Professional Documents
Culture Documents
Mc lc
Chng 1: M u........................................................................................................3
Chng 2: Tng quan...................................................................................................5
2.1. Tng quan m n lin..........................................................................................5
2.2. Nguyn liu......................................................................................................11
2.2.1. Nguyn liu chnh......................................................................................11
2.2.2. Nguyn liu ph........................................................................................19
2.2.3. Ph gia:......................................................................................................23
Chng 3: Quy trnh cng ngh sn xut m n lin...................................................28
3.1. S quy trnh cng ngh...............................................................................28
3.2. Gii thch quy trnh cng ngh.........................................................................29
Chng 4: Tnh cn bng vt cht...............................................................................61
4.1. Cc thng s c bn.........................................................................................61
4.2. Tnh cn bng vt cht......................................................................................63
4.3. Tnh ton kh nng cung ng nguyn liu........................................................71
Chng 5: Cc sn phm m n lin trn th trng....................................................74
Chng 6: Cc s c sy ra trong qu trnh sn xut..................................................75
Chng 7: Vn sc khe khi s dng m n lin....................................................77
Chng 8: Cch s dng m n lin m bo sc khe..........................................83
KT LUN.................................................................................................................84
TI LIU THAM KHO...........................................................................................85
Chng 1: M u
Mc tiu ca ti
L nc ng dn th 13 th gii, vi mc tng trng dn s 1,1%/nm, Vit
Nam c nn tng khch hng ln c nhu cu v cc sn phm thc phm. Hn th, t
nc ta ang trong qu trnh cng nghip ha hin i ha, cuc sng con ngi ngy
cng bn rn th yu cu c mt ba n y cht dinh dng, ngon v gi c phi
chng l mt yu cu quan trng c t ra. Nm bt c yu cu , nhiu cng ty
cho ra i rt nhiu sn phm thc phm n nhanh p ng c nhu cu . Mt
trong nhng sn phm thc phm n nhanh m chng ta ai cng bit n l m n
lin.
Theo kho st th m n lin p ng hn mt triu ba n trong c nc.Ngoi
ra cn xut khu ra nc ngoi em li ngun ngoi t ln cho t nc.
Trong nhng nm gn y c rt nhiu cng ty mc ln, cho ra nhiu sn phm
m n lin khc nhau vi mu m v hng v khc nhau t lm cho th trng m
n lin trong nc cnh tranh mnh m vi nhau v mt cht lng cng nh mong
mun ca ngi tiu dng.
Tuy nhin cc sn phm trong nc vn cha tha mn nhu cu ngi tiu
dng. ng thi s lng cc nh sn xut m n lin trong nc cn t v phn b
khng u, nng sut cn thp cha p ng nhu cu ngy mt tng cao. Phn ln cc
nh my ln u nm min bc v min nam c th H Ni, thnh ph H Ch Minh
v cc vng ln cn.
V vy, vic xy dng nh my sn xut m n lin l nhim v cn thit. c
bit l trong giai on hin nay nc ta gia nhp WTO, l c hi sn phm hng
ha ca nc ta gia nhp th trng quc t.
ngha ca ti
Vi nhim v tm hiu quy trnh cng ngh sn xut m n lin, chng ta s
nm c mt vi kin thc v c im ca m n lin v c bit nm c quy
trnh sn xut bnh, cch tnh cn bng vt cht. va l im xut pht, va l c
s bm st trong sut qu trnh thit k nh my.
3
2.1.2. Tnh hnh cnh tranh gia cc doanh nghip m n lin trong nc.
Acecook Vit Nam (Vina Acecook c vn u t 100% t Nht Bn) l mt
trong nhng doanh nghip u tin sn xut m n lin ti Vit Nam t nm 1993. Vi
li th ca ngi gia nhp th trng lu nm v chin lc a dng ha sn phm, th
phn Acecook Vit Nam 3 nm lin tip gi v tr dn u vi 51,5% th phn. Cc
nhn hiu nhn din tiu biu ca hng ny n t phn khc trung bnh gm Ho
Ho, Vineacecook, Nht v Ho Ho 100.
Khc vi Acecook Vit Nam tp trung vo phn khc trung bnh, Masan
Consumer tp trung vo phn khc cao cp v ph thng nh Omachi, Kokomi. Hin
nay Masan Consumer ng v tr th 2 trong th trng, chim 16,5% th phn nm
2013.
Doanh nghip ng th 3 l Asia Food chn cho mnh hng i thng qua cc
hot ng ng gp x hi. Chin lc hng ny p dng nhn din thng hiu m
Gu l vi mi gi m bn ra s ng gp 100 ng vo qu tr em ngho. Hin
nay Asia Food chim 12,1% th phn.
