Professional Documents
Culture Documents
Easy-to-Build
KWd
p.36
MORE PROJECTS
D
&
,<
BONUS PROJECT:
LAZY SUSAN p.
D
Freuds
Exclusive
4 Cutter
Design
Other
Router Bit
2 Cutter
Design
Beading
Round Over
Roman Ogee
Red router bits are a registered trademark of Freud America, Inc. (US) 1-800-472-7307
MADE IN TAIWAN
CAST
IRON
WHEELS
MADE IN TAIWAN
99
79
shipping
shipping
177335
lower 48 states
lower 48 states
IN TAIWAN
252923
79
SALE $ 87500
shipping
lower 48 states
252923
ONLY
142500
99
shipping
lower 48 states
14WOODC
16272
175370
99
SALE $ 65000
shipping
lower 48 states
MADE IN TAIWAN
177335
99
shipping
lower 48 states
150
shipping
lower 48 states
VIEW VIDEOS AT
grizzly.com
MADE IN TAIWAN
BEAUTIFUL
WHITE COLOR!
232857
shipping
lower 48 states
99
ALSO AVAILABLE
3 GREAT SHOWROOMS!
BELLINGHAM, WA MUNCY, PA SPRINGFIELD, MO
TECHNICAL SERVICE:
570-546-9663
FAX: 800-438-5901
SUMMER SALE
FREE CATALOG
760 PAGES OF HIGH
QUALITY TOOLS AND
MACHINERY AT
INCREDIBLE PRICES
March 31 - July 31
Visit Grizzly.com to view all sale prices
W
OO
D MAGAZI
PPR
8" JOINTERS
D
OVE
FREE 10"
CARBIDETIPPED BLADE
3 HP LEESON
MOTOR!
150
150
152500
shipping
lower 48 states
shipping
lower 48 states
SALE $229500
OO
D MAGAZI
PPR
OVE
150
shipping
lower 48 states
shipping
SALE $109500
SALE $169500
lower 48 states
20" PLANER
SALE $79500
shipping
lower 48 states
shipping
lower 48 states
ONLY
6512"
TALL!
D MAGAZI
shipping
lower 48 states
99
179
79
MADE IN TAIWAN
SALE $165000
SALE $255000
PLEATED FILTER IS
PROTECTED BY A
STEEL CAGE
FREE SAFETY
PUSH
BLOCKS
15" PLANERS
NEW END-MOUNTED
Motor: 5 HP, 220V, single-phase
FENCE
Jointer table size: 14" x 5912"
1
Cutterhead dia.: 3 8"
Cutterhead speed: 5034 RPM
Max. jointer depth of cut: 18"
Max. width of cut: 12"
MADE IN TAIWAN
Planer feed rate: 22 FPM
Max. planer depth of cut: 18"
CARBIDE
Max. planer cutting height: 8" INSERT SPIRAL
Planer table size: 1214" x 2318"
CUTTERHEAD!
Approx. shipping weight: 704 lbs.
CHOOSE EITHER
4 HSS KNIVES
OR SPIRAL
CUTTERHEAD
MODEL
4 KNIFE CUTTERHEAD
232857
PPR
OVE
SALE 32500
$
79
shipping
lower 48 states
FOLLOW US:
Contents: Projects
April/May 2014
24
Picture Frame
36
62
Octagonal
Picnic Table
Seat up to eight diners at this party-in-theround project. Simple cuts and joinery
Mobile
Assembly Cart
67
,<
44
woodcraftmagazine.com
April/May 2014
$1,097
LAGUNATOOLS.COM
SHOWN WITH OPTIONAL INDUSTRIAL FLOOD LIGHT
29
Photographing
Your Projects
46
Clear Outdoor
Finishes
51
56
Departments
08 /
18
12 Mailbox
74
14 Hot New Tools
WoodRiver Silicone
D
Wd
Wax Polish
woodcraftmagazine.com
70
Well-Stocked
Shop: Lubricants
D
Drawer Slides:
The Inside Story
WoodSense: Ipe
JessEm Clear-Cut
Precision Stock
Guide
Frame-andPanel Finesse
April/May 2014
ice
o
h
c
r
u
o
Get y
ory!
s
s
e
c
c
a
of Free
OR
)NTEGRATED-OBILE"ASE
$199 Value
Buy a Professional Cabinet Saw between March 1 and April 30, 2014,ANDWELLOERYOUTHE
UPGRADEOPTIONOFYOURCHOICE)NTEGRATED-OBILE"ASEOR/VERARM$UST#OLLECTION
FREE!
