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Dornier 328

DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

ATA CHAPTER 27 FLIGHT CONTROLS


27-00 GENERAL

GENERAL ................................................................................................................................................ 8
Primary Flight Controls......................................................................................................................... 9
Secondary Flight Controls..................................................................................................................... 9
Spoilers.................................................................................................................................................. 9
Stall Warning and Prevention................................................................................................................ 9
Gust Lock .............................................................................................................................................. 9

27-10 AILERON CONTROLS AND TRIM

10

General ................................................................................................................................................ 10
Aileron Controls.................................................................................................................................. 11
Aileron Trim........................................................................................................................................ 11
INTERFACE TO OTHER SYSTEMS ................................................................................................... 11
Roll Spoiler System............................................................................................................................. 11
Indicating/Recording Systems............................................................................................................. 11
Autoflight ............................................................................................................................................ 11

AILERON CONTROLS

12

FUNCTIONAL DESCRIPTION ............................................................................................................ 12


LH and RH Control Wheels ................................................................................................................ 13
Control Cables..................................................................................................................................... 13
Pulleys ................................................................................................................................................. 14
LH and RH Cable Tension Regulators................................................................................................ 14
LH and RH Transition Units ............................................................................................................... 15
Aileron Disconnect Unit...................................................................................................................... 15
Quadrant Assembly ............................................................................................................................. 16
Levers and Bellcranks ......................................................................................................................... 17
Control Rods........................................................................................................................................ 17
Aileron Disconnect Microswitch 7CW ............................................................................................... 18
LH and RH Aileron Position Transmitters 5CX and 4CX.................................................................. 18
OPERATION(refer to Fig. 3, Fig. 5, Fig. 7)........................................................................................... 18
Power Supplies.................................................................................................................................... 18
Aileron Controls.................................................................................................................................. 18
Flight Compartment Controls.............................................................................................................. 18
Flight Compartment to Upper Center Fuselage Control Run.............................................................. 18
Regulation of Cable Tension in Fuselage Control Run....................................................................... 18
Aileron Controls from Transition Units to Wing Roots...................................................................... 19
Aileron Controls from Wing Root to Aileron ..................................................................................... 19
Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-1
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

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RH Aileron Servo Tab .........................................................................................................................20


LH Aileron Trim/Servo Tab ................................................................................................................20
SYSTEM INDICATIONS .......................................................................................................................21
Aileron Position Indicating ..................................................................................................................21
Aileron Disconnect Unit Monitoring ...................................................................................................21

AILERON TRIM

23

FUNCTIONAL DESCRIPTION .............................................................................................................23


Aileron Trim Actuator 4CC (refer to Fig. 9) .......................................................................................23
Trim Control Panel 10CC ....................................................................................................................24
Main Aileron Trim Switch 2CC...........................................................................................................24
Standby Aileron Trim Switch 12CC....................................................................................................25
Aileron Trim Reset Switch/Light 17CC ..............................................................................................25
Trim Test Switch 50CC .......................................................................................................................25
OPERATION...........................................................................................................................................25
Power Supplies.....................................................................................................................................25
System Power-Up ................................................................................................................................25
Aileron Trim ........................................................................................................................................28
SYSTEM INDICATIONS .......................................................................................................................31
Standby Trim/Main Lockout Circuit Status.........................................................................................31

27-20 RUDDER CONTROLS AND TRIM

32

GENERAL...............................................................................................................................................32
Rudder Controls ...................................................................................................................................32
Rudder Trim.........................................................................................................................................33
INTERFACE TO OTHER SYSTEMS....................................................................................................33
Navigation System ...............................................................................................................................33
Communications ..................................................................................................................................33
Autoflight.............................................................................................................................................33

RUDDER CONTROLS

34

FUNCTIONAL DESCRIPTION .............................................................................................................34


LH and RH Rudder Pedal Assemblies.................................................................................................35
LH and RH Pedal Adjustment Assemblies..........................................................................................35
LH and RH Forward Quadrant Assemblies .........................................................................................36
Pulleys..................................................................................................................................................36
Control Rods ........................................................................................................................................36
Levers and Bellcranks..........................................................................................................................37
Pressure Bulkhead Fairleads ................................................................................................................37
Aft Quadrant Assembly .......................................................................................................................37
Spring Tab Lever Assembly ................................................................................................................38
Rudder Limiter Actuator 7CL..............................................................................................................38
TEST TAB LOCK Switch/Light 2CL .................................................................................................39
RUD LIMIT Switch/Light 5CL ...........................................................................................................40
Current Detector 16CX ........................................................................................................................40
Rudder Position Transmitter 19CX......................................................................................................40
OPERATION...........................................................................................................................................40
Power Supplies.....................................................................................................................................40
Page: 27-2
Issue: 08/95 ETM/ETX

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Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

System Power-Up................................................................................................................................ 41
Rudder Controls .................................................................................................................................. 41
Electrical Control of Rudder Limiter .................................................................................................. 43
SYSTEM INDICATIONS ...................................................................................................................... 44
Rudder Position Indicating.................................................................................................................. 44
Rudder Limiter Monitoring................................................................................................................. 45

RUDDER TRIM

48

FUNCTIONAL DESCRIPTION ............................................................................................................ 48


Rudder Trim Switch 22CC.................................................................................................................. 48
Trim Test Switch 50CC....................................................................................................................... 49
Rudder Trim Actuator 25CC............................................................................................................... 50
OPERATION .......................................................................................................................................... 50
Power Supplies.................................................................................................................................... 50
System Power-Up................................................................................................................................ 50
Rudder Trim (refer to Fig. 27)............................................................................................................. 51
SYSTEM INDICATIONS ...................................................................................................................... 53
T rim Position Indicating..................................................................................................................... 54
Rudder Trim Selection Status.............................................................................................................. 54

27-30 ELEVATOR CONTROLS AND TRIM

55

GENERAL .............................................................................................................................................. 55
Elevator Controls................................................................................................................................. 56
Elevator Trim ...................................................................................................................................... 56
INTERFACE TO OTHER SYSTEMS ................................................................................................... 56
Indicating/Recording Systems............................................................................................................. 56
Navigation System .............................................................................................................................. 56
Auto Flight System.............................................................................................................................. 56

ELEVATOR CONTROLS

57

FUNCTIONAL DESCRIPTION ............................................................................................................ 57


LH and RH Control Column ............................................................................................................... 58
LH and RH Cable Tension Regulator ................................................................................................. 59
Control Cables..................................................................................................................................... 59
Pulleys ................................................................................................................................................. 59
Control Rods........................................................................................................................................ 59
Levers and Bell cranks ........................................................................................................................ 59
Pressure Bulkhead Fairleads ............................................................................................................... 59
Quadrant Assembly ............................................................................................................................. 60
Elevator Disconnect Unit .................................................................................................................... 61
Elevator Disconnect Micro switch 8CW............................................................................................. 61
LH and RH Elevator Position Transmitters 25CX and 26CX............................................................. 62
OPERATION .......................................................................................................................................... 62
Power Supplies.................................................................................................................................... 62
Elevator Controls................................................................................................................................. 62
Flight Compartment to Vertical Stabilizer Control Run ..................................................................... 62
LH and RH Elevator Tab..................................................................................................................... 63
SYSTEM INDICATIONS ...................................................................................................................... 63
Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

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TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Elevator Position Indicating.................................................................................................................63


Elevator Disconnect Unit Monitoring..................................................................................................63

ELEVATOR TRIM

65

FUNCTIONAL DESCRIPTION .............................................................................................................65


