Redbook Motor Starter 190708

Electrical Standard Products
Larsen & Toubro Limited

Powai Campus, Mumbai 400 072
Tel: 022-6705 0505
Fax: 022-6705 1746
E-mail: ebg-esp@LNTEBG.com
Website: www.LNTEBG.com
L&T
MOTOR
STARTER
HANDBOOK
CONTENT
Introduction
This handbook attempts to illustrate typical circuit
arrangements for DOL, Star-Delta and other
combinations of motor starters using L&T contactors,
overload relays, timers, push buttons, rotary switches and
other accessories.
These circuits can be used as guidelines when planning
switchboards or control panels. They can also be utilised
for maintenance of standard L&T starters.
Page No.
1
SECTION I
General
SECTION II
Normal connections for

Direct-on-line (DOL) starters
SECTION III

Star-delta starters
19
SECTION IV
l
Normal
70
connections for
reversing Starters
l
pole changing Starters
75
SECTION V
Applications
79
SECTION VI
Chart of relay ranges

& back up fuses
90
SECTION VII Information for Installation &

Preventive Maintenance
107
SECTION VIII Trouble shooting chart

for starters
111
SECTION IX
Capacitor ratings for

power factor improvement
115
SECTION X
l
Switchgear
Standard Products Range 118

Training Centers
* Section IV contains wiring diagrams of the starters which are
not manufactured by L&T at present. Wiring diagram of
such starters are given for reference purpose.
l
Switchgear
FARMERS CHOICE
STARTERS
FOR AGRICULTURAL
AND DOMESTIC USE
NEW MU/MB DOL AND

STAR DELTA STARTERS
(Specially Designed for Agriculture Sector)
(for 10hp 30hp motors)
INDUSTRIAL STARTERS
- TYPE ML
SECTION I
General
l
Relay
setting
l
Tripping
of starters
l
Back up
fuses
l
Coil Voltage
INDUSTRIAL STARTERS
- TYPE MN
SECTION I
General
To provide motors with accurate and reliable protection, it is
essential to keep the following points in mind :
1) Relay setting
The overload relay unit is the protection center of the motor
starter. Relays come in a number of ranges. Selection of a relay for
a starter depends upon motor hp and duty.
A selection table indicating the proper range for different ratings
is given in section VI. For all direct-on-line starters, relays should
be set to the actual load current of the motor. This value should be
equal to or lower than the full load current indicated on the motor
name plate. Here is a simple procedure for setting the relay to the
actual load current:
Set the relay to about 80% of full load current. If it trips, increase
the setting to 85% or more. The relay should never be set at more
than the actual current drawn by the motor (The actual current
drawn by a motor will be less than the full load current in most of
the cases, as motors may not be loaded to capacity.)
The relay operates on the phase currents in Star-Delta starters.
It should, therefore, be set at 0.6 times actual load current. A
procedure similar to the one described for setting relays in DOL
starters can be followed for Star-Delta starters.
2) Tripping of starters
A starter may trip due to the following conditions;
a) Low voltage or failure of power supply
b) Persistent overload on the motor
In the first instance, the tripping occurs through the coil which
opens the contacts when voltage falls below a certain level.
The starter can be restarted as soon as supply is back to
normal. The relay trips the starter when there is an overload. It
can be restarted only after the relay is reset. However, the
cause of overload must be investigated before restarting, or
else the starter will trip again. Persistent overloading can
reduce the life of the motor.
L&T offers manual reset type thermal overload relays. These

relays clearly discriminate between tripping caused by an
overload and tripping due to failure of supply voltage. MN relays
also give protection against single phasing and overload. MN
relays are provided with Auto/Manual reset facility.When a starter
trips because of an overload, it cannot be restarted by pressing the
start button. The stop button has to be pressed first to manually
reset the relay before restarted. The relays can be reset only after
the bimetals have cooled sufficiently. Resetting must therefore
be carried out after one or two minutes. This will also permit the
motor to cool down.
Back-up fuses
Motor starters must never be used without back-up fuses. The
sensitive thermal relay mechanism is designed and calibrated to
provide effective protection against overload fuses preferably the
HRC cartridge type, are essential for protecting the installation as
well as the thermal overload relay of motor starter against short
circuits. A reference table indicating fuse ratings for different
ratings is given in Section VI.
It is recommended that the use of semi-enclosed, rewirable
tinned copper fuses may be avoided.
Coil voltage
Selection of coils depends on the actual supply voltage
available. A wide variety of coil voltages like 24V, 42V, 110V, 220V,
230 / 250V, 360V, 400 / 440V ac are available as standard for L&T
contactors and starters.
SECTION II
MK1 DIRECT - ON - LINE STARTER
Normal connections for Direct-On-Line (DOL) starters

l
Starter type MK1
l
Starter type MU1 / MU2
STOP
RESET
START
l
Starter type MB1 / MB2
Starter type ML 0 / 1 / 1.5 / 2 / 3 / 4 / 6

l
Starter type ML 10 / 12 with MN 12L relay

l
Starter type MN 16 / 25 / 32 / 45 / 65
l
P1
P2
P4
P3
C
5
BLUE
A
C
YELLOW
MOTOR
RED
MK1 DOL
KEY DIAGRAM - MK1 DOL
MB1 / MB2 & MU1 / MU2 DOL STARTER

R
P4
A1
START
5
1 / L1
3 / L2
5 / L3
A2
2 / T1
4 / T2
6 / T3
1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
13
14
P3
P2
OFF / RESET
STOP / RESET
START
P1
O/R
95
97
94
96
98
MOTOR
Note:
The Stop contact between the terminals P1 - P2 will

always be connected in series with the magnet coil to
ensure that the motor starter will trip in case of overload.
Notes:
1. For phase to phase pilot supply follow the wiring diagram exactly.
2. For phase to neutral pilot supply disconnect 1 / LI - A1 &
connect A1 to neutral.
3. For external pilot supply disconnect wires 1 / L1 - A1 &
13 - 5 / L3 and connect external pilot supply to A1 & 94.
KEY DIAGRAM - MB1 / MB2 &

MU1 / MU2 DOL STARTER
ML0 / 1 / 1.5 / 2 / 3 / 4 / 6 DOL STARTER

R
STOP / RESET
B (5 / L3)
3 / L2
1 / L1
5 / L3
START
I
96
13
94
2 / T1
95
4 / T2
23
1 / L1
11
A2
12 24
6 / T3
3 / L2
31 43
93
94
5 / L3
14
A1
32 44
96
95
M
A2
A1
POWER TERMINAL MARKING

1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
ML1 DOL
R (1 / L1)
KEY DIAGRAM
ML0 / 1 / 1.5 / 2 / 3 / 4 / 6 DOL STARTER
ML10 / 12 DOL STARTER

(WITH MN12L RELAY)
R
B (5 / L3)
94
44
START
START
43
OFF / RESET
95
O/R
97
93
94
95
96
98
STOP / RESET
96
A1
A1
A2
A2
R (1 / L3)
Notes:
10
1. For phase to phase supply follow the wiring diagram exactly.

2. For phase to neutral pilot supply disconnect 1 / L1 - A2 &
connect A2-neutral.
1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
MOTOR
11
KEY DIAGRAM
(WITH MN12L RELAY)
MN16 DOL STARTER

R
B (5 / L3)
95
A1
STOP / RESET
1 / L1
3 / L2
5 / L3
A2
2 / T1
4 / T2
6 / T3
1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
13
14
96
OFF / RESET
3
START
H / NO
START
94
95
O/R
97
94
96
98
A1
MN 16 DOL
A2
Notes:
R (1 / L1)
12
MOTOR
13
KEY DIAGRAM
MN16 DOL STARTER
MN25 / 32 DOL STARTER

R
B (5 / L3)
A1
1 / L1
3 / L2
5 / L3
A2
2 / T1
4 / T2
6 / T3
1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
13
14
13
OFF / RESET
94
START
95
14
O/R
I
97
94
96
98
96
95
A2
MN 25 , 32 DOL
A1
R (1 / L1)
14
Notes:
MOTOR
15
KEY DIAGRAM
B (5 / L3)
A1
A2
13
21
14
22
1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
31
43
32
44
13
94
OFF / RESET
14
O/R
START
95
I
97
96
95
94
96
98
A2
A
MN 45 , 65 DOL
A1
Notes:
R (1 / L1)
16
MOTOR
17
KEY DIAGRAM
SECTION III
Normal Connection for Star - Delta Starters
Starter type MK1
l
Semi-automatic (SASD)
B (5 / L3)
43
94
44
96
95
l
Starter type MK1
Fully-automatic (FASD)
l
l
l
l
l
Starter type ML 1.5 / 2
l
Starter type ML 1 / 1.5
l
Starter type ML2
l
Starter type ML3
l
Starter type ML3
l
Starter type ML 4 / 6
With MN5L relay
l
Starter type ML10 / 12
l
Starter type MN16 / 25 / 32
With MN12L relay
A2
A1
MN45 / 65
MN80 / 110 / 140
MN400
R (1 / L1)
18
l
Starter type MA25
MA25
19
MK1 SEMI AUTOMATIC STAR

DELTA STARTER
KEY DIAGRAM
MK1 SEMI - AUTOMATIC
B
TO SUPPLY
R Y B
P1
STOP / RESET
STOP / RESET
P2
P4
START
START
P1
P3
P2
P4
P3
R Y
Y B
A B C 5
A B C
Y B
NO
K
H
A B C
5
NC
NC
H
A2 B2 C2 C1 A1 B1
TO MOTOR TERMINALS
R
MK1 SASD
Note:
20
Relay to be set for 0.6 times Full Load Line Current.
21
MK1 FULLY AUTOMATIC STAR

DELTA STARTER
KEY DIAGRAM
MK1 FULLY - AUTOMATIC
B
TO SUPPLY
R Y B
P1
STOP / RESET
P2
STOP /
RESET
0
P1
P4
START
START
P2
R Y B
P3
P3
P4
R Y B
A B C
A B C
R Y B
A
NO
B C
3
T
NO
NC T
5
NC
NC
H
A2 B2 C2 C1 A1 B1
TO MOTOR TERMINALS
R
MK1 FASD
Notes:
22
1. Relay to be set for 0.6 times Full Load Line Current.

