Vl Vil. Vi. . INSTALLATION-- . TABLE OF PARTS AND DRAWING! CONTENTS SUMMARY+ SEPCIFICATION™ OPERATION-~ MAINTENANCE & LUBRICATION-~ ORDINARY PROBLEMS AND TROUBLESHOOTING GUIDE- TABLE OF JAW AND DIES--~ TORQUE CHART: Fig.1 Shell- Fig.2 Brake mechanism and reset mechanism~ Fig.3 Idle shafi- Fig.4 Hanging rod assembly Fig.5 Power input shaft Fig.6 Shifting mechanism assembly: Fig.7 Centralizing. mechanism" Fig.8 Tong head assembly Fig.9 Duplex gear shaft Fig.10 Hydraulic motor Fig.11 Safety door assembl Fig.12 Lift assembly: Fig.13 Backup tong head- Fig.14 Backup tong tail Fig.15 Fore guide rod assembly Fig.16 Back guide rod assembly Fig.17 Hand control valves:1. SUMMARY WSTG (4 1/2") hydraulic power tong is an open type power tong for the making up and breaking out of tubing in well services. This product has the following features. 1, The tong is made up of master tong and backup tong, the master tong has a high and low gear train, the tong is compact, light and efficient. 2, The master tong and backup hydraulics operate on valve banks independent of each other. 3,The tong has incorporated a new system of disc brake to hold the jaws to connection more effectively. 4, Makeup and breakout are made easy with a simple turn to the reset knob on the tong and backup. 5, The backup has been supplied with quick coupling hoses and connections for quick and easy installation for jobs where you need a backup and the backup can be removed in seconds for jobs that a backup is not required. Il. SEPCIFICATION 1, Application: Tubing: 73mm-114mm (2 7/8"to 4 1/2") 2, High gear rated torque: 1.5 KN.m (1106 ft.lbs) 3, Low gear rated torque: 6 KN.m (4425 f.lbs) 4, high gear max rotation speed: 85 RPM 5, Low gear max rotation speed: 20 RPM 6, Opening of tong head: 118 mm (4.65") 7, Overall dimension (LxWxH):750*500%600 mm (30"20"*24") 8, Weight: 220 kg (485Ibs) 9, Rated system pressure: 11MPa (1595 Psi) 10, Max oil supply: 100 L/ min (26GPM) II]. INSTALLATION ‘A, Hanging: Connect lift with tong hanging rod and hang the tong on the derrick of workover rig, the hanging point is 15 m above ground and the hanging should be in free condition. The distance between the tong center and the center of the well is recommended to be 0.5m. The hanging height is proper when the backup tong could rightly grip the tubing collar. B, Level: Adjust the screw (WST6MTS58)on the tong hanger to level the tong and backup, this should be done to ensure proper gripping of the jaws. C, Back guy: Tie one end of back guy on derrick and the other end on back guide seat of power tong, back guy should be capable of bearing a load of 20 KN, when power tong is in make up position, the back guy should be at right angle to the tong and on the opposite side of operator who operates the control handles, this insures a safe operation. D, Pressure hoses: Connect hoses from the hydraulic power source to the control vaive bank of the power tong, The inlet and the outlet hoses can't be misconnected.IV. OPERATION Making up tubing can be spun first in high gear range, final torques must be done in the low gear range. A PSI chart is provided to convert PSI to FT.LBS torque Break out must be started in low gear range, once the joint has been loosened, the final brake cout can be done in the high gear range. 