311
1306
1267
1242
1237
1236

mm
6.3
8.0
9.5
11.0
12.8
16.0
6.3
8.0
9.5
11.0
12.8
16.0
6.3
8.0
9.5
11.0
12.8
16.0
19.0
22.3
25.5
8.0
9.5
11.0
12.8
16.0
19.0
22.3
25.5

38%
Max.
Defl.
N
232
223
225
211
211
211
369
351
342
333
335
339
743
712
685
670
669
659
648
658
653
1792
1682
1639
1638
1584
1552
1550
1545

mm
7.7
10.6
12.6
13.8
16.2
20.4
8.1
9.9
12.9
14.1
17.4
21
8.5
11.0
13.2
14.7
17.7
21.9
27.8
31.2
37.9
99.4
12
13.5
16.2
21.2
24.7
28.8
34.8

Approx.
N
283
296
299
265
267
269
474
435
464
427
456
445
1003
979
952
695
926
902
948
920
970
2106
2124
2012
2074
2099
2018
2002
2109

Series - CXF - Extra-Heavy Load Springs

DH

Dd

bxh
mm

mm

25

12.5

32

16

Lo

Order
Description

Rate

mm
32
38
45
50
65
75
90
100
115
125
38
45
50
65
75
90
100
115
125

XH = Extra Heavy
DS - 25-32-N (XH)
DS - 25-38-N (XH)
DS - 25-45-N (XH)
DS - 25-50-N (XH)
DS - 25-65-N (XH)
DS - 25-75-N (XH)
DS - 25-90-N (XH)
DS - 25-100-N (XH)
DS - 25-115-N (XH)
DS - 25-125-N (XH)
DS - 32-38-N (XH)
DS - 32-45-N (XH)
DS - 32-50-N (XH)
DS - 32-65-N (XH)
DS - 32-75-N (XH)
DS - 32-90-N (XH)
DS - 32-100-N (XH)
DS - 32-115-N (XH)
DS - 32-125-N (XH)

N/mm
374.4
346.0
244.0
207.5
161.0
130.8
110.5
96.3
85.7
76.3
528.2
524.4
353.0
269.2
218.5
180.3
155.0
140.0
124.0

mm
5.4
6.5
7.5
8.7
10.9
12.9
15.1
17.3
19.6
21.6
6.5
7.5
8.7
10.9
12.9
15.1
17.3
19.6
21.6

25%
3.000.0
00
N
2022
2249
1830
1805
1755
1687
1669
1666
1680
1648
3433
3183
3071
2934
2819
2723
2682
2744
2678

Page 35

mm
6.4
7.6
8.80
10.2
12.8
15.2
17.8
20.4
23.0
25.4
7.6
8.80
10.2
12.8
15.2
17.8
20.4
23.0
25.4

30%
1.500.00
0
N
2396
2630
2147
2117
2061
1988
1967
1965
1971
1938
4014
3735
3601
3446
3321
3209
3162
3220
3150

mm
8.0
9.5
11.0
12.8
16.0
19.0
22.3
25.5
28.8
31.8
9.5
11.0
12.8
16.0
19.0
22.3
25.5
28.8
31.8

40%
Max.
Defl.
N
2995
3287
2684
2656
2576
2485
2464
2456
2468
2426
5018
4668
4518
4307
4152
4021
3953
4032
3943

D
Approx.
mm
10.7
12.0
14.4
17.4
21.4
26.9
30.9
36.7
40.3
45.1
11.4
13.7
15.6
20.0
24.4
29.7
35.1
39.0
42.8

N
4006
4152
3514
3611
3445
3519
3414
3534
3454
3441
6021
5814
5507
5384
5331
5355
5441
5460
5307

Piercing Punch
Precision piercing punches according to DIN 9861 DA

D1

Steel :

1.5
1.6
2
2.4
2.5
2.9
3
3.2
3.5
3.7
3.8
3.9
4
4.2
4.8
5
5.2
5.5
6
6.2
6.5
7
7.2
8
8.5
9
10
10.5
11
12

Cold Working

Hardness : Shank - HRC 60 2


Head - HRC 45 5
Order Example : PP D1 x L

Page 36

70

L
80

100

Piercing Punch Technical Information

Page 37

Piercing Punch Technical Information

Page 38

Piercing Punch Technical Information

Page 39

Palleting and Crating

Page 40

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