RANKY-TAGUCHI CALCULATOR Imp

STATEMENT:

CORA analysis spreadsheet we can find that C

high customer rating of 5. In this experiment w
an optimal solution to meet the customer requ
will be followed.

STEP 1

Selection of factors to be studied

In this experiment we will consider four factors

A
B
C
D

design
Material
Labor
process
Factors
D
M
L
P

Levels
1
D1
M1
Standard
simple

Explaination of Factors:
D
factor 1: design-- two type of designs are used one is simp
products all according to the customer requirement
M

L
P

factor 2:machines- two type of machines are manufactur

products all according to the customer requirements.

factor 3: labour- there are standa

factor 4: the processes are categorised in to two types as

the type of product manufactured.

STEP 2: SELECTION OF LEVELS FOR EACH FACTOR

A: CALCULATION OF S/N RATIO

2
j

i n

y
i 1

j 10 log(

Run
1
2
3
4

D
1
1
2
2

2
ij

2
j

M
1
2
1
2

(B) CALCULATION OF EFFECTS

Each factor has two levels, two effects by factor have to be

Pl

LEVEL
1
2

D
-73.61
-75.69

whereP appears at

M
-74.55
-74.75

(C)CALCULATION OF VARIATIONS OF FACTORS

Sp

( P1 P2 ) 2

( P1 P2 ) 2

Sp

ST
FACTORS
VARIATIONS

D
1.08884259

(D) CALCULATION OF DEGREES OF FREEDOM

fT=k-1
f factor P= number of level-1

FACTORS
f

D
1

FACTORS
VARIANCE

D
1.08884259

observing the above results we can conclude that

so the factors which are considered as the source

now we have to estimate the variation and varianc

(E)CALCULATION OF ERROR VARIANCE AND ERROR VAR

Se

Ve

SM

Se
fe

M : f acto

Ve

Se
fe

Se=

0.02

fe=

Ve=

0.01

(F) CALCULATION OF PURE VARIATONS

S ' P S P Ve f P

S 'e S e Ve f
H
PURE VARIATION

ERROR
1.0782178

0.03

(G) CALCULATION OF DEGREE OF CONTRIBUTION

S 'P
100
ST

S 'e
100
ST

H
p%

error
97.128675 2.87132497

STEP 5:INVESTIGATION OF THE OPTIMUM CONDITION

LEVEL
1
2

D
-73.61
-75.69

M
-74.55
-74.75

P
-74.75
-74.55

ACCORDING TO THESE VALUES THE OPTIMUM CONDITION IS:

FACTOR
LEVEL

D
1

M
1

P
1

ESTIMATION OF PROCESS AVERAGE UNDER OPTIMUM CONDITION:

T ( H opt T )
T

Ho

j k

j 1

k
H opt

number of runs where H app

T
H2

-37.33

-36.8034267

Finally:

-36.80

GUCHI CALCULATOR Implementation to Eco-Cams

s spreadsheet we can find that COST is one of the customer requirement which has a very
rating of 5. In this experiment we will follow the taguchi approach and try to find
ution to meet the customer requirement.for this experiment"the smaller the better" approach

ment we will consider four factors which we think contribute to the high or low cost
D
M
L
P
Levels
2
D2
M2
Skilled
complex

of designs are used one is simple design and other is a complex design which is used for
he customer requirement

pe of machines are manufactured,one for the regular orders and other for the special purpose
he customer requirements.

actor 3: labour- there are standard labour and skilled labour which are used according to the product requirement.

e categorised in to two types as simple and complex. Both are used according to
actured.

OR

i n

y
i 1

10 log(

2
ij

2
j

P
2
1
2
1

Cost per Product

L1
66
70
79
74

, two effects by factor have to be calculated.

hereP appears at level l

P
-74.75
-74.55

ATIONS OF FACTORS

( P1 P2 ) 2
k

L2

85
55
60
98

-37.63
-35.98
-36.92
-38.77

( P1 P2 ) 2
k

M
0.01062478

P
0.0106247844

L
1.1100921576

GREES OF FREEDOM

so fT= 3

er of level-1

M
1

P
1

L
3

M
0.01062478

P
0.0106247844

L
0.3700307192

bove results we can conclude that the factors making up the larger variance terms:D
which are considered as the source of errors are M and P
estimate the variation and variance for the error factors

OR VARIANCE AND ERROR VARIATION

SM

M : f actors designated as error sources

NS

Ve f factors

NTRIBUTION

TION

considered as significant

OPTIMUM CONDITION IS:

UNDER OPTIMUM CONDITION:

H opt T )

H opt

uns where H appears at optimal level

decibel

product requirement.

sources