7HILESUPPLIESLAST6ISITYOURLOCALDEALERORSEEWEBSITEFORDETAILS
*Overarm Dust Collection requires a DC Blade Guard, which is included with the 3.0HP Professional Cabinet Saw but must be purchased for the 1.75HP model.
SAWSTOPCOMUPGRADE
Cutting In
Shop-Smart
^^
Getting organized in the shop requires
having a lot of specialty storage on hand
for everything that makes a shop work,
from tools to accessories. Once your shop
and time savings increase tenfold. In
mobile assembly cart on page 62. It offers
dedicated storage for glues, assembly
screws, dowels, biscuits, nailers, a drill,
and a driver. Just roll it up to your
assembly table, and youre ready
to fasten project parts together.
This project, however, is just
the tip of the iceberg in what
we have to offer in the way of
workshop storage. Working
with Schiffer Publishing,
LTD, we gathered our very
best shop storage projects
from past issues of Woodcraft
Magazine and placed them in our
most recent book in the Home
Woodworker Series. Titled Home
Workshop Storage, this comprehensive volume includes 21
projects for storing anything from your favorite hand tools
and portable power tools to clamps, lumber, sheet goods, and a
variety of power tool accessories. There are even step-by-step
plans to make base and wall shop cabinets in three styles.
Home Workshop Storage is a companion to our previous book
introduced in 2013, Home Workshop Setup: the Complete Guide.
It is here where we provide woodworkers with a shop planner
So, if you love your shop and you want to love it more with
various improvements and dedicated shop storage, nows your
chance. Order either of the two books by visiting the Woodcraft store
nearest you or www.woodcraft.com, or by calling (800) 535-4482.
woodcraftmagazine.com
April/May 2014
April/May 2014
s/
/
^
Jim Harrold
Paul Anthony
Joe Hurst-Wajszczuk
Art Director
'
Chad McClung
Shayne Hiles
W
Sharon Hambrick
W
John Blackford, Ken Burton, Marlen Kemmet,
Tom Kreger, Bill Sands, Pete Stephano
W
Gary Lombard
^D
Vic Lombard
^
Kim McLaughlin
Kiah Harpool
Circulation Specialists, Inc.
^
U.S. and Canada, $19.97 for one year
Single copy, $5.99
(800) 542-9125
h
tD
4420 Emerson Avenue, Suite A
P.O. Box 7020
Parkersburg, WV 26102-7020
(800) 542-9125 Fax: (304) 420-9840
Email:
Online:
tD (ISSN:1553.2461, USPS 024-953)
is published in January, March, May, July, September
and November and printed in the United States by
Woodcraft Supply, LLC, 4420 Emerson Ave., Suite A,
Parkersburg, WV 26104. Tel: (304) 485-2647. Periodical
Postage paid at Parkersburg, WV, and at additional
mailing offices. Copyright 2014 by Woodcraft
Supply, LLC. All rights reserved. POSTMASTER: Send
address changes to tD, P.O. Box
7020, Parkersburg, WV 26102-7020. Canada Post:
Publications Mail Agreement #40612608
Canada Returns to be sent to Pitney Bowes,
P.O. Box 25542, London, ON N6C 6B2
Printed in the USA
^& Working wood can be dangerous.
your machine owners manuals, using appropriate
guards and safety devices, and maintaining all your
tools properly. Use adequate sight and hearing
W
may be removed from tools shown in photographs
I think of Woodcraft
Robert Sorby
a cut above
The Robert Sorby
TurnMaster is the first tool in
the world to combine three
cutting edge technologies in
one flexible tool.
Cutters are available in
tungsten carbide, titanium
nitride (TiN) and high speed
steel (HSS) providing
unsurpassed range to
woodturners at every level.
MY CHOICE OF
SHARPENER.
Benefits:
*Patent pending
Professional Woodturner
County Carlow, Ireland
10
woodcraftmagazine.com
April/May 2014
Lifetime
Warranty
V-DrillGuides
Drill Straight - Every Time!
913-377-2444
NEW FROM FORREST!
April/May 2014
Code WC
woodcraftmagazine.com
11
Mailbox
A real keeper
Back in the Oct/Nov 2008
issue, you featured a
pendulum baby cradle. At
the time my daughter was
still in college, but I thought
the cradle was so nice I
should cut the plan out and
save it for someday. Well,
that someday has come,
and I wanted to share with
It was a wonderful design
that resulted in a family
heirloom destined to
outlive me for generations.