Nc
Protid
Lipid
Gluxid
Xenlulo
Tro
M si
12,5
11
1,1
74
0,5
1,0
Khong
B1
B2
PP
Ca
Fe
0,1
0,04
1,1
3,4
97
1,5
D 4mm
D = 4 5,5mm
D 5,5 7mm
D 7,0mm
D < 0,8mm
D 1,2mm
D 1,5mm
D 3,0mm
Dng m si c th di n 400mm (si thng). Ngoi ra ngi ta cn sn xut
Nguyn liu
M si ni chung c sn xut t nguyn liu chnh l bt m v nc, i vi
xay ra t ni nh.
Phi ht: chim khong 2% trng lng ht, l phn pht trin thnh cy non khi
ht ny mm. Thnh phn gm: ng, cht bo, protein, enzym v vitamin.
Hnh 2.2 Cu to la m
Hnh 2.3 La m
b) Phn loi bt m
Bt m c ch bin t ht la m. La m c 2 loi chnh l la m en v la
m trng, do ngi ta cng chia bt m ra lm 2 loi chnh:
11
enzyme,..
Vai tr ca bt m trong sn xut m n lin:
L ngun gluten v tinh bt chnh ca m n lin
L cht to hnh, to b khung, hnh dng, gp phn xc nh trng thi: cng,
c, dai v n hi cho si m.
c) Thnh phn ha hc ca bt m
Glucid
Trong bt m glucide chim t 70 90% trng lng kh ty theo bt m v
ging la m dng sn xut bt.
Cc glucide t nhiu u nh hng n cht lng sn phm.Hot tnh bt
cng nh th cng d b h ha, c bit trong mi trng kim. Dextrin l sn phm
thy phn ca tinh bt, lin kt km vi nc nn nu lng dextrin cao, bt s km
dnh nc, km dai v km n hi.
Cellulose v hemicellulose th khng cn c hm lng cao. Pentoza c tnh
ho nc, khi trng n s to huyn ph c (keo ha) nh hng xu n cht lng
bt nho (tng nht ca bt nho).
Protein
Protein trong bt m gm c 2 dng: n gin v phc tp.
Dng n gin gi l protein, bao gm c 4 loi : albumin, globumin,
prolamin v glutelin, trong albumin v globulin l rt t do trong la m chng nm
ch yu lp v, khi xay ly bt m th b mt i.
Dng phc tp gi l proteid gm c gluco, proteid, nucleoprotid, cremoproteid.
12
La m
Ng
i mch
Yn mch
La
Albumin
Globulin
Prolamin
Glutelin
9
4
13
11
5
5
2
12
56
10
40
55
52
9
5
46
39
23
23
80
Enzyme :
Trong bt m cng c y cc h enzyme nh trong la m nhng hm lng
v hot khc nhau ty theo tng loi bt, bt loi thp th c hot cao v nc
li.
Men thy phn protid gm proteaza v polypeptidaza. Khi c s hin din ca
cht kh th hot tnh proteaza, nhng vi cht oxy ha v mui n th b km hm.
Men thy phn tinh bt gm amilaza, thy phn tinh bt thnh maltoza gip bt nho
ln men nhanh.
Ngoi 2 loi men trn, trong bt m cn c lipaza, lipoxidaza, tirozinaza cng
nh hng n cht lng bt m. Lipaza thy phn tinh bt thnh glycerin v acid bo
13
Lipid:
Hm lng cht bo trong bt m khong t 2 3%, trong l cht bo
trung tnh, cn li l phosphatit, sterin, sc t v vitamin tan trong cht bo. Trong qu
trnh bo qun bt, cht bo d b phn hy, gii phng acid bo t do, nh hng n
acid v v ca bt, ng thi nh hng n tnh cht ca gluten.
Sc t ha tan trong cht bo bt m gm carotenoid v clorofil. Vitamin c
trong bt m ch yu l vitamin E. C sc t ln vitamin u c hm lng rt t.
Bng 2.5 Ch tiu cht lng ca bt m (TCVN 4359 : 1985)
Tn tiu chun
Yu cu
Mu sc
Mi
V
Tp cht v c
Su mt
m
mn
Hm lng gluten t
Hm lng tro
acid
14
nh ngha c
nu trong
Ht v
3.2.1
Ht lp
3.2.2
8a
3.2.3
1a
Ht b sinh vt gy hi
3.2.4
2a
Ht ng cc khc
3.3
3a
3.4
Tp cht v c
3.4
0,5
3.5
0,5
3.5
0,05
3.5.3
0,05
Ht gy c v/hoc ht c hi,
ht b thi v ht c ca g do
nm
Mi loi ht gy c bt k
Ht c ca g do nm
a
Tnh cht :
-
diglicerid.
