Festo

FEC Standard
Hardware
description
Micro
programmable
controller IPC
FEC-Standard with
rapid counter
inputs, flash disk
and powerful
@CHIP processor
Description
525 369
en 0105nh
Contents and general instructions
Author . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R. Mller
Editing . . . . . . . . . . . . . . . . . . . . . Documentation - Beck IPC
Layout . . . . . . . . . . . . . . . . . . . Festo AG & Co., Abtl. KG-GD

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M. Mller
Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0105 nh
Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MANUAL-EN
Designation . . . . . . . . . . . . . . . . . . . . . . . . . . P.BE-FEC-S-SYS
Order No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525 369
(Festo AG & Co., D-73726 Esslingen, 2001)

Internet: http://www.festo.com
E-Mail: service_international@festo .com
Transmission as well as reproduction of this document, utilization and communication of its
contents prohibited unless expressly permitted. Any contraventions ensue in the obligation
to compensation. All rights resulting from the entry of a patent, registered pattern or designs
are reserved.
Festo P.BE-FEC-S-SYS en 0105nh
II
Contents
Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important information for the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The mechanical system structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VI
VI
VI
VII
IX
X
1.
Module overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
1.1
1.2
1.2.1
1.2.2
1.2.3
1.2.4
1.2.5
1.2.6
1.2.7
1.2.8
Overview of the module variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Component description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC440 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC560 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC620 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC640 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC660 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3
1-6
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
2.
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
2.1
2.2
2.2.1
2.2.2
2.3
2.3.1
2.3.2
2.4
2.4.1
2.4.2
2.5
2.6
Mounting the IPC FEC-Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3
Top-hat rail mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Procedure for top-hat rail mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Procedure for top-hat rail dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Procedure for wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Procedure for wall dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Combined mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Procedure for combined mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Procedure for combined dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Further information on top-hat rail mounting. . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Earthing the IPC FEC-Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
III
2.6.1
2.6.2
2.6.3
2.7
Earthing without a top-hat rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Prohibited earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Top-hat rail earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important installation regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-12
2-13
2-14
2-15
3.
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1
3.1
3.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.4
3.4.1
3.4.2
3.5
3.5.1
3.5.2
3.5.3
3.5.4
3.5.5
3.5.6
3.5.7
3.5.8
3.5.9
3.6
What you require for the hardware installation . . . . . . . . . . . . . . . . . . . . . . .

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin assignment of the connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin assignment of the digital inputs and outputs . . . . . . . . . . . . . . . . . . . . .
Pin assignment of the analog inputs and outputs . . . . . . . . . . . . . . . . . . . . .
Pin assignment of the power supply connector . . . . . . . . . . . . . . . . . . . . . . .
Pin assignment of the communication interfaces (Ext/Com). . . . . . . . . . . . .
Pin assignment of the network connection (TP). . . . . . . . . . . . . . . . . . . . . . .
The communication interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Proper use of the SM14/SM15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin assignment of the programming cable PS1 ZK14 . . . . . . . . . . . . . . . . . .
Connection scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection assignment of the digital inputs . . . . . . . . . . . . . . . . . . . . . . . . .
Connection assignment of the digital outputs . . . . . . . . . . . . . . . . . . . . . . . .
Connection assignment of the analog inputs . . . . . . . . . . . . . . . . . . . . . . . . .
Connection assignment of the analog outputs. . . . . . . . . . . . . . . . . . . . . . . .
Connection example for programming the IPC FEC-Standard. . . . . . . . . . . .
Connection example of a direct network connection (only Ethernet). . . . . .
Connection example of a network (10Base T) . . . . . . . . . . . . . . . . . . . . . . . .
Connection example of a power supply wiring. . . . . . . . . . . . . . . . . . . . . . . .
Options of the function selector switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Information on wiring the IPC FEC-Standard. . . . . . . . . . . . . . . . . . . . . . . . . .
3-3
3-4
3-5
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-11
3-13
3-13
3-14
3-16
3-18
3-20
3-21
3-22
3-23
3-24
3-27
4.
First Steps / Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
4.1
4.1.1
4.1.2
4.1.3
First steps IPC FEC-Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting the IPC FEC-Standard to the power . . . . . . . . . . . . . . . . . . . . . . .
Using the sensor actuator connector SAC. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting a sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3
4-3
4-5
4-7
IV
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
4.2
4.3
4.4
Connecting an actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the programming software on your PC. . . . . . . . . . . . . . . . . . . . . .
The first project with the IPC FEC-Standard in FST. . . . . . . . . . . . . . . . . . . . .
Overview of retentive operands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The first project with the IPC FEC-Standard in MULTIPROG. . . . . . . . . . . . . .
Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rapid counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The incremental encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-11
4-13
4-14
4-23
4-24
4-32
4-33
4-34
5.
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1
5.1
5.2
Information on troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Errors / Remedies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3
5-4
A.
Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-1
A.1
A.2
A.3
A.4
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Output behavior at overload/shor t-circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Block diagrams for digital inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . A-10
Block diagrams for analog inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . A-13
B.
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-1
B.1
Accessories detailed information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-3
C.
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-1
Proper use
The micro PLC (IPC FEC-Standard) documented in this manual
is intended exclusively for the following application:
Process controlling of plants
Further processing of digital and analog data
Use the IPC FEC-Standard only as follows:
Properly
In technically faultless state
Without unauthorized changes.
When connecting usual commercial supplementary components such as sensors and actuators, observe the specified
limits for pressures, temperatures, electrical data, torques,
etc.
Observe the standards specified in the respective standards
as well as the regulations of the employers liability insurance
associations, of the technical surveyance, the VDE specifications or corresponding national specifications.
Target group
This description is intended exclusively for skilled and qualified personnel in control and automation technology, who are
experienced in installing, commissioning, programming and
diagnosis of programmable logic controllers (PLC systems).
Service
In case of technical problems please contact your local Festo
Service.
VI
Important information for the user

Categories of danger
This description contains information on possible dangers
which can occur when the product is used improperly. This
information is identified by a signal word (warning, caution,
etc.), has a shaded background and is furthermore identified
by a pictogram. The following types of danger information
exist:
Warning
... Means that non-obser vance can cause serious injuries
or serious damage to proper ty.
Caution
... Means that non-obser vance can cause injuries or damage to proper ty.
Note
... Means that non-obser vance can cause damage to property.
VII
Identification of special information

The following pictograms identify texts which contain special
information
Piktograms
Information:
Recommendations, hints and references to further sources of
information.
Accessory:
Information on an accessory for the Festo product which is
necessary or advisable.
Text identifiers
1. Numerals are used for activities which are to be carried
out in the specified sequence.
VIII
Bars are used for general enumerations.
Abbreviations
Abbreviation
Meaning
Micro PLC
Programmable Logic Controller (the product described in this manual:

IPC FEC-Standard)
I
O
IO
Input
Output
Input and/or Output
LED
Light Emitting Diode
TTL
Transistor-Transistor-Logic
TP
Twisted Pair
Fig. 0/1: Abbreviations
IX
The mechanical system structure

1
1 Side section
5 Top-hat rail clamp
2 Front panel
6 Enclosure profile
3 Top-hat rail
7 Fixing screw
4 Earthing jumper (functional earthing) 8 Cover

Fig. 0/2: System structure
Module overview
Chapter 1
1-1
1. Module overview
1.
Module overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
1.1
1.2
1.2.1
1.2.2
1.2.3
1.2.4
1.2.5
1.2.6
1.2.7
1.2.8
Overview of the module variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Component description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC440 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC560 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC620 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC640 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module IPC FEC FC660 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3
1-6
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-2
1. Module overview
1.1
Overview of the module variants
The following section provides an overview of all the IPC FEC-Standard devices described
in this manual.
Module
Description of the modules
16 inputs, 8 transistor outputs, 24 V DC

Processor
80186
Working memory
512 Kbytes
Program memory
512 Kbytes flash
Interface
RS232 via SM14/-15
Power consumption
200 mA nominal at 24 V
Operating system
Festo FST, Multiprog
Dimensions
105 x 35 x 115
Overall dimensions
105 x 35 x 131
IPC FEC FC440
16 inputs, 8 transistor outputs, 24 V DC, Ethernet 10 BaseT.