1, Make-up: After aligning the opening tong head with the backup, turn the reset knobs of each (WST6MT49) and (WST6BT3) switch the arrow to point the direction of make-up. Locate the tong and backup on to the tubing. The backup should be engaged to lock onto the tubing first Once the backup jaws have been locked on, commence make up with the tong. After the tubing is made up, reserve rotation of the tong to align the opening of the tong with the tubing Once this is accomplished, reverse the backup to align the opening of the backup to the tubing. The tong can be moved off the tubing. Confirm proper make up torques required from your tubing supplier. 2. Break out ‘Aligning the opening tong head with the backup, turn the reset knobs of each(WST6MT49) and (WST6BT3) and switch them to point the direction of break out, then push it towards the tubing. Making the jaws of the tong and the backup line up squarely on tubing. Engage the backup first locking onto the tubing. Commence break out with the tong. Initial break out should always be done in low gear range. Once break out is accomplished. The joint may be spun off in high gear. To come off the couplings reverse the rotation of the tong and backup slowly to align the opening of the tong and backup to the tubing. The tong can now be removed off the tubing 3, Replacing jaws. Tong and backup insert jaws slide into the tong heads easily. When you dismount jaws, turn tong head firstly, make the stop screw on the jaw set bracket expose from the opening tong head, loose the stop screw, then you can take out the jaws from the center of tong head Mounting operation procedure is just on the contrary. V. MAINTENANCE & LUBRICATION It is suggested that a regular maintenance program be established, to assure dependable operation of the tubing tong. The following recommendations concerning cleaning, lubrication and cleaning will enhance the life expectancy of the tong and assure safety to operating personnel A, Cleaning The tong should be thoroughly cleaned with a good petroleum base cleaning agent, after each job, prior to storage; it is recommended that periodically the motor and valve assembly be removed, along with the top tong plate, so that guides, rollers and gears can be properly cleaned B, lubrication ‘A good grade of multipurpose bearing lubricant which is compatible with expected ambient temperature is recommended along with the following lubrication procedures, at the completion of each job prior to storage. 