It b oxy ha hn.
Cc sn phm dng Shortening chin th tt hn cc du khc v nhiu mt
`Tn ch tiu
Shortening
(TCVN 6048 : 1995)
m (%)
< 0,1
> 96
Ch s AV
< 0,3
Ha
Ch s PV
<5
Ch s IV (Wijs)
< 70
< 0,1
30- 520C
Phn ng Kracing
Khng c
Mu sc, b mt
Cm
quan
Mi v
Tp cht
Mu sc
tp cht l
Trng thi
Nhc im ca shortening:
19
Hm lng
Amoniac (NH3)
Di 5,0 mg/l
Nitrit (NO2)
0,0
70 100 mg/l
Ch (Pb)
Di 0,1mg/l
ng (Cu)
3,0 mg/l
Km (Zn)
5,0 mg/l
Asen (As)
Di 0,05 mg/l
Flo (F)
0,7 mg/l
Iot (I)
5,0 7,0 /l
Cht hu c
Bng 2.9 Ch tiu vi sinh ca nc cho sn xut thc phm (dng thc phm c
qua gia nhit).
Loi vi sinh vt
S lng (con)
Di 100
Di 20
hn
Trng giun sn
0 (trng)
2.2.3. Ph gia:
a) Mui
Mui phosphate
Vai tr:
Thng hng
Hng 1
Hng 2
Mu sc
Trng, nh xm,
nh vng, nh
nu
hng
Mi v
Khng mi
Dung dch mui 5% c v mn thun khit, khng c v l
Dng bn ngoi v
Kh ro, sch
c ht
C ht 1- 15mm
Bng 2.11 Ch tiu ha l ca mui n
Tn ch tiu
Thng hng
Hng 1
Hng 2
97
95
93
0,25
0,4
0,8
9,5
10,6
10,5
Ca2+
0,3
0,45
0,55
Mg2+
0,3
0,7
1,0
SO42-
0,1
1,8
2,35
c) Nc tro
L dung dch kim NaOH, KOH, Na2CO3 c pha ch theo t l khc nhau ty
theo tng loi m, tng ni sn xut.
Vai tr:
-
dai cho si m.
Trung ha chua ca bt (trung ha cc acid hu c c sn trong bt), gip bt
nhanh chn trong giai on hp.
d) Bt ngt
C 2 loi l gluatamat natri v Ribotide (l protein ribo nucleic c trong tht
ng vt, cho v ngt gp 100 ln bt ngt thng siu bt ngt). Hm lng bt
ngt thng chim khong 5% (tng ng vi 5kg bt ngt/ 100kg bt m).
e) Mu thc phm
23
Cc gia v khc
Tiu, t, hnh, bt ngt, mui nm trong thnh phn nc trn bt, bt nm,
c pha ch khc nhau ty theo tng loi sn phm, lm nn hng v ring, lm tng
gi tr cm quan cho tng loi m.
24
Bt b sung
Nc
Trn kh
Ph gia
Nguyn liu ph
Ha nc trn bt
Nho bt
Cn th
Cn bn tinh
Cn tinh
Ct si
To sng
Hp
Thi ngui
Phun nc gia v
Nc gia v
Qut ro
Ct nh lng
Vo khun
Chin
Du Shortening
Lm ngui
Phn loi
Sn phm
Bt nm du
Bao gi
25
% so vi bt nguyn liu
Mui
2-4
CMC
0,5 -1
Nc tro
0,5
Mu thc phm
0,1
5
Bt ngt
Cc gia v: ng, bt ngt, bt sp
26
Cc thnh phn trn c ha tan bng nc nng trong thng cha nc trn
bt, sau thm nc va cho mi m bt nho.
Yu cu ca nc trn:
+ Ha cht phi c cn theo ng t l.
+ Dung dch phi ng nht, khng vn cc, khng to mng, ko vng.
Song song vi cng on chun b dung dch nc trn bt, s tin hnh cng
lc cng on chun b nc lo.
Mc ch: chun b cho giai on phun gia v
Cc bin i: Cc cht rn (ph gia v gia v) ha tan trong nc to thnh dung dch
ng nht.
Thit b: thit b hnh tr, c lp v gia nhit bng hi, c cnh khuy vi motor
t trn thit b, s dng cnh khuy dng mi cho.
Cch thc hin: cc thnh phn c ha tan vi nc nng, sau thm vo
lng nc va cho mi ca sn xut.
Thnh phn ca dch nc gia v:
Theo kt qu ca X nghip sn xut m n lin Colusa Miliket ta c bng
khi lng thnh phn ph gia c trong nc gia v dng sn xut 1000 gi m.
