STATION: NTPC SIMHADRI

BHEL REF NO : PS-DC-186-500NTPC REF NO: SIM/1/TS/

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SHEET 1 OF 2

PLANT AREA : CONTROL & INSTRUMENTATION

TESTING SCHEDULE : 100 KVA UNINTERRUPTED POWER SUPPLY

1. PLANT DETAILS
THIS SYSTEM CONSISTS OF 2 Nos OF INPUT TRANSFORMER CABINETS,2 Nos
UPS CABINETS(EACH HAVING RECTIFIER,INVERTER AND STATIC SWITCH),ONE NO
Ni-CD BATTERY AND ONE NO BYPASS SUPPLY STABILISER CUM OUTPUT CABINET.
NAME PLATE DETAILS
MAKE:AEG SWS POWER SUPPLY SYSTEMS CAPACITY :100 KVA
INPUT ISOLATION TRANSFORMER
INPUT : 415 V + 5 % 3 PH 3 WIRE,50 Hz,225 A
OUTPUT: 415 V + 2 % 3 PH 3 WIRE,50 Hz
POWER RATING: 165 KVA
FULL LOAD EFFICIENCY : 97 %
RECTIFIER UNIT
NOMINAL AC INPUT : 415 V 3 PH 3 WIRE CURRENT: 220 A
DC IUTPUT: 384 V
CURRENT: 275 A
INVERTER
NOMINAL DC INPUT : 384 V RANGE : 308 TO 480 V
AC OUTPUT: 240 V AC 1 PH FREQ : 50 Hz
OUTPUT TRUE POWER: 800 KVA
ACTIVE POWER: 800 KW
PHASE CURRENT : 417 A WAVE FORM:SINUSOIDAL
STATIC BYPASS SWITCH
NOMINAL AC INPUT 240 V AC 1 PH ,50 Hz,100 KVA,435 A
2. TESTING OBJECTIVE
TO TEST THE UPS PANEL AND ITS AUXILIARY SYSTEM TO PROVIDE OUTPUT
OF 240 V AC 1 PH 50 Hz UPS 417A WITH OVERLOADING CAPACITY OF 125% FOR 10
MINUTES
3.PROPOSAL
UPS PANEL IS TO BE CHECKED FOR INDEPENDENT 240 V AC 1 PH 50 Hz
OUTPUT IN CHANNEL 1 & 2,EQUAL LOAD SHARING AND CHANGEOVER OF SUPPLY
DURING MAINS POWER FAILURE OR INPUT POWER OUT OF RANGE.
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4.SERVICES REQUIRED
415 V 3 PHASE 50 Hz AC SUPPLY,BATTERY SYSTEM AND AC DIST BOARD
5.0 SAFETY PRECAUTIONS
I)
FUSES OF DIFFERENT RATINGS ARE PROVIDED AT EACH SUB CIRCUITS TO
PREVENT THE CIRCUIT FROM ANY FAULT.
II)
UPS PANEL CHARGED CAUTIONBOARD TO BE FIT
III) MEN & MATERIALS TO BE KEPT AWAY FROM UPS PANEL
6. EMERGENCY PROCEDURE
EMERGENCY PUT OFF PB IS AVAILABLE AS AN OPTION AND MAINLY SERVES
TO DISCONNECT THE LOADS FROM THE POWER SUPPLY VIA AN EXTERNAL CONTACT.
7. STATE OF THE PLANT
PANEL IS ERECTED. BATTERY CONNECTIONS,INPUT 3PHASE AC AND OUTPUT 1
PHASE AC SUPPLY CABLES ARE CONNECTED TO ACDB INCOMER.PANEL IS CHARGED.
8.COMMISSIONING PROCEDURE