Processor
80186
Working memory
512 Kbytes
Program memory
512 Kbytes flash
Interface
RS232 via SM14/-15
Power consumption
Operating system
Dimensions
105 x 35 x 115
Overall dimensions
105 x 35 x 131
IPC FEC FC520
16 inputs, 8 outputs, 24 V DC, with analog section 3 inputs / 1

output all 12 bits
Processor
80186
Working memory
512 Kbytes
Program memory
512 Kbytes flash
Interface
RS232 via SM14/-15
Power consumption
Operating system
Dimensions
105 x 35 x 136
Overall dimensions
105 x 35 x 153
IPC FEC FC400
1-3
1. Module overview
Module
IPC FEC FC560
16 inputs, 8 outputs, 24 V DC, Ethernet 10 BaseT, with analog

section 3 inputs / 1 output all 12 bits
Processor
80186
Working memory
512 Kbytes
Program memory
512 Kbytes flash
Interface
RS232 via SM14/-15
Power consumption
Operating system
Dimensions
105 x 35 x 136
Overall dimensions
105 x 35 x 153
IPC FEC FC600
IPC FEC FC620
1-4
32 inputs, 16 outputs, 24 V DC
Processor
Working memory
Program memory
Interface
Power consumption
Operating system
Dimensions
Overall dimensions
80186
512 Kbytes
512 Kbytes flash
RS232 via SM14/-15
105 x 35 x 157
105 x 35 x 174
32 inputs, 16 outputs, 24 V DC, with analog section 3 inputs / 1

output all 12 bits
Processor 80186
Working memory 512 Kbytes
Program memory 512 Kbytes flash
Interface RS232 via SM14/-15
Power consumption 200 mA nominal at 24 V
Operating system Festo FST, Multiprog
Dimensions 105 x 35 x 157
Overall dimensions 105 x 35 x 174
1. Module overview
Module
IPC FEC FC640
IPC FEC FC660
32 inputs, 16 outputs, 24 V DC, Ethernet 10 BaseT.

Processor
80186
Working memory
512 Kbytes
Program memory
512 Kbytes flash
Interface
RS232 via SM14/-15
Power consumption
Operating system
Dimensions
105 x 35 x 157
Overall dimensions
105 x 35 x 174
32 inputs, 16 outputs, 24 V DC, Ethernet 10 BaseT, with analog

section 3 inputs / 1 output all 12 bits
Processor
80186
Working memory
512 Kbytes
Program memory
512 Kbytes flash
Interface
RS232 via SM14/-15
Power consumption
Operating system
Dimensions
105 x 35 x 157
Overall dimensions
105 x 35 x 174
Fig. 1/1: Overview of the module variants
1-5
1. Module overview
1.2
Component description
1.2.1 Module IPC FEC FC400

The module contains the following connection and display
elements:
4
5
1 Input E0.0 to E0.7
5 Extension interface (Ext)
2 Power LED (power display)
6 Status LED (Run, Stop, Error)
3 Run/Stop switch / function selector 7 Power supply

switch
4 Communication interface (Com)
8 Output A0.0 to A0.7

Fig. 1/2: Connection and display elements of the module IPC FEC FC400
1-6
1. Module overview

elements:
3
4
5
6
aA
aJ
8 Status LED (Run, Stop, Error)
3 Link/Traffic LED for network activity
9 Power supply
4 Run/Stop switch / function selector
aJ Output A0.0 to A0.7
switch
5 Network connection 10Base T
aA Input E1.0 to E1.7

1-7
1. Module overview

elements:
aJ
3
4
9
1 Analog inputs/outputs
6 Status LED (Run/Stop/Error)
7 Power supply
switch


aJ Input E0.0 to E0.7
1-8
1. Module overview

elements:
4
aB
5
6
7
aA
aJ
9 Power supply
switch

aB Input E0.0 to E0.7

1-9
1. Module overview

elements:
aB
3
4
5
aA
aJ
7 Power supply
switch

aJ Input E3.0 to E3.7


1-10
1. Module overview

elements:
aC
4
5
6
aB
aA
aJ
8 Power supply
switch


aC Input E0.0 to E0.7
1-11
1. Module overview

elements:
aD
4
5
6
7
aC
aB
aA
aJ
9 Power supply
aA Output A0.0 to A0.7
switch


aD Input E0.0 to E0.7
1-12
1. Module overview

elements:
aE
5
6
7
8
aD
aC
aB
aA
aJ
aJ Power supply
aA Output A1.0 to A1.7
aB Output A0.0 to A0.7
switch


aD Input E1.0 to E1.7
aE Input E0.0 to E0.7
1-13
1. Module overview
1-14
Mounting
Chapter 2
2-1
2. Mounting
2.
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
2.1
2.2
2.2.1
2.2.2
2.3
2.3.1
2.3.2
2.4
2.4.1
2.4.2
2.5
2.6
2.6.1
2.6.2
2.6.3
2.7
Mounting the IPC FEC-Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Top-hat rail mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedure for top-hat rail mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedure for top-hat rail dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedure for wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedure for wall dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combined mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedure for combined mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedure for combined dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Further information on top-hat rail mounting. . . . . . . . . . . . . . . . . . . . . . . . .
Earthing the IPC FEC-Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Earthing without a top-hat rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Prohibited earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Top-hat rail earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important installation regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3
2-4
2-4
2-6
2-7
2-7
2-8
2-9
2-9
2-10
2-11
2-12
2-12
2-13
2-14
2-15
2-2
2. Mounting
2.1
Mounting the IPC FEC-Standard

The IPC FEC-Standard can be mounted on the top-hat rail as
well as directly to the wall by means of two fixing screws.
Combined mounting using both mounting types is also possible.
2-3
2. Mounting
2.2
Top-hat rail mounting

The IPC FEC-Standard is suitable for mounting on a top-hat
rail (support rail conforming to EN 50022). To this purpose
the rear of the IPC FEC-Standard has two fixed anchored
top-hat rail clamps with which the IPC FEC-Standard can be
snapped in onto the top-hat rail.
2.2.1 Procedure for top-hat rail mounting

Caution
Do not use additional aids to fasten the IPC FEC-Standard
on the top-hat rail.
1. Incline the IPC FEC-Standard by approx. 85 (see Fig. 2/1)

and lean the IPC FEC-Standard against the rear wall
above the top-hat rail.
2. Now slide the IPC FEC-Standard downwards until the
top-hat rail clamps of the IPC FEC-Standard contacts the
top-hat rail.
3. Then press the lower half of the IPC FEC-Standard
against the top-hat rail. The ball of the thumb is suitable
for latching the IPC FEC-Standard on to the top-hat rail
gently. (see Fig. 2/2).
2-4
2. Mounting
1 IPC FEC-Standard
2 Top-hat rail
1
Fig. 2/1: IPC FEC-Standard mounting scheme 1
1 IPC FEC-Standard
2 Top-hatrail
1
Fig. 2/2: IPC FEC-Standard mounting scheme 2
2-5
2. Mounting
2.2.2 Procedure for top-hat rail dismantling

Caution
Never remove an IPC FEC-Standard from the top-hat rail
while it is wired. All cable connections must have been
removed before the IPC FEC-Standard is removed.
Caution
Avoid using screwdrivers or other levering tools to
separate the IPC FEC-Standard from the top-hat rail. If you
avoid using auxiliary tools, unwanted vibrations or even
damage to the wall and the IPC FEC-Standard is avoided.
1. Clasp around the enclosure of the IPC FEC-Standard by

placing the thumbs of your hand on the lower end and
the other fingers of the same hand on the upper end of
the IPC FEC-Standard.
2. Lever the IPC FEC-Standard from the top-hat rail by
pulling the lower end of the IPC FEC-Standard towards
yourself while exercising moderate pressure with your
thumbs. A clear latching sound then indicates that the
device has been unlatched and can thus be removed
from the top-hat rail.
2-6
2. Mounting
2.3
Wall mounting
The IPC FEC-Standard is suitable for mounting to a wall. To
this purpose there are fixed integrated fixing brackets on
both ends of the IPC FEC-Standard.
Observe the distances of the holes which have to be set at the
respective IPC FEC types. The required screw diameter
amounts to 4.0 mm. The screw head diameter should not
amount to more than 8.5 mm.
IPC FEC-type
hole distance
IPC FEC FC400
114,2 mm
IPC FEC FC440
114,2 mm
IPC FEC FC520
135,7 mm
IPC FEC FC560
135,7 mm
IPC FEC FC600
157,0 mm
IPC FEC FC620
157,0 mm
IPC FEC FC640
157,0 mm
IPC FEC FC660
157,0 mm
2.3.1 Procedure for wall mounting

1. Set the holes to conform to the existing underground
under consideration of the hole distance of your IPC
FEC type.
2. Fix the IPC FEC-Standard by means of two screws of
the type described at the desired position
2-7
2. Mounting
2.3.2 Procedure for wall dismantling

Warning
Never dismantle an IPC FEC-Standard from the wall while it
is wired. All cable connections must have been removed
before the IPC FEC-Standard is dismantled.
1. Use a suitable screwdriver to remove the two fixing

screws which hold the IPC FEC-Standard to the wall by
means of the fixing brackets.
2. When removing the screws hold the IPC FEC-Standard
with one hand in order to prevent it from falling .
2-8
2. Mounting
2.4
Combined mounting
The IPC FEC-Standard is suitable for combined mounting
(wall/top-hat rail).
2.4.1 Procedure for combined mounting

1. Observe the points described under Section 2.3 with
regard to the hole distance and the screw type.
Ensure additionally that the two holes are set so that
they can be accessed for mounting through the
oblong holes positioned in the top-hat rail.
2. When you have prepared fixing by wall mounting, the
module can be set on the top-hat rail as described
under Section 2.2.
3. Align the IPC FEC-Standard on the top-hat rail so that
the wall holes correspond with the side fixing brackets
of the IPC FEC-Standard.
4. Fix the IPC FEC-Standard by means of the two screws
of the screw type described under Section 2.3 through
the top-hat rail oblong holes and through the side
fixing brackets of the IPC FEC-Standard to the wall.
2-9
2. Mounting
2.4.2 Procedure for combined dismantling