Bng 3.2 Thnh phn ph gia lm nc gia v (1000 gi m)
STT
1
2
3
4
5
6
Nguyn liu
Bt sp
Bt ngt
Mui n
Ti kh
Bt t
ng
Nguyn liu
Bt sp
Bt ngt
Mui n
Ti kh
Bt t
ng
phi trn thm tinh bt gim gi thnh sn phm v tng dai cho si m. Nguyn
liu c cn nh lng theo cng thc ca tng loi m, sau a vo my nh
trn.
- Qu trnh trn l trn trng thi kh, khng trn trng thi t m bo bt
trn u thnh h ng nht v cht lng.
3.2.1.3. Nho trn
a. Mc ch cng ngh:
Giai on nho trn c mc ch chun b to c khi bt nho thch hp
cho qu trnh to hnh tip theo.
Nho trn c xem l khu rt quan trng v n quyt nh tnh cht sn phm,
to nh hng r rt ln cc khu tip theo trong quy trnh sn xut (to hnh, chin,
sy..). Nho trn s phn phi nc, gia v v ph gia vi bt m,to nn khi bt c
ng nht.Bt sau khi nho trn phi do, dai, b mt mn mng, n hi, khng
dnh, to c khung gluten tt.
b. Phng php thc hin
Qu trnh nho trn c tin hnh theo nguyn tc: Cc nguyn liu dng rn
s c phi trn vi nhau, phn lng trn vi phn lng. Nu cht rn c hm lng
t th cn ho tan hon ton trong nc trc khi ho trn vi bt. Nh vy bt m s
c trn kh vi cc loi bt khc (nu c ) nh bt nng, bt bp. Mui, nc tro,
mu v cc nguyn liu ph khc nh trng, bt c chua, vitamin c ho tan u
28
trong nc, chnh n nhit thch hp v phun t t vo ci trn bt kh. Tin hnh
nho trn cho n khi hn hp bt to thnh khi bt nho ng nht. Thi gian trn
thng giao ng trong khong t 10 n 15 pht.
c. Cc bin i ca nguyn liu
Cc bin i xy ra trong qu trnh nho trn bt lm m si cng tng t
nh trong qu trnh qu trnh nho trn bt lm bnh m v bnh bch quy. Khc
bit ca cc qu trnh nho trn ny l ch sn phm m si cn dai v khng cn
xp. Do qu trnh nho bt cn nh nhng hn ch ti a khng kh ln vo
khi nguyn liu. Nu lng kh ln vo t, khi gia nhit s trnh c hin tng r
trn b mt, gi c cu trc ca sn phm. ng thi, do lng kh ln vo khng
ng k nn cc sc t c trong bt m khng b oxi ho, s gi c mu sc yu cu
ca sn phm.
-
trong nc lnh to thnh nhng ht keo. Khi nho trn cc ht Gliadin v Glutenin
to ra cc mng mng dnh kt cc ht tinh bt trng n li vi nhau. Bt nho tr
nn do, n hi l nh khung Gluten ny.
-
d. Cc yu t nh hng n qu trnh
Ngoi cng thc phi trn nguyn liu th m v nhit l hai yu t nh
hng nhiu nht n cht lng bt nho.
Trong qu trnh sn xut m n lin c qu trnh hp, do hm lng nc
trong bt nho cng cao cng s lm tang dai cho sn phm sau hp. Tuy nhin, nu
29
f. Thit b
30
2 M t
6 Ca np liu
7 Trc quay
8 Ca tho bt nho
9 Khoang nho bt
10 Hp gim tc
M t thit b:
H thng trn bt gm 3 phn chnh. Phn v thit b quy nh hnh dng bn
ngoi ca thit b, c th hnh hp ch nht nm ngang hoc hnh trc trn nm nang,
.Phn quan trong nht ca thit b l cnh khuy, cnh khuy nm bn trong v
thit b, tt c cc cnh c gn vo mt trc, trc thit b c ni vi hp gim tc,
hp gim tc c ni trc tip vi ng c. Khi ng c hot ng, ng c s
truyn ng v trc lm cho trc quay, t cnh khuy quay nh hn hp trong
thit b s c trn u vo nhau. C th iu chnh tc nhanh chp ca cnh
khuy bng hp gim tc.
Cht liu sn xut thit b
V ngoi ca thit b c lm bng inox. Cnh v trc c lm bng thp
khng g m bo v sinh cng nh cht lng ca thit b trong qu trnh hot
ng.