1, All grease fittings should have 2 to 5 shots of grease after each job.2, Rotary ¢ sar cam surface should be well greased applying with a rag or a brush 3, Cage platesirings should be coated with grease both through the grease nipples and coated on the rings, 4, Gears can be greased by removed the side inspection cover plate and apply grease directly to the gear teeth. VI. ORDINARY PROBLEMS AND TROUBLESHOOTING GUIDE TROUBLE CAUSE. REMEDY ‘A, JAWS ARE SELECTED | CHANGE JAWS TO PROPER IMPROPERLY. B, GRIT/MUD ETC.FILL DIE GROOVES. SIZE. | CLEAN THE DIES TONG DIE SLIPPAGE C, TONG DIES WORN. D, DISC BRAKE LOOSE. CHANGE TO NEW DIES, | TIGHTEN DISC BRAKE SPRINGS. E, TONG IS NOT LEVEL. ADJUST LEVELING SCREW ON RIGID SLING. CAGE PLATES ON TONG OR BACKUP | WILL NO ALIGHT WITH OPENING RETAINING PINS (WSTEMTE9) (WST6BTS5) ARE NOT WRAPPED BY RESET TURN RESET KNOBS (WST6MT4S) and (WST6BT3) | 180° THEN RESET. | BODY KNOB SHAFT CHECK VALVE PRESSURE IN BACKUP TONG DOF OR SIVDRAULIC. | INCREASE SYSTEM PRESSURE/ SLIPPAGE REPLACE VALVE SEALS IF LEAKS. REQUIRED. ENGAGING A GEAR IS NOT FIRM AND IT | DISENGAGE EASILY | LOCKING EFFORT ISA LITTLE SMALL. ‘ADD ADJUSTING SHIM AND INCREASE THE PRESSURE OF SPRING.Vil. TABLE OF JAW AND DIES The table of jaw specification whing TongJaw size Backup-Jaw size size | Purchasing Purchasing urenaein Mark | Purchasin Mark Remark wsTeBT31(1) | 63-60 ‘rip main body 2-3/8" | WST6MT79(1) | 60-56 | WST6BT31(2) | 73-70 grip collar wsT6BT31(3)_ | 78-75 grip (EU) collar WSTEBTS1(4) | 93-89 ‘rip collar 2-718" | wsTem79(2) | 73-69 wsrepT31(2) |73-70 ‘rip main body WwsT6BT31(5) | 1145-107 _ | grip collar | 3-1/2" | WST6MT79(3) | 89-85 4 wsr68131(4) | 93-89 ‘rip main body 4 | wstemt79(4) | 105 | wsT68T31(5) | 1145-107 rp smell ail WST6BTS1(6) | 114.5-107 _| grip main body 4-112" | wsTemr79(5)_ | 114-110 WST6BT31(6) | 141.5-132.5 | grip collar Remark: The customer could select to purchase above jaws according to the requirement. Dies specification , Dies for tong and backup Tubing size Purchasing number Mark — 2-7/8" WST6MT73(1) 60-78 — 4-1/2" WSTEMT73(2) 89-142 Vl. TORQUE CHART PSIVS FT.LBS._ (4-1/2 TONG) PSI Low. HIGH 100, 312 78. 200. 625 756 _| 300 ‘936 234 | 400 1249, 313 500. 1562 391 600. 1874 469 700. 2186. B47 800 2499 625 ‘900 2810 703 1000 3123 781 +400 3435 859 1200 3748 938 1300 4060 7016 1400 4372 7094 1500 4685 Ti72 71600 4997 I 1250IX. TABLE OF PARTS AND DRAWINGS Fig. 1 Shell Item | Purchasing number Part name ary 1_|wsTemT4 ‘Shell i 2 WwsTeMTs7 [Fore handle assembly (LH) 1 3__|wsTemT3 [Hex bolt M10*20-8.8 6 (4 |wstemT62 [Retainer plate 2 5 _|wsTemT130 [Pressure and torque relationship table 1 6_|wsTeMT126 [Slotted cylinder head screw M6x10-4.8 2 7_WST6MT67 [Fore handle assembly (RH) a 8 |wsTemTi |Hexagon socket head cap screw M1020-6.8 4 9 |wsTemTe1 IBack handle 2 70_|WST6MT129 IName plate 1 11_|WSTeMT28 [Brake spring 1 12_|wsTemTs6 [Slotted countersunk screw MS*15-4.8 2 13 |wsTeT27 Tail guy pin’ 1 14_|wsTemT26 (Cotter 4*30 1 15_|wsTemrTs2 Back guide rod seat 7 16_|WST6MT30 Hexagon socket head cap screw M12%30-8.8 4 17_|WSTeMT31 ‘Spring washer 12 4 18_|WSTeMTSS Parallel key 2 19 |WSTeMT29 Slide 1 20_|WSTeMT23 Bottom cover 1 21 WST6MT25 [Hexagon socket head cap screw M8x20-8.8 | 6Fig. 2 Brake mechanism and reset mechanism Item | Purchasing number Part name ary 1__|[wSTéMTSO (Cylinder pin 5x18 1 2 |wstemTa9 Reset knob 1 3 lwsTemTas ‘Brake disc 1 4 |WST6MT46 Friction disc 2 5 |wsTemT45 ‘Slotted countersunk screw M5x8-4.8 3 6 |wsT6MT25 [Hexagon socket head cap screw M8x20-8.8 | 8 7___|wsTemT4a [Brake steel plate 1 8 _WST6MT47 [Connecting plate 1 9 |WST6MT66 [Hexagon socket head cap screw M10x25-8.8 | 15 40 |WST6MT43 [Tong cover a te WST6MT54 [Hex bolt M10x35-8.8 12 72 [WST6MT28 [Brake spring 12 [43 WSTemTs3 (Slotted cylinder head screw M5x20-5.8 2 714__|wsTemT52 Spring 2 15 |WST6MT117 _ ‘Steel ball 5 2 16 |WST6MT128 Locating seat 1 17 |WsT6MT21 Slotted countersunk screw M5x10-4.8 13 18 |WST6MTS1 Reset knob shaft 1e (i fa | . S => 0 => im eS S eS >) => h Fig. 3 Idle shaft Item | Purchasing number Part name ary 1_|wstemT39 [Oil cup Maxt 2 2 \WSTeMT36 [Locating plate 2 3 |WSTeMT97 Idle gear shaft 2 4__|wsTemT98 Sleeve 2 5__|WSTEMT100 |Waterproof guard 2 6_|WsTemTs9 (Oring 36*3.5 2 7_|WSTEMT 102 Circle 72 7 4 8 _|WST6MT105 Idle gear 2 9 _|wsTemT103 ‘Short roller bearing 42306 4 40 |WSTeMT101 (Space ring 2 11_|wsTémT104 ‘Washer plate 2a 5 6 a Fig. 4 Hanging rod assembly Item | Purchasing number Part name aQTy 4 |WST6MT42 IHanging rod 1 2 |WSTEMTS8 Hexagon socket head cap screw M10x35-8.8 | 4 3 |WST6MT25 [Hexagon socket head cap screw M8x20-8.8 8 4 _|WST6MT59 |Hanging rod seat 2 5 WSTeMT40 |Hanging pin shaft = 2 6 _|WST6MT41 ___|Cotter 4x25 2Fig.5 Power input shaft Purchasing number Part name ary 7_|wsTemTi14 [Motor finer ring 7 2_|wsTemT115 [Deep groove ball bearing 310 1 3_|WSTeMT111 [Power input shaft E 4 4_|WSTEMT36 [Centralizing washer 2 5_WST6MT17 Roller needle 4%25.8 55 6_|WSTeMTI6 Shifting gear 7 7_|WSTeMT19 [Spline gear 1 8 |WSTEMT16 inner gear sleeve 1 9 |wsTeMT20 [Clutch gear assembly i 70_|wsTemT24 Bearing disc 1 11_|WwSTeMT22 [Deep groove ball bearing 6305, 1a)? 3 s : e t $ Fig.6 Shifting mechanism assembly Item | Purchasing number Part name ary 1_|wsTemT93 'Smail shaft 2 2 |wSTeMT91 [Roller sleeve 2 3 |wsTemT92 [Small washer 8-140HV 2 4__|wsTemTe4 Fork 1 5__|wSTeMT94 ‘Spring washer 8 2 6 __|WSTemT95 ‘Hex thin nut MB-05 2 7___|wSTeMT90 Fork shaft 1 8 |wsTemT96 Handle 1 9 |wsTemTes (Shaft sleeve 2 10_|wsTemTe6 Roller shaft 1 11_ |wSTeMT87 (Cotter 210 1 12_|WSTeMT8S Roller 1 73_|wsTemTse Roller seat 1 14_|wsTemTes. Parallel key 1Fig. 7 Centralizing mechanism tem | Purchasing number Part name ary 1_|wsTeMT7 (Centralizing roller shaft 26 