Course Name : MECHANICAL WORKING OF METALS Course Code: MT421 Credits: 04 Design Points: 02 LTP : PreReq: __ Lecture wise break-up No. of lectures 1, FUNDAMENTALS OF METAL WORKING: (10) Classification of Forming processes, Mechanics of Metal working, Flow stress determination, Temperature in metal working, Strain rate effects, Metallurgical Structure, Friction and lubrication, Deformation Zone geometry, Workability, Residual Stresses, experimental Techniques for metal working processes, Computer aided Manufacturing 2. FORGING: (04) Classification of Forging, Forging equipments, Forging in plain strain, Open die and close die forging, Calculation of forging loads in closed die forging, Forging die materials, Forging defects, Powder metallurgy forging, residual stresses in forgings, The economics of forging, Problems 3. ROLLING OF METALS: (06) Classification of rolling processes, Rolling Mills and the materials used for rolls, hot rolling, cold rolling, rolling of bars and shapes, Forces and geometrical relationships in rolling, simplified relationships in rolling load, rolling variables, Problems and defects in rolled products, Selection of rolling mills and the sequence of rolling operations for a given rolled product, Problems 4. EXTRUSION: (04) Classification of extrusion processes, Extrusion Equipment, die materials, Hot extrusion, Deformation, Lubrication, and defects in the extruded produets, Analysis, Cold extrusion, Hydrostatic extrusion, Problems Ss. DRAWING OF RODS, WIRES AND TUBES: (03) Rod and wire drawing, analysis of wire drawing, Tube drawing processes, analysis of tube drawing, Drawing equipments, Defects and Residual stresses in rod, wire and tubes 6. SHEET METAL FORMING: (05) Forming methods, Shearing, Blanking, Bending, stretch forming, deep drawing, Rubber forming, Spinning, super plastic forming, Forming limit criteria, Defects. in formed parts, Equipments used for sheet metal forming, Production of honey comb structures- Expansion, corrugation process, Dent resistance of sheet metal parts. 7, NON CONVENTIONAL FORMING OPERATION: (05) Explosive forming, Magnetic forming, Electric discharge forming, Super plastic forming for super plastic materials like Zn-22Al and Ti-6AI-4V alloys, combination of super plastic forming and diffusion bonding (SPF/DB), Die materials used for super plastic forming, Peen forming of thin sheet metals, Laser forming BOOKS: 1. Dieter Mechanical metallurgy, Macgraw Till