- Kch thc ca l bt mng dn khi qua cc trc cn, l bt qua trc cn tinh dy
khong 0,8 1,2mm.
c Cc bin i ca nguyn liu:
- Ch yu l cc bin i v mt vt l nh:
Trong qu trnh cn bt:
xp v m ca khi bt b gim do mt phn khng kh v nc t do b tc
-
d Cc yu t nh hng
Cht lng ca l bt sau qu trnh cn ph thuc vo rt nhiu yu t nh hm lng
v cht lng gluten, ng u v kch thc ca bt, m ca sn phm, nhit
ca bt nho, vn tc p, s ln cn,
e Thit b
33
4 L m
12 - Cp trc dao ct
13 Lung vt m
M t thit b:
Qu trnh cn bt nho c thc hin qua 9 ln cn vi 10 cp trc, cn bt t
dy n mng. Sau khi cn xong, l bt c mt 1 cp trc ct si ct thnh nhiu si
m nh c chiu dy 1mm, chiu rng 1,2 mm.
H thng trc cn v dao ct c thit k thnh 2 phn tch bit. Phn 1 bao gm 3
cp trc cn th, phn 2 bao gm 5 cp trc bn tinh, 2 cp trc cn tinh, 1 cp trc
dao ct, 9 vch ngn nh v 1 bng ti trung gian. Hai phn c lin kt vi nhau
bng tm k nha PVC t nghing gc 350.
Cht liu sn xut thit b
Cc cp trc c lm bng thp khng g. Gia 2 cp trc c mt khong
trng cho bt i qua. 2 cp trc c chc nng cn khi bt i qua khong trng .
Phn 1: Cn th
Nguyn tc cu to
34
12 Nn phn phi
B Thng gt bt
13 T bo quang in
C H cn th
14 Trc cn th ln 1
1 M t
15 C cu lch tm
16 Trc cn th ln 2
3 Ca np liu
17 ng ray cong
18 Tm k PVC
5 Ca dung dch vo
19 - Chn
6 Ca tho liu
20 ng ray thng
7 Hp gim tc
8 Cnh qut gt bt
22 - bnh rng dn ng
35
9 M t
23 Xch truyn ng
10 Bng ti gt bt
24 Hp gim tc
11 Cnh gt bt
25 M t
36
H
Hnh 3.4 H thng trc cn ct
Ch thch:
1,2,3,4,5 cp trc cn bn tinh
12 M t
13 gi trc quay
8 dao ct
14 xch truyn ng
9 vch ngn
15 - bnh rng dn ng
16 chn thit b
11 hp gim tc
ln trc.
Si m c nhiu mnh vn, ct si khng hon ton l do dao ct mn khng u, b
c. Thit b:
38
3.2.3.1. Qu trnh hp
a. Mc ch cng ngh : ch bin.
Si m sau qu trnh to hnh s c a vo bung hp nhm lm chn s b
si m rt ngn thi gian chin v c nh cu trc si m. Hn na, hp nhit
cao cn c tc dng lm mt hot tnh ca cc loi enzyme c trong nguyn liu v
tiu dit vi sinh vt.
b. Cc bin i ca nguyn liu
Trong qu trnh hp, di tc dng ca nhit , protein s b bin tnh, nh
nc v lin kt li vi nhau to thnh khung ca si m. Tinh bt s s dng lng
nc t do trong bt nho, lng nc do protein nh ra v hp thu thm mt phn
hi nc trng n, h ho. Mt s phn t tinh bt thot khi ht tinh bt v lin
kt vi khung protein to ra c, chc cho si m.
c. Cc yu t nh hng n qu trnh
Trong qu trnh hp, nhit v thi gian hp l hai yu t cng ngh cn c
iu khin n nh cht lng sn phm. Nhit bung hp c duy tr trong
khong 95-100oC trong thi gian 100 -240 giy tu thuc loi m. Nhit hp qu
cao hay thi gian hp qu di s gy ra nhng h hng cho sn phm nh phn ng
Maillard lm sm mu m, cu trc si m c th b nh hng xu (Bn thnh phm
hp th qu nhiu nc v sn phm b nho). Ngc li nhit qu thp hay thi
gian ngn, giai on h ho tinh bt cha t, cc enzyme cha b c ch m cn ang
vng nhit ti thch s xc tc cc phn ng phn gii tinh bt, lm gim dai
ca sn phm. Nhit v thi gian hp ph thuc rt nhiu vo cht lng nguyn
liu v t l ph gia s dng. V d nh nu bt nho c b sung cc mui ho nc
(nh mui phosphate) th cn gim thi gian v nhit ca qu trnh hp . Thm
nc tro s cn tng nhit nhng gim thi gian hp.
d. Thit b v thng s cng ngh
Bung hp
40
Nguyn l hot ng
Phng hp l thit b truyn nhit hai v, kiu tip xc trc tip.