2_|wsTemTs (Centralizing roller 26 3 |WsTemTa6 Friction disc 1 4__|wsTemT4s ‘Slotted countersunk screw M5x10-4.8 26 (5 |wstemTé Bottom bearing disc. 1 6__|wsTemT9 Retainer ring 818 13 7_|wsTemrs Hexagon socket head cap screw M5x15-6.8 | 13Fig. 8 Tong head assemblyItem | Purchasing number Part name ary 1 WST6MT70 [Open gear cover - 1 2 |wSTemTét ‘Stop sorew M12«25 2 3__|wSTeMT71 \Jaw set bracket i 4_|WSTeMTéO Ramp 4 5 __|wstemTz2 (Open gear 1 6 |wstemt Hexagon socket head cap screw M10%20-8.8 4 7_|wsTemTe2 [Hexagon socket head cap screw M10*16-8.8 4 &__|wsTeTés Retainer pin 14x40 7 9 WSTEMT6s [Hexagon socket head cap screw M&x30 B 10 _lwsTemt73 Die piece 4 41 lwstemt77 [Slotted cone end fastening screw M10x10-14H 4 12_ |WSTeMT76 Roller shaft - 2 13 WSTOMT74 Die piece retainer pin 8 14_|wsTemr75 Spring 8 15_|wsTemT76 Roller 2 16 |WST6MT79 [saw set 2Fig. 9 Duplex gear shaft item | Purchasing number Part name ary 7 |wstemrse loll cup MBx1 1 2__|wsTemT37 Hexagon socket head cap screw M6x15-8.8 | 1 3__|wsTemrT3e Locating plate + | 4 |wstemrt4 [Duplex gear shat 1 5 |wsTemT1s [Support ring 2 6 [wstemr12 Ciretip 62 2 7_|wstemr11 Bearing 42206, 2 3 |wsTemT15 ISpace ring 1 9 |wsTemr10 Duplex gear 1Fig. 10 Hydraulic motor 6 Item Purchasing number Part name ary |WST6MT113 [Hexagon socket head cap screw IM12%40-8.8 2 [WSTEMT 31 \Spring washer 12 4 3 |WSTeMT112 Motor connecting seat 1 4 |WST6MT114 ‘Motor sleeve 1 5 WSTEMT35 Hydraulic motor BM-D500 1 6 |wsTemT131 Hand control valve 1Fig. 11 Safety door assembly |Item| Purchasing number Part name ary 1 |wsT6MT119 Rotation shaft (1) 1 2. |wstemT122 Slotted cone end fastening serew M6X16 1 3. |wsTemT120 ‘Safety door 1 4 |wstemT132 ‘Spring washer 16 1 5 |wsTemT124 Rotation shaft 1 6 |wsTeMT124 [Pull spring 1 7 |wsTemT44 Brake disc 1 8 |wsTemT43 ‘Tong cover 1 9 |wstemTs ‘Shell 1Fig. 12 Lift assemblyItem | Purchasing number Part name ary + |WST6DTIO (Cotter 4x30 ti 2 STEDTO Pin shaft B20x60 4 3 ST6DT7 LLift main body assembly 4 4 WST6DTS Lift rod assembly Hl 5 WSTEDT6 Lift big spring 4 6 _WST6DTS [Subsidiary spring 4 7 \WST6DT4 LLift end cover 4 @ WSTeDT11 ‘otter 5x50 i g |WST6DT2 Hex thin nut M16-04 il 40 |WST6DT3 Pin shaft B1655 4 41 |WST6DT1 [Cotter 3.226 aFig. 13 Backup tong headItem | Purchasing number Part name ary 1_ |wstsomT-70 [Hexagon socket head cap screw M&x25-8.8 4 2 |wsTeBT64 {Tong head handle [2 3_|WST6BT1 ‘Backup tong head cover [4 4 |WST6BT6 [Backup tong jaw set bracket [4 ["s__|wsteet2s ‘Set screw 2 6 [wsTesT24 Ramp 4 7_ |wsTeBT22 [Hexagon socket head cap screw M12x25-6.8 4 8 |WST6BT23 ‘Spring washer 12 4 9 |WSTeBT21 Backup fore support seat 2 10_|WST6BT7 [Backup tong head main body 1 11_|WST6BT20 [Hexagon socket head cap screw M1220-8.8 4 12. |WST6BT67 [Hexagon socket head cap screw M1215-6.8 4 13 |WST6BTES [Hexagon socket head cap screw M1030-6.8 12 14_|wsTeeT2 (Cylinder pin 5x18 1 16 |WST6BT3 Backup reset knob 1 16 |WSTEBT16 ‘Spring 2 17_|WST6BT17 ‘Steel ball 5 2 18 |WSTEBTES Centralizing shaft 1 19 |WSTSBTE6 Centralizing roller 1 20 _|WSTEBT4 Backup reset knob shafl 1 21 |WST6BTS Retainer pin 1 22 |WSTBT32, Die 2 23 |WST6BT28 ‘Slotted cone end fastening screw M6x10-14H 4 24 |WST6BT30 Roller shaft 2 25. |WST6BT27 Die retainer pin & 26 _|WST6BT26 Spring - 8 27_|WST6BT29 Roller 2 28 |wsTeBT31 |Jaw set aeFig. 