Thank you for giving me
the plan for that legacy.
Joe Snyder,
Louisa, Virginia
Long live
your lightbulbs
Regarding the Light Right
story in the Feb/March 2014
issue, I would like to add that
halogen bulbs should not be
touched by bare human hands.
The oil on your skin will leave
a residue on the bulb causing
a hot spot. Over time, this will
reduce the bulbs lifespan.
The solution: when changing
a halogen bulb, wear gloves,
or grab it with a clean cloth.
Andy Barton,
Camarillo, California
Go against the
grain and nd
your groove
Own your own business
Let your passion for wood lead you into
a new business with Furniture Medic, the
worlds largest furniture and wood repair
and restoration franchise.
s Extensive training
s Low initial investment
s Financing available
800-230-2360
furnituremedicfranchise.com
2013 Furniture Medic Limited Partnership. All rights reserved.
12
woodcraftmagazine.com
April/May 2014
Errata
t
Ive always used free wood I
picked up from some place for
projects. Recently, I bought two
special pieces of wood that were
coated with wax. How do I deal
with removing the wax? I saw
one suggestion about sanding it
off. Simple enough, but do you
have any other suggestions?
Ken Earle, San Carlos, California
Ken, freshly-sawn exotic
hardwoodssuch as ebony and
rosewoodtypically have moisture
levels that range anywhere from
14% to 35% (compared to the
6% to 8% moisture content of
kiln-dried hardwood). Wax is a
simple means of slowing down
the drying process after rough
Wax
errors
/
visit
Chime in
Have comments about the
tD readers?
^
t
Magazine, PO Box 7020,
Parkersburg, WV 26102.
96
pages
From the editors of
Woodcraft Magazine
woodcraftmagazine.com
13
bulls-eye
D'
For those spring and summer
projects that are too big to schlep
to the drill press, heres a jig that
can help you drill perpendicular
drill holes precisely where
in the palm of your hand. This
(ranging in size from 18 to 12")
14
woodcraftmagazine.com
April/May 2014
pads and installed
Vision Is Everything
LANCELOT
22 Tooth / 14 Tooth
Three Center Hole Sizes
Tandem Disc Combos
Fits 4 1/2 Angle Grinders
HOLEY GALAHAD
A Window To Your Work
800-942-1300 katools.com
16
woodcraftmagazine.com
April/May 2014
Z
Bora ProtecTool, 100ml
Those who use wax on their hand
tools and machine tables appreciate
the way that the coating reduces
friction but accept the fact that
wax doesnt do much to stave off
rust. ProtecTool offers the same
slip but also contains corrosion
inhibitors that provide an extra
chemical barrier against corrosion.
Due to its creamy consistency,
the product goes on like other
waxes; simply wipe it on, wait,
then buff. According to the manufacturer, the
wax hardens upon exposure to air to create
by-side tests, tools treated with ProtecTool
better than those treated with regular wax.
#158701,
Tester: Kent Harpool
TM
S LT
American Quality
The worlds only chuck
with quick change jaws
and Zoom Ring
High Performance
Simple to Use
Exclusive Features:
R5iIn_5#'.,5)(5)(5(5 R5"/%#(!5&.-5
55(5gIh_5)(5."5).",
R5*5(5",*5
R5
#&&5,5/..,-5
555,-
^Wd>,>
April/May 2014
17
Lip catches
underside of
bench tray.
Trim-head screw
2 2"
1
6"
Drill hole
for lamp
stem.
4"
2"
woodcraftmagazine.com
April/May 2014
4"
4-20 hanger
bolt
4-20 knob
Plane body
2
magnet
Stock block
Shop-made
Over the years, I have replaced many of the thin
stock blades in my vintage hand planes with
modern aftermarket blades. Looking for a way to
put an old blade to good use, I combined it with a
handy tool for various trimming chores and for
removing dried glue at intersecting project parts.
To make a plane like this, begin with a block of
wood about 1" thick, exactly as wide as the blade,
and about 12" shorter. Bevel the front half of the
block down to about 38" for a good grip, and ease
the edges for comfort. Shape a bit of hardwood to
plug in place to the underside of the body, and then
epoxying a 12
the surface of the block to hold the blade in place.