Warning
Never dismantle an IPC FEC-Standard from the wall or from
the top-hat rail while it is wired. All cable connections must
have been removed before the IPC FEC-Standard is
dismantled.
Caution
Never try to remove the IPC FEC-Standard from the top-hat
rail before the wall mounting screws have been removed .
1. Use a suitable screwdriver to remove the two fixing
screws which hold the IPC FEC-Standard through the
top-hat rail to the wall by means of the fixing brackets.
2. Clasp around the enclosure of the IPC FEC-Standard by
placing the thumbs of your hand on the lower end and the
other fingers of the same hand on the upper end of the
IPC FEC-Standard.
3. Lever the IPC FEC-Standard from the top-hat rail by
pulling the lower end of the IPC FEC-Standard towards
yourself while exercising moderate pressure with your
thumbs. A clear latching sound then indicates that the
device has been unlatched and can thus be removed from
the top-hat rail.
2-10
2. Mounting
2.5
Further information on top-hat rail mounting

The IPC FEC-Standard should not be slid on the top-hat rail.
The top-hat rail clamp presses the IPC FEC-Standard so firmly
against the top-hat rail that unintentional moving of the IPC
FEC-Standard is not possible.
If the IPC FEC-Standard has to be placed at a different position on the top-hat rail, remove the device from the top-hat
rail and place it back onto the rail at the desired position.
Moving the IPC FEC-Standard on the top-hat rail causes high
mechanical wear at the top-hat rail itself.
The correct latching-in method (as described in Section 2.2) is
only subject to a very low degree of wear and can thus be
repeated as often as required.
2-11
2. Mounting
2.6
Earthing the IPC FEC-Standard

Before the IPC FEC-Standard is commissioned it has to be
earthed. The stranded cable required to this purpose has to
have a cross-section of at least 2.5 mm2.
2.6.1 Earthing without a top-hat rail

Slide the clamp-type cable lug of the earthing cable onto one
of the two lug holders positioned on the two sides of the IPC
FEC-Standard. The other end of the earthing cable is
connected to the central star-head earthing point.This
earthing applies for an example without top-hat rail (see Fig.
2/3).
1 Functional earthing cable
3 Central star-head earthing point
2 IPC FEC-Standard
Fig. 2/3: Earthing principle for functional earthing
2-12
2. Mounting
Caution
It is prohibited to connect several devices via the same
earthing cable (see Fig. 2/4).
2.6.2 Prohibited earthing

The earthing shown in Fig. 2/4 is prohibited. When installing
the IPC FEC-Standard always ensure that earthing is
implemented as shown in Fig. 2/3, if the IPC FEC-Standard is
not mounted on the top-hat rail.
1
4
2
0
3
2 IPC FEC-Standard
Fig. 2/4: Prohibited earthing
2-13
2. Mounting
2.6.3 Top-hat rail earthing

A further earthing alternative is to earth the top-hat rail itself.
In this case no additional connection is required between the
top-hat rail and the IPC FEC-Standard since the top-hat rail
clamp of the IPC FEC-Standard establishes a conductive
connection.
1
4
2
0
3
3 Top-hat rail
2 IPC FEC-Standard
Fig. 2/5: Top-hat rail earthing

If a top-hat rail/suppor t rail is selected as the fixing alternative, it has to have an equipotential bonding to the star-head
earthing point of the control cabinet or of the feeder conductor. If the top-hat rail then becomes an equipotential bonding
strip, several IPC FEC-Standard devices may be fastened to it.
The earthing terminals in the form of lug holders (6.3 mm) are
then defined as a functional earthing and can be used to contact shieldings.
2-14
2. Mounting
2.7
Important installation regulations

Only use power supply units which ensure safe separation of
the operating voltage conforming to IEC 742 / EN60742 / VDE
0551, PELV with at least 4 kV insulation resistance for the 24
V DC power supply (power connections) and for the power
supply of the digital inputs (nominal 24 V DC).
Switched-mode power supply units with safe separation conforming to EN 60950 / VDE 0805 are also permitted.
The power supply unit PS1 PSE3 fulfills the specified requirements.
The maximum length of the power supply cable amounts to
10 m.
Use exclusively shielded cables for TP and cross-over cables.
TP cables of the type S/STP (min. CAT5) are to be used. The
shieldings are to be applied to an interference-free earth at
both ends, as a large area and as low-resistance. This can be
implemented with the top-hat rail clamp which is part of the
earthing set (Part No.: 526683). The enclosure of the hubs
used also have to be earthed as low-resistance.
The maximum length of the connected cable for signal connections of the digital and analog I/Os amounts to 30 m
2-15
2. Mounting
2-16
Installation
Chapter 3
3-1
3. Installation
3.
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1
3.1
3.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.4
3.4.1
3.4.2
3.5
3.5.1
3.5.2
3.5.3
3.5.4
3.5.5
3.5.6
3.5.7
3.5.8
3.5.9
3.6
What you require for the hardware installation . . . . . . . . . . . . . . . . . . . . . . .

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin assignment of the connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin assignment of the digital inputs and outputs . . . . . . . . . . . . . . . . . . . . .
Pin assignment of the analog inputs and outputs . . . . . . . . . . . . . . . . . . . . .
Pin assignment of the power supply connector . . . . . . . . . . . . . . . . . . . . . . .
Pin assignment of the communication interfaces (Ext/Com). . . . . . . . . . . . .
Pin assignment of the network connection (TP). . . . . . . . . . . . . . . . . . . . . . .
The communication interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Proper use of the SM14/SM15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin assignment of the programming cable PS1 ZK14 . . . . . . . . . . . . . . . . . .
Connection scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection assignment of the digital inputs . . . . . . . . . . . . . . . . . . . . . . . . .
Connection assignment of the digital outputs . . . . . . . . . . . . . . . . . . . . . . . .
Connection assignment of the analog inputs . . . . . . . . . . . . . . . . . . . . . . . . .
Connection assignment of the analog outputs. . . . . . . . . . . . . . . . . . . . . . . .
Connection example for programming the IPC FEC-Standard. . . . . . . . . . . .
Connection example of a direct network connection (only Ethernet). . . . . .
Connection example of a network (10Base T) . . . . . . . . . . . . . . . . . . . . . . . .
Connection example of a power supply wiring. . . . . . . . . . . . . . . . . . . . . . . .
Options of the function selector switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Information on wiring the IPC FEC-Standard. . . . . . . . . . . . . . . . . . . . . . . . . .
3-3
3-4
3-5
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-11
3-13
3-13
3-14
3-16
3-18
3-20
3-21
3-22
3-23
3-24
3-27
3-2
3. Installation
3.1
What you require for the hardware installation
An IPC FEC-Standard (scope of delivery)
A power supply unit 24 V DC (e.g. PS1 PSE3)
A connecting cable (PS1 SM14) in order to establish a

connection between the IPC FEC-Standard and the
external computer.
An external computer such as a PC or a laptop with a free

communication interface and an installed Windows
operating system.
3-3
3. Installation
3.2
Installation Instructions
When installing the IPC FEC-Standard, take the environmental
conditions into account under which the device normally operates.
Do not install the IPC FEC-Standard
In areas which are subject to excessive dust, oil mist,

conductive dust or corrosive gas
Directly in areas which are subject to shock or

vibrations
In areas which are subject to high temperatures,

direct sun irradiation, humidity or rain
Near high-voltage devices or lines
Caution
Ensure that no wire pieces, fillings or shavings fall into the
device when holes are drilled or wires connected.
Do not mount the IPC FEC-Standard directly above a
heat-generating source, such as a heater, a current
transformer or a high-wattage resistor.
Caution
If the ambient temperature in the control cabinet exceeds
55 C, a ventilator has to be installed for forced ventilation.
3-4
3. Installation
3.3
Pin assignment of the connectors
3.3.1 Pin assignment of the digital inputs and outputs

PS1 SAC31
Distribution strip 24 V (connected internally)
Supply voltage I/O
Input
Output
EX.0
AX.0
Input
Output
EX.1
AX.1
Input
Output
EX.2
AX.2
Input
Output
EX.3
AX.3
Input
Output
EX.4
AX.4
Input
Output
EX.5
AX.5
Input
Output
EX.6
AX.6
Input
Output
EX.7
AX.7
0V
Distribution strip 0 V DC (connected internally)
Fig. 3/1: PS1 SAC31 used as a digital connector
3-5
3. Installation
3.3.2 Pin assignment of the analog inputs and outputs

Pin No.
Designation
+24 V
OUT0
GND OUT0
GND IN0
IN0
GND IN1
IN1
GND IN2
IN2
10
0V
PS1 SAC31 as an example
1 Distribution strip 24 V
2 Distribution strip 0 V
Fig. 3/2: PS1 SAC31 used as an analog connector
3-6
3. Installation
3.3.3 Pin assignment of the power supply connector