LH (RH) Elevator Trim Actuator 53CC (52CC) .................................................................................66
Main Elevator Trim Switches 33CC....................................................................................................67
Standby Elevator Trim Switch 63CC...................................................................................................68
Elevator Trim Reset Switch/Light 69CC.............................................................................................68
Trim Test Switch 50CC .......................................................................................................................68
OPERATION...........................................................................................................................................68
Power Supplies.....................................................................................................................................68
System Power-Up ................................................................................................................................68
Trim Control ........................................................................................................................................69
Main Trim Control...............................................................................................................................69
Standby Trim Control and Main Trim Lockout...................................................................................69
Actuator Speed Control........................................................................................................................72
Main Trim Runaway Override.............................................................................................................73
Runaway Override Test .......................................................................................................................73
Main Trim Circuit Fault Protection .....................................................................................................74
Standby Trim Circuit Fault Protection.................................................................................................74
Auto-Trim ............................................................................................................................................75
SYSTEM INDICATIONS .......................................................................................................................75
Trim Position Indicating ......................................................................................................................76
Trim Synchronization ..........................................................................................................................76
Trim Speed Mode Indicating ...............................................................................................................77
Standby Trim/Main Lockout Circuit Status.........................................................................................79
Trim Actuator Status............................................................................................................................79

27-33 STALL WARNING AND PREVENTION

80

GENERAL...............................................................................................................................................80
Angle of Attack Information................................................................................................................81
Stall Warning Computing ....................................................................................................................81
Stick Shaker .........................................................................................................................................81
Stick Pusher..........................................................................................................................................81
System Inhibition on Ground and below 100 ft Radar altitude ...........................................................81
Stick Pusher Disarm.............................................................................................................................82
Autopilot Disengagement ....................................................................................................................82
System Test..........................................................................................................................................82
System Monitoring and Indicating.......................................................................................................82
INTERFACE TO OTHER SYSTEMS....................................................................................................83
Auto Flight System (Chapter 22).........................................................................................................83
Communications (Chapter 23).............................................................................................................83
FUNCTIONAL DESCRIPTION .............................................................................................................83
LH (RH) AOA Sensor 2WH (12WH)..................................................................................................84
LH (RH) Stick Shaker 6WH ................................................................................................................85
Stick Pusher 25WH..............................................................................................................................85
LH (RH) Stall Warning Test Switch 7WH (17WH)............................................................................86
Pusher Disarm Switch/Light 22WH ....................................................................................................87
Pusher Reset Switch 24WH .................................................................................................................87
Page: 27-4
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

OPERATION .......................................................................................................................................... 87
Power Supplies.................................................................................................................................... 87
System Power-Up................................................................................................................................ 87
Power-Up Test..................................................................................................................................... 89
System Test ......................................................................................................................................... 89
Stall Warning Computing.................................................................................................................... 90
Stick Shaker Operation........................................................................................................................ 91
Stick Pusher Operation........................................................................................................................ 91
SYSTEM INDICATIONS ...................................................................................................................... 93
General ................................................................................................................................................ 93
AOA Sensor Status.............................................................................................................................. 93
AOA Comparison................................................................................................................................ 93
Shaker Status ....................................................................................................................................... 94
Pusher Status ....................................................................................................................................... 94

27-50 FLAPS

97

GENERAL .............................................................................................................................................. 97
INTERFACE TO OTHER SYSTEMS ................................................................................................... 98
Hydraulic Power (Chapter 29) ............................................................................................................ 98
Landing Gear (Chapter 32).................................................................................................................. 98
Navigation (Chapter 34)...................................................................................................................... 98
Indicating/Recording Systems (Chapter 31) ....................................................................................... 98
FUNCTIONAL DESCRIPTION ............................................................................................................ 98
Flap Control Unit 2CG........................................................................................................................ 99
Flap Control Switch 3CG.................................................................................................................. 101
Flap Control Valve Manifold 4CG.................................................................................................... 102
LH and RH Flap Actuators................................................................................................................ 103
LH (RH) Flap Position Feedback Sensor 5CG (6CG) ...................................................................... 103
Torque Shaft...................................................................................................................................... 104
Relay 8CG ......................................................................................................................................... 104
OPERATION ........................................................................................................................................ 104
Electrical Power Supplies.................................................................................................................. 104
Hydraulic Power Supplies................................................................................................................. 104
System Power-Up.............................................................................................................................. 106
Power-Up Test................................................................................................................................... 106
Flap Operation................................................................................................................................... 107
SYSTEM INDICATIONS .................................................................................................................... 108
General .............................................................................................................................................. 108
System Operating Status Monitoring ................................................................................................ 109
System Reset ..................................................................................................................................... 109
Flap Position Indicating..................................................................................................................... 109

27-60 SPOILERS

111

GENERAL ............................................................................................................................................ 111


Ground Spoilers (optional)................................................................................................................ 112
Roll Spoilers...................................................................................................................................... 112
Indications ......................................................................................................................................... 112
INTERFACE TO OTHER SYSTEMS ................................................................................................. 112
Hydraulic Power (Chapter 29) .......................................................................................................... 112

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-5
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TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

GROUND SPOILERS (OPTIONAL)

113

FUNCTIONAL DESCRIPTION ...........................................................................................................113


Valve Manifold 10CS ........................................................................................................................113
Ground Spoiler Actuators ..................................................................................................................115
Restrictor Relief Valves.....................................................................................................................116
Ground Spoiler Arm/Disarm Switch/Light 2CS................................................................................117
Microswitches 3CS/5CS/7CS/8CS ....................................................................................................117
Proximity Sensors 3CW/5CW (refer to Fig. 64)................................................................................118
OPERATION.........................................................................................................................................118
Electrical Power Supplies ..................................................................................................................118
Hydraulic Power Supplies..................................................................................................................118
System Power-Up ..............................................................................................................................118
System Pre-Takeoff Test....................................................................................................................118
Spoiler Inflight Inhibition ..................................................................................................................119
Landing Gear Circuit .........................................................................................................................119
Power Lever Circuit...........................................................................................................................119
Spoilers Disarm/Arm .........................................................................................................................122
Auto-Deployment on Landing ...........................................................................................................122
Auto-Deploy on Aborted Takeoff......................................................................................................122
Auto-Stow ..........................................................................................................................................122
Spoiler Lockout During Ground Manoeuvring..................................................................................122
SYSTEM INDICATIONS .....................................................................................................................123
Ground Spoiler Position Indicating....................................................................................................123
Spoiler Proximity Sensor Monitoring................................................................................................123
Ground Spoiler not Stowed................................................................................................................123
Ground Spoiler Control Circuit Armed .............................................................................................123

ROLL SPOILERS

125

FUNCTIONAL DESCRIPTION ...........................................................................................................125


LH and RH Roll Spoiler Actuators....................................................................................................125
LH (RH) Roll Spoiler Position Sensor 21CX (22CX).......................................................................127
Double Shuttle Valve.........................................................................................................................127
OPERATION.........................................................................................................................................128
Hydraulic Power Supplies..................................................................................................................129
Roll Spoiler Control...........................................................................................................................129
SYSTEM INDICATIONS .....................................................................................................................130
Spoiler Position Indicating.................................................................................................................130