2. Timer used - Combination coil type - MK1 Thermal Timer.
23
MU1 / MU2 SEMI AUTOMATIC STAR

DELTA STARTER
KEY DIAGRAM MU1 / MU2 SEMI

AUTOMATIC STAR DELTA STARTER
R
B
96
95
STOP / RESET
1 / L1
3 / L2
5 / L3
START
I
1 / L1
A1
95
2 / T1
4 / T2
6 / T3
93
5 / L3
4 / T2
6 / T3
A2
2 / T1
96
3 / L2
21
93
22
7 / L4
7 / L4
H
1 / L1
A1
94
94
3 / L2
8 / T4
A2
2 / T1
a/
a/H
5 / L3 7 / L4
4 / T2
8 / T4
6 / T3 8 / T4
21
b/
22
1 / L1
B1 A1 C1
A1
3 / L2
5 / L3 7 / L4
4 / T2
6 / T3 8 / T4
A2
2 / T1
21
A1
A1
A1
22
H
A2
A2
A2
21
22
A2
B2 C2
b/
MU1, MU2 SASD
24
25
MU1 / MU2 FULLY AUTOMATIC STAR

DELTA STARTER
R
B
R
STOP / RESET
1 / L1
3 / L2
START
5 / L3
A1
96
KEY DIAGRAM MU1 / MU2 FULLY

95
93
6 / T3
2 / T1
4 / T2
3 / L2
5 / L3 7 / L4
1 / L1
3 / L2
5 / L3 7 / L4
A2
2 / T1
4 / T2
6 / T3 8 / T4
21
96
22
94
95
H
1 / L1
A1
A2
2 / T1
4 / T2
6/ T3
93
94
8 / T4
7 / L4
7 / L4
a/H
a/
8 / T4
2
T
8 / T4
1
B1 A1
C1
2
T
1
1 / L1
A1
A2
2 / T1
3 / L2
4 / T2
5 / L3 7 / L4
21
6 / T3 8 / T4
22
B22
b/
21
A1
A2 B2 C2
A1
A1
H
A2
A2
21
MU1 , MU2 FASD
22
A2
b/
Notes:
26
1. For phase to supply follow the wiring diagram exactly.

2. For phase to neutral pilot supply disconnect 96 - 1 / L1 &
connect 95 to Neutral.
3 For external pilot supply omit wires 96 - 1 / L1 and A2 5 / L3.
27
MB1 / MB2 SEMI AUTOMATIC STAR

DELTA STARTER
R
KEY DIAGRAM MB1 / MB2 SEMI

A1
1 / L1
3 / L2
5 / L3
7 / L4
21
A2
2 / T1
4 / T2
8 / T3
8 / T4
22
A1
1 / L1
3 / L2
5 / L3
7 / L4
A2
2 / T1
4 / T2
6 / T3
8 / T4
21
95
22
96
94
7 / L4
8 / T4
a/H
B1
A1
a/
7 / L4
C1
H
A1
8 / T4
1 / L1
3 / L2
5 / L3
4 / T2
6 / T3 8 / T4
7 / L4
A2
2 / T1
21
b/
START
OFF / RESET
22
5 / L3
3 / L2
1 / L1
O/R
95
A1
A1
A1
H
98
98
94
A2
2 / T1
MB1, MB2 SASD
A2
4 / T2
B2
A2
A2
21
6 / T3
C2
22
b/
Notes:
28

29
MB1 / MB2 FULLY AUTOMATIC STAR

DELTA STARTER
R
KEY DIAGRAM MB1 / MB2 FULLY

B
R
1 / L1
A1
3 / L2
5 / L3 7 / L4
21
4 / T2
6 / T3 8 / T4
22
A2
2 / T1
A1
1 / L1
3 / L2
5 / L3
A2
2 / T1
4 / T2
6 / T3 8 / T4
7 / L4
21
95
22
96
94
7 / L4
8 / T4
B1
A1 C1
H 1 / L1
A1
A2
2 / T1
3 / L2
5 / L3 7 / L4
4 / T2
6 / T3 8 / T4
a/
a/H
7 / L4
8 / T4
1
OFF / RESET
START
1 / L1
3 / L2
5 / L3
21
O/R
95
b/
1
97
22
94
96
98
A1
A1
2 / T1
4 / T2
A2 B2
A1
6 / T3
C2
A2
A2
A2
22
21
MB1, MB2 FASD
b/
Notes:
30

31
ML1.5 / 2 SEMI AUTOMATIC STAR

DELTA STARTER
KEY DIAGRAM ML1.5 / 2 SEMI

AUTOMATIC
SUPPLY
R( 1 / L1)
R
STOP
RESET
B
96
START
0
96
1 / L1
3 / L2
5 / L3
95
93
A1
11 23
31 43
12 24
32
STOP / RESET
95
94
93
94
11 23
31 43
12 24
32 44
START
43
A2
A1
44
A2
44
23
24
12
11
A1
A2
11
23
31 43
12
24
32 44
A2
A2
A2
A1
A1
H
A1
11
A2
B2
C1
C2
A1
12
B1
B(5 / L3)
32
MOTOR
1 / L1
3 / L2
5 / L3
ML1.5, ML 2 SASD
2 / T1
4 / T2
6 / T3
Notes:
2. For phase to neutral pilot supply disconnect 96 - 1 / L1 - &
connect 96 to neutral.
3. For external pilot supply disconnect wires 96 - 1 / L1 &
A1 - 5 / L3 and connect external pilot supply to 96 & A1.
33
ML1 / ML1.5 FULLY AUTOMATIC STAR

DELTA STARTER
KEY DIAGRAM ML1 / ML1.5 FULLY

R(1 / L3)
95
STOP / RESET
96
START
STOP / RESET
96
SUPPLY
1 / L1 3 / L2
98
93
R Y
94
93
5 / L3
START
94
31 43
A2
A1
A2
A1
32 44
C1 A1
B1
A2
TO MOTOR TERMINALS
A2
31 43
32
A1
44
B2
C2
TO MOTOR TERMINALS
31 43
1 / L1
3 / L2
34
4 / T2
44
32
1
3
2
43
32
H
T
b
44
A2
H
A1
31
A2
A2
T
b
A1
A1
B(5 / L3)
5 / L3
Notes:
2 / T1
31
44
ML1, ML1.5 FASD

43
32
6 / T3
2. For phase to neutral pilot supply disconnect wire A1
5 / L3 and connect A1 to neutral.
3. For external pilot supply omit wires 95 - 1 / L1 and A15 / L3 and connect external pilot supply to 95 & A1.
35
ML2 FULLY AUTOMATIC STAR

DELTA STARTER
KEY DIAGRAM ML2 FULLY

AUTOMATIC STAR - DELTA STARTER
SUPPLY
R
X1 X2
STOP
RESET
0
96
X2
96
3 / L2
STOP / RESET
5 / L3
1 / L1
93
95
95
- START
94
94
H
A1
START
93
A2
11
43
12
44
A1
A2
11
43
12
44
24
43
H
44
A2
B2
23
C2
23
11
11
43
12
T
A1
A2
12 24
44
A2
A2
A2
A1
A1
A1
A1
36
1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
B1
MOTOR
C1
11
12
X1
L&T TIMER WITH
TIMER COIL
ML2 FASD
Notes:
1. For 440 V coils connect X1 to 5 / L3 and X2 to 1 / L1.

2. For 230 V coils connect X1 to neutral & X2 to 1 / L1 .
3. For operating on external supply connect X1 and X2
external supply.
4. Check that all coils are rated at the same voltage.
37
ML3 SEMI AUTOMATIC STAR

DELTA STARTER
KEY DIAGRAM ML3 SEMI

SUPPLY
R
X2
STOP
RESET
X1 X2
3 / L2
96
96
5 / L3
- START
1 / L1
93
95
STOP / RESET
95
94
94
H
A1
43
11
A2
44
12
A1
A2
11
43
12
44
START
93
43
24
H
44
A2
B2
23
C2
23
11
A1
A2
12 24
11
43
12
44
A2
A2
A2
A1
A1
A1
A1
38
1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
ML3 SASD
B1
MOTOR
C1
11
12
X1
Notes:

2. For 230 V coils connect X1 to Neutral & X2 to 1 / L1.
3. For operating on external, supply connect X1 and X2
external supply.
39
ML3 FULLY AUTOMATIC STAR

DELTA STARTER
SUPPLY
R
X1 X2 STOP 1 / L1
RESET
3 / L2
X2(1 / L1)
96
START
93
95
STOP / RESET
95
94
94
START
93
H
A1
5 / L3
96
KEY DIAGRAM ML3 FULLY

11
23
31
43
12
24
32
44
A2
A1
A2
11
23
31
43
12
24
32
44
12
43
H
44
11
24
23
4
A2
11
C2
B2
12
MOTOR
2 3
TIMER
6
7 8
5
9
T
8
A2
1
11
23
31
A2
A1
A1
12
A2
24
32
44
43
44
12
43
11
H
A1
6
T
7
A2
9 10
A1
X1(5 / L3)
A1
1 / L1
3 / L2
MOTOR
5 / L3
ML3 FASD
2 / T1
40
4 / T2
6 / T3
B1
C1
Notes:

2. For 230 V coils connect X1 to Neutral & X2 to 1 / L1.
3. For operating on external supply connect X1 and X2
to external supply.
5. ET 100 to be chosen to have total break to make.
delay of 40 - 60 millisec for the NC contact.
41
ML4 / 6 FULLY AUTOMATIC STAR

DELTA STARTER (WITH MN5 RELAY)
KEY DIAGRAM ML4 / 6 FULLY

R(1 / L1)
SUPPLY
R
B
95
97
START
STOP / RESET
98
96
94
A2
H
44
44
12 24
T
23
11
12
12
12
11
A2
11 23
24
A1
24
43
44
43
43
31
11 23
32
A1
START
94
11
OFF / RESET
1 / L1 3 / L2
A1
5 / L3
97
96
98
A2
12
A1
44
A2
A1
1 2
2 / T1
4 / T2
11 23
31
43
12 24
32
44
TIMER
6 / T3
6
A2
A1
A2
9 10
B( 5 / L3)
Notes:
A2
B2
C2
C1

1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
MOTOR
Ml4 / 6 FASD
42
43
H
T
O/R
95
A1
B1
1. For phase to phase pilot supply follow the wiring

diagram exactly.
connect 95 to neutral and disconnect timers terminals 6
& 7 & connect to 1 & 2.
3. For external pilot supply omit wires 95 - 1 / L1 & A2 5 / L3
and connect external pilot supply to 95 and A2.
4. 97 & 98 is a potential free contact and can be used
for trip alarm / indication.
43
ML10 / 12 FULLY AUTOMATIC STAR