Caution
Ensure that the external power supply is switched off until
the control system has been installed.
PS1 SAC11 as an example
Pin No.
Designation
+ 24 V DC
+ 24 V DC
+ 24 V DC
+ 24 V DC
+ 24 V DC
0V
0V
0V
0V
10
0V
Fig. 3/3: Pin assignment of the power supply

The IPC FEC-Standard is to be supplied with a supply voltage
of 24 V DC which is to be applied to the provided Power 24 V
DC connection. The positive pole of the voltage source is
connected to Pin 1 and the negative pole is connected to Pin
10 of the power supply connector.
The + 24 V DC and the 0 V connections are interconnected in
their function group in the control system (not in the connector).
3-7
3. Installation
3.3.4 Pin assignment of the communication interfaces (Ext/Com)

The communication and extension interface of the IPC
FEC-Standard operate with a TTL level (5 V). Only use the
respective accessories offered (PS1 SM14/SM15).
RJ12 connector
Pin No
Designation
+ 5V
GND
TXD
RXD
CTS
RTS
Fig. 3/4: Communication and extension interface
3-8
3. Installation
3.3.5 Pin assignment of the network connection (TP)

The network connection is used both to network several IPC
FEC-Standard units with each other as well as to connect the
IPC FEC-Standard to a higher-level control system or
visualization unit.
RJ45 connector (10Base T)
Pin No
Designation
TD+
TD-
RD+
Not assigned
Not assigned
RD-
Not assigned
Not assigned
Fig. 3/5: Network connection (TP)

The Ethernet connection to your control system allows you to
Communicate between the control systems (send and

receive data)
Program and maintain the control systems via the

Ethernet
Transport data of the control system in an office network

(DDE server, OPC server) and use the control system as a
WEB server in order to visualize and/or to operate the
machine process with a browser (only FST)
3-9
3. Installation
3.4
The communication interface

COM and EXT are universal TTL connections. A level controller (e.g. SM14 or
SM15) is required for implementation.
Applications
COM
Use as a programming interface or MMI
EXT
Use with MMI or other RS232 devices
Please note that the SM14/15 supplies the Transmit, Receive and RTS/CTS signals.
The cable length (SM14/SM15 interface controller plus zero modem cable) may
not exceed 3 m.
1 PS1 SM14: Programming cable + interface converter TTL-RS232

2 PS1 SM15: Interface converter TTL-RS232 without zero modem cable
3 Functional earthing with earthing clamp
Fig. 3/6: Application of the interface cables
3-10
3. Installation
3.4.1 Proper use of the SM14/SM15

The interface converter TTL-RS232 PS1 SM15 was conceived
for the industrial installation of serial communication. The
scope of delivery of the PS1 SM15 does not include a zero
modem cable. A corresponding cable is to be created as
shown in the figure below. The connector pin assignment of
the SM15 corresponds to that of the SM14. The specifications
of the EIA (Electronic Industrial Association) RS232-C are to
be observed when implementing a serial communication connection.
A shielded cable (braided shield, 80% coverage) is required
in order to achieve a sufficient level of immunity to interference. The shielding is to be created as a large area and as
low-resistance.
The SM14 programming cable is not to be used in the sense
of an industrial installation. The scope of delivery of the SM14
includes a zero modem cable.
3.4.2 Pin assignment of the programming cable PS1 ZK14

Pin assignment RS232 connector (SUB-D)
Connector A
Connector B
Pin 1 and 6
Connect to
Pin 4
Pin 2
Connect to
Pin 3
Pin 3
Connect to
Pin 2
Pin 4
Connect to
Pin 1 and 6
Pin 5
Connect to
Pin 5
Pin 7
Connect to
Pin 8
Pin 8
Connect to
Pin 7
Pin 9
Do not connect to
Pin 9
3-11
3. Installation
3
4
5
6
1 Pin 5
4 Pin 9
2 Pin 1
5 Connector B (SUB-D)
3 Pin 6
6 Connector A (SUB-D)
Fig. 3/7: Programming cable PS1 ZK14 (zero modem cable)
3-12
3. Installation
3.5
Connection scheme
3.5.1 Connection assignment of the digital inputs

The digital inputs of the IPC FEC-Standard are used to detect
states (e.g. by means of a sensor or switch).
Depending on the version of the IPC FEC-Standard either 2 x 8
or 4 x 8 digital inputs are available. These are connected are
shown below.
2
_
3
4
5
1 Jumper 24 V DC from distribution strip 4 Jumper 0 V from distribution strip to
to module supply
module supply
2 Supply voltage 0 V
5 Supply voltage 24 V DC
3 Sensor (cable length max. 30 m)
6 PS1 SAC31
Fig. 3/8: Connection example for digital input

3-13
3. Installation
3.5.2 Connection assignment of the digital outputs

The digital outputs of the IPC FEC-Standard are used to output internally processed signals.
Depending on the version of the IPC FEC-Standard either 1 x 8
or 2 x 8 digital outputs are available. These are connected are
shown below.
Caution
Reversing of the polarity at the supply of the digital output
module has to be avoided under all circumstances.
The use of an external protection (4 AF) of the output module is recommended.
3-14
3. Installation
1
2
3
6
4
5
1 Jumper 24 V DC from distribution strip 4 Jumper 0 V from distribution strip to

to module supply
module supply
3 Actuator (cable length max. 30 m)
6 PS1 SAC31
Fig. 3/9: Connections example of digital output
3-15
3. Installation
3.5.3 Connection assignment of the analog inputs

The analog inputs of the IPC FEC-Standard are used to detect
analog states for example of temperature, rotational speed,
speed, pressure or other sensors.
The IPC FEC-Standard types 520, 560, 620 and 660 have 3
analog inputs available. The resolution of the inputs amount
to 12 bits. The input signal can be defined as a current (0-20
mA) or voltage (0-10 V) signal path by means of the software
operating system. Connection to a connector PS1 SAC30 is
implemented as shown below.
The two connectors PS1 SAC11 and PS1 SAC31 are not suitable for use in this case since the integrated LEDs can cause a
measuring error in the analog value.
Note
The analog input signal lines are to be implemented with
shielded cables. Cables with braided shielding (80% coverage) are suitable. The shielding is to be connected at the
module end, as a large area and as low-resistance.
3-16
3. Installation
7
+
1 PS1 SAC30
5 Sensor +24 V DC
2 Pressure sensor
(cable length max. 30 m)
3 Signal GND
4 Signal IN
Fig. 3/10: Connection example of an analog input
If the analog inputs are to be used exclusively, the analog
output module does not have to be supplied (see block
diagrams for analog inputs and outputs).
3-17
3. Installation
3.5.4 Connection assignment of the analog outputs

The analog output of an IPC FEC-Standard is used to control
analog actuators, for example, pressure regulator, temperature controller, level controller, etc.
The FEC Standard types 520, 560, 620 and 660 have 1 analog
output. The internal resolution of the output amounts to 12
bits. The signal is a current signal (0-20 mA). The connection
to a connector PS1 SAC10 is shown below using a proportional valve as an example.
Caution
Reversing of the polarity at the supply of the analog output
module has to be avoided under all circumstances. The
use of an external protection (125 mAF) of the output
module is recommended.
Note
The analog output signal lines are to be implemented with
shielded cables. Cables with braided shielding (80%
coverage) are suitable. The shielding is to be connected at
the module end, as a large area and as low-resistance.
3-18
3. Installation
2
6
-
AC/DC
4
1 Signal OUT
4 Signal GND
2 Propor tional valve
3 External power supply
6 PS1 SAC10
Fig. 3/11: Connection example of an analog output
3-19
3. Installation
3.5.5 Connection example for programming the IPC FEC-Standard

The following passages show various examples of how to use
the IPC FEC-Standard correctly.
The connection cable PS1 SM14 can be used to establish a
direct connection between the IPC FEC-Standard and the external computer. This enables the IPC FEC-Standard to be
provided with its own application programs. For further information please refer to the respective description on the
FST or Multiprog CD.
2
3
1 IPC FEC-Standard
2 External computer
3 Connecting cable SM 14(cable length

max. 3 m)
Fig. 3/12: Programming with an external computer
3-20
3. Installation
3.5.6 Connection example of a direct network connection (only Ethernet)

The network connection (TP) can be used to implement a
direct network connection between two PC FEC-Standard devices. The figure below shows the assignment required for
the assignment of the cross cable. The cable length may not
exceed 100 m. TP cables of the type S/STP (min. CAT5) are to
be used.
1 TD+
5 Not assigned
2 TD-
6 RD-
3 RD+
7 Not assigned
4 Not assigned
8 Not assigned
Fig. 3/13: Network connection via TP interface
3-21
3. Installation
3.5.7 Connection example of a network (10Base T)

The network connection (TP) can be used to set up a network
with more than 2 IPC FEC-Standard devices. The number of
IPC FEC-Standard units which can be connected to each other
depends on the type and number of the hubs used (star
distribution). The cable length of each individual IPC FECStandard which is connected to a hub may not exceed 100
meters. TP cables of the type S/STP (min. CAT 5) are to be
used. A minimum distance between each other does not have
to be observed.
1 IPC FEC-Standard
3 Twisted Pair cable
2 Hub
4 Programming station (e.g. laptop

with network board)
Fig. 3/14: Network (10Base T)
3-22
3. Installation
3.5.8 Connection example of a power supply wiring