27-70 GUST LOCK AND DAMPER

132

GENERAL.............................................................................................................................................132
Aileron and Elevator Control Gust Locks..........................................................................................132
Rudder Damper..................................................................................................................................133
FUNCTIONAL DESCRIPTION ...........................................................................................................133
Gust Lock Lever, Flexible Cables and Distribution Box...................................................................133
Aileron Controls Gust Lock...............................................................................................................134
Elevator Controls Gust Lock..............................................................................................................134
Rudder Damper..................................................................................................................................135

Page: 27-6
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

INDEX

137

LIST OF ILLUSTRATIONS

138

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-7
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

27-00 GENERAL
GENERAL
Rudder
Trim Tab
Spring Tab

Aileron
Servo Tab
Roll Spoiler
Flap
Groundspoiler
(Option)
Elevator
TrimTabs
TrimTabs
Elevator
Groundspoiler
(Option)
Flap
Roll Spoiler
Trim/Servo Tab
Aileron

Fig. 1 Flight Controls - General Arrangement

Page: 27-8
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

This chapter provides information on those units and components which furnish a means of manually
controlling the flight attitude of the aircraft. The chapter is divided into sections containing detailed
information on the following flight control subsystems:
- Aileron Controls and Trim
- Rudder Controls and Trim
- Elevator Controls and Trim
- Stall Warning and Prevention
- Flaps
- Spoilers
- Ground Spoilers (Option)
- Roll Spoilers
- Gust Lock and Damper
Primary Flight Controls
The aircraft primary controls consist of conventional ailerons, elevators and rudder. The primary control
surfaces are moved manually by linkage systems consisting of cables, pulleys, levers and rods. Dual
controls are installed for the three primary controls. The elevator and aileron control runs are each
equipped with a disconnect unit. This allows the captain's and first officer's controls to be disconnected
from each other should one control run become jammed. The rudder pedals drive a Flettner-type spring
tab on the trailing edge of the rudder. At airspeeds up to 160 knots the rudder is deflected by aerodynamic
servo reaction from the tab. The rudder itself is not connected to the rudder pedals directly except at
airspeeds above 160 knots.
Secondary Flight Controls
The secondary flight controls consist of aileron, elevator and rudder trim systems and trailing edge flaps.
The aircraft is trimmed in the three axes by electro-mechanical actuators driving trim tabs. Roll trim is
achieved by a single actuator driving a tab on the left aileron. Pitch trim is achieved by a tab on each
elevator, each tab having its own actuator. Yaw trim is achieved by a single actuator driving a tab on the
trailing edge of the rudder. The flaps consist of one flap section on the trailing edge of each wing half.
The two sections are mechanically linked and are driven hydraulically.
Spoilers
For improved performance roll spoilers and ground spoilers are installed. The roll spoilers assist the
ailerons. Both sets of spoilers are located on the top surface of the wing and are driven hydraulically.
Stall Warning and Prevention
A stall warning and prevention system (stick shaker and stick pusher) is installed.
Gust Lock
The ailerons and elevators can be locked for parking by a lever in the flight compartment. The rudder
control system is equipped with a hydraulic gust damper which prevents damage to the structure when the
aircraft is parked in gusty conditions

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-9
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

27-10 AILERON CONTROLS AND TRIM


General

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Fig. 2 Aileron - General Arrangement


This section provides information on that portion of the flight control system which controls the ailerons
and the aileron trim tab. Also included are the aileron and trim tab position indicating systems and the
aileron disconnect indicating system.
The section is divided into subsections containing detailed information on the following aileron and tab
subsystems:
- Aileron Controls
- Aileron Trim

Page: 27-10
Issue: 08/95 ETM/ETX

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Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Aileron Controls
The aircraft is controlled about the roll axis by a conventional aileron control system. Two ailerons are
installed, one on the outboard trailing edge of each wing. The ailerons are manually operated by dual
control wheels. The linkage from the control wheels to the ailerons is by an arrangement of pulleys,
cables, quadrants, push-pull rods, levers and bellcranks. The maximum aileron movement is 30 up and
25 down. The captain's and first officer's aileron control runs are joined by a disconnect unit. This unit
allows the two control runs to be separated by the application of higher than normal input forces should
one control run become jammed.
Aileron Trim
The aircraft can be trimmed about the roll axis by a Trim/Servo-tab located on the inboard trailing edge of
the left aileron. The tab is driven by an electrically powered linear actuator installed in the trailing edge of
the wing. Due to the actuator attachment geometry the tab also functions as a servo tab to provide
aerodynamic assistance to flight crew roll commands.
The actuator is powered by two separate DC motors and controlled by either a main or a standby aileron
trim switch. Override circuits are provided to protect against a trim runaway. Test facilities are provided
for the override circuits.

INTERFACE TO OTHER SYSTEMS


Roll Spoiler System
The roll spoiler control actuators are connected by push-pull rods to the aileron control system.
Indicating/Recording Systems
The following functions of the aileron and tab subsystem are indicated on the electronic indicating,
caution and advisory system EICAS:
- the position of each aileron
- the status of the aileron disconnect unit
- the position of the aileron trim actuator.
Autoflight
Signals from the automatic flight control system (AFCS) are used to operate the ailerons when the aircraft
is flying under automatic control. Refer to (Chapter 22 - AUTO FLIGHT) for further details.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-11
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

AILERON CONTROLS
FUNCTIONAL DESCRIPTION
The aileron control subsystem consists of the following components:
FIN
Component
Panel
LH and RH control wheels
LH and RH cable tension regulators

120

LH and RH fairlead brackets

120

control cables

120
130
210
220
220
530
630
530
630
220

pulleys
control rods
levers and bellcranks
LH and RH transition units

7CW
4CX
5CX

Zone
210

aileron disconnect unit


quadrant assembly
aileron disconnect microswitch
RH aileron position transmitter
LH aileron position transmitter

Page: 27-12
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

250

632
532

Access Door
211-FZF
212-EZF
211-LFZ
212-KFZ
221-MFZ
222-EFZ
various
+
furnishing
panels
various
various
251-bt
252-bt
furnishing
panels
251-bt
252-bt
632-JB
532-JB

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

LH and RH Control Wheels

Transition Unit

Double Pulley

Turnbuckle
Control Cable

Pulley

Cable Tension Regulator

Fig. 3 Aileron - Control Wheels to Transition Units


The control wheels are of the horn type and are mounted with splined shafts on the top of the control
columns. Wheel movement is transmitted to the aileron control cable tension regulators beneath the flight
compartment floor by cables and pulleys.
Control Cables
The aileron control cables transmit the movement of the control wheels to the tension regulators and from
there to the transition units located on the passenger compartment roof between frames 25 and 26. The
cables are 7 x 19 flexible steel wire ropes made from corrosion resistant steel and have a nominal
diameter of 3.2 mm (0.13 in.).
The LH and RH aileron control runs each consist of eight separate cable sections. Each control wheel is
connected to its associated tension regulator by four sections. Each tension regulator is connected to its
associated transition unit by a further four sections. Cable sections are joined by turnbuckles and
terminated by swaged end fittings.
Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-13
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Pulleys
The control cables are guided by pulleys equipped with cable guards. The pulleys are made of a phenolic
material and run in sealed ball bearings.
A double pulley connected to the control wheel at the top of each control column and two single pulleys
at the base of the control column guide the cable run from the control wheel to the associated tension
regulator. The cable run from each tension regulator to the associated transition unit is guided by a total
of fifteen pulleys.
LH and RH Cable Tension Regulators

Notch for Aileron


Gust Lock
(LH Side Only)