Alejandro Balbis, Longueuil, Quebec
wbgu.org/americanwoodshop
The American Woodshop
Is Sponsored By:
Woodcraft Supply, Kreg Tool Company,
Easy Wood Tools & Gorilla Glue
2014 Sylvan Tool Works, Inc. All Rights Reserved
April/May 2014
woodcraftmagazine.com
19
Panel-raising guard
Success at raising panels on the router
The two router table accessories that
throughout the cuts, ensuring a smooth
38
12
20
woodcraftmagazine.com
April/May 2014
,
guard extends out
over the bit in front
of the featherboard.
The 38
Paul Anthony, senior editor
ine
agaz Award
M
y
d
Han ovationntion
Inn e Me
2013 Honorabl
Winner of 2013
AWFS Visionary
Award
NOVA PEN P
PLUS JAWS
Easily converts your
NOVA Chuck into a fast and
accurate Pen Blank Drilling
facility. A must have accessory
for your NOVA Chuck.
E
Elim
Eliminates
minat
inat
nat
nates
at
a es
e the
the
he need
ne
eed
d for
ffo
o
or a dr
d
drill
iill
ll pres
press
r ss an
re
and
a
nd costly vices to drill a through
hole for pens. Now you can carry out these operations on your lathe, fast,
accurately and without the need for extra investment.
ment
nt.
+++++
5 Star Customer Rated
nova
woodcraft.com/generaltools
www.teknatool.com
April/May 2014
woodcraftmagazine.com
21
Tips & d
d
W
Baseboard
Ball-drilling jig
For a recent project, I needed to
drill accurately centered holes
into some wooden balls I had
purchased, so I came up with
this jig to hold them securely on
the drill press. To make the jig,
board from a short piece of stock
whose thickness approaches the
radius of the ball to be drilled.
Cut a 14" slot in it, and screw it to
a baseboard thats long enough
to span your drill press table.
Then drill a hole through the
upper board using a holesaw.
(I used a Vermont American
#18401 adjustable-diameter
holesaw, which allows slight
22
woodcraftmagazine.com
April/May 2014
woodcraftmagazine.com
23
By Marlen Kemmet
woodcraftmagazine.com
April/May 2014
4"
Side View
30
112"
8"
4"-deep rabbets
>
sawtooth
hanger here.
d
Install turn
Hardboard
Glass
2"
4"-deep
dado
Protrude
by 18".
4"
8"
2"
1
4 14 12
w/116" bevels at one end
4"
2"
A
Rout a rabbet along the back face of the frame, moving
April/May 2014
woodcraftmagazine.com
25
2
3
B
Use a 14
5
8
Figure 2: ^^
Cap
(Begin w/34 6 958
^
(Begin w/1 6 61
Cut 1: Chamfer
4"
ends at 30.
Cut 3: Miter
Cut 2: Bevel-rip
Cut 1: Chamfer
edge at 30.
8"
26
woodcraftmagazine.com
April/May 2014
&ZZ^
1
2" SH, 12" CL
#828705
$57.47
2.
K^DD^
#140347
$21.99
3.
#146010
$5.29
4.
#818820
$11.49
5.
t>^^
#146950
$9.50
twoodcraft.com
W
April/May 2014
woodcraftmagazine.com
27
153651
153652
153653
153654
153655
153656
153929
153927
Blade
Length
(A) Cleaver
69/16"
(B) Nakiri
61/4"
(C) Chefs Kn. 79/16"
(D) Santoku
43/4"
(E) Parer
35/16"
(F) Bread Kn.
91/2"
(A-F) 6-Pc. Kit
Pilot & Counterbore
Overall
Length
115/8"
111/2"
123/4"
95/16"
711/16"
145/8"
E
D
F
For A Free Catalog Or To Find Your Local Woodcraft Store, Visit woodcraft.com Or Call 800-225-1153. 14WD05P3
For Information On Woodcraft Retail Franchise Opportunities, Visit woodcraftfranchise.com
Photographing
Your Projects
Show your work at its best.