DELTA STARTER (WITH MN12L RELAY)
KEY DIAGRAM ML10 / 12 FULLY

R(1 / L1)
31
32
95
31
TIMER
6
OFF / RESET
START
41
94
96
3
9 10
42
A1
A2
32
T
4
A1
B1
A1
9
3
C1
TO MOTOR TERMINALS
A2
4
START
A1
OFF / RESET
*R
*R
4
A2
O/R
4
*L
3
SUPPLY
95
97
A1
94
96
98
A1
H
A2
A2
B2
C2
TO MOTOR TERMINALS
41
A1
T
A2
A2
42
B(5 / L3)
ML10 / 12 FASD
44
1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
Notes:

2. For phase to neutral pilot supply disconnect the phase
from 31 and connect neutral to 31.
3. For external pilot supply disconnect both phases at
31 & 41 and connect external supply to 31 and 41.
* R = Right Add on Block
* L = Left Add on Block
45
MN16 SEMI AUTOMATIC STAR

DELTA STARTER
KEY DIAGRAM MN16 SEMI

B
3 / L2
1 / L1
A1
5 / L3
1 / L1
21
A1
A2
2 / T1
4 / T2
6 / T3
3 / L2
5 / L3
4 / T2
6 / T3
A2
22
52
2 / T1
51 13
95
14
96
94
H
A1
3 / L2
1 / L1
5 / L3
13
13
A2
2 / T1
a/
14
6 / T3
4 / T2
13
a/H
14
14
OFF / RESET
START
1 / L1
O/R
3 / L2
52
5 / L3
95
b/
51
97
A2
94
98
96
2 / T1
4 / T2
A2
6 / T3
A1
A1
H
A1
A2
22
Y
B
SUPPLY
C1
A1
B1
A2
MOTOR
B2
C2
21
b/
MN16 SASD
46
47
MN16 FULLY AUTOMATIC STAR

DELTA STARTER
KEY DIAGRAM MN16 FULLY

C
1 / L1
A1
3 / L2
5 / L3
4 / T2
6 / T3
A2
2 / T1
1 / L1
21
A1
22
3 / L2
5 / L3
4 / T2
6 / T3
A2
2 / T1
95
51 13
52
14
96
94
1 2 3 4 5
H
1 / L1
TIMER
*
A1
6 7 8 9 10
3 / L2
5 / L3
4 / T2
6 / T3
A2
2 / T1
13
13
13
a/
a/H
14
14
14
T
5
OFF / RESET
START 95
1 / L1
O/R
3 / L2
5 / L3
52
b/
97
51
94
98
96
2 / T1
4 / T2
6 / T3
A2
A1
A2
H
R
Y
B
SUPPLY
C1
A1
B1
A2
B2
C2
A1
MOTOR
MN16 FASD
Note for timer :
* Use terminal no. 6 & 7 for 415V supply
* Use terminal no. 1 & 2 for 360V supply
48
1
T
A2
22
21
A1
b/
R
49

DELTA STARTER

R
B
3 / L2
1 / L1
A1
5 / L3
A1
A2
2 / T1
4 / T2
6 / T3
3 / L2
1 / L1
21
5 / L3
A2
22
2 / T1
95
51 13
52
14
96
6 / T3
4 / T2
94
13
13
a/H
H
A1
1 / L1
3 / L2
5 / L3
4 / T2
6 / T3
A2
2 / T1
a/
14
13
14
14
START
22
OFF / RESET
O/R
b/
1 / L1
3 / L2
21
5 / L3
95
I
97
A1
94
96
98
A1
A1
H
2 / T1
4 / T2
6 / T3
A2
A2
A2
22
21
b/
B
R
Y
B
SUPPLY
C1
A1
B1
MN25 SASD
50
A2
B2
C2
MOTOR
Notes:

3. For external pilot supply omit wires 95 - 1 / L1 & A2 - 5 / L3.
51

DELTA STARTER
1 / L1
A1
3 / L2
5 / L3
4 / T2
6 / T3
A2
2 / T1
21
13
22
14
1 / L1
3 / L2
5 / L3
4 / T2
6 / T3
A2
A1
2 / T1

21
13
22
14
R
95
96
94
1 2 3 4 5
H
1 / L1
TIMER
6 7
A1
8 9 10
3 / L2
5 / L3
A2
2 / T1
21
13
22
14
13
13
6 / T3
4 / T2
a/H
a/
START
14
14
OFF / RESET
95
5
1 / L1
O/R
3 / L2
5 / L3
22
b/
97
B
21
94
98
96
2 / T1
4 / T2
6 / T3
A1
A1
A1
Y
B
SUPPLY
C1
A1
B1
A2
B2
52
A2
A2
22
MOTOR
MN25 FASD
Notes:
A2
C3
6
T
7
21
b/

2. For phase to neutral pilot supply disconnect 95 - 1 / L1- &
53

DELTA STARTER

R
B
95
1 / L1
A1
3 / L2
5 / L3
4 / T2
6 / T3
A2
1 / L1
21
22
2 / T1
3 / L2
5 / L3
4 / T2
6 / T3
A2
A1
2 / T1
21
13
22
14
96
94
13
13
a/H
H
1 / L1
5 / L3
4 / T2
6 / T3
A2
A1
2 / T1
START
3 / L2
21
13
22
14
a/
14
14
22
b/
OFF / RESET
1 / L1
O/R
3 / L2
21
5 / L3
95
I
97
A1
94
A1
A1
98
96
H
2 / T1
4 / T2
6 / T3
A2
A2
A2
22
21
b/
B
R
Y
B
SUPPLY
C1
A1
B1
A2
MOTOR
MN32 SASD
54
B2
C2
Notes:
1. For phase to phase supply, follow the wiring diagram exactly.

55

DELTA STARTER

R
1 / L1
A1
3 / L2
5 / L3
A2
2 / T1
4 / T2
21
13
22
14
3 / L2
1 / L1
5 / L3
A2
A1
6 / T3
2 / T1
21
13
22
14
95
6 / T3
4 / T2
96
94
13
13
1 2 3 4 5
a/H
TIMER
1 / L1
A1
6 7 8 9 10
3 / L2
5 / L3
A2
2 / T1
4 / T2
21
13
22
14
14
14
a/
4
T
5
6 / T3
START
22
95
21
1 / L1
O/R
94
b/
OFF / RESET
3 / L2
5 / L3
97
98
96
A1
2 / T1
4 / T2
A1
A1
A2
A2
6 / T3
A2
6
T
22
21
b/
B
R
Y
B
SUPPLY
C1
A1
B1
A2
B2
C3
MOTOR
Notes:
MN32 FASD
56

57

DELTA STARTER

R
95
A1
A2
1/ L1
13
21
14
22 2 / T1
3 / L2
5 / L3
4 / T2
6 / T3
31
43
32
44
A1
1 / L1
3 / L2
5 / L3
A2
2 / T1
4 / T2
6 / T3
21
13
22
14
96
94
13
43
a/H
1 2 3 4 5
TIMER
A1
6 7 8 9 10
a/
13
21 1 / L1
3 / L2
5 / L3
31
43
A2
14
22 2 / T1
4 / T2
6 / T3
32
44
14
44
T
5
22
b/
START
I
94
95
OFF / RESET
1 / L1
O/R
21
3 / L2
5 / L3
9
T
97
96
8
A1
98
2 / T1
4 / T2
A1
A1
6 / T3
A2
6
T
A2
A2
32
31
b/
C1
A1
B1
A2
B2
C2
MOTOR
SUPPLY
Notes:
MN45 FASD
58

59

DELTA STARTER

R
95
96
94
13
A1
A2
21
3 / L2
1 / L1
5 / L3
41
43
13
A1
14
22 2 / T1
4 / T2
42
6 / T3
A2
44
21
14
1 / L1
22 2 / T1
3 / L2
4 / T2
5 / L3
6 / T3
41
43
42
44
43
43
a/H
44
44
a/
4
T
5
32
1 2 3 4 5
b/
TIMER
A1
6 7 8 9 10
13
21
A2
14
22
1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
41
43
42
44
31
b/H
START
9
T
OFF / RESET
95
13
31
14
a/
8
1 / L1
O/R
32
3 / L2
5 / L3
A1
A1
A1
A2
A2
I
97
94
96
H
A2
98
2 / T1
4 / T2
6 / T3
T
32
31
b/
B
C1
B1
A2
MOTOR
SUPPLY
MN65 FASD
60
A1
B2
C2
Notes:

61
MN80 / MN110 / MN140 FULLY

KEY DIAGRAM
MN80 / MN110 / MN140 FULLY
AUTOMATIC STAR-DELTA STARTER
B
95
96
94
R
A1
A2
13
21
1 / L1
3 / L2
5 / L3
14
22 2 / T1
4/ T2
6 / T3
31
43
32
44
43
43
a/H
44
44
a/
4
T
5
32
H
13
21
1 / L1
3 / L2
5 / L3
31
43
32
44
b/
1 2 3 4 5
A1
TIMER
A2
14
22
2 / T1
4 / T2
6 / T3
31
32
6 7 8 9 10
13
a/
14
b/H
31
A1
21
A2
14
22
1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
B1
C1
31
43
32
44
START
8
13
OFF / RESET
1 / L1
3 / L2
A1
5 / L3
A1
A1
O/R
95
A1
97
A2
94
96
A2
32
31
A2
98
b/
2 / T1
A2
4 / T2
B2
6 / T3
C2
MN80 , MN110 , MN140 FASD

Notes:
62

diagram exactly.
63

DELTA STARTER

B
95
96
94
R
A1
A2
13
21
1 / L1
3 / L2
5 / L3
14
22 2 / T1
4 / T2
6 / T3
31
43
32
44
43
43
a/H
44
44
a/
4
T
5
H
13
21
A2
14
22
1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6/ T3
31
43
32
44
32
1 2 3 4 5
A1
TIMER
b/
31
6 7 8 9 10
32
9
21
A2
14
22
1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
B1
C1
31
43
32
44
START
A1
13
31
8
OFF / RESET
1 / L1
95
A1
3 / L2
5 /L3
A1
O/R
A2
96
A1
A1
A2
A2
97
94
13
a/
14
b/H
98
2 / T1
A2
4 / T2
6 / T3
B2
C2
6
T
32
31
b/
R
MN400 FASD
Notes:
64

diagram exactly.
3. For external pilot supply omit wires 95 -1 / L1 & A2 - 5 / L3.
65
MA25 SEMI AUTOMATIC STAR