Upper Arm
Compression Springs
Sliding Lever Assembly

Input Pulley
Compression Springs

Lower Arm

Fig. 4 Aileron - Cable Tension Regulator


The tension of the control cables installed in the flight control system must be maintained within specified
tolerances. Temperature effects cause the cables and the aircraft structure to expand and contract. The
expansion coefficient of the aluminium structure is higher than that of the steel cables. This means that
the cables tighten at high ambient temperatures and slacken at low ambient temperatures. Control cable
tension regulators compensate for these effects.
A control cable tension regulator is installed below the flight compartment floor in the captain's and first
officer's aileron control runs. The two tension regulators are identical in operation. Each regulator
automatically regulates the tension of the control cables between the regulator output quadrant and the
associated cable termination quadrants in the upper center fuselage. The tension regulator consists of a
shaft to which an input pulley and a spring compensator mechanism are firmly attached. An output
quadrant with separate upper and lower sections is installed on but not attached to the shaft. The two
sections are connected to each other by the compensator mechanism but are otherwise free to rotate on
the shaft. The compensator mechanism consists of two compression springs which act on a sliding lever
assembly. The sliding lever is connected to the upper and lower sections of the output quadrant by two
arms. If the control cables become tight the cables pull the two sections of the output quadrant towards
the shaft against the force of the springs. This effectively shortens the length of the cable run. If the cables
become slack the springs push the quadrant sections in the other direction to take up the slack.
The aileron gust lock engages with a notch in the LH (captain's) tension regulator.

Page: 27-14
Issue: 08/95 ETM/ETX

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Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

LH and RH Transition Units


The transition units are installed in the roof section of the passenger compartment between frames 25 and
26. The units have two functions:
- they act as a connection point between the LH (RH) cable run in the fuselage and the rods in the LH
(RH) wing
- they act as pressure seals at the point where the control run exits the pressure compartment.
Each unit consists of a cable quadrant located in the pressure compartment and an output lever located in
the fairing between the fuselage and the wing. The quadrant and the lever are mounted on a common
shaft . The shaft bearing is installed in the passenger compartment roof and acts as the pressure seal. The
quadrant accepts the control inputs from the fuselage control cables and the lever transmits the movement
into the control rod run in the wing.
Aileron Disconnect Unit

Rod to RH Aileron Control


LH/RH Interconnect Rod

Autopilot Roll Servo Actuator


Cable Quadrant
Roll Disconnect Unit

Lever Assembly
Quadrant Output Lever
Quadrant Assembly

Rod to LH Aileron

Lever Assy Drive Rod


Fig. 5 Aileron - Transition Units to the Wingroot
Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-15
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Output to RH Aileron
Front Half

Transverse Rod to
LH Control Circuit

Rear Half

Command Input from RH Control Circuit

Fig. 6 Aileron - Disconnect Unit


The captain's and first officer's aileron control cable runs are routed completely separately along the left
and right sides of the fuselage respectively. They are joined by an interconnect rod in the wing center
section and an aileron disconnect unit located in the trailing edge section of the RH wing root. Under
normal circumstances the movement of one control wheel moves both ailerons and the other control
wheel. Should one aileron control become jammed the two control circuits can be separated by the
application of a higher than normal force to a control wheel.
The unit has two halves which are held engaged by a spring and cam arrangement. The front half has
levers for two push-pull rods. The lower lever is for the command input from the RH aileron control
circuit. The upper lever is for the output rod to the RH aileron. The rear half has a single lever for the
interconnect rod that joins the LH and RH control circuits. Under normal operating conditions the two
halves of the unit are firmly engaged and move together as a single unit. Should one of the aileron control
circuits jam, the two halves can be disconnected from each other by the application of a higher than
normal force at a control wheel. The disconnect force is 39 daN (87.7 lb). The applied force causes the
cam to override the spring force and move out of its detent. The two halves of the unit are now
disengaged, effectively isolating the jammed control circuit. In this situation the captain's control circuit is
connected to the left aileron only. The first officer's control circuit is connected to the right aileron only.
The aircraft can be controlled about the roll axis using the free control wheel. Once activated, the
disconnect unit can only be reset on the ground.
The unit has an integral microswitch 7CW which is operated if the disconnect unit is activated. The
switch sends a signal to EICAS
Quadrant Assembly
The quadrant assembly is installed in the trailing edge section of the LH wing root at rib 2. The assembly
consists of three levers and a cable quadrant all mounted on a common shaft. The lower lever accepts the
control inputs from the LH transition unit. The forward upper lever is the drive lever for the LH aileron
control run. The aft upper lever forms the connection point for the LH/RH aileron control interconnect
rod. The cable quadrant is the connection point for the autopilot roll servo to the aileron control run.
The control cable from the autopilot roll servo is connected to cable arms that extend from the upper and
lower sections of the cable quadrant. Because the control cable has no turnbuckles, the arms can be
adjusted with screws for setting the cable tension.

Page: 27-16
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Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Levers and Bellcranks

A
1
2

A
LH SIDE SHOWN, RH SIDE SIMILAR.

R0

R3
R4
R5
R6
R7
R8
R9
R 10

1. Interconnection Rod
2. Quadrant Assembly
3. Position Transducer
4. Aileron Drive Rod
5. Bellcrank
6. Rollspoiler Drive Rod
7. Disconnect Unit

R 11
R 12

3
R 12
R 13

4
R 14
R 15
R 16
R 17

R 18
R 19

R 20

Fig. 7 Aileron - Wing Root to Aileron


The control rods in the wing are supported by idler levers and bellcranks running in sealed ball bearings.
The connection points for the rod clevis ends are formed by self-aligning sealed ball bearings.
Control Rods
The aileron control run from the transition units in the upper center fuselage to their associated aileron is
formed by a series of aluminium push-pull control rods. Another rod forms the interconnection between
the LH (captain's) and RH (first officer's) aileron controls. The Servo-tab on each aileron is also
controlled by rods. Rod ends are either of the clevis or eye type. Eye type rod ends are equipped with selfaligning sealed ball bearings.
Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-17
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Aileron Disconnect Microswitch 7CW


A microswitch located in the aileron disconnect unit monitors the status of the unit and sends a discrete
signal to the EICAS when the disconnect unit is activated. The switch contacts are connected to ground
under normal operating conditions and open under aileron disconnect conditions.
LH and RH Aileron Position Transmitters 5CX and 4CX
An aileron position transmitter is installed for each aileron. The transmitters are installed on their
associated wing rear spar between ribs 17 and 18. Each transmitter is driven by a short rod connected to
the outboard idler lever in the aileron control run. The transmitters are identical 0 to 10 k three-wire
potentiometers whose resistance changes as a function of the aileron position. They send a variable
resistance signal to the EICAS for aileron position indicating.