M sau khi qua my ct si s theo bng ti vo phng hp lm chn m. M s c
bng ti chuyn t tng 1 n tng 3 ri i ra ngoi. Hi nc bo ha t l hi c
cung cp cho phng hp qua ng dn hi. T ng dn hi chnh s phn thnh 3 ng
dn nh hn vo ba tng ca phng hp, t ng dn hi nh mi tng ny li phn ra
lm 3 ng b tr theo chiu dc ca tng hp. Hi bo ha s phun ra theo cc l trn
41
42
Ch thch
1 vt m
2 trc dao ct
7 - Cam
3 trc quay
8 thanh trt
4- vt m sau khi ct
9 tm y
44
5 bng ti tm cao su
Yu cu bn thnh phm:
Tt c cc vt m sau khi ct nh lng th phi c hnh dng ging nhau, u
nhau.
cc cnh ca vt m phi c ct t gn, khng to ra rn ca cc cnh
ca vt m.
M t thit b v nguyn l hot ng:
Bng ti m (1) a 8 lung vt m vo trc doa ct (2). Ti y vt m c ct
thnh nhng vt m c chiu di nht nh. Vt m khi ct xong c chuyn n b
phn gp i nh cp trc dn (3). Trc cam (7) s truyn ng cho tm y (9)
chuyn ng tnh tin ti trn thanh trt (8). Vt m ct xong (4) nm trn tm cao su
(5) ca bng ti v khun.
3.2.3.6. Qu trnh v khun
Mc ch cng ngh: chun b cho qu trnh chin
Thit b: trc khi chin, cc vt m cn c cho vo khun to hnh dng
ng nht cho sn phm. Cc khun c hnh dng trn, hnh ch nht hay hnh chn,
ly ty thuc vo dng sn phm sau ny. Khun c gn trn xch ti v kt hp cng
vi np nhm y kn v c nh vt m.
46
47
7 bng ti np
2 bng ti khun
8 np thit b
3 - nhit k
9 m t
4 np
10 np rung
5 vi
11 chn thit b
6 nn thot hi du v hi nc
12 cho chin
13 ca du vo.
Nguyn l hot ng
Khi ng c (9) hot ng, bng ti khun (2) s a vt m trong khun (1)
vo cho chin (12). Du c a vo theo 4 ca (12) mt pha y ca thit b.
Du ra theo ng thng nhau hnh ch nht nm cng pha nhng cao hn so vi 4 ca
u vo.
M sau khi chin xong c np rung lm sch nhng gn m cn st li,
ng thi to iu kin thun li cho cng on tch ra khi khun. Hi du b li
cun theo nn (6) ra ngoi mi trng.
48
Ha l:
S bc hi m
S ng t ca shortening.
Cm quan: vt m kh ro, gin
c. Cc yu t nh hng
Ch n m bn thnh phm u vo v m ca bn thnh phm u ra
la chn h thng lm ro sao cho hp l, chiu di bng ti vn chuyn, vn tc
chuyn ng ca bng ti
d. Thit b
2 mng cong
9 thng thu hi du
3 v my
10 mng cong
5 ng ray
12 chn my
6 m t qut ht
13 m t qut thi
51
b. Thit b:
5 b phn vo gia v
2 bng ti cao su
6 b phn ng gi
7 b phn ng thng
52
4 Cp trc ghp m v ct
5 Bao b thnh phm
6 Vt m thng
Sy
900C, 3 gi)
Xay
Quay trn
Bao b
ng gi
Sn phm
Quy trnh cng ngh sn xut gi gia v
Thuyt minh:
Mui 5% c sy ti m 0.5% (900C, 3 gi), sau xay nhuyn bi my xay dng
ba p.
Tiu, ti sy kh sau cng c xay nhuyn thnh bt bng my xay trn.
Mui, tiu, ti v cc ph gia c cn chnh xc theo cng thc quy nh v cho vo
my quay trn. Thi gian trn 5-10 pht.
C hnh, ti
Gia nhit
(110 1200C)
xt lt hoc
xay nhuyn
Gia nhit
Lc s b
Lc trong
Hng liu
Cn
Phi trn
ng gi
Thnh phm
Yu cu
Trng thi
Mu sc
Mi v
Mc
10
m (%)
5.0
56
15-20
2.0
4.0
Hm lng tro khng tan trong acid HCl, tnh theo phn trm cht 0.1
kh
acid, s mg KOH dng chun 1g mu th (mgKOH/g)
2.0
0.4
Trong du sate
0.5
70g
85g
1000g
10
i vi loi gi c ng trn 1000g tr ln, sai lch khi lng cho php l 1%
Ch tiu v sinh: theo quy nh ca B Y t
m (w) % khi
lng
12 13
Bt nho
33
M hp
40
M lm ngui
36
57
M nhng nc xp
44
M ro
38
M chin
2
5
Cn bt ( cn th + cn tinh)
Ct si To sng
Hp
Thi ngui
Pha ch nc xp
Qut ro
Ct nh lng
Vo khun
Khng tn tht
Chin m
0,5
22
Lm ngui
Phn loi
Bao gi
Khng tn tht
kg
lm
c
ngui
Khi lng m tng ln sau qu trnh lm ngui l: Gtng =1050 1039 = 11kg
T l bn thnh phm tng ln l: G tr
G tng
.100=
lmngu
c
i
11
.100=1,06
1039
chin
c
1039 . 96 . 84 100,5
.