By John Blackford and Paul Anthony
April/May 2014
woodcraftmagazine.com
29
D
^
d/
enormous selection of strobe
units (Photo B
Photo C
Hot lightingusing bulbs as
strong as 500 wattsis less
Photo D
much light, those with at least
(Photo E
Photo C
Z
30
>
woodcraftmagazine.com
&>
April/May 2014
>^
One light and a
board
One light
Poster
board
Project
Project
Umbrella
Camera
consists of a single light aided by
Umbrella
Camera
Two lights
Project
One of the best
setups uses two
and intensity
allows greater
Camera
Project
Camera
Umbrella
Umbrella
Umbrella
Umbrella
April/May 2014
woodcraftmagazine.com
31
W
and light control
>
woodcraftmagazine.com
April/May 2014
Y
in 116
Lamp
8' (4Y)
4' (2Y)
2' (Y)
/
(X)
Proper
d
32
/
(14 X)
f22
f16
f11
/
(116 X)
f8
f5.6
f4
f2.8
d
d
d
White balance
Exposure
&>
Tip Alert
h
&>
or the size of the aperture. With
hot lights, you can also vary the
Proper Exposure.d
Overexposure.d
April/May 2014
woodcraftmagazine.com
33
^^d
woodcraftmagazine.com
&
yielding a clear, well-lit photo
t
1 Pull your seamless paper down 4 Take a test shot with the
onto your staging to create a
very gradual roll-off at its rear
edge. Place your project near the
center and well away from the
paper wall. Then position the
piece and camera in tandem for
best composition. In the case of
a rectilinear piece like this table,
angle it to indicate its depth, and
raise the camera enough to show
the table top without featuring it.
2 Position the main light to
illuminate the broadest forward
surface of the project, and
shadows cast by the main light.
3 Adjust the main light to
illuminate the main surfaces
without washing out detail. If
necessary, reposition it to create
on the bead at the bottom of this
light to between half and threequarters of the main's intensity.
April/May 2014
d
&
match in size in both eyes.
Detail Shots
E
&
^
/
/
Sources
z
d,
W
<,
&
K
t
April/May 2014
woodcraftmagazine.com
35
Octagonal
Picnic Table
By Bill Sands
woodcraftmagazine.com
April/May 2014
Figure 1: Wds
112
rounded over
8
#8 212"
ext. screw
Notch Detail
>
holes 34" in
from edges.
#20 biscuits
134"
#8 3" ext. screws
ends at 6712.
Align leg to front
edge of base.
Figure 2: Ws
6712
6712
67 2
1
6712
^
6"
20"
6712
6712
60
60
67 2
1
45
W:K/D
45
45
45
April/May 2014
woodcraftmagazine.com
37
Base line
h
Tip Alert
^
^
C
d
D
38
woodcraftmagazine.com
April/May 2014
s
to bench
^
d
t
orienting each group with their
notches up. Align the part ends,
and clamp them together and
to the workbench. Clean up the
notches, as shown in Photo B.
On a level surface, testassemble the interlocking seat
(A) and table (B) cross frames,
in Figure 2 and as shown
in Photo C. Disassemble.
Use exterior glue in all of the
joints. Reassemble the frame
parts. Mark the screw-hole
locations, and drill counterbored
pilot holes. Starting at the mating
notch joints, drive four exteriorgrade 3" screws vertically to join
the seat and table frame pieces (A
and B). Drive 3" screws through
the frame sides and into spacers
(C). Repeat for all spacer joints.
d
F
April/May 2014
woodcraftmagazine.com
39
Alignment stop
Alignment stop
placing a straightedge across the top ends of the
seat legs and top edges of the seat frames.
Base
8 314 10"
40
woodcraftmagazine.com
April/May 2014
Centered slot
Biscuit slot
marking jig
t
place, align the biscuit joiner centerline with
the mark, and plunge-cut the slot.
d
packing tape or coat of wax
to the jig to keep the parts
Perimeter frames
t
clamped to its fence, glue and screw the top perimeter boards end to end.
April/May 2014
woodcraftmagazine.com
41
Base
1
2 13 30"
2212
38
1
#8 12
Photo L
Photo M1
1
Cut ListFigure 2
1
Leg spacer
112"-thick
leg spacer
woodcraftmagazine.com
April/May 2014
t
top cross frames assembly and octagon.
Convenience-PLUS
BUYING GUIDE
1.
#153577
$2.75
D
2.
#142693
$8.99
W,W
3.
4.
#85O13
Drill counterbored pilot holes through the table frames and into
plane or sand them even.
Sand the octagonal picnic
table to 180 grit. Using a 14"radius round-over bit in a
handheld router, round over the
umbrella opening and all exposed
seat and table edges. Wipe the
sprayed on Sikkens Cetol SRD.)