DELTA STARTER
KEY DIAGRAM MA25 SEMI

STOP
RESET O
96
START
3 / L2
1 / L1
STOP / RESET
3 / L3 I
95
A1
93
95
96
5 / L3 21
3 / L2
1 / L1
94
13
A2
2 / T1
4 / T2
6 / T3 22
3 / L2
1 / L1
A1
14
2 / T1
13
5 / L3 21
4 / T2
6 / T3
A2
94
22
START
14
93
1 / L1
2 / T1
A1
5 / L3
3 / L2
6 / T3
4 / T2
A2
21
22
13
13
13
H
14
14
14
22
R Y B
SUPPLY
C1
A2 B2 C2
A1
B1
21
MOTOR
A2
A2
A2
H
A1
MA25 SASD
A1
A1
21
22
66
67
MA25 FULLY AUTOMATIC STAR

DELTA STARTER
KEY DIAGRAM MA25 FULLY

96
START
STOP/
RESET O
96
3 / L2
1 / L1
5 / L3 I
93
RELAY
95
94
CONTACTOR
H
A1
5 / L3 21
3 / L2
1 / L1
2 / T1
4 / T2
6 / T3 22
14
5 / L3 21
3 / L2
1 / L1
13
A1
A2
STOP / RESET
95
TIMER
2 / T1
4 / T2
94
13
A2
START
93
6 / T3
22
14
CONT ACTOR
13
13
H
3 / L2
1 / L1
2 / T1
A1
4 / T2
5 / L3
6 / T3
A2
21
13
22
14
14
14
CONTACTOR
22
T
21
R
SUPPLY
A2 B2 C2
C1
A1
B1
A2
A2
A2
A1
A1
MOTOR
A1
MA25 FASD
21
22
68
69
ML1 REVERSING STARTER
SECTION IV
Normal Connections for reversing Starters Starter type ML1
l
Starter type Ml2 / 3
Normal Connections for pole changing Starters

l
Pole changing starter
(for motor with two separate windings) - Type MK1
l
Pole changing starter
(for motor with tapped windings) - Type MK1
Section IV contains wiring diagrams of the starters which are not
manufacture red by L&T at present. Wiring diagram of such starters are
given for reference purpose,
FORWARD
STOP / RESET
1 / L1
96
3 / L2
5 / L3
93
95
23
11
F
A1
A2
12
24
31
32
REVERSE
R
A1
A2
REVERSE
FORWARD
START
0
94
43
44
STOP
11
31 43
23
32
12
44
24
MOTOR TERMINALS
70
1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
71
ML1 REVERSING STARTER
ML2 / 3 REVERSING STARTER
R(1 / L1)
96
R
STOP / RESET
95
STOP
START FORWARD
STOP / RESET
START
1 / L1
3 / L2
5 / L3
I
REVERSE
STOP
32
31
A2
11
A1
A1
F
23
12
A1
23
A2

2. For phase to neutral pilot supply disconnect wire
96 - 1 / L1 - & connect 96 to neutral.
3. For external pilot supply omit wires 96 -1 / L1 &
94 - 5 / L3 and connect external pilot supply to 96 & 94.
43
23
31
24
32
44
12
A B C
72
44
11
START
B(5 / L3)
Notes:
31
32
24
R
24
START
24
43
23
A2
A2
A1
94
94
32
31
93
93
95
96
1 / L1
3 / L2
5 / L3
2 / T1
4 / T2
6 / T3
MOTOR
TERMINAL
73
KEY DIAGRAM ML2 / 3

REVERSING STARTER
POLE CHANGING STARTER

(FOR MOTOR WITH TWO SEPARATE WINDINGS) - TYPE MK1
R(1 / L1)
96
STOP / RESET
95
STOP
FAST
START
SLOW
START
STOP / RESET
STOP/
RESET
31
32
F
P1
P3
P4
P1
P3
P2
P4
31
32
A2
A1
F
R
A1
A2
F
93
P2
24
R
23
START
START
94
23
24
B(5 / L2)
LA
HA
LB
HB
LC HC
MOTOR
Notes: 1. For phase to phase pilot supply follow the wiring diagram exactly.
2. For phase to neutral pilot supply disconnect wire
96 - 1 / L1 - and connect 96 to neutral.
3.For external pilot supply omit wires 96 - 1 / L1 &
94 - 5 / L1 and 94 - 5 / L3 and connect external pilot supply to 96 & 94.
74
75
KEY DIAGRAM

(FOR MOTOR WITH TAPPED WINDINGS) - TYPE MK1
(FOR MOTOR WITH TWO SEPARATE WINDINGS)
FAST
SLOW
STOP / RESET
P4
FAST
START
P1
P4
SLOW
START
P3
START
STOP /
RESET
P1
P2
P4
P3
START
STOP/RESET
P1
P2
P4
P3
P2
P3
P1
P2
STOP /
RESET
S
A3 C2 B3 B2 C3 A2
MOTOR
A1
A1
A2
A3
C3
A2
C3
A2
B3
B2
C2
A3
SLOW SPEED
76
B3
C2
B2
A2
FAST SPEED
77
KEY DIAGRAM POLE

CHANGING STARTER (TYPE MK1)
SECTION V
Applications
(POLE CHANGING STARTER FOR MOTOR WITH TAPPED WINDINGS)
l
MF1 starter for single phase application
l
MK1 DOL for single phase application
l
Connections for remote push buttons
P1
P4
P4
FAST
START
P3
P3
FAST
START /
RESET
P2
SLOW
START
SLOW
START /
RESET
l
Power scheme for relay bypass
l
Control circuit for relay bypass
l
Improved circuit for relay bypass
or other automatic control is used
P1
P2
l
Connection when single-pole switch, float switch, thermostat
l
Star-delta control circuit using ETR 550
N
A1
N
A1
l
Flip-flop circuit for un-equal "ON-OFF" intervals
F
A2
l
Flip-float circuit-for equal "ON-OFF" interval using ETR 600
A1
A2
A2
A2
R
A3
C2
B2
A3
B3
C3
A2
C3
B3
B2
Y
C2
B
SLOW
78
R
FAST
79
MK1 DOL FOR SINGLE PHASE

APPLICATION
Ph
MF1 STARTER FOR SINGLE PHASE

APPLICATION
N
Ph
STOP / RESET
START
-
P1
P3
P2
P4
MOTOR
MOTOR
MK1 DOL
80
81
CONNECTIONS FOR REMOTE

PUSH BUTTONS (ON - OFF)
CONNECTION WHEN SINGLE - POLE

SWITCH, FLOAT SWITCH,
THERMOSTAT OR OTHER AUTOMATIC
CONTROL IS USED
B(5 / L3)
96
STOP / RESET (RELAY)
95
94
START
93
STOP (REMOTE)
NO. OF
CONTACTOR
44
93
43
94
START
(RELAY)
START (REMOTE)
95
STOP / RESET
96
A1
A2
R(1 / L1)
Additional start push button should be connected in parallel.

Additional stop push button should be connected in series.
82
The motor starter remains in the closed position as long as the start
push-button is being pressed down.
83
POWER SCHEME FOR

RELAY BYPASS
CONTROL CIRCUIT FOR

RELAY BYPASS
START
STOP
(REMOTE)
T1
R
FUSE
STOP /
RESET
T1
MOTOR
A - 1NO + 1NC
B - 2 NO
T1 - 1NC (TIMER)
A = Main Contactor
B = Relay Bypass Contactor
84
Timer setting should be greater than motor starting time.
85
IMPROVED CIRCUIT FOR

RELAY BYPASS
STOP /
RESET
STAR DELTA CONTROL CIRCUIT

USING ETR550
START
X1
FUSE
T1
STOP
(REMOTE)
T2
STOP / RESET
B
START
H
A
T2
T1
H
a1
Tof
AUXILIARY CONTACTS USED
FUSE
Tof
ETR550
H
b1
A
B
T1
T2
1NO + 1NC
2 NO
1NC
1NC
When contactor "B is welded, relay is permanently by passed and the motor
is not protected. To overcome this, another timerT2 is introduced as shown in
the figure the time delay of timer T2 is to be kept greater than time delay of
timer T1.when contactor "B" is welded, NC contact of timer T2 will disconnect
coil A. Thus the motor is switched off.
86
X2
ETR550 Timer is manufactured by G.I.C. Pune and Marketed by L&T.

X1 and X2 is to be connected to Voltage source.
87
FLIP-FLOP CIRCUIT FOR EQUAL

ON-OFF INTERVALS USING ETR600
FLIP- FLOP CIRCUIT FOR UNEQUAL

ON-OFF INTERVALS
PH
1
START (SWITCH)
PHASE
4
T1 INST
T2 INST
5
NEUTRAL
7
T1 DEL
T2 DEL
TIMER : ETR 600

1
MODE SELECTION
2-10
C1
1-3-4
15
C2
A2
CYCLIC - EQUAL ON/OFF

(INSTANT)
15
A1
16
16
NEUTRAL
2-10
CYCLIC - EQUAL ON/OFF
(DELAYED)
88
1-3-4
Timers
3,4,5
6,7,8
- 2 Nos. EM1000
- Inst. Changeover Contact
- Delayed Changeover Contact
89
SECTION VI
Chart of relay ranges & back up fuses
STAR-DELTA STARTERS (MN SERIES)