=1385,9 kg
62. 98
100
chin
c
.16
1044,2 .161385,9 . 2
=139,4 kg
100
139,4
100
= 178,72kg
78
Khi lng bn thnh phm trc qu trnh ct nh lng (sau qu trnh qut
ro) bao gm c hao ph l : (Gsau ct nh lng = Gtrc chin = 1399,8kg)
Gtrc ct nh lng = Gsau ct nh lng.
100+1
=1385,9 . 1,01=1399,8 kg
100
qu
c t ro
Lng nc b tch ra l : Gtch = Gtrc qut ro Gsau qut ro = 1549,8 1399,8 =150kg
g) Giai on phun nc gia v :
m trc v sau giai on phun nc gia v tng ng l 36 v 44%
Khi lng bn thnh phm trc khi phun nc lo l :
Trong (Gsau phun = Gtrc qut ro = 1549,8kg)
Gtr
phun
c
100
98
= 193,8 .
100
98
= 197,8 kg
h) Giai on thi ngui (khi lng bn thnh phm sau qu trnh thi ngui bng
Gtrc phun)
m bn thnh phm trc v sau khi thi ngui tng ng l : 40 v 36%
Khi lng bn thnh phm trc qu trnh thi ngui l :
Trong : Gsau thi ngui = Gtrc phun = 1356kg
61
G tr
th
c i ngui
h
c p
G tr
(10040) 1446,4 . 60
=
=1295,3 kg
10033
67
th
c i ngui
100+1
100
cn
c
=Gsaucn
100+2
=1308,3.1,02=1334,5 kg
100
62
100 1334,5100
=
=1361,7 kg
98
98
Khi lng bt m l:
100W nho
10033
=1361,7.
=1048,7 kg
100W bt m
10013
G bt m = Gnho *
100
tro
c
63
Mui
33,117
CMC
5,52
Mu thc phm
1,1
Bt ngt
55,2
Nc tro
5,52
Tn nguyn liu
Du tinh luyn
1,44
Bt t
0,52
Ng v hng
0,08
Ti kh
0,0909
Tn nguyn liu
Du tinh luyn
18
Bt t
6,5
Ng v hng
Ti kh
1,136
Tn nguyn liu
Bt ngt
1,36
Mui n
1,1
Tiu
0,04
Hnh
0,044
Bt t
0,04
Ti kh
0,0308
Tn nguyn liu
Bt ngt
17
Mui n
13,75
Tiu
0,5
Hnh
0,55
Bt t
0,5
Ti kh
0,385
Nguyn liu
Bt sp
0,023
Bt ngt
0,256
Mui n
1,6
65
Ti kh
0,02
Bt t
0,08
ng
0,16
Nguyn liu
Bt sp
0,29
Bt ngt
3,2
Mui n
20
Ti kh
0,25
Bt t
ng
1 nm ngh 48 ngy.
Gi s thi gian ngh tt, quc khnh, 30/4,.khong 15 ngy.
Mi qu hng nm b ra 2 ngy bo dng thit b, vy s ngy bo dng
thit b trong 1 nm l 2.4 = 8 ngy.