Thickness
Width Length
Qty. Matl
>
112"
312"
88316"
>
1 2"
3 2"
48"
Frame spacers
1 2"
3 2"
3 2"
Table legs
112"
512"
3318"
Seat bases
1 2"
5 2"
24"
Seat legs
1 2"
5 2"
14"
Seat cleats
112"
112"
9"
$5.29
112"
512"
21516"
1 2"
5 2"
16 8"
#148483
J*
112"
512"
2812"
K*
112"
512"
391516"
112"
512"
4012"
K
boards
112"
512"
26"
/
112"
512"
2358"
$20.99
<K^
#8 212
t
woodcraft.com
Prices subject to change without notice.
4.
E
$54.99
^^Z
d
Above item is available at amazon.com. Price
subject to change without notice.
/^
Materials: C = Cedar
Hardware/Supplies: #8 212" and #8 3" exterior-grade screws;
''
April/May 2014
woodcraftmagazine.com
43
Hardworking
Lazy Susan
Give your outdoor dining table a new spin.
By Bill Sands
woodcraftmagazine.com
April/May 2014
Figure 1: >^s
1
8
112
4
434
834
1 8 4
114
Figure 2: ^:
^
3
4
&
4
'
31213
414
6
7
2212
ED
A
B
C
D
Thickness
114"
3
4"
3
4"
3
4"
Width
312"
18"
18"
12"
Length
8"
1134"
13"
512"
Qty.
8
2
2
1
Matl
C
C
C
C
Materials:
Hardware/Supplies:14''
,>^1316516
twoodcraft.com
W
K>,>/D
April/May 2014
45
Clear Outdoor
Finishes
Weather will eventually win,
but heres how to play good defense.
By Joe Hurst-Wajszczuk
46
woodcraftmagazine.com
April/May 2014
Varnishes
Pros:
>
K
hs
Cons:
^
/
Alkyd
(Oil-Based) Varnishes
Traditional oil-based varnishes
lead the pack in durability. Most
can hold their own for 2 to 3
years before they look chalky.
involves scuff-sanding the
topcoat and applying a fresh coat.
maintenance. If damage makes
need to completely strip the
project and start from scratch.
With a top-quality natural
does take time. Factoring in the
drying times and the requisite
and a few more days before
the project is ready for use.
Acrylic
(Water-Based) Varnishes
As with most water-based
not raise the grain. In terms
varnishes are whiter than
neither had the color-sapping
acrylics. The color clarity also
allows you the ability to use
this varnish as a protective
topcoat on painted projects.
no further. Acrylics cure
considerably faster than oilbased varnishes and quicker than
KWW>,>
plenty of reasons why you
should give acrylics a try.
April/May 2014
47
Oils
Pros:
&
No sanding required between coats
Finish will not chip or peel
Cons:
d
hs
Most oils cannot be built up
&
and easy to apply and provide the most natural feel and
appearance. Unfortunately, in comparison to varnishes, these
Mother Nature. And because most oils cure so soft, you cant
expect multiple coats to create a thicker, more durable defense.
As a group, oils are the most easily misunderstood because
the products have completely different makeups. To understand
your choices, it helps to divide this category into subgroups:
hardening, oil/varnish blends, and polymerized oils.
Hardening Oils
Tung oil is one of the few
naturally-hardening oils that
is suitable for outdoor use. To
use, simply wipe it on, wait, and
then wipe off, and wait (each
coat requires a day or two to
tung oil offers a decent defense
against moisture; however,
because it lacks UV inhibitors,
projects exposed to sunlight
will eventually turn grey.
Made from a blend of natural
oils (including linseed), Odies Oxi
Oil is solvent-free and nontoxic.
Oil/Varnish Blends
In theory, oil/varnish blends
combine the best of both worlds.
to apply (with a brush, rag, or
garden sprayer) than heavierbodied varnishes. The resins
offer additional protection
against moisture and abrasion.
However, while blends offer
barrier still doesnt do much to
block moisture or vapor. And
while most blends contain UV
inhibitors, not much defense
can be packed into a clear coat
thats only a few microns thick.
If the piece spends most of its
days outdoors, you should plan
48
woodcraftmagazine.com
April/May 2014
Polymerized Oils
Although not evident from the
label, Tru-Oil is different enough
to deserve a special category. This
polymerized (polymerization
refers to a cooking
process in an oxygen-free
environment) product is
essentially partiallycured. Once exposed
to oxygen, the oil
cures harder, faster,
and glossier than
tung oil and most oil/
varnish blends. With
multiple coats, its
possible to build up
that can hold its own
against the elements.