OPERATION(refer to Fig. 3, Fig. 5, Fig. 7)


Power Supplies
Electrical power is not required for the aileron control system. Power for the indicating part of the system
is provided by the EICAS
Aileron Controls
Note:
The LH (captain's) and RH (first officer's) aileron controls from the flight compartment to the upper
center fuselage are similar. The operation of the LH side is described. Differences for the RH side are
covered in the text or given in brackets.
Flight Compartment Controls
The Control wheel movement is transmitted through the pulleys by a cable to the cable tension regulator
located at frame 9. The tension of this short cable run can be adjusted by turnbuckles. A notch is provided
in the aft portion of the LH cable tension regulator between the upper and lower quadrants. The aileron
gust lock engages with this notch to lock the aileron controls for gust protection when the aircraft is
parked.
Flight Compartment to Upper Center Fuselage Control Run
From the cable tension regulator, the control movement is continued aft below the flight and passenger
compartment floor by control cables and pulleys. The cables pass through guides in some frames under
the floor. Cable fairleads equipped with small pulleys are used to guide the cables through the machined
part of frame 24. The cable run is virtually straight as far as a point between frames 25 and 26. At this
point the cables are routed outboard and then upwards. The cable run now passes between the fuselage
skin and the passenger compartment furnishing panels and terminates at a transition unit on the passenger
compartment roof just left (right) of the aircraft centerline.
Regulation of Cable Tension in Fuselage Control Run
The continuous cable run from the cable tension regulators to the cable quadrants on the passenger
compartment roof is approximately 9.5 m (31 ft) long. Approximately 6.5 m (21 ft) of this is a virtually
straight horizontal run. The expansion coefficient of the aluminium structure is higher than that of the
steel cables. This means that the cables tighten at high ambient temperatures and slacken at low ambient
temperatures. The control cable tension regulators compensate for these effects.

Page: 27-18
Issue: 08/95 ETM/ETX

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Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

The shaft of the tension regulator (and thus the regulator mechanism) is rotated by flight crew commands
acting on the input pulley. The movement is transmitted to the upper and lower sections of the output
quadrant by the arms of the regulator mechanism. The control cable is a two-part cable, each part being
attached to its associated quadrant section by a nipple. The two sections of the output quadrant are thus
allowed to move in relation to each other.
Under high ambient temperature conditions the control cables tighten. The cable tension pulls on the two
sections of the output quadrant and moves them in opposite directions on the shaft. The movement acts
through the arms and pulls the sliding lever assembly towards the shaft against the force of two
compression springs. This effectively shortens the length of the cable run. The sliding motion continues
until the spring compression is equal to the cable tension.
If the ambient temperature is low the cables slacken. The springs push the two sections of the output
quadrant in the other direction to take up the slack.
Aileron Controls from Transition Units to Wing Roots
The shaft of the transition unit on the LH side of the passenger compartment roof exits the fuselage
through a pressure tight fitting. A lever is fixed to the shaft out-side the fuselage. A push-pull rod
connected to the lever transmits the aileron commands to the quadrant assembly at LH wing station Y 600
(rib 2). A cable quadrant shares a common shaft with three levers on the quadrant assembly. The autopilot
roll servo is connected by a control cable to the aileron control run at this quadrant.
Two push-pull rods are connected to the upper levers of the quadrant assembly. The aft rod connects to
the aileron disconnect unit (at RH wing station Y 600 (rib 2). This rod forms the interconnection between
the LH (captain's) and RH (first officer's) aileron controls. The forward rod is the first of six push-pull
rods which form the control run from the wing root to the aileron drive bellcrank at LH wing station Y
7345.4 (between ribs 19 and 20).
The RH side is similar to the LH. The differences are:
- the disconnect unit replaces the quadrant assembly
- the control run starts with rod from the disconnect unit
- the interface to the autopilot is connected through the disconnect unit.
Aileron Controls from Wing Root to Aileron
Six push-pull rods - supported at intervals by idler levers and a bellcrank - form the control run from the
quadrant assembly in the LH wing root to the LH aileron drive bellcrank. The six rods are routed along
the aft face of the rear spar. A further push-pull rod is connected to the idler lever located on the rear spar
between ribs 15 and 16. This is the drive rod for the LH roll spoiler actuator. A short push-pull rod
connects the aileron drive bellcrank to the aileron control horn. The horn is attached to the underside of
the aileron.
The aileron position transmitter is driven by the outboard idler lever and indicates the aileron position on
the flight control system page on EICAS.
The control run in the RH wing starts with rod at the disconnect unit. Otherwise it is similar to the LH
wing control run.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-19
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

RH Aileron Servo Tab

B
B
Servo Tab Push-Pull Rods
Connection to Servo Tab
A

Servo Tab Push-Pull Rods

Reduction Lever in Aileron


Leading Edge

Connection to Wing Trailing Edge

Fig. 8 Aileron - Servo Tab


A Flettner-type servo tab is installed on the inboard trailing edge of the RH aileron. The tab is connected
by four short push-pull rods and a reduction lever to the structure of the wing trailing edge at
approximately station Y 6880 (just outboard of rib 18). The reduction lever is installed in the leading edge
of the aileron. The tab moves in the opposite direction to the aileron to provide aerodynamic assistance
for reduced pilot effort.
LH Aileron Trim/Servo Tab
Trim Tab Drive Rods
Reduction Lever in Aileron
Leading Edge

Connection to Trim Tab

Aileron Trim Actuator

Connection to Wing Trailing Edge

Fig. 9 Aileron - Trim/Servo Tab


Page: 27-20
Issue: 08/95 ETM/ETX

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Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

An aileron trim tab is installed on the inboard trailing edge of the LH aileron. The dual-shaft trim actuator
is installed in the trailing edge of the wing. The actuator drives the tab through a reduction lever installed
in the leading edge of the aileron. The reduction lever is connected to the trim tab by twin push-pull rods.
Due to this attachment geometry the trim tab also functions as a Flettner-type servo tab in addition to its
function as a trim tab.

SYSTEM INDICATIONS
Certain components of the aileron control system send signals to EICAS. The signals are sent to data
acquisition units (DAUs) and are used:
- to display the position of the ailerons by synoptics
- to indicate the status of the aileron disconnect unit by a synoptic
- to display a caution message if the aileron disconnect unit is activated.
The position of the ailerons and the status of the disconnect unit are displayed on the FLIGHT
CONTROL page. The caution message is displayed on the CAS field of the primary EICAS page and on
the FLIGHT CONTROL page.
Aileron Position Indicating
An aileron position transmitter is installed for each aileron. Each transmitter is a three-wire potentiometer
whose resistance changes as a function of the aileron position. The LH transmitter sends resistance signal
to DAU 1 in the EICAS system for processing. The RH transmitter sends an identical signal DAU 2. The
resistance values correspond to the following aileron deflections:
- 0.5 k corresponds to an aileron up deflection of -30
- 5 k corresponds to aileron neutral
- 9.5 k corresponds to an aileron down deflection of +25.
The position of each aileron is indicated by a blue synoptic on the FLIGHT CONTROL page of the
EICAS. If the transmitter signal is invalid, the blue synoptic is replaced by an amber X. Under normal
operating conditions the LH and RH aileron synoptics are joined by a white bar. The bar changes to
amber if the aileron disconnect unit is activated below.
Aileron Disconnect Unit Monitoring
A micro switch 7CW in the aileron disconnect unit monitors the status of the unit. It sends a discrete
ground or open signal to DAU 1 for processing. The signal line is connected to ground under normal
operating conditions and open circuit if the disconnect unit is activated. If the captain's and first officer's
aileron control runs are disconnected:
- an amber AIL DISCONNECT caution message is displayed on the CAS field of the primary EICAS
page and on the FLIGHT CONTROL page
- on the FLIGHT CONTROL page the white bar which connects the LH and RH aileron synoptics
changes to amber.
CAS FIELD Indication
MFD PAGE Indication
Fault or Condition
AMBER

AMBER

AIL DISCONNECT

AIL DISCONNECT

white pointer against white


aileron scale

Effectivity:
328-100 Mod.10

Aileron disconnect unit activated

AMBER Bar
blue
Indicates position of Aileron
LH (RH) aileron synoptic
Invalid synoptic replaced by
an amber X RH aileron similar
white pointer against white Indicates aileron trim settings
aileron scale