Vy s ngy nh my lm vic trong 1 nm l:
365 (48 + 15 + 8) = 294 ngy
-
Thi
1 ngy (kg)
1 thng (kg)
1 nm (kg)
Khi lng du
178,12
4631,12
52367,28
Khi lng bt m
1103,9
28701,4
324546,6
Khi lng nc
308,4
8018,4
90669,6
Mui
66,867
1738,542
19658,898
CMC
5,52
143,52
1622,88
Nc tro
5,52
143,52
1622,88
Mu thc phm
1,1
28,6
323,4
Bt ngt
75,4
1960,4
22167,6
Du tinh luyn
18
468
5292
Bt t
208
2352
Ng v hng
26
294
Ti kh
1,771
46,046
520,674
Tiu
0,5
13
147
Hnh
0,55
14,3
161,7
Bt sp
0,29
7,54
85,26
ng
52
588
Nguyn
gian
liu
67
Bng 4.11 Khi lng nguyn liu v bn thnh phm i vo cc thit b trong
quy trnh sn xut (1 ngy)
phm vo (kg)
phm ra (kg)
Nho bt
1361,7
1334,5
Cn bt
1334,5
1308,3
Ct si to sng
1308,3
1295,3
Hp
1295,3
1446,4
Thi ngui
1446,4
1356
Phun nc gia v
1356
1549,8
Qut ro
1549,8
1399,8
Ct nh lng
1399,8
1385,9
Chin
1385,9
1309
Lm ngui
1309
1050
Phn loi
1050
1000
Thit b
68
69
71
7.2.2. Tc hi
Trn th gii, lin tip c nhng cng trnh nghin cu khoa hc vi tin cy
cao khng nh s c hi ca phm mu vng E102 trong thc phm vi sc khe
ngitiudng.
Cc nh nghin cu ti i hc Southampton (Anh) ch ra:
Phm mu vng E102 c trong ch n s lm tng s hiu ng thi qu v gy
km tp trung tr 3 tui v 8-9 tui.
74
chng khoa hc v thc nghim u thng nht quy nh mc n vo hng ngy chp
nhn c (ADI) l 7,5mg/kg th trng/ngy. E102 vn nm trong danh mc cc cht
ph gia thc phm ca Codex (cp nht 2010) vi s hiu INS102, c quy nh c
tnh k thut, mc ADI=7,5.
c) Lu khi s dng
Khng nn n m n lin vi s lng trn trong mt thi gian di v s tch ly
ca cht E102 trong c th s gy hi.
Ty theo tui c khu phn n hp l. c bit, khng nn cho tr em n
nhiu m n lin lin tc trong mt thi gian di, cc bc ph huynh nn thay i thnh
phn ba n tng thm cht dinh dng v b sung nhiu cht thay v vic ch s
dng m n lin.
Vn dinh dng
M n lin l mt mn n rt tin li, tuy nhin theo cc chuyn gia dinh dng,
m n lin l mt thc phm khng m bo tt vn dinh dng cho ngi tiu
dng.
Thnh phn ca m n lin:
- Gi m si: Bt m, shorterning, tinh bt khoai m (hoc tinh bt khoai ty);
mui; cht mu; cht bo qun Butylathydroxyanisol BHA (320), Butylathydroxy
toluen BHT (321).
- Gi sp : Du c tinh luyn, mui, cht iu v (monosodium glutamat - 621;
dinatri Guanilate - 631; dinatri Inosinat - 627); rau ti; ng; acid citric; cht chit
xut t nm men. Mt s loi m c thm nc ct c c t tht v xng; gi tht;
mu caramen t nhin; hng liu; cht bo qun (benzoat natri); cht n nh
Natrihydrocacbonat (E500i); Kalicacbonat (E 501i); ti; tiu; t hoc hnh phi. C loi
cn b sung vitamin E v vitamin C.
76
77
78
Cc chuyn gia dinh dng khuyn co, khng nn dng m n lin thay cho
cc ba n chnh hng ngy v m n lin thng ch cung cp nhiu calo ch khng
cung cp vitamin hay protein cho c th. bo m an ton cho sc khe, khi n
m n lin chng ta nn b sung thm rau xanh v cc loi m t tht, trng b p
lng vitamin v protein thiu ht ca m n lin. i vi nhng ngi b bnh tim
mch th vic n thng xuyn m n lin cng c hi hn. Mt ngi bnh thng
cng khng nn n qu 1 gi/1 ngy.
KT LUN
Sau khi hon thnh n c giao, em c h thng li cc kin thc ca
hc phn Cng ngh ch bin thc phm v cc mn hc c lin quan, v c bit
vn dng nhng kin thc c trong mn hc
gii thch cc bc trong mt quy trnh cng ngh
theo yu cu ca n. Tuy nhin cc ti liu v
thit b khng nhiu, khng r rng nn vic la
chn thit b cng nh nu nguyn l lm vic ca
thit b cn gp nhiu kh khn.
Trong phm vi n vi nhiu iu kin
hn ch nn khng th tin hnh thc nghim
xc nh r cc thng s thc t, thng s hao ph
trong cc qu trnh. Cc s liu v phng php tnh ton trong n da t nhiu
ngun ti liu khc nhau d dn n sai s v s cha chnh xc ca cc kt qu.
V ti tng i di gm c phn l thuyt v my mc,rt mong s nh gi
nhn xt t thy c chng em c th hon thin hn n v nng cao kh nng
tip tc pht trin n, nng cao kh nng ng dng thc t ca kt qu t n.
SVTH
79
80