1
1 Power supply cable

2 Power supply
3 Power supply connector

4 IPC FEC-Standard
Fig. 3/15: Power supply wiring
3-23
3. Installation
Caution
Do not switch on the power supply after you have completed the wiring of the Power 24V DC, but wait until the
whole installation has been completed.
Depending on the design of the power supply and the connector used a contact overload may occur.
A protection of the feeder cable is to be implemented.
Note
The connections between the Connectors 1 to 5 and 6 to
10 are suitable for the power supply of the outputs or inputs. The maximum single contact rating amounts to 8 A at
SAC X 4 A at ZC13 8 A.
3.5.9 Options of the function selector switch

The function selector switch of the IPC FEC-Standard has 2
different functionalities.
3-24
It can be sampled as a Run/Stop switch per software,

whereby the position 0 corresponds to the function
Stop and every other position to the function Run.
It can be used as a trimmer. Positions 0-15 can be

sampled by an application program. Position 0 of the
function selector switch always means: The program
has been stopped. Before commissioning the switch is
to be set to Position 0 (state of delivery).
3. Installation
Fig. 3/16: Function selector switch in the initial position
Note
In order not to evaluate every intermediate position when
switching from one position to another one across several
intermediate positions, reading out of the switch is
delayed.
The value is not read out until the switch rests for approx.
2 seconds in the same position
The function selector switch as a Run/Stop switch:
In this mode a program can be assigned to each of the switch
positions 1 to 15 of the function selector switch. By default
the switch positions 1 - 15 has the meaning that the FEC or
the program of the FEC is in the state RUN (loaded program).
The switch positions can be read out by the program.
The function selector switch as a trimmer:
The function selector switch of the IPC FEC-Standard can be
used as a trimmer. In this mode a step-by-step control can be
implemented (for example in order to control the speed of a
motor).
The type of use of the function selector switch is determined
by the software. Both functionalities of the function selector
switch cannot be used simultaneously.
3-25
3. Installation
In the state of delivery the switch positions 1 to 15 of the

function selector switch are without action.
Warning
A change in the switch position of the function selector
switch during running operation can have serious consequences depending on the programs which are assigned
to the switch positions.
Corresponding precautionary measures therefore already
have to be taken when programming the switches in order to
prevent accidents.
For further information on the function selector switch please
refer to the respective description on the FST or Multiprog
CD.
Before commissioning the switch is to be set to Position 0
(state of delivery).
As a Run/STOP switch the function selector switch is used to
set the plant to STOP.
By default the position 0 = STOP, the position 1 to F = RUN.
For your information:
A change in the function selector switch while a digital output
is overloaded leads to delayed recognition of the changed
position
3-26
3. Installation
3.6
Information on wiring the IPC FEC-Standard

Note
Separate the signal input and signal output wires in
separate cable ducts and avoid bundling the signals. Do
not use the same multiple-conductor cable to wire the
signal inputs and outputs.
Caution
Check the supply voltage and earthing connections as well
as the input/output connections before switching on the
current.
Ensure that the mounting screws or screw terminals for the
external connection are fixed. External connections may not
have any visible signs of damage.
Warning
Ensure that the supply voltage is separated from the IPC
FEC-Standard before replacing the cable or taking similar
steps.
In case of loads, such as forwards/backwards motor contactors, which can be dangerous when activated simultaneously,
both interlocks outside the IPC FEC-Standard as well as programmed interlocks should exist. This prevents such loads
from being activated simultaneously.
Do no connect any of the unused terminals.
3-27
3. Installation
Note
For EMERGENCY-OFF functions the output loads should be
switched off by a switch outside the IPC FEC-Standard
which separates the load voltage from the output terminals.
If you connect an EMERGENCY OFF circuit, please ensure
that national wiring or safety regulations are observed.
The connection of a surge voltage suppresser parallel to an
inductive load reduces the generation of electrical emitted
interference.
Caution
The operating voltage of the IPC FEC-Standard is protected
against reversing of the polarity. Nevertheless, check the
polarity before commissioning.
The output power supply (supply of the outputs) may not
have the polarity reversed. External protection is recommended.
3-28
First Steps / Commissioning
Chapter 4
4-1
4. First Steps / Commissioning
4.
First Steps / Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
4.2
4.3
4.4
First steps IPC FEC-Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting the IPC FEC-Standard to the power . . . . . . . . . . . . . . . . . . . . . . .
Using the sensor actuator connector SAC. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting a sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting an actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the programming software on your PC. . . . . . . . . . . . . . . . . . . . . .
The first project with the IPC FEC-Standard in FST. . . . . . . . . . . . . . . . . . . . .
Overview of retentive operands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The first project with the IPC FEC-Standard in MULTIPROG. . . . . . . . . . . . . .
Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rapid counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The incremental encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3
4-3
4-5
4-7
4-11
4-13
4-14
4-23
4-24
4-32
4-33
4-34
4-2
4.1
First steps IPC FEC-Standard
The following sections contain a brief introduction into the use of the IPC FEC-Standard
You require:
An IPC FEC-Standard (any type)
At least 3 connectors PS1 SAC10, PS1 SAC11, PS1 SAC30

or PS1 SAC31
A power supply 24 V DC at least 1 A
The programming cable PS1 SM14
A programming PC with a free serial interface COM1 or

COM2 or COM3 or COM4 (9-pin SUB-D connector) and
Windows 9X, NT, ME or 2000 operating system
The programming software FST4.02 or MULTIPROG

2.01 (04/2001) for FEC or higher.
4.1.1 Connecting the IPC FEC-Standard to the power

Please use the connector PS1 SAC10 in order to connect the
power supply to the IPC FEC-Standard. Plug the connector
into the connector strip labeled with Power 24 V DC. Connect the 24 V DC of the power supply to one of the upper 5
connections of the connector and the 0 V of the power supply
to one of the lower 5 connections of the connector. Also refer
to the figure below.
Check and ensure that the cable is wired with the correct polarity. Also check whether the function selector switch is set to
Position 0 and correct it if necessary. Now switch on the
power supply for test purposes. The Power LED has to light
up.
4-3
Caution
Before carrying out the further wiring separate the power
supply again from the IPC FEC-Standard.
1 Power supply cable

2 Power supply
3 Power supply connector

4 IPC FEC-Standard
Fig. 4/1: Connection scheme of the power supply
4-4
4.1.2 Using the sensor actuator connector SAC

The sensor actuator connector PS1 SAC is equipped with tension spring technique. There are single-row versions with and
without LEDs and three-row versions with and without LEDs.
The three-row versions of the connectors have two distribution strips, for + and - each, which are contacted through separately from each other in the connector.
1 PS1 SAC10
3 PS1 SAC30
2 PS1 SAC11 (with LEDs)
4 PS1 SAC31 (with LEDs)
Fig. 4/2: Sensor actuator connector SAC

The wiring of solid wires is carried out in the same way as the
mounting of wires with wire end ferrules. These can be
introduced into the corresponding tension spring terminals of
the PS1 SAC connector.
If you use flexible wires without wire end ferrules, the button
which is assigned clearly by color to the tension spring terminal has to be pressed down by means of a suitable tool
(screwdriver). The cable can be introduced while it is pressed
down.
4-5
1 Connector
PS1 SAC11
2 Cable
3 Screwdriver
3
2
Fig. 4/3: Permitted wire cross-sections: 0.5 ... 1.5 mm 2,
stripping length: 7 - 10 mm
4-6
4.1.3 Connecting a sensor

Sensors are connected to the connector strips which are
identified by the designation Digital Input.
It is advisable to use a PS1 SAC11 or a PS1 SAC31 since these
connectors are equipped with LEDs for displaying the signal.
These connectors must be supplied expressly with power!
1 24V (red)
2 PS1 SAC11
3 PS1 SAC31
4 0 V (blue)
4
Fig. 4/4: PS1 SAC11 and PS1 SAC31 with connected power
supply
The power supply connector which was connected under
Section 4.1.1 (Fig. 4/1) can be used as a distribution strip for
the 24 V DC power supply. The upper 5 connections are
connected to each other on the printed circuit board, the
lower 5 as well. The maximum total current which may be led
across a connector contact amounts to:
Connector
Imax /Contact
PS1 SACXX
4A
ZC 13-Z
6A
ZC13-S
8A
In order to use the 24 V/0 V distributor strips of the PS1