Starter
Timer
Contactors
Star-Delta starters (MN series)

l
Star
Delta
Hold on
MN 16 SASD
MN 16
MN 16
MN 16
l
Chart for DOL motor starters with MN relays
MN 16 FASD
MN 16
MN 16
MN 16
l
Chart for Star-Delta motor starters with ML relays
MM 25 SASD
MN 25
MN 25
MN 25
MM 25 FASD
MN 25
MN 25
MN 25
MM 32 SASD
MN 32
MN 32
MN 32
MN 32 FASD
MN 32
MN 32
MN 32
ET-100
l
Chart for Star-Delta starters type MU / MB
MN 45 FASD
MN 45
MN 45
MN 45
ET-100
l
Chart for MN starter
MM 65 FASD
MN 65
MN 65
MN 65
ET-100
MN 80 FASD
MN 80
MN 80
MN 80
ET-100
MN 110 FASD
MN 110
MN 110
MN 110
ET-100
MN 140 FASD
MN 140
MN 140
MN 140
ET-100
MN 400 FASD
MN 400
MN 400
MN 400
ET-100
l
Star-Delta starters (ML series)
l
Chart for DOL motor starters with ML relays
l
Chart for Star-Delta motor starters with MN relays
ET-100
ET-100
l
Chart for DOL starters type MK1 / MF1
l
Chart for Star-Delta starters type MK1
l
Chart for DOL starters type MU / MB
90
91
STAR-DELTA STARTERS (ML SERIES)
CHART FOR DOL MOTOR STARTERS

WITH ML RELAYS
Details of Contactors and Timers used in

ML series star delta starters
Sr.
No.
Starters
hP
Timer
Contactors
kW
In
Motor Rating
415 V-3 Phase
hP
kW
In
Relay ContaRange ctor
Back up
fuse
SDF
Rating Type
(A)
0.125 0.09
0.45 0.4-0.65 ML0
HF
FN32
0.15
0.11
0.45 0.4-0.65 ML0
HF
FN32
0.2
0.15
0.57 0.4-0.65 ML0
HF
FN32
0.25
0.19
0.7
0.6-1.0
ML0
HF
FN32
0.33
0.25
0.88
0.6-1.0
ML0
HF
FN32
0.5
0.37
1.2
1.0-1.6
ML0
HF
FN32
0.75
0.55
1.6
1.5-2.5
ML0
HF
FN32
1.0
0.75
1.8
1.5-2.5
ML0
HF
FN32
1.25
0.92
2.1
1.5-2.5
ML0
HF
FN32
1.5
1.1
2.6
2.5-4.0
ML0
10
HF
FN32
11
1.75
1.3
3.0
2.5-4.0
ML0
10
HF
FN32
12
2.0
1.5
3.5
2.5-4.0
ML0
10
HF
FN32
2.5
1.8
4.8
4-6.5
ML0
16
HF
FN32
14
3.0
2.2
5.0
4-6.5
ML0
16
HF
FN32
15
4.0
3.0
6.2
4-6.5
ML0
16
HF
FN32
STAR
DELTA
HOLD ON
ML 1.5 SASD
ML 1
ML 1.5
ML 1.5
ML 1.5 FASD
ML 1
ML 1.5
ML 1.5
GT-200
ML 2
SASD
ML 2
ML 2
ML 2
ML 2
FASD
ML 2
ML 2
ML 2
GT-200
ML 3
SASD
ML 2
ML 3
ML 3
ML 3
FASD
ML 2
ML 3
ML 3
ET-100
ML 4
FASD
ML 3
ML 4
ML 4
ET-100
ML 6
FASD
ML 4
ML 6
ML 6
ET-100
ML 10
FASD
ML 10
ML 10
ML 10
ET-100
ML 12
FASD
ML 12
ML 12
ML 12
ET-100
0.125 0.11
0.25 0.18 2.0
9
10
92
Motor Rating
240 V-1 Phase
13
0.5
0.4
0.75 0.55
3.6
93

WITH ML RELAYS
Sr.
No.
Motor Rating
240 V-1 Phase
hP
16
17
Motor Rating
415 V-3 Phase
Relay ContaRange ctor
kW
In
hP
kW
In
(A)
1.0 0.75
7.5
5.0
3.7
7.5
6-10
1.25 0.9
8.0
9.5
6.0
4.5
9.0
6-10
Back up
fuse
SDF

WITH MN RELAYS
Sr.
No.
hP
ML0
20
25
HF
HF
FN32
FN32
kW
In
Motor Rating
415 V-3 Phase
hP
Relay
Range
Conta- Back up
ctor
fuse
SDF
Rating Type
kW
In
(A)
0.125 0.09
0.4
0.3-0.5
ML0
HF
FN32
0.15 0.11 0.45
0.3-0.5
ML0
HF
FN32
0.2 0.15 0.57 0.45-0.75
ML0
HF
FN32
Rating Type
ML0
Motor Rating
240 V-1 Phase
18
2.0
7.5
5.5
11.0 10-16
ML0
25
HF
FN32
0.25 0.19
ML0
HF
FN32
19
3.0 2.25 14.0 10.0
7.5
14.0 10-16
ML1
32
HF
FN32
0.33 0.25 0.88
0.6-1.0
ML0
HF
FN32
20
12.5
9.3
18.0 13-21 ML1.5
50
HF
FN63
1.5
0.5 0.37
1.2
0.9-1.5
ML0
HF
FN32
0.75 0.55
1.6
1.4-2.3
ML0
HF
FN32
1.0 0.75
1.8
1.4-2.3
ML0
HF
FN32
1.25 0.92
2.1
1.4-2.3
ML0
HF
FN32
1.1
2.6
2.3-3
ML0
10
HF
FN32
11
1.75 1.3
3.0
2.3-3
ML0
10
HF
FN32
12
2.0
1.5
3.5
3-5
ML0
16
HF
FN32
2.5
1.8
4.8
4.5-7.5
ML0
16
HF
FN32
14
3.0
2.2
5.0
4.5-7.5
ML0
16
HF
FN32
15
4.0
3.0
6.2
4.5-7.5
ML0
20
HF
FN32
0.125 0.11
7
21
22
15.0
17.5
11.0
21.0 20-32 ML1.5
13.0
24.0 20-32
ML2
63
HF
FN63
63
HF
FN63
9
10
23
20.0
15.0
28.0 20-32
ML2
63
HN/00 FN100
24
25.0
18.6
35.0 28-42
ML3
80
HN/00 FN100
25
30.0
22.5
40.0 28-42
ML3
80
HN/00 FN100
Notes :
1) The full load currents given apply in the case of single phase motors,
to capacitor - start type motors and in the case of 3 phase, motors, to
squirrel cage type induction motors at full load having average power
factor and efficiency. The motors should have speeds not less than the
following :
Upto 10 hp - 750 R.P.M, 10 to 30 HP - 600 R.P.M, 30 -125 HP - 500
R.P.M, 125 -300 HP - 375 R.P.M.
2) Contactors / Switches indicated are the minimum ratings suitable for
the application. Higher sizes / Ratings can be used.
3) Normal motor starting times are assumed in all cases.
94
0.7 0.45-0.75
13
0.25
0.18 2.0
0.5
0.4
0.75
3.6
0.55
1.5
16
1.0
0.75 7.5
5.0
3.7
7.5
6-10
ML0
20
HF
FN32
17
1.25
0.9
8.0
6.0
4.5
9.0
6-10
ML0
25
HF
FN32
18
2.0
1.5
9.5
7.5
5.5
11.0
9-15
ML0
32
HF
FN32
19
3.0
2.25 14.0 10.0 7.5
14.0
9-15
ML1
32
HF
FN32
12.5 9.8
18.0
14-23
ML1.5 50
HF
FN63
20
95

WITH MN RELAYS
CHART FOR STAR - DELTA MOTOR

STARTERS WITH ML RELAYS
21
15.0 11.0
21.0
14-23
ML1.5
63
HF
FN63
Motor
Nominal
Current
Relay
Contactors
Rating
Back up fuse SDF
at 415V(A) Range
hP kW LINE PHASE
(A) STAR LINE DELTA Rating Type/
Size
A
HF FN32
1 0.75 1.8 1.04
1-1.6 ML0 ML0 ML0 4
22
17.5 13.0 24.0
20-33
ML2
63
HF
FN63
1.5
23
20.0 15.0 28.0
20-33
ML2
63
HN/00 FN100
24
25.0 18.6 35.0
30-50
ML3
80
HN/00 FN100
Sr. Motor Rating

No. 240 V-1 Phase
hP kW In
Motor Rating
415 V-3 Phase
hP
kW
In
Relay ContBack up
Range actor
fuse
Rating Type
(A)
SDF
Sr.
No.
ML0 ML0
ML0
HF
FN32
2.02
1.5-2.5 ML0 ML0
ML0
HF
FN32
2.88
2.5-4.0 ML0 ML0
ML0
HF
FN32
ML0
1.1
2.6
1.5
1.5
3.5
2.25
1-1.6
25
30.0 22.5 40.0
30-50
ML3
80
HN/00 FN100
6.2
3.58
2.5-4
ML0 ML0
10
HF
FN32
26
35.0 26.0 47.0
30-50
ML4
100
HN/00 FN100
3.75 7.5
4.32
4-6.5
ML0 ML0
ML0
16
HF
FN32
4.5
5.2
4-6.5
ML0 ML0
ML0
16
HF
FN32
27
40.0 30.0 55.0
45-75
ML4
100
HN/00 FN125
28
45.0 33.5 60.0
45-75
ML4
125
HN/00 FN125
7.5
5.5
11
6.34
6-10
ML0 ML0
ML0
20
HF
FN32
29
50.0 37.0 66.0
45-75
ML4
125
HN/00 FN125
10
7.5
14
8.08
6-10
ML0 ML0
ML0
20
HF
FN32
ML0
32
HF
FN32
ML1
32
HF
FN32
12.5 9.3
18
10.04
10-16
ML0 ML0
15
11
21
12.1
10-16
ML0 ML1
12
20
15
28
16.2
13-21
ML1 ML1.5 ML1.5
40
HF
FN63
FN250
13
25
18.5 35
20.2
13-21
ML1 ML1.5 ML1.5
50
HF
FN63
FN250
14
30
22.5 40
23
20-32
ML2 ML2
ML2
63
HF
FN63
ML2
30
60.0 45.0 80.0 66-110
ML6
160
HN/0
FN200
10
31
75.0 55.0 100.0 66-110 ML10
200
HN/0
FN200
11
32
90.0 67.5 120.0 90-150 ML10
200
HN/0
FN200
33
100.0 75.0 135.0 90-150 ML10
250
HN/1
34
125.0 90.0 165.0 90-150 ML10
250
HN/1
35
150.0 110.0 200.0 135-225 ML10
315
HN/1
FN315
15
35
26
47
27
20-32
ML2 ML2
63
HN/00 FN100
36
175.0 130.0 230.0 180-300 ML12
315
HN/1
FN315
16
40
30
55
31.8
28-42
ML2 ML3
ML3
63
HN/00 FN100
37
200.0 150.0 275.0 180-300 ML12
400
HN/2
FN400
17
45
33.5 60
34.6
28-42
ML2 ML3
ML3
80
HN/00 FN100
38
225.0 168.0 300.0 180-300 ML12
400
HN/2
FN400
18
50
37.5 66
38.2
28-42
ML2 ML3
ML3
80
HN/00 FN100
Notes :
1) The full load currents given apply in the case of single phase motors, to capacitor-start type motors and in the case
of 3 phase, motors, to squirrel cage type induction motors at full load having average power factor and efficiency.
The motors should have speeds not less than the following : Upto 10 hp - 750 R.P.M., 10 to 30 hp - 600 R.P.M.,
30 to 125 hp - 500 R.P.M., 125 to 300 hp - 375 R.P.M.
2) Relays upto and including range 20-33A : type Mn2, Relays from range 30-50A to range 66-110A : type-MN5,
Relays from range 90-150A and above : type-MN12L
3) Contactors/Switches indicated are the minimum ratings suitable for the application. Higher sizes/Ratings can be used.
96
Notes :
1) Contactors/Switches indicated are the minimum ratings suitable for the application.
Higher sizes/Ratings can be used.
2) For application above 35 hp suitable scheme to be employed to ensure change
over delay of 40-75ms between star and delta contactors.
97