14 Backup tong tailItem | Purchasing number Part name ary i1_|wsTesTi0 |Hexagon socket head cap screw M6x15-6.8 | 3 2_|wsTeBT13 |Hexagon socket head cap screw M6x20-6.8 | 5 3_|wSTeBT12 (Gear cover 1 4__|WST6BTS Setting plate 1 5_|wsTesTs [Rotation shaft i 6_|wsteertt [Duplex gear 1 7_|wsTeBT6s [Parallel key 16*10*56 2 8 |WSTeBT15 [Tong tail oil cylinder 1 9 _|WSTeBT34 [Double head bolt M16*55-8.8 4 10 _|WST6BT33 Spring washer 16 4 11_[WST6BTA7 Hex head nut M16-8 4 12_|WST6BT37 [Cylinder cover 2 13 |WST6BT?1 (O ring 40*3.1 2 14_|WST6BTT2 RingAd0x1.5 2 15_|WST6BT73 Plunger 2 16_|WST6BT?4 ‘Support_ring 2 17_|WST6BT75 (O ring 55*3.1 2 18_|WST6BT38 (Oil cylinder cover 2 19_|WST6BT35 [Hexagon socket head cap screw M10%30-8.8| 8 20_|WST6BT13 (Oil passing bolt 4 21 _|WSTeBT14 (O ring 22%2.4 9 22. |WSTEBT18 ‘Longer adapier 1 23 S|WST6BT43 [Hose adapter 10 II 600 2 24 |WST6BT45 Joint 2 25 _|WSTBTI8 ‘Hex head bolt MBx16 1 26 _|WSTEBT94 ‘Spring washer 8 1 27_|WSTEBT62 [Tong tail seat 1 28_|WST6BT4t [Rack plunger 1Fig. 15 Fore guide rod assembly Item | Purchasing number Part name ary 1_|wST6FGR6 [Fore guide rod assembly 2 2_|WST6FGR8 Spring 2 3 |WST6FGRS Pin shat 2 + |WST89FGRE Cotter 2.520 2 5_|WST6FGR10 Fore guide rod 2 6 |WST6FGRIt [End cover 2 7_|WST6FGR12 [Slotted cone end fastening screwMfxi0-14H [2h ! F Fig. 16 Back guide rod assembly Item | Purchasing number Part name ary 1 \WST6BGR? Back guide rod assembly 1 2 |WST6BGRE ‘Spring ; 1 3. WST6BGRIO (Cotter 2.520 1 4 |wST@BGRII Pin shaft 1 | 5 |WST6BGR12 Back guide rod 1 | 6 |\WST6BGR14 \End cover eal 7 |WST6BGR15 ‘Slotted cone end fastening screwM6x10-14H | 4 |Fig. 17 Hand control valveItem | Purchasing number Part name ary 1__|_wstsomT110 [Valve body Hl 2 |wsTe9MT113 (0 ring 363.5 7 3 |wsTsomT112 Combined vale spindle 1 4 WSTeOMT119 ‘Support seat Hl 5__wsTeomT120 iHexagon socket head cap screw M616 4 6 WSTeeMT 122 Fork 4 7 [WSTBOMT144 [Cotter 3.2x20 2 8 WSTBOMT121 Pin B1040 1 9 (WSTBOMT123 Pin B12*45 1 40 |WST89MT124 |Spring washer 12 1 71 WST8OMT125 Hex nut M12 Hl 72 |WST89MT126 (Operating handle 1 13 |wsTeoMT127 ‘Ball shaped handle 4 14 PSTaeMTa1 Plug ‘i wSTBoMT142 [Pressure gauge 0-16MPa 45 |WSTBOMT143 |Copper dise 14x2 4 46 |WST6MT 63 IO ring 26%2.4 2 47 |WST6MT64 lAdapter 2 18 |WST89MT111 Hexagon socket head cap screw M12x35_| 4 79 [wsTsomT114 [valve tail seat a 20 _(WSTeEMTI18 Cireip 1 ‘21 |WST8OMT117 [Spring seat (2) A 22 |WSTBOMT116 [Spring 4 23 |WSTBEMT115 ‘Spring seat(1) a