Safety Alert
d
Kd
Kd
Woodlife Classic
/
t
t
d
E
hs
Online Extra
&ttt
DD'K
April/May 2014
49
Type
Cost
Recd
coats
Water
Resistance
(Moisture/
Vapor)
UV
Mildew
Resistance resistance
FilmCleanup
Building
Drying
(hours)
Notes
Tung Oil
Oil
$20.99/qt.
Rag, brush
Y/N
Mineral
spirits
24
t
excess or
gummy.
Odies
Oxi Oil
Oil
$27.99/9 oz.
Rag, brush
1-2
Y/N
Mineral 72
spirits or
D-Limonene
Wax provides
moisture
resistance.
General
Finishes
Outdoor Oil
Oil/Varnish
$17/qt.
Rag, brush
Y/N
Mineral
spirits
10
Darkens
slightly
Watco
Teak Oil
Oil/Varnish
$18/qt.
Rag, brush
Y/N
Mineral
spirits
10
Recommened for
hardwoods
(mahogany,
teak, ipe).
Watco
Exterior
Wood
Oil/Varnish
$16/qt.
Rag, brush
Y/N
Mineral
spirits
10
Recommended for
Slight yellow
Tru-Oil
Polymerized Oil
$17/8 oz.
Rag, spray
5
(aerosol can)
Y/Y
Mineral
spirits
24
Apply in
thin layers to
avoid cracks.
Does not
yellow
with age.
System 3
Spar
Oil
$40/qt.
Brush
9-12
Y/Y
Mineral
spirits
24-48
Can be
applied
over epoxy.
Darkens
Varathane
Spar
Oil
$19/qt.
Brush
Y/N
Mineral
spirits
72
Darkens
Behlens
Oil
WW
Z
Varnish
$23/qt.
Brush
Y/N
Mineral
Spirits
24-48
Waterlox
(Sealer and
Marine
Finish)
Oil
$32/qt.
$43/qt.
Brush, rag
3
Y/Y
1 sealer/
2 top
Mineral
spirits
72-96
Sanding
not required
for adhesion
of next coat.
Darkens
Varathane
Acrylic
$16/qt.
Brush, roller,
sprayer
Y/Y
Soap and 24
water
Can be
sanded in
2 hours.
GF Exterior
450
Acrylic
$23/qt.
Brush, roller,
sprayer
Y/Y
Soap and 24
water
Can be
sanded in 2
hours. Works
as topcoat on
GF paints. Not
recommended
for ipe or teak.
OneTime
Acrylate
Resin
$35/qt.
Brush, roller,
sprayer
Y/N
Mineral
spirits
or
Simple
Green
100% solid;
requires UV
to cure. No
Woodlife
Wood
Preserva
Acrylic
$12/qt.
Brush, roller,
sprayer, dip
Y/Y
Soap and 24
water
50
woodcraftmagazine.com
April/May 2014
24-48
Sealer
and primer.
Aboveground
use only.
EPA
registered
mildewcide.
Frame-and-Panel Finesse
Looks and longevity are in the details.
By Paul Anthony
rame-and-panel construction
has been used for centuries to
build cabinet doors, case sides,
and other assemblies. It is so
attractive you might think it was
designed that way just for looks.
But it was actually devised as an
elegant solution to the perennial
problem of wood movement.
The problem is that a simple
solid wood panel expands and
contracts across its width in
response to seasonal changes in
humidity. So if such a single-slab
panel was used as a cabinet door,
April/May 2014
woodcraftmagazine.com
51
How it works
Door Anatomy
Top rail
Tongue
Bevel
Z
Solid
wood
panel sits
unglued
in frame
grooves.
No expansion
gap needed in
rail grooves.
Wood Movement
No movement
Solid wood expands
and contracts only
across the grain.
No movement
52
woodcraftmagazine.com
April/May 2014
&
&
d
that suits the application and your tooling. Keep in
>
^
^
d
W
Although most panels can
simply be categorized as either
in small shops today are cut on
WW/:,
thickness. The simplest approach
is to make the panel as thick as
a thicker panel to center it across
the panel. I usually do the latter
dZ
April/May 2014
53
Composing panels
Ideally, a solid-wood panel within
a frame should be made from a
single board with uninterrupted
grain. However, wide boards can
be hard to come by, requiring
you to glue up large panels from
narrower boards. Following a
few simple design principles
can yield panels with gracefully
composed grain that makes
your furniture stand proud.