STARTERS WITH MN RELAYS
Sr.
No.
Motor
Rating
hp
1.5
1.1
2.6
1.5
1.4-2.3 ML0
ML0
ML0
HF
1.5
3.5
2.02
1.4-2.3 ML0
ML0
ML0
HF
2.88
ML0
ML0
ML0
FN32
22
75
55
FN32
23
90
67.5 120 69.2
FN32
24
100 75
Nominal
Relay
Contactors
Back up fuse SDF
Range
Rating
Type/
(A)
kW LINE PHASE
STAR LINE DELTA A Size
Ml0
Ml0
HF FN32
0.75 1.8 1.04 0.9-1.5 Ml0
4
21
Motor
Current
Nominal
Relay
Contactors
Rating
at 415V(A) Range
Back up fuse SDF
Rating Type/
hp kW LINE PHASE (A)
STAR LINE DELTA
A Size
70 52
94 54.5 45-75 ML3 ML4 ML4 125 HN/00 FN125
Current
at 415V(A)
2.25
2-3.3
HF

STARTERS WITH MN RELAYS
Sr.
No.
100 57.5
135 77.9
45-75
ML3
ML4
ML4
125 HN/00 FN125
45-75
ML4
ML6
ML6
160 HN/0 FN200
66-110
ML4
ML6
ML6
160 HN/0 FN200
ML6
ML6
200 HN/0 FN200
6.2
3.58
3-5
ML0
ML0
ML0
10
HF
FN32
25
125 90
165
95
66-110
ML4
3.75 7.5
4.32
3-5
ML0
ML0
ML0
16
HF
FN32
26
150 110
200
115
90-150
ML6 ML10 ML10 250 HN/1 FN250
4.5
5.2
4.5-7.5 ML0
ML0
ML0
16
HF
FN32
27
175 130
230 132.8 90-150 ML10 ML10 ML10 250 HN/1 FN250
7.5
5.5
11
6.34
4.5-7.5 ML0
ML0
ML0
20
HF
FN32
28
200 150
275
10
7.5
14
8.08
ML0
ML0
ML0
20
HF
FN32
29
240 175
310 178.9 135-225 ML10 ML10 ML10 400 HN/2 FN400
250 185
325
187 135-225 ML10 ML10 ML10 400 HN/2 FN400
6-10
159 135-225 ML10 ML10 ML10 315 HN/1 FN315
10 12.5 9.3
18 10.04
9-15
ML0
ML0
ML0
32
HF
FN32
30
11
21
9-15
ML0
ML1
ML1
32
HF
FN32
31
275 204
360
208 135-225 ML10 ML12 ML12 400 HN/2 FN400
HF
FN32
32
300 225
385
222 180-300 ML12 ML12 ML12 500 HN/3 FN630
HF
FN63
33
400 300
500 288.6 180-300 ML12 ML12 ML12 500 HN/3 FN630
HF
FN100
15
11
12.1
12
20
15
28
16.2
14-23
ML1 ML1.5 ML1.5 40
13
25
18.5
35
20.2
14-23
ML1 ML1.5 ML1.5 50
14
30
22.5
40
23
20-23
ML2
ML2
ML2
63
15
35
26
47
27
20-33
ML2
ML2
ML2
63
HN/00 FN125
16
40
30
55
31.8
30-50
ML2
ML3
ML3
63
HN/00 FN125
ML3
ML3
17
45
33.5
60
34.6
30-50
ML2
80
HN/00 FN125
18
50
37.5
66
38.2
30-50
ML2
ML3
ML3
80
HN/00 FN125
19
60
45
80
46.2
30-50
ML3
ML4
ML4
100 HN/00 FN125
20
65
48.5
87
50
45-75
ML3
ML4
ML4
100 HN/00 FN125
98
Notes :
1) Relays upto and including range 20-33A
:Type MN2
Relays from range 30-50A to range 66-110A
:Type MN5
Relay ranges 90-150A and above
:Type MN12L
2) Contactors /switches indicated are the minimum ratings
suitable for the application. Higher sizes/ratings can be used.
3) For applications above 35 hp suitable scheme to be
employed to ensure change over delay of 40-70 ms between
star and delta contactor.
99
CHART FOR MF1

THREE PHASE / SINGLE PHASE
Motor rating in hp
240 V
Single phase
0.125
0.25
0.5
415 V
3 Phase
0.125
0.25
0.5
0.75
1.0
1.25
1.5
1.75
2.0
2.5
3.0
4.0
0.75
1.00/1.25
5.0
6.0
2.00
7.5
3.00
Relay
scale
Amps
(A)
0.4 - 0.65
0.6 - 1.0
1.0 - 1.6
1.5 - 2.5
1.5 - 2.5
1.5 - 2.5
2.5 - 4.0
2.5 - 4.0
2.5 - 4.0
4.0 - 6.5
4.0 - 6.5
4.0 - 6.5
4.5 - 7
6.5 - 11
6.0 - 10
6.0 - 10
10.5 - 17.5A
9.0 - 15
11 - 18
12 - 20A
* Cartridge type fuses are recommended
100
Maximum safe rating

of back - up fused*
Cartridge
fuses
4A
6A
6A
16A
16A
16A
25A
25A
25A
25A
25A
25A
25A
32A
32A
32A
32A
32A
32A
32A
Rewireable
fuses SWG
35
32
32
25
25
25
23
23
23
23
23
23
23
21
21
21
21
21
21
21
CHART FOR MK1 DOL STARTER

Motor rating HP.
220
Cat No.
400V
440V
1 phase 3-phase 3-phase
SS96210 0.125
0.25
0.5
0.75
1.0
1.25
1.5
1.75
2.0
SS96211 2.0
Relay
Amps.
Range
0.05 0.05 0.15 - 0.25

0.1
0.1
0.25 - 0.4
0.125 0.125 0.25 - 0.4
0.15 0.15 0.4 - 0.65
0.4 - 0.65
0.2
0.2
0.25 0.4 - 0.65
0.6 - 1.0
0.25
1.0 - 1.6
0.5
0.5
1.0 - 1.6
0.75
1.5 - 2.5
0.75 1.0
1.5 - 2.5
1.0 1.25
1.25 1.5
2.5 - 4.0
1.5 1.75
2.5 - 4.0
1.75 2.0
2.5 - 4.0
2.0
2.5 - 4.0
2.5
2.5
4.0 - 6.5
3.0
3.0
4.0 - 6.5
4.0
4.0 - 6.5
4.0
6 - 10
5.0
5.0
6 - 10
6.0
6.0
6 - 10
9 - 14
7.5
7.5
11 - 18
7.5
7.5
11 - 18
Back-up Fuse Rating

Maximum
Minimum
Diazed
SWT
Diazed
SWT
1A
2A
2A
4A
4A
4A
6A
6A
6A
15A
15A
25A
25A
25A
25A
25A
25A
25A
35A
35A
35A
35A
35A
35A
35
35
35
32
32
32
25
25
23
23
23
23
23
23
23
21
21
21
21
21
21
6A
6A
6A
6A
6A
10A
10A
10A
10A
10A
10A
10A
15A
15A
15A
15A
15A
15A
32
32
32
32
32
28
28
28
28
28
28
28
25
25
25
25
25
25
Note : Amp. rating of back-up fuse refers to the recommended diazed type
HRC catridge fuse. Where rewirable semi-enclosed, tinned copper wire
fuses are used, SWG number in table is approximate guide to size of wire
required.
101
CHART FOR MK1

STAR-DELTA STARTER
Cat. No.
SS96254
&
SS96255
SS96257
&
SS96258
Motor Full load

Rating
line
400/440 V current In
V3
3-phase in Amps.
hp
In
SELECTIOM CHART FOR MU / MB