SAC30/31 these have to be supplied additionally with power.
4-7
This allows different power supply units to be used or different protection circuits for the sensor/actuator equipment and
the control system to be used.
Caution
If the power supply connector is used as a distribution
strip, the maximum current carrying capacity of the various
connectors available is to be observed.
A digital output group may be subjected to a maximum
total current of 3.2 A (8 x 0.4 A).
1 PS1 SAC31
2 PS1 SAC10
3 Power supply
+24 V DC
OV
Fig. 4/5: Wiring of the distribution list with the power supply
4-8
A sensor is connected to a PS1 SAC10/11 as follows.
1 PS1 SAC10 as a
digital input
connector
2 Sensor
3 PS1 SAC10 as a
+24 V DC
power supply
connector
4 Power supply
OV
Fig. 4/6: Sensor wiring with PS1 SAC10
4-9
A sensor is connected to a PS1 SAC30/31 as follows.
1 LED
2 Jumper 24 V DC
3
-
from distribution
strip to supply
3 Power supply 0 V
4 Sensor
5 Jumper 0 V DC
from distribution
strip to supply
6 Supply voltage
24 V DC
7 SAC 31 as a
digital input
connector
Fig. 4/7: Sensor wiring with PS1 SAC31

Since the LEDs of the connectors PS1 SAC11 and PS1 SAC31
are connected in the connector with the signal and 0 V, the
wiring of the sensor equipment can also be tested
irrespective of the control system.
4-10
4.1.4 Connecting an actuator

Actuators are connected to the connector strips which are
identified by the designation Digital Output.
It is advisable to use a PS1 SAC11 or a PS1 SAC31 since these
connectors are equipped with LEDs for displaying the signal.
The outputs of the IPC FEC-Standard supply a +24 V DC signal
(PNP) with a maximum rated current of 0.4 A. Ensure that the
24 V DC supply voltage supplies sufficient current for all the
connected loads.
An actuator is connected to a PS1 SAC10/11 as follows.
1 PS1 SAC11 as a
digital output
connector
4
+24 V DC
2 Actuator
3 PS1 SAC10 as a
power supply
connector
4 Power supply
OV
Fig. 4/8: Actuator wiring with SAC 10/11
4-11
An actuator is connected to a PS1 SAC30/31 as follows.
1 LED
2 Jumper 24 V DC
4
-
from distribution
strip to supply
3 Supply voltage
0V
4 Actuator
5 PS1 SAC31 as a
digital output
connector
6 Jumper 0 V from
distribution strip
to supply
7 Supply power
24 V DC
+
FIg. 4/9: Actuator wiring with PS1 SAC31
4-12
4.1.5 Installing the programming software on your PC

For the programming of the IPC FEC-Standard you require
either the FST4 software in Version 4.02 or higher or the
MULTIPROG 2.01 software release date 04/2001 or later.
Please note that an IPC FEC-Standard can only be
programmed either with FST or MULTIPROG. Please check on
the rating plate of your control system which version you require.
1 Rating plate for

FST variation
2 Rating plate for

Multiprog
variation
FEC FC440-FST
185205 N452
HW0.5
SW1.3
FEC FC440-MWT
185205 N452
HW0.5
SW1.3
Fig. 4/10: Label difference for the FEC language variations

Install the FST4.02 software if you use FST for the
programming.
Install MULTIPROG for FEC Version 2.01 if you use MULTIPROG.
4-13
4.1.6 The first project with the IPC FEC-Standard in FST

Please proceed as follows:
1
Connect your IPC FEC-Standard to the power supply as

described previously. Connect at least one sensor.
Connect the power supply to the output connector (so
that you can check by means of the LEDs whether an
output switches).
2. Install FST 4.02 (or higher) on your programming PC if it

has not been installed yet.
3. Connect the control system and the PC with the
programming cable SM14. Use the connection COM at the
IPC FEC-Standard and COM1 or COM2, etc. at the
programming PC.
4. Start the FST software
5. Open a new project via the menu Project, New
Fig. 4/11:FST Programming, screenshot 1
4-14
6. Assign a project name
Fig. 4/12: FST Programming, screenshot 2
4-15
7. Select the IPC FEC-Standard as the CPU

8. Assign a comment - if desired.
4-16
9. Open the I/O configuration. Insert your control system as

the I/O module (right mouse click, Insert)
4-17
10. Insert a new program with the number 0 into your project
(right mouse click on Programs, New Program)
4-18
11. Program as follows:

IF
NOP
THEN
LOAD
IW0
TO
OW0
4-19
12. If you are prompted for the entry in the assignment list,
you can enter a symbolic name and a comment.

13. Click on Load Project
Fig. 4/18:FST programming, screenshots 8 and 9

14. Note that COM1 is set by default as the interface at your
programming PC. If you want to use COM2, open the entry
FST Settings in the Options menu and then the tab card
Interface to Control System and select the desired
interface there.
4-20
Fig. 4/19: FST programming, screenshot 10

15. Switch the rotary switch on the IPC FEC-Standard from
Stop (Position 0) to RUN (Position 1 to F). The Run LED on
the IPC FEC-Standard now has to switch over to green.
16. Now enter an input signal on an input of Group E0. The
output at the corresponding position of the output group
A0 then also has to be switched to 1.
4-21
17. Check your program by switching to online mode: Right

mouse click in your program, Online

18. Check your program by switching the online display
4-22
4.1.7 Overview of retentive operands

Operand
Operand Number
Output word (AW)
0...1
Register (Rx)
0...127
Timer preselection (TV)
0...127
Counter (Zx)
0...127
Counter preselection (ZV)
0...127
Counter word (ZW)
0...127
Flag word (MW)
0...255
Operand
Range
Input word
EWO to EW1 with E0.0 to E0.7 and E1.0 to E1.3
Output word
AW0 with A0.0 to A0.7
Error word
FW, also as F
Initialization flag
Fl, per program
Flag words
MW0 to MW9999 with Mx. 0 to Mx.15
Register
R0 to R255
Function units
FE0 to FE255, FE32 to FE38 per program
Timer
T0 to T255 (also TV and TW for every timer TE, TA)
Counter
Z0 to Z255 (also as ZV and ZW for every counter)
Programs
P0 to P63
Program state
PS0 to PS63
Function blocks
BAF0 to BAF99 (predefined by Festo)
Program block
BAP0 to BAP99 (can be defined by the user)
4-23
4.1.8 The first project with the IPC FEC-Standard in MULTIPROG

Please proceed as follows:
1. Connect your IPC FEC-Standard to the power supply as
described above. Connect at least one sensor to Input 0 of
Group E0. Connect the power supply to the output
connector (so that you can check by means of the LEDs
whether an output switches).
2. Install MULTIPROG 2.01 Release 2001/04 (or higher) on
your programming PC if it has not been installed yet
3. Connect the control system and the PC with the
programming cable PS1 SM14. Use the connection COM
at the IPC FEC-Standard and COM1 or COM2, etc. at the
programming PC.
4. Start MULTIPROG
5. Open a new project via the menu Project, New
Fig. 4/22: MWT-Programming, screenshot 1
4-24
6. Select a template which is suitable for your control

system
Fig. 4/23:MWT-Programming, screenshot 2

7. Save the new project under a name which makes sense
Fig. 4/24:MWT Programming, screenshot 3
4-25
8. The template contains a complete program which

transfers the signal at Input 0.0 to the Output 0.0. Then
compile your project (menu Code, Generate New Project).
Fig. 4/25: MWT Programming, screenshot 4

9. Check the serial interface for the connection to the control
system. COM1 is entered as the default in your project.
Your PC may require COM2. You can find the setting by
clicking with the right-hand mouse button on the resource
(e.g. FC400 in the subdirectory Config in the directory
Physical Hardware) to open the menu and there the
settings.
4-26
4-27

10. Open the control dialog box

4-28
11. Send the project to the control system
Fig. 4/30: MWT Programming, screenshot 9
4-29
12. Start the control system with a cold start in the control
dialog box

13. Now enter an input signal on Input 0 of Group E0. The
output 0 of Group A0 then also has to be switched to 1.
14. Check your program by switching to on-line mode

15. Note that the template contains such an example program
in each of the IEC 6 1131-3 programming languages. You
can activate the debug mode for the program which is
actually being executed.
4-30
To this purpose it has to be entered in Task1 of the subdirectory Tasks.
4-31
4.2
Display elements
The FEC has a Run LED which can light in the colors green, red
and orange. Each color indicates an operating state of the
FEC.
During starting (Power ON) the LED switches to orange.
In the following sections the states depend on the setting of
the Run/Stop switch.
If the Run/Stop switch is set to Stop (0), the LED light orange.
If the Run/Stop switch is switched to RUN (1-15) and there is
a project on the system, the project is started and the LED
lights up green. If the Run/Stop switch is set to RUN (1-15)
and there is no project on the system, there is a fault and the
LED lights up red. In the Run state the LED indicates an error
with red.
A detailed fault description is contained on the respective
programming system (FST or Multiprog) or in the documentation on the corresponding product CD.
4-32
4.3
Rapid counters
The two inputs (see table below) can be configured independently of each other as rapid counter inputs with which the
counting pulses can be used to count up to a frequency of 2
kHz. The counters have a depth of 16 bits (0 to 65535). Inputs
which are configured as counters can still be read simultaneously as normal digital inputs.
IPC FEC-type
Input
FC400
E1.6 and E1.7
FC440
E1.6 and E1.7
FC520
E1.6 and E1.7
FC560
E1.6 and E1.7
FC600
E3.6 and E3.7
FC620
E3.6 and E3.7
FC640
E3.6 and E3.7
FC660
E3.6 and E3.7
1
1 Module
connector
2 Rapid counter
inputs
2
2
Fig. 4/34: Configuring as rapid counter inputs
4-33
4.4
The incremental encoder