When laying out, use long
boards, sliding them against each
other to create a good match at
the boards in whatever way is
necessary to create the most
uninterrupted, continuous
grain pattern and consistent
color. When working with
boards that exhibit arched
cathedral grain, its a good
idea to use a full-width board
at the center of the panel, and
then join narrower straightgrained pieces to its edges
to create the wider panel. As
a general rule, orient the arch
of cathedral grain upward for
a more uplifting feel. (When
cutting panels from plywood
sheets, select sections of the
closely as practically possible.)
Z
Unless you own a shaper, raising
panels is best done on a router
table. Youll want a strong
(minimum 2 hp, preferably
variable speed) router to spin
a typical panel-raising bit.
These hefty bits take a big bite,
so make sure to remove stock
by taking a series of shallow,
sequentially deeper passes. For
clean, accurate cuts, always
Use a panel-raising bit in your router table to bevel panel edges. The
guard in the background (see page 20) has been removed for clarity.
54
woodcraftmagazine.com
April/May 2014
Grain clashes on
panel of poorly
composed edgejoined boards.
t
visually distorts
frame and may
indicate warpprone wood.
Straight grain on
makes for stability
framed panel.
Centered cathedral
grain with upward
arch creates
a balanced,
D
by a featherboard to ensure a
tongue of consistent thickness.
&
Most seasoned woodworkers
have learned by experience
how much room to allow in stile
grooves to accommodate wood
movement of a solid wood panel,
basing their decision on the
type of wood and the relative
humidity in the air. However,
for this approach to work, its
critical that youre working
with properly seasoned wood,
and to be certain of that, youll
need to read the moisture
content with a moisture meter.
Precise calculation of wood
movement can get complicated,
but as a ballpark reference,
remember that most seasoned
Tip Alert
Type Wood movement charts
into your web browser for more
movement to expect from a
Tip Alert
the panel shrinks inward away from the stiles.
To prevent buckling when gluing up a frame,
use parallel jaw clamps. When using pipe
diameter matches the frame thickness.
Use a dowel or brad to pin a solidwood panel in place through the back
of the rails to ensure the panel stays
centered as it expands and contracts.
Because wood movement is not an
issue with plywood panels, they can be
glued into their frame grooves, which
reinforces the overall construction.
April/May 2014
woodcraftmagazine.com
55
Drawer Slides:
The Inside Story
How to choose which ones to use
By Ken Burton
woodcraftmagazine.com
April/May 2014
A
At the low end of the scale are
three-quarter extension slides.
They allow a drawer to extend
so that about three quarters
of it is exposed and easily
accessible. The primary
B
Full-extension slides allow
They come in a range of
much weight you intend to put
in your drawer. They cost about
twice as much as the threequarter extension slides shown
in Photo A. They are becoming
more widely available, but for
probably have to order from
a woodworking supplier such
t/
d
style of slide is available from
a number of manufacturers.
(Those shown are the
Accuride 3732 series.)
C
K
access, allowing a drawer to
slide approximately 112" out
past the face of the cabinet.
d
as overhanging countertops
from being in the way. Overtravel slides tend to be both
/
,
made from 18" plywood helped
make the spacing work out for
this Accuride Series 1029 slide.
Shim
April/May 2014
woodcraftmagazine.com
57
E
Z
d>hDd^
/
F
>
^
d
K
t
z
58
woodcraftmagazine.com
April/May 2014
t
Tip Alert
d
/
Most drawer slides require the drawer box to be narrower than the opening
d
Materials
Other factors to consider include
Most slides are made from steel,
but for outdoor applications, a
few models come in stainless.
(silver) is the most common,
although some manufacturers
include white, off-white, brown,
and black in their offerings.
Still other options include
drawer-motion engineering.
Some slides are available with a
self-closing feature. With these, a
pair of springs take over for the
last couple of inches as you push
the drawer closed, retracting
Designing for
Drawer Slides
As mentioned earlier, most
drawer slides take up 12" of space
on either side of a drawer. In
order to conceal these spaces,
youll need to plan on making
your drawer fronts wider than
the boxes. This is accomplished
by making the drawer face a
separate element from the drawer
box itself, as shown in Photo G.
woodcraftmagazine.com
59
REALLY WORK!
Yes, with Optimized Filters from
Optimum Performance
Low Maintenance
Custom Designs
Cleaner Air
Longer Life
Economical
Best Size & Fit
Proudly Made In USA
1-Micron Filtration
Cyclones, Stand-Alones, Polybags, Baghouses & More
15!,)49 7//$7/2+).'