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STATION: NTPC SIMHADRI

BHEL REF NO : PS-DC-186-500NTPC REF NO: SIM/1/TS/

/

SHEET 2 OF 2

PLANT AREA : CONTROL & INSTRUMENTATION

TESTING SCHEDULE : 100 KVA UNINTERRUPTED POWER SUPPLY

POWER SUPPLY CABLES (RECTIFIER,BATTERY LOAD AND SBS) ARE TO BE

MEGGERED AFTER CHECKING PROPER CONNECTIONS AND TIGHTNESSES. PANEL IS TO
BE THOROUGHLY CHECKED AGAINST SHORTING OR MISSING OF POWER TERMINATIONS.
ALL FAULT AND ALARM POINTS ARE TO BE CHECKED AND FOUND OK.
i)
CHECK FOR 3 PHASE INPUT SUPPLY AND SWITCH ON 1Q1 & 2Q1 IF SUPPLY
IS WITHIN THE SET LIMIT.
ii)
CHECK BATTERY TERMINALS ARE CONNECTED WITH THE PANEL DC OUTPUTS IN
RIGHT POLARITY AS GIVEN.
iii) CHECK ALL Q1,Q2,Q28 &Q29,1Q1 & 2Q1 ARE OFF.
iv)
SWITCH ON Q1 OF CHARGER 1 (2) WHICH CHARGES THE UPS PANEL.THEN
SWITCH ON INVERTER FROM DOU PANEL.
v)
CHECK THE VOLTAGE AND FREQUENCY OF 240 V 1 PH VOLTAGE OUTPUT AT
Q71 (Q72). SWITCH ON Q71(Q72) IF SUPPLY FOUND UNINTERRUPTED BY
EITHER SWITCHING OF MAINS I/P OR BY CREATING MAINS FAULT OR BY
MAKING INVERTER DEFECTIVE AND SWITCHING OFF MANUAL BYPASS SWITCH
Q29.
vi)
LOAD VOLTAGE WILL BE AVAILABLE THROUGH STABILIZER PANEL AND OUTPUT
SWITCH Q26.IT IS GOING TO ACDB.
vii) CHECK UPS BATTERY CHARGER IS IN FLOAT MODE AND CHANGES OVER TO
BOOST MODE EITHER AUTOMATICALLY WHEN THE BATTERY DISCHARGES OR BY
CHANGING THE SELECTOR SWITCH.
viii) BY SWITCHING ON Q29, 240 V 1 PH AC STABILIZER OUTPUT SUPPLY IS
GETTING THROUGH Q28 OF EITHER UPS1 OR UP2 VIA STATIC BYPASS.
ix)
WHEN
TWO
INDIVIDUAL
UPS
OUTPUTS
ARE
FOUND
SYNCHRONISED
THEMSELVES,THEY CAN BE PARALLELLED BY CLOSING SWITCH Q2.
FOUR
MODES
OF
OPERATIONS(WITH
MAIN
POWER
SUPPLY,A
MAINS
FAULT,DEFECTIVE INVERTER AND MANUAL BYPASS) ARE TO BE CHECKED AS GIVEN
IN SEC 5.1 .
x)
LOAD TEST OF UPS BATTERY CHARGERS OF UPTO 450 A (110% OF RATED
CURRENT) MAY BE CARRIED OUT.
xi)
FUNCTIONAL TEST (11.3.2),CAPACITY TEST(5.6.2.) MAY BE CARRIED OUT
DURING FIRST TIME STARTING.
9.COMPLETION CRITERIA
UPS PANEL IS CHARGED AND UPS SUPPLY IS AVAILABLE AT THE INPUT OF
AC DB.
10. APPENDICES
DRAWINGS: O & M MANUAL OF UNINTERRUPTED POWER SUPPLY
(BHEL DOC NO.STPP/415/UPS/APR REV 0 DT 24.4.01)
LOG SHEETS :
I)
IR VALUES OF INCOMING POWER CABLES
II)
LIST OF INDICATIONS,ALARMS & ANNUNCIATIONS TESTED

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