DOL STARTERS
Back-up Fuse Rating

Relay
Range
Amps.
1
1.5
2
3
4
5
6
7.5
10
12.5
15
1.7
2.4
3.1
4.4
5.7
7.1
8.4
10.4
13.6
17
19.9
1
1.4
1.8
2.5
3.3
4.1
4.9
6
7.9
9.7
11.5
15
19.9
11.5 11-18A
Miximum
Minimum
Diazed SWT Diazed SWT
1-1.6A
1-1.6A
1.5-2.5A
2.5-4A
2.5-4A
4-6-5.A
4-6.5A
6-10A
6-10A
9-14A
9-14A
6
15
15
25
25
25
25
35
35
35
35
32
25
25
23
23
23
23
21
21
21
21
4
6
6
9
10
10
10
15
15
20
25
35
32
32
32
28
28
28
25
25
24
23
35
21
25
23
Type
MB1
DOL
MB2
DOL
MU1
DOL
MU2
DOL
Maximum Approx. Relay Relay Contactor Back-up

motor rating Full load Range
HRC Fuse
at 415v.
Current
(A)
3 50Hz
in
HP
KW
7.5
10
12.5
15
15
7.5
10
12.5
15
15
5.5
7.5
9.3
11
11
5.5
7.5
9.5
11
11
Switch
Disconector
Fuse Unit
Type Rating
(A)
11
14
18
21
21
11
14
18
21
21
9-15
14-23
14-23
14-23
20-33
9-14
13-21
13-21
13-21
20-32
MN2
MU1
MN2
MU2
ML2/3
MU1
ML2/3
MU2
HF
HF
HF
HF
HF
HF
HF
HF
HF
HF
32
50
50
63
63
32
50
50
63
63
FN32
FN63
FN63
FN63
FN63
FN32
FN63
FN63
FN63
FN63
Note : Amp. rating of back-up fuse refers to the recommended diazed type
HRC cartidge fuse. Where rewirable semi-enclosed, tinned copper wire
fuses are used, SWG number in table is approximate guide to size of wire
required.
Cat. No. SS 96254 & SS 96257 - FASD Starters
Cat. No. SS 96255 & SS 96258 - SASO Starters
102
103
104
15
20
87
48.5
52
55
70
75
FASD
67.5
75
90
110
130
90
100
125
150
175
FASD
MN110
FASD
MN140
FASD
MN80
230
200
135
165
120
100
94
80
45
50
45
60
65
FASD
MN45
MN65
40
47
55
60
66
35
18.5
22.5
28
14
18
21
Approx.
Full Load
Current
In(A)
40
35
28
21
21
40
35
28
21
21
26
30
33.5
37.5
25
30
15
7.5
9.3
11
10
12.5
15
20
KW
HP
Maximum
Motor Rating
at 415V,
3ph. 50Hz
22.5
11
15
30
11
15
18.5
22.5
30
25
15
18.5
11
15
25
11
15
20
KW
HP
12.1
132.8
115
77.9
95
69.2
57.5
54.5
50
46.2
27
31.8
34.6
38.2
23
20.2
16.2
8.08
10.4
12.1
Phase
Current
In/ 3
23
20.2
16.2
12.1
12.1
23
20.2
16.2
12.1
66 - 110
90 - 150
90 - 150
MU2
MU1
MU2
MU1
MN110
MN80
MN65
MN45
MN32
MN25W
MN16W
MN12L MN140
MN5
MN5
MN5
MN5
MN2
MN2
MN2
Relay Contactor
ML2/3
66 - 110
45 - 75
45 - 75
45 - 75
45 - 75
45 - 75
30 - 50
30 - 50
20 - 33
30 - 50
20 - 33
14 - 23
14 - 23
9 - 15
6 - 10
9 - 15
Relay
Range
(A)
20-32
13-21
9-14
13-21
9-14 Ml2/3
20-33
14-23 MN2
14-23
9-15
14-23 MN2
Type
fn63
FN63
FN63
FN63
FN32
FN63
FN63
FN63
FN63
FN-32
HN/1
HN/1
HN/0
HN/0
HN/0
HN/00
HN/00
HN/00
HN/00
HN/00
HN/00
HN00
HN/00
HF
HF
HF
HF
Type
HF
HF
250
250
200
160
160
125
100
125
100
80
80
63
63
63
50
40
32
Rating
20
32
FN200
FN200
FN200
FN250
FN250
FN100
FN100
FN100
FN100
FN100
FN100
FN125
FN125
FN63
FN63
FN32
FN32
FN32
FN63
Recommended
Switch
Back-up
Disconnector
HRC Fuse
Fuse Unit
63
hf
40
HF
50
40
HF
32
HF
63
HF
HF
50
40
HF
HF
40
32
HF
HF
Rating
(A)
Maximum motor Approx.

Relay
Back-up
Switch
Phase
rating at
Full load
Range Relay Contactor HRC Fuse Disconector
Current
415V, 350Hz Current in
(A)
Fuse Unit
35
40
FASD
MN32
SASD
FASD
MN25
SASD
FASD
MN 16
SASD
Type
MU2
SASD
MU1
SASD
B2
SASD
MB1
SASD
Type
SELECTION CHART FOR MU / MB

STAR- DELTA STARTERS
CHART FOR MN STAR - DELTA
STARTERS
105
106
MN 65
DOL
MN 45
DOL
MN 32
DOL
MN 25
DOL
MN 16
DOL
Type
HP
2
2.5
3
4
5
6
7.5
10
7.5
10
12.5
15
15
17.5
20
25
30
30
35
40
45
KW
1.5
9.3
2.2
3
3.7
4.5
5.5
7.5
5.5
7.5
9.3
11
11
13
15
18.5
22.5
22.5
26
30
33.5
Maximum
Motor Rating
at 415V,
3O 50Hz
3.5
4.8
5
6.2
7.5
9
11
14
11
14
18
21
21
24
28
35
40
40
47
55
60
Approx.
Full Load
Current
In (A)
3-5
3-5
4.5 - 7.5
4.5 - 7.5
6 - 10
6 - 10
9 - 15
9 - 15
9 - 15
9 - 15
14 - 23
14 - 23
20 - 33
20 - 33
20 - 33
30 - 50
30 - 50
30 - 50
30 - 50
45 - 75
45 - 75
Relay
Range
(A)
MN45
MN65
MN5
MN5
MN32
MN25W
MN2
MN2
MN16W
Contactor
MN2
Relay
Type
HF
HF
HF
HF
HF
HF
HF
HF
HF
HF
HF
HF
HF
HF
HN/00
HN/00
HN/00
HN/00
HN/00
HN/00
HN/00
Rating
16
16
16
20
20
25
32
32
32
32
50
63
63
63
63
80
80
80
100
100
100
FN32
FN32
FN32
FN32
FN32
FN32
FN32
FN32
FN32
FN32
FN63
FN63
FN63
FN63
FN100
FN100
FN100
FN100
FN100
FN100
FN100
Recommended
Switch
Back - up
Disconnector
HRC Fuse
Fuse Unit
CHART FOR MN DOL STARTERS

Information for Installation and Preventive maintenance
SECTION VII
l
Cable connections to the terminals
l
Contact maintenance
l
Contact replacement
107
INFORMATION FOR INSTALLATION AND

PREVENTATIVE MAINTENANCE
Cable connections to the terminals
When aluminum wires are used, the following method should
be adopted:
If the wire is smallup to 1 mm2
Single strand
1.
Clean the wire surface by rubbing with a small hard wire
brush.
2.
Tin the wire immediately (within 2 or 3 minutes).
3.
Put wire under terminal clamp and tighten screws. Do not
tighten to such an extent that the wire becomes flat.
Every two or three months, it may be necessary to ensure that
the screws are tight and the wire has not become loose. This
may happen because aluminum is soft and is likely to "flow".
Always apply inhibiting grease around the terminal and wire to
prevent moisture from reaching the area of contact. Apply
inhibiting grease, only on the terminals and wire and not on the
contacts.
If the wire is largelarger than 10 mm2
Multi-strand
Wires should be connected with the help of cable lugs or thimbles.
The cable lugs may be of "soldering" or "crimping" type.
For "soldering" type cable lugs:
l
Check that cable lug socket is clean and dry inside.
l
Clean every strand of aluminum wire with a small hard wire
brush by opening out the cable strands.
l
Immediately dip all the strands in tin solder.
108
Insert the stranded cable in the proper size cable lug and pour
l
solder through the cable lug. Ensure that solder fills the entire
space inside the cable lug socket.
l
Wipe off excess solder on cable insulation.
l
Connect the cable lug to the terminal and tighten terminal screws
using spring washers on the cable lug.
l
There should not be excess load on the cable lug, or else the
solder will becomes loose. Care must, therefore, be taken to
cut the cable core and strip the insulation to the correct length.
The cable lug should sit flat on the terminal and the cable should
not have sharp bends.
Every two or three months it is necessary to check whether
the connection is firm and to tighten the screws, if necessary.
Also check and ensure that the cable is not loose in the cable
lug.
For "crimping" type cable lugs:
Check that cable lug socket is clean and dry inside.
l
Clean every strand of aluminum wire with a small hard wire
brush after opening strands.
l
Close the strand again immediately, insert to the proper length
inside the cable lug socket and crimp, using the correct crimping
tool.
l
Connect the cable lugs to the terminal and tighten terminal
screws using spring washers on the cable lug.
Contact maintenance
Contact tips are made of silver compositions like silver nickel and silver
cadmium oxide. In normal use, these tips may show slight brown or
black tarnish. If the atmosphere around the starter contains high
moisture and sulphur, the contact tips will show excessive tarnishing.
To clean the contact tips, use this maintenance procedure:
109
1.
2.
3.
SECTION VIII
Rub the contact tips lightly will fine emery paper,

DO NOT FILE THE CONTACT.
Remove small particles by rubbing with wet cotton wool or
with a wet, clean cloth.
Remove the water on the contact tip surface with a dry, clean
cloth. If possible, apply acetone or carbon tetrachloride. Do not
use petrol.
Trouble shooting chart for starters

l
For DOL starters
l
For Star - Delta starters
The maintenance procedure is necessary only if contact tips

are covered with thick, black tarnish film. If the contact tip is uneven,
but not heavily tarnished, do not disturb the contact.
Contact replacement
Contact replacement becomes necessary if less than onethird of the original contact tip remains on the contact. This can be
ascertained by comparing the contact with a new one of the same
starter. When replacing contacts, change contact, springs and leaf
springs, if any.
Note :
110
Proper soldering of aluminum cables requires special

grade of solders and fluxes meant for that purpose.
Normal solders and fluxes will produce a joint deceptively
acceptable but it will in practice lead to over-heating and
eventually to burn outs.
111
SECTION VIII
4. Humming and/or
chattering noise.
4. a) Low supply voltage

b) Magnet faces unclean.
Moving system
functioning is
obstructed by dirt.
5. Use of starters on 230V

1 supply. Incoming /
outgoing lines wired.
However motor does not
start.
5. Coil obtains supply from

across R & B supply.
However if in/out wires are
connected on R & Y phases
coil will not energise. You
may connect all three
phase in series.
6. Remote start/stop button

not working properly ;
motor starts on remote
starts; however does not
stop on remote stop.
6. Red wire not wired as per

wiring diagram.
7. Thermostat/float switch/
pressure switch are wired
to the starter. Motor cannot
be stopped properly.
Motor stops on pressing
stop button. However
it restarts on releasing
7. No mistake in wiring here

However it is necessary
that the stop button is of
the stay-put type or
locked in Off position
Alternatively, you could
shut them main switch.
8. Motor does not restart

immediately after tripping
on O/L even though
resetting has been
resorted to.
8. It takes a little time for

the thermal bimetal
to coil and reset. Hence
wait for 2-4 minutes
before restarting.
Trouble shooting chart for starters