The IPC FEC disposes of a 16-bit-deep software incremental
encoder (also called AB direction recognition) which can process counting pulses up to 200 Hz. The connection is implemented via the two inputs provided as listed in the table below.
An optional reference switch can also be connected via the
input listed in the table.
FEC-type
Inkremental enkoder inputs
Reference switch input
FC400
E1.4 and E1.5
E1.0
FC440
E1.4 and E1.5
E1.0
FC520
E1.4 and E1.5
E1.0
FC560
E1.4 and E1.5
E1.0
FC600
E3.4 and E3.5
E3.0
FC620
E3.4 and E3.5
E3.0
FC640
E3.4 and E3.5
E3.0
FC660
E3.4 and E3.5
E3.0
1 Module
connector
2 Inkremental enkoder
3 Reference switch
input
Fig. 4/35: Configuration as an incremental encoder
4-34
Troubleshooting
Chapter 5
5-1
5. Troubleshooting
5.
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1
5.1
5.2
Information on troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Errors / Remedies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3
5-4
5-2
5. Troubleshooting
5.1
Information on troubleshooting
Note
Ensure that the installation instructions specified in the
manual have been carried out correctly.
Note
Check whether the IPC FEC-Standard has been connected
with undamaged cables conforming to standards.
Note
Ensure that the absolutely correct supply voltage is
available for the IPC FEC-Standard.
5-3
5. Troubleshooting
5.2
5-4
Errors / Remedies
Error
Remedy
The IPC FEC-Standard does not

react
Restart the IPC FEC-Standard.

To do so interrupt the power
supply to the IPC
FEC-Standard for a few
seconds.
The module does not read any

values from the inputs or does
not write any values to the
outputs
Check whether the power

supply for the inputs and
outputs is applied correctly at
the individual ports [E0, E1,
A0, etc.].
No communication is established via the serial interface

from the PC to the IPC FEC-Standard.
Ensure that the cable PS1

SM14 is connected at the FEC
end to the communication
interface (Com) and not to the
extension interface (Ext).
No other program may access
the serial interface from your
PC
I have connected my SAC SC31

(3-row), but do not see a signal
when the sensor supplies a
signal.
Check whether the signal strip

and the distribution strips are
connected to 24 V DC.
Check whether you are using
a sensor which supplies +24 V
DC as the signal.
5. Troubleshooting
Error
Remedy
The Power LED does not light up

although I have connected the
power.
Check whether the power

supply amounts to 24 V DC
(not AC).
Check whether you have
connected +24 V DC to one of
the 5 upper connections and 0
V to one of the 5 lower
connections.
Check whether the wires have
been stripped correctly.
I cannot establish a connection

to the IPC FEC-Standard.
Check whether the IPC

FEC-Standard is connected to
the power supply and whether
the Power LED lights up.
Check whether the
programming cable SM14 is
inserted in the connection
COM at the IPC FEC-Standard.
Check whether the
programming cable SM14 is
inserted into a free RS232
connection at your
programming PC and whether
the correct connection is set
in FST or Multiprog (COM1,
COM2, etc.).
Check whether 9600 baud
8/N/1 is set
Check whether the control
system is suitable for the
programming software used
by you.
5-5
5. Troubleshooting
Error
Remedy
The IPC FEC-Standard does not

The power supply is lower than
react after the power supply has 18 V.
been switched on. The TP LED
Use a power supply unit that
lights up, Power and Run LED are
supplies 24 V. In the case of a
off.
laboratory power supply unit
the current limiting can be
activated due to the higher
making current.
I have loaded the project
correctly for the control system,
the Run LED lights up after the
program has been loaded, but
red
Only FST:
Check whether you have the
program 0 in your project.
Check whether the program 0
is marked in the project
Check whether the FST has
really loaded the project or
whether a fault message is
displayed in the message window.
Check the fault number (menu
Online, Control Panel) and
compare the error number
with the FST manual.
Fig. 5/1: Error number display
5-6
Technical appendix
Appendix A
A-1
A. Technical appendix
A.
Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-1
A.1
A.2
A.3
A.4
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Output behavior at overload/shor t-circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Block diagrams for digital inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . A-10
Block diagrams for analog inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . A-13
A-2
A.1
Technical data
General
Climatic properties
Transportation/Storage (conforming to
IEC 68-2-1/2)
Normal operation (conforming to IEC
68-2-1/2)
Temperature change (slow change)
Relative humidity
-25 C to +70 C
Insensitivity test against vibration (EN

60068-2-6 FC)
10-57 Hz 0,075 mm; 57 - 150 Hz 1 g
Insensitivity test against shock (EN

600682-27 EA)
15 g, 11 ms; 2 shocks/direction
Test for dry heat and cold resistance

(EN60068-2-2Bb / 2-1)
+70 C, 96 h; -25 C, 96 h
Temperature change durability test (IEC

60068 2-14 Na/Nb)
-25 C/+70 C, 2 cycles each 3 h
Cycles of moist heat durability test

(95-100%) EN 60068-2-30Db
+25 C/+55 C, 2 cycles each 12 h
0 C to +55 C
IEC 68-2-14
95 % no moisture condensation
Mechanical properties
Weight IPC FEC FC400
Dimensions IPC FEC FC4XX
380 g
390 g
410 g
425 g
480 g
490 g
500 g
510 g
115 mm x 105 mm x 35 mm (enclosure)
A-3
General
Electromagnetic properties
Electromagnetic Compatibility (EMC)
Electrostatic discharging (ESD)
High-frequency electromagnetic fields
(HFF)
Bursts
Mains-borne RF disturbances (LHF)
Radio interference voltage / Interference
field strength
EN 50081-2 / EN 61000-6-2
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-6
EN 55022 / Class A
Electrical properties
Maximum power consumption
200 mA nominal at 24 V, 300 mA maximum
Power consumption of the

IPC-FEC-Standard
max 5 W + voltage 24 V DC +25%/-15%

+ Break time <1ms
+ Max. cable length 10 m
Digital inputs
Number
16 to 32 (depending on type)
Of which usable as rapid counters
2, max. of 2 kHz each
Input voltage/current
24 V DC, typ. 5 mA; Type I
Nominal value for TRUE
15 V DC min.
Nominal value for FALSE
5 V DC max.
Input signal delay
Typ. 5 ms
Electrical isolation
Yes, optocoupler
Status display with LED
Optional in the connector
Inkremental-enkoder
Max. 200 Hz
Permissible length of the connecting cable Max. 30 m
A-4
Digital outputs
Number
8 to 16 (depending on type)
Type
Transistor PNP
Voltage/Current
24 V DC, 400 mA
Short-circuit-proof/Overload-proof
yes
Lamp-proof
yes, up to 5 W
Yes, optocoupler
Switching frequency
Max. 1 kHz
Electrical isolation in groups
Yes, each 1 byte
Maximum group current
3,2 A
Status display with LED
Optional in the connector
Fusing
Fuse internal 10 AF per output group
Permissible length of the connecting cable Max. 30 m
Analog inputs
Number of inputs
3 inputs (depending on the type)
Signal range
0(4)... 20 mA
Resolution
12 Bit 3 LSB
Conversion time
1 ms/channel
Yes, optocoupler
Permissible length of the connecting cable Max 30 m
Analog outputs
Number of inputs / outputs
1 output (depending on the type)
Signal range
0(4)... 20 mA
Resolution
12 Bit 3 LSB
A-5
Analog outputs
Conversion time
1 ms
Yes, optocoupler
Fusing
Fuse intern. 375 mAF
Permissible length of the connecting cable Max 30 m
Rotary switch
Number
Positions
16
STOP/RUN
0=Stop and 1 ... F=Run
Serial interface
Number
Connection
RJ12 socket
Properties
Serial, asynchronous, TTL level, not isolated
Use as RS232c
SM14 or SM15 required
Connection assignment SM14/15A
Transmit, Receive, RTS, CTS
Use as universal interface: EXT
300 ... 115000 Baud, 7N1, 7E1, 701, 8N1, 8E1,

801
Permissible length of the connecting cable

Max. 3 m
FEC SM14/15 + ZK14
A-6
Ethernet
Number
1/0 (depending on type)
Bus interface
IEEE802.3 (10Base T)
Data rate
10 MBit/s
Connector
RJ45
Supported protocols
TCP/IP, EasylP, http (only FST)
OPC server (on request)
Yes, for EasylP
DDE server
Yes, for EasylP
Permissible length of the connecting cable Max. 100 m to the next neutral point
Status Display
Combined link/traffic LED
Link:
Traffic:
Permanently on green (depending

on type)
Permanently on green
(depending on type)
Power LED
Power supply display - green
Status LED
Depending on status
Run
Stop
Error
green
orange
red
Protection information
Degree of protection
IP 20
Safety class
Safety class III,

