WOORY INDIA OPERATOR SELF INSPECTION - CHECK SHEET

M.M.NAGAR
PART NAME : X 1 PROCESS NAME : WIPER PRESSING OPERATOR NAME :

PART NO : D266 - CB5LA - 02 001 X1 INDICA PROCESS NO : 40 FOR THE WEEK OF - 200 SHIFT : PAGE 1 OF 2

SL CHECK
PARAMETERS / CHECKING SAMPLE
N Frequency NOS
SPECIFICATION METHOD IN NOS 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
O TIME

1 Air Pressure / Pressure At Every Once

5.0 ± 1 Bar Gauge Setting

2 Time / Timer of the Once In 2 100%

1 Sec worm gear Hrs.
insertion M/c Recorded -
3 nos

3 TEMPRATURE TEMPRATURE Once in 2 n=3

hours
CONTROLER CONTROLER
150 -170ºC

4 Wiper preessing visual proper Once In 2 100%

Status pressing Hrs.
Recorded -
3 nos

5 Wiper Terminal Damage not Once In 2 100%

Status allowed Hrs.
Recorded -
3 nos
 allowed Hrs.
Recorded -
3 nos

INSPECTED BY :
CHECKED BY :
APPROVED BY :
WOORY INDIA OPERATOR SELF INSPECTION - CHECK SHEET
M.M.NAGAR
PART NAME : X 1 PROCESS NAME : WORM GEAR PRESSING OPERATOR NAME :

PART NO : D266 - CB5LA - 02 001 X1 INDICA PROCESS NO : 30 FOR THE WEEK OF - 200 SHIFT :
.
SL CHECK
PARAMETERS / CHECKING SAMPLE
N Frequency NOS
SPECIFICATION METHOD IN NOS 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
O TIME

1 Air Pressure / Pressure At Every Once

5.0 ± 1 Bar Gauge Setting

2 Time / Timer of the Once In 2 100%

1 Sec worm gear Hrs.
insertion M/c Recorded -
3 nos

3 Worm Gear Dail Gauge Once In 2 100%

Height / Hrs.
51.40 ± 0.1 mm Recorded -
3 nos

4 End Play / Dail Gauge Once in 2 n=3

0.00 ~ 0.2 mm hours

INSPECTED BY :
CHECKED BY :
APPROVED BY :
WOORY INDIA OPERATOR SELF INSPECTION - CHECK SHEET
M.M.NAGAR
PART NAME :X 1 PROCESS NAME : MOTOR & PCB WIRE SOLDERING OPERATOR NAME :

PART NO : D266 - CB5LA - 02 001 001 X1 INDICA PROCESS NO : 20 50 FOR THE WEEK OF - 200 SHIFT :

SL CHECK
PARAMETERS / CHECKING SAMPLE
N Frequency NOS
SPECIFICATION METHOD IN NOS 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
O TIME

1 Soldering Temp Thermometer Once In 2 100%

300 ° ~ 350 °C Hrs.
Recorded -
3 nos

2 Soldering TWO points Once In 2 100%

Points Terminal ends Hrs.
Recorded -
3 nos

3 Soldering AS per the Once In 2 100%

Status MASTER Hrs.
SAMPLE Recorded -
RED wire + 3 nos
Red POINT.

INSPECTED BY :
CHECKED BY :
APPROVED BY :
WOORY INDIA OPERATOR SELF INSPECTION - CHECK SHEET
M.M.NAGAR
PART NAME : X 1 PROCESS NAME : CASE PIN & GEAR # 3 4 & GREASE ASSY OPERATOR NAME :

PART NO : D266 - CB5LA - 02 001 PROCESS NO : 40 60 FOR THE WEEK OF - 200 SHIFT :

SL CHECK
PARAMETERS / CHECKING SAMPLE
N Frequency NOS
SPECIFICATION METHOD IN NOS 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
O TIME

Once in 2
GEARS hours 3
COLOUR #3
Visual All Parts
Nos.
Recorded

Once in 2
GEARS hours 3
COLOUR #4
Visual All Parts
Nos.
Recorded

GREASE
ONCE IN
GREASE APPLY
DISPENSING
2HOURS 100%
BEFORE PIN &
-3NOS
GEARS ASSY

GREASE
ONCE IN
GREASE APPLY AFTER
DISPENSING
2HOURS 100%
PIN & GEARS
-3NOS
ASSY

INSPECTED BY :
CHECKED BY :
APPROVED BY :
WOORY INDIA OPERATOR SELF INSPECTION - CHECK SHEET
M.M.NAGAR
PART NAME : X 1 PROCESS NAME : GEAR # 2, 5 ASS'Y & GREASE SPREADING. OPERATOR NAME :