Given below are some of the common complaints in starters.
The probable cause and suggested remedy are also given. But
before attending to any complaint, ensure that the wiring is as per
the wiring diagram given in this booklet. Most of the complaints can
be traced to the wiring carried out at the site.
FOR DOL STARTERS:
112
Complaint
Reasons / Solutions
1. Motor does not start even

though Start button is
pressed. However on
lifting the moving magnet
manually, motor starts.
1. a) Coil does not get energised

(see control wiring diagram)
b) Check nylon strip on
relay, Check nylon
button below start button.
2. Relay/coil has been

charged. However motor
does not start when green
button is pressed.
2. Check if red wire on the

relay and black wire on the
coil are properly connected.
3. Motor starts when green

button is pressed. It
however stops immediately
when it is released.
3. a) Blue wire is not

connected properly or
completely absent.
b) Hold-on contact
moving strip is missing or
mproperly placed.
113
FOR START - DELTA STARTERS:
SECTION IX
1. Motor works in Start. However it

does not work properly in Delta
and refuses to take load.
1. Checked if only three wires are

being terminated in terminal box
of motor. Six wires should be
connected to starter. If shorting
links are present they should be
removed.
2. a) Motor starts with difficulty

in Starts or tip strips when
additional load is present.
b) Motor works in Star.
However stops when
Delta connection comes on.
2. Reduce time delay from Star to

Delta in case it is kept very long.
a) Or if a semi-automatic
starter is being used, switch
over from Star to Delta
earlier than done previously.
b) Possibly due to low
system voltage.
3. a) Even though all six wires have

been Connected, motor stops
when in Delta.
b) Motor stops when in
Delta, starter trips and
fuse blows.
3. a) Delta connection from

motor is improper.
b) Low system voltage.
Star / Delta connection in
starter wrongly connected.
4. Relay has been changed

in semi-automatic starter,
however when the
main switch is on, the
motor starts immediately
without the necessity of
pressing the start button.
Motor stops in Star itself.
4. This is a usual complaint.

You may have changed the
original relay yourself. All factory
made relays have loop\wires
2-3 wired, in semi-automatci
starters. 2-4 terminals on relays
must be connected. Checked
relay before connecting it on
starter.
114
Capacitor Ratings for power Factor Improvement
115
CAPACITOR RATINGS FOR POWER

FACTOR IMPROVEMENT
Existing Capacitor Rating In KVAr Per KW
Existing Power Factor = COS 1,
0.40
0.42
0.44
0.46
0.48
0.50
0.52
0.54
0.56
0.58
0.60
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
Desired Power Factor = COS 2
0.80
1.54
1.41
1.29
1.18
1.08
0.98
0.89
0.81
0.73
0.66
0.58
0.52
0.45
0.39
0.33
0.27
0.21
0.16
0.11
0.05
-
0.85
1.67
1.54
1.42
1.31
1.21
1.11
1.02
0.94
0.86
0.78
0.71
0.65
0.58
0.52
0.46
0.40
0.34
0.29
0.24
0.18
0.13
0.08
0.03
-
0.90
1.61
1.68
1.56
1.45
1.34
1.25
1.16
1.08
1.00
0.92
0.85
0.78
0.72
0.66
0.59
0.54
0.48
0.43
0.37
0.32
0.27
0.21
0.16
0.11
0.06
-
Example :
Existing Power Factor COS1 .......................0.70
Desired Power Factor COS2
.......................0.95
Capacitor Rating As Per Table ....................... 0.69KVAr / kW
Active Load (For Example, Meter Reading) ......... 100kW
Required Capacitor Rating...........0.69 X 100 = 69KVAr
116
for direct connection to induction motors to improve

power factor to 0.95 or better at all loads kvar ratings
when speed is:
MOTOR
hp
COS 2
COS 1
l
these are only broad guidelines.
l
for actual values please contact capacitor manufacturer.
l
recommended capacitor ratings for direct connection to
induction motors.
0.95
1.96
1.83
1.71
1.60
1.50
1.40
1.31
1.23
1.15
1.08
1.00
0.94
0.87
0.81
0.75
0.69
0.64
0.58
0.53
0.47
0.42
0.37
0.32
0.26
0.21
0.16
0.10
1
2.29
2.16
2.04
1.93
1.83
1.73
1.64
1.56
1.48
1.41
1.33
1.27
1.20
1.14
1.08
1.02
0.96
0.91
0.86
0.80
0.75
0.70
0.65
0.59
0.54
0.48
0.43
2.5
5
7.5
10
15
20
25
30
40
50
60
70
80
90
100
110
120
130
140
145
150
155
160
165
170
175
180
185
190
200
250
3000
rmp
1500
rmp
1000
rmp
750
rmp
500
rmp
1
2
2.5
3
4
5
6
7
9
11
13
15
17
19
21
23
25
27
29
30
31
32
33
34
35
36
37
38
38
40
45
1
2
3
4
5
6
7
8
10
12.5
14.5
16.5
19
21
23
25
27
29
31
32
33
34
35
36
37
38
39
40
40
42
50
1.5
2.5
3.5
4.5
6
7
9
10
13
16
18
20
22
24
26
28
30
32
34
35
36
37
38
39
40
41
42
43
43
45
55
2
3.5
4.5
5.5
7.5
9
10.5
12
15
18
20
22
24
26
28
30
32
34
36
37
38
39
40
41
42
43
44
45
45
47
60
2.5
4
5.5
6.5
9
12
14.5
17
21
25
28
31
34
37
40
43
46
49
52
54
55
56
57
59
60
61
62
63
65
67
70
117
SECTION X
SECTION X
l
Our other Products
OUR OTHER PRODUCTS
l
Switchgear Training Centers
l
Air Circuit Brokers from 640 A to 6300A
l
L&T Network
l
Moulder Case Circuit Breakers from 0.63A to 800A.
l
Switch Disconnector fuse from 32A to 800A.
l
Contactors from 6A to 550A
l
Thermal overload relay Type
Mk1 / ML / MN1 / MN2 / MN5 / MN12 / MN12L

l
Changeover switches for 63A to 1600A
l
Motor Protection Circuit breakers 0.16A ti 63A
l
Bar mounted contactors Type N Series upto 3000A
l
DC Heavy duty contactors Type LTHs upto 1250A
l
Numeric Relays
l
Panel Meters Rotary Switches
l
Push button and Indicating lamps in 22.5mm. dia
l
Auto Reset synchronous timers, Electronic timers &
programmable time switches

l
Limit switches, Foot switches & precision limit switches
l
Terminal contactors, cable ducts & LB Series Switches
l
Power Capacitors & APFC Panels
l
Distribution System Components like MCB, ELCB etc.
l
Drive & Accessories.
l
Wires & Cables.
Please contact our nearest L&T Offices for further details.
118
119
Notes
120
Notes
121
Notes
122
Notes
123
Notes
Notes
Notes
Notes
Notes
Affix
Stamp
here
Switchgear - Standard Products
Larsen & Toubro Limited
Notes
In case you are not receiving our Direct mailers regularly,
kindly mail this coupon to the nearest branch office.
Name :
Designation :
Organisation :
Address :
Pin :
Tel :

Redbook Motor Starter 190708

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Electrical Standard Products

Larsen & Toubro Limited

Normal connections for

Normal connections for

Chart of relay ranges

SECTION VII Information for Installation &

SECTION VIII Trouble shooting chart

Capacitor ratings for

Standard Products Range 118

NEW MU/MB DOL AND

L&T offers manual reset type thermal overload relays. These

MK1 DIRECT - ON - LINE STARTER

Normal connections for Direct-On-Line (DOL) starters

Starter type ML 0 / 1 / 1.5 / 2 / 3 / 4 / 6

Starter type ML 10 / 12 with MN 12L relay

KEY DIAGRAM - MK1 DOL

MB1 / MB2 & MU1 / MU2 DOL STARTER

The Stop contact between the terminals P1 - P2 will

KEY DIAGRAM - MB1 / MB2 &

ML0 / 1 / 1.5 / 2 / 3 / 4 / 6 DOL STARTER

POWER TERMINAL MARKING

ML10 / 12 DOL STARTER

1. For phase to phase supply follow the wiring diagram exactly.

MN16 DOL STARTER

MN25 / 32 DOL STARTER

MN45 / 65 DOL STARTER

With MN12L relay

MN80 / 110 / 140

MK1 SEMI AUTOMATIC STAR

Relay to be set for 0.6 times Full Load Line Current.

MK1 FULLY AUTOMATIC STAR

1. Relay to be set for 0.6 times Full Load Line Current.

MU1 / MU2 SEMI AUTOMATIC STAR

KEY DIAGRAM MU1 / MU2 SEMI

MU1, MU2 SASD

MU1 / MU2 FULLY AUTOMATIC STAR

KEY DIAGRAM MU1 / MU2 FULLY

MU1 , MU2 FASD

1. For phase to supply follow the wiring diagram exactly.

MB1 / MB2 SEMI AUTOMATIC STAR

KEY DIAGRAM MB1 / MB2 SEMI

MB1, MB2 SASD

1. For phase to supply follow the wiring diagram exactly.

MB1 / MB2 FULLY AUTOMATIC STAR

KEY DIAGRAM MB1 / MB2 FULLY

MB1, MB2 FASD

1. For phase to supply follow the wiring diagram exactly.

ML1.5 / 2 SEMI AUTOMATIC STAR

KEY DIAGRAM ML1.5 / 2 SEMI

POWER TERMINAL MARKING

ML1 / ML1.5 FULLY AUTOMATIC STAR

KEY DIAGRAM ML1 / ML1.5 FULLY

ML1, ML1.5 FASD

ML2 FULLY AUTOMATIC STAR

KEY DIAGRAM ML2 FULLY

1. For 440 V coils connect X1 to 5 / L3 and X2 to 1 / L1.

ML3 SEMI AUTOMATIC STAR

KEY DIAGRAM ML3 SEMI

1. For 440 V coils connect X1 to 5 / L3 and X2 to 1 / L1.

ML3 FULLY AUTOMATIC STAR

KEY DIAGRAM ML3 FULLY

1. For 440 V coils connect X1 to 5 / L3 and X2 to 1 / L1.

ML4 / 6 FULLY AUTOMATIC STAR

KEY DIAGRAM ML4 / 6 FULLY