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-21
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE


Honeywell

LH

RH
ELEVATOR
ELEV DISCONNECT
RUDDER LIMITED
AIL DISCONNECT

RUDDER
AILERON

TRIM

E
L
E
V

AIL
RUD
ROLL

NU
TRIM SPEED FAST

ND
ROLL

FLAP ASYM
FLAPS
12
0

20
32

SYSTEM 1 / 3
FLIGHT
CONTROL

HYDR

ENGINE

FUEL

NEXT

Fig. 10 Aileron - EICAS Indications - MFD System Page

Page: 27-22
Issue: 08/95 ETM/ETX

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Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

AILERON TRIM
FUNCTIONAL DESCRIPTION
The aileron trim subsystem consists of the following components:
FIN
Component
Panel
1CC/11CC
circuit breaker
12VE
1CX
circuit breaker
18VE
2CC
main aileron trim switch
10CC
4CC
aileron trim actuator
5CC
trim runaway interlock relay LH
23VE
6CC
trim runaway override relay LH
23VE
7CC
trim runaway override relay RH
23VE
8CC
trim runaway interlock relay RH
23VE
9CC
aileron trim test relay
23VE
10CC
trim control panel
12CC
standby aileron trim switch
10CC
14CC
diodes
10CC
15CC
16CC
standby aileron trim control relay
23VE
17CC
aileron trim reset switch/light
10CC
50CC
trim test switch
30VE LH

Zone
210
210
210
532
210
210
210
210
210
210
210
210

Access Door

532-JB

210
210
210

Aileron Trim Actuator 4CC (refer to Fig. 9)


The aileron trim actuator is installed in the left wing trailing edge at approximately station Y 6880 (just
outboard of rib 18). The actuator has two separate DC motors (main and standby). The main motor is
controlled by the main trim switch 2CC and the standby motor by the standby trim switch 12CC. Only
one motor can operate at a time. An external electrical lockout circuit prevents the main motor from
operating when the standby motor is active. Internal limit switches for both motors stop actuator
movement before the mechanical limits are reached.
The rotary output of each motor is converted in a reduction gearbox to a dual shaft linear output. Total
shaft travel between the electrical limits is 26.8 mm (1.05 in.). The twin shafts of the actuator are
connected to a reduction lever arrangement in the leading edge of the aileron. Two push-pull rods
connected to the output side of the reduction lever transmit the actuator movement to the tab.
An integral synchro-type position transmitter in the actuator sends an aileron trim position indicating
signal to the EICAS.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-23
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Trim Control Panel 10CC

TRIM TEST

NH OVSP
TEST ENG
LH
FI
TEST

LH

ENG
RH
1

PLA FI

MADC

OFF
PLA FI
SSEC DISABLE

LH

AIL

RH

RESET

LH

AIL

RH

STBY

LH

RH

AIL

S
T
B
Y

PRESS
TO
RESET

T
R
I
M

RUD
STBY
OFF

ELEV

UP

ELEV

DN
UP

Fig. 11 Aileron Trim Controls - Trim Control


The trim control panel is installed in the aft LH section of the center pedestal. The panel interfaces with
the aileron, rudder and elevator trim circuits and has the following switches:
- main aileron trim switch 2CC
- standby aileron trim switch 12CC
- aileron trim reset switch/light 17CC
- rudder trim switch
- rudder trim on/off switch/light
- elevator trim reset switch/light
- standby elevator trim switch
Main Aileron Trim Switch 2CC
The main aileron trim switch is installed in the forward LH section of the trim control panel. The switch
is labelled LH AIL RH and contains two three-position center biased rocker switches. Both rocker
switches must be activated together to operate the aileron trim actuator. The two switches have a total of
eight sets of contacts (four per switch). Each contact of one rocker switch is connected in either series or
parallel with a contact in the other switch, making a total of four contact pairs.

Page: 27-24
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Standby Aileron Trim Switch 12CC


The standby aileron trim switch is installed in the forward RH section of the trim control panel. The
switch is labelled LH AIL RH and is identical to the main trim switch 2CC. It controls the standby motor
of the aileron trim actuator. A lockout circuit is activated when the standby trim switch is operated. This
circuit disables the main motor of the aileron trim actuator. The main motor remains disabled until the
reset switch/light 17CC is pressed.
Aileron Trim Reset Switch/Light 17CC
A lockout circuit disables the main trim motor when the standby trim motor is operated. The lockout
circuit remains active even after the trim operation has been completed. The main trim motor can be reenabled by pressing an aileron trim reset switch/light. The switch is labelled PRESS TO RESET and is
installed in the trim control panel between the two aileron trim switches . A white STBY AIL annunciator
in the front face of the switch comes on to indicate when the standby trim circuit - and thus the lockout
circuit - is active. The switch is guarded by a transparent spring-loaded cover.
Trim Test Switch 50CC
The trim test push switch is installed in the LH engine/propeller test panel 30VE located in the forward
LH section of the center pedestal. The switch is labelled TRIM TEST and is used to test the trim runaway
override circuits of the following systems:
- aileron trim actuator main motor
- rudder trim system
- elevator trim system
To test the aileron trim runaway override circuit, press and hold the TRIM TEST switch and then press
the main aileron trim switch to LH and then RH. If the runaway override circuits of the actuator main
motor are serviceable, the actuator will operate in the reverse direction to that commanded. When the test
switch is released the motor will start again in the commanded direction.

OPERATION
Power Supplies
The aileron trim subsystem is supplied with 28 VDC and 26 VAC electrical power as follows:
Component

BUS

circuit breaker

trim actuator main motor control and


power circuit
trim actuator standby control and power
circuit
trim actuator position indicating circuit

ESSENTIAL BUS 3PP

AIL TRIM 1CC

BUS 1 2PP

STBY AIL TRIM 11CC

AC BUS 4XP

AIL TRIM IND 1CX

No.

System Power-Up
The trim tab control and indicating circuits are energized when 28 VDC and 26 VAC are applied to the
aircraft bus system.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-25
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

ESS BUS-3PP
3A
AIL TRIM

1CC

A1

A5
Electrical Schematic for:

A3

2CC

B1

Main Trim Switch 2CC and


Stby Trim Switch 12CC

AIL
TRIM
LH

AIL
TRIM
RH

B5

2CC

A3

A2

50CC

B3

A7

A1 TRIMM
TEST

B7

A2

8CC

A2
(9)

A3

B2

9CC

(11)

A3

A1

A1

C2

8CC

B3

B1

C3

A3

A1

A1

7CC

(5)

(4)

C1

A2

X1

X1
X2

B2

5CC

A3

A1

B2

9CC

B3

B1

B3

C2

5CC
B1

(3)

C3

C1

B2
X1

16CC
(18)

6CC
X2

A2

A2

A2
5CC

A3

6CC

A1

7CC

A3

B1

X1

B3

X2

X1

9CC

8CC

X2

X2

G2

G3

50CC
G1

B2

B8

4CC
2CC

B4

A2

AIL
TRIM
ACTR

AIL
TRIM
LH

LH

FILTER

RH
AIL
TRIM
RH

M
NORMAL OPERATION

Br

A4

C = closes
O = opens
T = change over(transition)

B6

2CC

A8

A6

3
C O T
8
9
11

CO T
6

C O T
5

C O T
1
3
4

10

11

12
C O T
2
10

Fig. 12 Aileron Trim - Electrical Diagram (Sheet 1 of 3)