Power supply unit conforming to IEC 742/EN
60742/VDE 0551/PELV with at least 4 kV insulation resistance or switched-mode power
supply units with a protective separation conforming to EN 60950/VDE 0805 are permitted.
The maximum length of the power supply cable
amounts to 10 m.
A-7
Hardware and software properties

Processor
Working memory
Working memory for Multiprog
Working memory for FST
Retentive data
Operating state display
80186 (20 MHz)

512 kByte RAM
Typ. 12000 lines STL
typ. 14000 lines
Max 2 kbytes
150 Kbytes available (write/delete cycles min.
10,000)
Run LED (green, red, orange, flashing)
Network connection
(FC440/560/640/660)
10Base T (RJ45)
Program memory
Network communication display

(FC440/560/640/660)
A-8
Link/Traffic LED
A.2
Output behavior at overload/shor t-circuit

The output ports (A0, A1, etc.) are short-circuit- and overloadproof independently of each other.
If a short-circuit or overload current is applied, a temperature
rise occurs at the switching transistor. The overtemperature
fuse switches the respective output off so that the switching
transistor can cool down again. The respective output is activated afterwards again. If an overload current continuous to
exist after the activation, the process begins again.
The cycle length of the process depends on the extent of the
overload. In case of a low overload the cycle length can last
up to several minutes - at a high overload less than 1 second.
This behavior can be influenced, if necessary, by the operating system (FST, Multiprog).
A-9
A.3
Block diagrams for digital inputs and outputs

1
+24 V
+5 V
0V
1 Internal
4 Load
2 External
5 Fuse 10 Amperes fast
3 Power supply
Fig. A/1: Digital output
A-10
+5 V
+24 V
0V
1 Internal
3 Power supply
2 External
4 Fuse 10 Amperes fast

5 Load
Fig. A/2: Digital output
A-11
2
+24 V
+5 V
4
0V
5
1 Internal
4 Sensor
2 External
5 PS1 SAC
3 Power supply
Fig. A/3: Digital input
A-12
A.4
Block diagrams for analog inputs and outputs
1 Internal
2 External
3 Power supply
AV+
4 Analog current or
Ain
voltage source
5 I signal
+24 V
A/D
6 A/D converter
300R
7 U signal
AGND 0V
Fig. A/4: Diagram of analog input
1 Internal
2 External
3 Power supply
4 Analog current
AV+
+ 24 V
Aout
signal
5 D/A converter
6 Fuse 0,375 AF
D/A
AGND
0V
Fig. A/5: Diagram of analog output
A-13
A-14
Accessories
Appendix B
B-1
Appendix B. Accessories
B.
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-1
B.1
Accessories detailed information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-3
B-2
B.1
Accessories detailed information
Product
Product image
PS1 PSE3 AC/DC converter 230 V AC/ 40 W, 24 V

DC /1.74 A
24 V DC, 40 W is supplied by the PSE3 from 185
to 265 V AC - latches onto the top-hat rail, fits
into the PS1 design
Supplied with screwed connectors
Packaging unit: 1 piece

Order No. 160853
Programming cable PS1 SM14
Programming cable TTL-RS232 in SUB-D housing
+ zero modem cable
Order No. 188935
Programming cable PS1 SM15
Interface converter TTL-RS232 in SUB-D housing
+ top-hat rail mount with earthing connection
Order No. 192681
B-3
Product
Product image
Sensor actuator connector PS1 SAC10

Tension spring technique 10-pin, single-row without LEDs
Order No. 197159
10-pin, single-row with LEDs
Order No.: 197160
10-pin, three-row with LEDs
Order No. 197161
Tension spring technique 10-pin, single-row with
LEDs
Order No. 197162
B-4
Product
Product image
Screw terminal socket PS1 ZC13-S

Power supply connector 10-pin
Order No. 160800
Earthing set
*)
As an earthing possibility for analog I/Os and
Ethernet
Order No. 526683
* Cables are not included in the scope of delivery
B-5
B-6
Index
Appendix C
C-1
C. Index
C.
C-2
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-1
C. Index
Index
A
AB direction recognition . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
application program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
B
Before commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Block diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
C
cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
combined dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Combined mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
communication connection . . . . . . . . . . . . . . . . . . . . . . . 3-11
communication interface . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Connecting cable SM 14 . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Connection assignment . . . . . . . . . . . . . . . . . . . . . . 3-13, 3-14
Connection scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
connector pin assignment . . . . . . . . . . . . . . . . . . . . . . . . 3-11
connector strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
control speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
counting pulses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
C-3
C. Index
cross cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21

cycle length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
D
debug mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Digital Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
direct network connection . . . . . . . . . . . . . . . . . . . . . . . . 3-21
dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
displaying the signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Distribution strip 24 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
distribution strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
E
E/As . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
earthing terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Earthing without a top-hat rail . . . . . . . . . . . . . . . . . . . . 2-12
equipotential bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
equipotential bonding strip . . . . . . . . . . . . . . . . . . . . . . . 2-14
Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
F
FST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
FST Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
function selector . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24, 3-25
C-4
C. Index
functional earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
G
gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
H
Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
I
Important information for the user . . . . . . . . . . . . . . . . . . . VII
incremental encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
IPC FEC FC400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
IPC FEC FC440 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
IPC FEC FC520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
IPC FEC FC560 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
IPC FEC FC600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
IPC FEC FC620 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
IPC FEC FC640 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
IPC FEC FC660 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
L
Load Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
M
MULTIPROG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13, 4-24
C-5
C. Index
MWT-Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
N
network connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
O
oil mist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
on-line mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22, 4-30
online display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
operating state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
output group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
P
Pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Power LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Power supply connector . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
power supply unit PS1 PSE3 . . . . . . . . . . . . . . . . . . . . . . 2-15
Power supply wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
power supply wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
programming cable PS1 SM14 . . . . . . . . . . . . . . . . . . . . 4-24
Programming station . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
project name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
PS1 SAC10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5, 4-11
PS1 SAC11 . . . . . . . . . . . . . . . . . . . . . . . . . 3-7, 4-5, 4-7, 4-11
PS1 SAC30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
C-6
C. Index
PS1 SAC31 . . . . . . . . . . . . . . . . . . . . . . 3-5, 3-6, 4-5, 4-7, 4-11

PS1 SM14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
R
rain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
rapid counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
RJ12 connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Run LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
S
Sensor wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
shielded cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
short-circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
single contact rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
star distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
star-head earthing point . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
stranded cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
sun irradiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
switch position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
T
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
tension spring terminals . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Top-hat rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
C-7
C. Index
Top-hat rail earthing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24, 3-25
troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Twisted Pair cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
V
vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
W
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
wire cross-sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27, 4-5, 4-8
C-8

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Available Formats

FEC Standard

Contents and general instructions

Layout . . . . . . . . . . . . . . . . . . . Festo AG & Co., Abtl. KG-GD

(Festo AG & Co., D-73726 Esslingen, 2001)

Contents and general instructions

Festo P.BE-FEC-S-SYS en 0105nh

Contents and general instructions

Overview of the module variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting the IPC FEC-Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Festo P.BE-FEC-S-SYS en 0105nh

Contents and general instructions

Earthing without a top-hat rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

What you require for the hardware installation . . . . . . . . . . . . . . . . . . . . . . .

First Steps / Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

First steps IPC FEC-Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Festo P.BE-FEC-S-SYS en 0105nh

Contents and general instructions

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Accessories detailed information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Festo P.BE-FEC-S-SYS en 0105nh

Contents and general instructions

Process controlling of plants

Further processing of digital and analog data

Use the IPC FEC-Standard only as follows:

In technically faultless state

Without unauthorized changes.

Festo P.BE-FEC-S-SYS en 0105nh

Contents and general instructions

Important information for the user

Festo P.BE-FEC-S-SYS en 0105nh

Contents and general instructions

Identification of special information

Bars are used for general enumerations.

Festo P.BE-FEC-S-SYS en 0105nh

Contents and general instructions

Programmable Logic Controller (the product described in this manual:

Light Emitting Diode

Fig. 0/1: Abbreviations

Festo P.BE-FEC-S-SYS en 0105nh

Contents and general instructions

The mechanical system structure

5 Top-hat rail clamp

4 Earthing jumper (functional earthing) 8 Cover

Festo P.BE-FEC-S-SYS en 0105nh

Festo P.BE-FEC-S-SYS en 0105nh

Overview of the module variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Festo P.BE-FEC-S-SYS en 0105nh

Overview of the module variants

Description of the modules

16 inputs, 8 transistor outputs, 24 V DC

IPC FEC FC440

16 inputs, 8 transistor outputs, 24 V DC, Ethernet 10 BaseT.

IPC FEC FC520

16 inputs, 8 outputs, 24 V DC, with analog section 3 inputs / 1

IPC FEC FC400

Festo P.BE-FEC-S-SYS en 0105nh

Description of the modules

IPC FEC FC560

16 inputs, 8 outputs, 24 V DC, Ethernet 10 BaseT, with analog

IPC FEC FC600

IPC FEC FC620

32 inputs, 16 outputs, 24 V DC, with analog section 3 inputs / 1

Festo P.BE-FEC-S-SYS en 0105nh