PART NO : D266 - CB5LA - 02 001 PROCESS NO : 50 70 FOR THE WEEK OF - 200 SHIFT :

SL CHECK
PARAMETERS / CHECKING SAMPLE
N Frequency NOS
SPECIFICATION METHOD IN NOS 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
O TIME

1 Visual Once in 2 100%

Gear # 2 hours 3
Nos.
Recorded

2 Visual Once in 2 100%

Gear # 5 hours 3
Nos.
Recorded

3 GREASE WEIGHING Once in 2 100%

DESPENSING SCALE hours 3
1±0.7GM Nos.
Recorded

INSPECTED BY :
CHECKED BY :
APPROVED BY :
WOORY INDIA OPERATOR SELF INSPECTION - CHECK SHEET
M.M.NAGAR
PART NAME : X 1 PROCESS NAME : COVER PRESSING & INTIAL POSITION SETTING. OPERATOR NAME :

PART NO : D266 - CB5LA - 02 001 PROCESS NO : 60 80 FOR THE WEEK OF - 200 SHIFT :

CHECK
PARAMETERS / CHECKING SAMPLE
J Frequency NOS
SPECIFICATION METHOD IN NOS 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
TIME

1 Pressure Visual AT EVERY ONCE

5.0 ± 0.1 Bar SETTING

2 Cover Hook PROPER Once In 2 n=3

Locking Status LOCKING Hrs.

4 COVER & NO CRACK & Once In 2 n=3

CASE BROKEN Hrs.
ASS'Y STATUS. ALLOWED

4 INITIAL AS PER THE Once In 2 n=3

POSITION MOSTER Hrs.
SETING SAMPLE
STATUS

INSPECTED BY :
CHECKED BY :
APPROVED BY :
WOORY INDIA OPERATOR SELF INSPECTION - CHECK SHEET
M.M.NAGAR
PART NAME : X 1 PROCESS NAME : ACTUATOR PERFORMANCE TESTING OPERATOR NAME :

PART NO : D266 - CB5LA - 02 001 PROCESS NO : 70 90 FOR THE WEEK OF - 200 SHIFT : PAGE 1 OF 3

SL CHECK
PARAMETERS / CHECKING SAMPLE
N Frequency NOS
SPECIFICATION METHOD IN NOS 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
O TIME

1 Pressure / Pressure At Every ONCE

5.0 ± 1 Bar Gauge Setting

2 Stall Current / Performance 100% Each

20 ~ 400 mA Tester

3 Stall Torque / Performance 100% Each

10 ~ 35 Kgf.cm2 Tester

4 OPERATING Performance 100% Each

ANGLE Tester
144.5-150.5 Deg

INSPECTED BY :
CHECKED BY :
APPROVED BY :
WOORY INDIA OPERATOR SELF INSPECTION - CHECK SHEET
M.M.NAGAR
PART NAME : X 1 PROCESS NAME : ACTUATOR PERFORMANCE TESTING OPERATOR NAME :

PART NO : D266 - CB5LA - 02 001 PROCESS NO : 70 90 FOR THE WEEK OF - 200 SHIFT : PAGE 2 OF 3

SL CHECK
PARAMETERS / CHECKING SAMPLE
N Frequency NOS
SPECIFICATION METHOD IN NOS 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
O TIME

5 initial angle Performance 100% Each

29.5-35.5 deg Tester

6 speed Performance 100% Each

3.0-4.2 rpm Tester

7 operating Performance 100% Each

voltage Tester
DC 11.8 -12.2
V

8 OPERATING Performance 100% Each

CURRENT 20- Tester
150mA

INSPECTED BY :
CHECKED BY :
APPROVED BY :
WOORY INDIA OPERATOR SELF INSPECTION - CHECK SHEET
M.M.NAGAR
PART NAME : X 1 PROCESS NAME : ACTUATOR NOISE TESTER OPERATOR NAME :

PART NO : D266 - CB5LA - 02 001 PROCESS NO : 80 100 FOR THE WEEK OF - 200 SHIFT :

SL CHECK
PARAMETERS / CHECKING SAMPLE
N Frequency NOS
SPECIFICATION METHOD IN NOS 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
O TIME

1 Tick Tick ( Duck Manual Hearing Each Part 100%

Duck ) /
Noise not
allowed

2 Abnormal / Manual Hearing Each Part 100%

Noise not
allowed

3 Chick Dhick / Manual Hearing Each Part 100%

Noise not
allowed

4 Drureck / Manual Hearing Each Part 100%

Noise not
allowed

INSPECTED BY :
CHECKED BY :
APPROVED BY :