Page: 27-26
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

BUS 1-2PP
3A

11CC

STBY
AIL
TRIM

A1

A3

12CC

B1

A5

A7
AIL
TRIM
STBY
B5
RH

AIL
TRIM
STBY
LH

12CC

B7

B3

C2

D2

16CC

D/N

E2
C3

C1

D3

D1

16CC
E3

E1

2LF

16CC

X1
X2

B
LH

LAMP
TEST

FILTER

RH

3CX

6CX

2CX

STBY
AIL

M
STBY OPERATION

4CC
B2

17CC

B8

A3

RESET

12CC

B4

A2

B6
AIL
TRIM
STBY
A8
RH

AIL
TRIM
STBY
LH

A4

13

12CC

A2

A1

A6

14

15

16

17

18

19

20

C O T
5
6
14
15
18

Fig. 13 Aileron Trim - Electrical Diagram (Sheet 2 of 3)

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

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Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

26VAC-BUS-6XP
1A

1CX

AIL TRIM
IND

1TU

11TU

DAU 1

SIGN 34
H

S2
R1

SIGN 609

4CC

CCW 5CX CW
AIL POSIT POTI
LH

S1

R2
S3
BK/W
ACTR POSIT SENSOR

21

SIGN 41

DAU 2

22

23

24

W
CCW 4CX CW
AIL POSIT POTI
RH

25

26

27

Fig. 14 Aileron Trim - Electrical Diagram (Sheet 3 of 3)


Aileron Trim
Main Trim Circuit
The main motor of the aileron trim actuator is controlled by the main aileron trim switch 2CC. If
both rockers of the switch are held to LH (left wing down), the following contacts operate:
- series contacts A1/A3 and B1/B3 close and supply 28 VDC to the left wing down circuit
- parallel contacts A2/A4 and B2/B4 open and remove the ground from the right wing down
circuit.
28 VDC is now supplied to the left wing down side of the motor through:
Page: 27-28
Issue: 08/95 ETM/ETX

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Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

- contacts A3/A2 of relay 7CC


- contacts A2/A3 of relay 16CC
- the contacts of the actuator LH internal limit switch.
The ground circuit for the motor is provided by either:
- the contacts of the actuator RH internal limit switch (and then direct to ground if the actuator is
at its maximum RH travel)or by the following series circuit:
- the contacts of the RH internal limit switch
- contacts B3/B2 of relay 16CC
- contacts A2/A3 of relay 6CC
- contacts B2/B3 of relay 9CC
- the parallel contacts B8/B6 and A8/A6 of the main trim switch 2CC.
The motor runs in the commanded direction (drives the trim tab down) until either the trim switch is
released or until the LH internal limit switch operates. The operation sequence is similar in reverse
when right wing down is commanded.
Main Trim Runaway Override Circuits
An electrical fault in the actuator control circuitry, such as sticking contacts in the main trim switch,
could cause a trim runaway. Override circuits ensure that a main trim motor runaway can be stopped
and reversed by instinctive operation of the main trim switch in the opposite direction to the
runaway.
The following example describes the operation of the circuit in the event of a runaway towards left
wing down.
Relay 5CC is the LH trim runaway interlock relay. It is energized when the main trim switch is held
to the LH position. If contacts A1/A3 and B1/B3 of the main trim switch 2CC stick closed when the
switch is released, the trim actuator will run uncommanded towards left wing down and relay 5CC
will remain energized. The relay has three sets of contacts:
- contacts C2/C1 close and arm the test circuit
- contacts B2/B3 open and disable the coil circuit of relay 8CC (8CC is the RH trim runaway
interlock relay)
- contacts A2/A1 close and arm the coil circuit of the trim runaway override relay 7CC.
The trim runaway will be indicated to the flight crew by the continuing left roll and by the aileron
trim position indicator on the EICAS. The runaway can be stopped and reversed by holding the main
trim switch to the RH position. This action energizes relay 7CC through contacts A2/A1 of 5CC.
The contacts of 7CC replace the 28 VDC power supply to the left wing down side of the main trim
motor with a ground connection. 28 VDC is now supplied to the right wing down side of the motor
through:
- contacts A5/A7 and B5/B7 of the main trim switch 2CC
- contacts A3/A2 of relay 6CC
- contacts B2/B3 of relay 16CC
- the contacts of the actuator RH internal limit switch.
The ground circuit for the motor is provided by either:
- the contacts of the actuator LH internal limit switch (and then direct to ground if the actuator is
at its maximum LH travel) or by the following series circuit:
- the contacts of the LH internal limit switch
- contacts A3/A2 of relay 16CC
- contacts A2/A1 of relay 7CC.
The motor drives the trim tab up (right wing down) until either the trim switch is released or until the
RH internal limit switch operates. If the fault still exists on the main trim switch when the switch is
released, the actuator will again run uncommanded towards left wing down. The main motor can be
disabled by momentarily operating the standby trim switch 12CC to LH or RH .
The operation sequence is similar in reverse if the trim runaway is to the right.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-29
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Runaway Override Test Circuit


The TRIM TEST push switch 50CC is used to test the trim runaway override circuits of the
following systems:
- aileron trim actuator main motor
- rudder trim system
- elevator trim system
To test the aileron trim runaway override circuit, press and hold the TRIM TEST switch and then
press the main aileron trim switch 2CC to LH and then RH. If the runaway override circuits of the
actuator main motor are serviceable, the actuator will operate in the reverse direction to that
commanded. When the test switch is released the motor will start again in the commanded direction.
The following example describes the operation of the circuit when the test switch is pressed and the
main aileron trim switch held to LH.
When the TRIM TEST switch is held pressed the trim test relay 9CC energizes. Relay 9CC has two
sets of contacts, one for the LH circuit and one for the RH. If the main trim switch is now held to the
L position, relay 5CC energizes. The RH trim runaway override relay 7CC energizes through the
following series circuit:
- contacts C2/C1 of relay 5CC
- contacts B1/B2 of relay 9CC
- contacts A2/A1 of relay 5CC.
The contacts of 7CC remove the 28 VDC power supply from the left wing down side of the main
trim motor and replace it with a ground connection. The actuator stops. 28 VDC is now supplied to
the right wing down side of the motor through:
- the same circuit as the coil of relay 7CC (see above)
- contacts A3/A2 of relay 6CC
- contacts B2/B3 of relay 16CC
- the contacts of the actuator RH internal limit switch.
The ground circuit for the motor is provided by either:
- the contacts of the actuator LH internal limit switch (and then direct to ground if the actuator is
at its maximum LH travel)or by the following series circuit:
- the contacts of the LH internal limit switch
- contacts A3/A2 of relay 16CC
- contacts A2/A1 of relay 7CC.
The motor now starts in the reverse direction and trims the aileron tab up (right wing down) until
either:
- the TRIM TEST switch 50CC is released
or
- the main aileron trim switch 2CC is released
or
- the RH internal limit switch operates.
The test sequence is similar in reverse when the main trim switch is held to RH.
Main Trim Motor Lockout Circuit
If for any reason the aileron main trim circuit is unserviceable, it can be disabled. This is done by
momentarily pressing the standby trim switch 12CC to either LH or RH. The standby aileron trim
control relay 16CC energizes and self-latches through its contacts E2/E1. The ground circuit for the
relay coil is provided through the RESET switch/light 17CC.
In addition to the contacts for the self-latching circuit, relay 16CC has four other sets of contacts.
Contacts C and D complete the circuits to the left and right wing down sides of the standby trim
motor. Contacts A and B disable the left and right wing down sides of the main trim motor . The
main motor is thus locked out until relay 16CC is de-energized by pressing the RESET switch/light.
This re-enables the main motor and disables the standby motor.
A white STBY AIL annunciator in the aileron trim reset switch/light indicates when the standby
aileron trim subsystem is active. The annunciator is controlled by contacts E2/E1 of relay 16CC .

Page: 27-30
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Standby Trim Circuit


The standby motor of the aileron trim actuator is controlled by the standby aileron trim switch 12CC.
If both rockers of the switch are held to LH (left wing down), the following contacts operate:
- series contacts A1/A3 and B1/B3 close and supply 28 VDC to the left wing down circuit
- parallel contacts A2/A4 and B2/B4 open and remove the ground from the right wing down
circuit.
The standby aileron trim control relay 16CC energizes and latches, disabling the main trim circuit
and switching on the STBY AIL annunciator as previously described.
28 VDC is now supplied to the left wing down side of the motor through:
- contacts C2/C1 of relay 16CC
- the contacts of the actuator LH internal limit switch.
The ground circuit for the motor is provided by:
- the contacts of the actuator RH internal limit switch (and then direct to ground if the actuator is
at its maximum RH travel) or by the following series circuit:
- the contacts of the RH limit switch
- contacts D1/D2 of relay 16CC
- the parallel contacts B8/B6 and A8/A6 of the standby trim switch 12CC.
The motor runs in the commanded direction until either the trim switch is released or until the LH
internal limit switch operates. The operation sequence is similar in reverse when right wing down is
commanded.

SYSTEM INDICATIONS
The aileron trim actuator has an integral synchro-type position transmitter. The transmitter sends an
aileron trim position signal to data acquisition unit 1 (DAU 1) in the EICAS system for processing.
The aileron trim setting is indicated by a white pointer against an analogue scale on the primary and
FLIGHT CONTROL pages of the EICAS.
CAS FIELD Indication

MFD PAGE
Indication
white pointer against white white pointer against
aileron scale
white aileron scale
Scale has white tic marks
Scale has white tic
every 25%.
marks every 25%.

Fault or Condition
Indicates aileron trim settings

Standby Trim/Main Lockout Circuit Status


A STBY AIL annunciator in the front face of the RESET switch/light 17CC indicates when the standby
trim circuit and the main trim lockout circuit are active.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-31
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

27-20 RUDDER CONTROLS AND TRIM


GENERAL

Rudder Trim Actuator

20

Rudder Position Transmitter

-24

Spring Tab Drive Mechanism


Quadrant Assembly
Spring Tab
Lock Actuator
Autopilot Servo

Cable Quadrants

Rudder Pedal Assemblies

Fig. 15 Rudder - General Arrangement


This section provides information on that portion of the flight control system which controls the position
and movement of the rudder and the rudder trim tab. Also included are the indicating systems for the
rudder position, the rudder limiter status and the trim tab position.
The section is divided into subsections containing detailed information on the following rudder and tab
subsystems:
- Rudder Controls
- Rudder Trim
Rudder Controls
The aircraft is controlled about the yaw axis by a rudder control system. At airspeeds below 160 knots the
dual rudder pedal assemblies are connected to a Flettner-type tab on the lower trailing edge of the rudder
through a torsion bar and lever assembly. Movement of the rudder pedals drives the tab in the opposite
sense to the yaw command and aerodynamic effects from the tab move the rudder in the commanded
sense.

Page: 27-32
Issue: 08/95 ETM/ETX

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Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

At speeds above 160 knots the lever assembly is locked by an actuator controlled by micro air data
computers 1 and 2. The pedal assemblies are then effectively connected directly to the rudder and flight
crew commands are not assisted by the tab. This limits the rudder deflection at high airspeeds and
prevents structural overload conditions. The tab can be unlocked and the limiter actuator disabled by
manually operating a switch in the flight compartment. A facility is provided for testing the actuator.
The linkage from the pedal assemblies to the rudder and tab is by an arrangement of pulleys, cables,
quadrants, push-pull rods, levers and bellcranks. The control cables exit the pressure compartment
through pressure fairleads at the rear pressure bulkhead. Maximum rudder deflection is 24 right and 20
left.
Rudder Trim
The aircraft can be trimmed about the yaw axis by a trim tab located on the trailing edge of the rudder
immediately above the spring tab. The tab is driven by an electrically powered linear actuator installed in
the leading edge of the rudder.
The actuator is powered by a DC motor and controlled by a rudder trim switch in the flight compartment.
Override circuits are provided to protect against a trim runaway. Test facilities are provided for the
override circuits.
The rudder trim actuator can be disabled and re-enabled by a switch/light in the flight compartment.

INTERFACE TO OTHER SYSTEMS


Navigation System
The micro air data computers MADC 1 and 2 send discrete airspeed signals to the rudder limiter control
circuit.
Communications
An amber RUDDER LIMITED caution message is displayed on page 2 of the radio management unit
(RMU) if the rudder limiter is active at airspeeds lower than 155 knots.
Indicating /Recoording System
The following functions of the rudder and tab subsystem are indicated on EICAS:
- the position of the rudder
- the status of the rudder limiter
- the position of the rudder trim actuator.
Autoflight
Signals from the automatic flight control system (AFCS) are used to operate the rudder when the aircraft
is flying under automatic control. Refer to (Chapter 22 - AUTO FLIGHT) for further details.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-33
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

RUDDER CONTROLS
FUNCTIONAL DESCRIPTION
The rudder control subsystem consists of the following components:
FIN
Component
Panel
Zone
LH (RH) rudder pedal assemblies
210, 120

Access Door
123-AL, 211-FZF,
211GFZ, (122-AR,
212EFZ, 212-FZF)
LH (RH) pedal adjustment assemblies
210,120
123-AL, 211FZF,
(122-AR, 212-FZF)
LH (RH) forward quadrant assemblies
120
211-LZF, (212-KFZ
control rods
120, 320
various
control cables
120, 130,
various
140, 310
levers and bellcranks
120, 310
various
pulleys
120, 140,
various
310
pressure bulkhead fairleads
230
231-EFZ
LH (RH) fairlead brackets
130
221-FZF, (222-FZF)
aft quadrant assembly
310
312-AL, 324-AL
spring tab lever assembly
324
312-CL, 324-DL
torsion bar
324
324-AL, 324-DL
7CL
rudder limiter actuator
324
324-DL
2CL
TEST TAB LOCK switch/light
30VE (RH)
210
5CL
RUD LIMIT switch/light
32VE
210
3CL, 4CL
160 knot relay
22VE
210
6CL
manual rudder unlimit relay
22VE
210
9CL
stby motor inhibit relay
22VE
210
16CX
current detector
22VE
210
1CL, 8CL
circuit breakers
12VE
210
19CX
rudder position transmitter
322
322-BL

Page: 27-34
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

LH and RH Rudder Pedal Assemblies


Rudder Pedal
Pedal Pivot for Wheel Brakes
Pedal Adjust Handle
Rudder Pedal

Brake Actuating Rod


Rods to NWS
Rudder Command
Potentiometer

Pedal Ajustment
Assembly

Push/Pull Rods to
Quadrant Assembly

Fig. 16 Rudder Components - Pedal Assembly


The rudder pedal assembly is a conventional pedestal mounted unit. Rudder commands are transmitted
from the pedals to the forward quadrant assembly beneath the flight compartment floor by two push-pull
rods and an idler lever. The idler lever of the LH (captain's) pedal assembly has a connection for the nose
wheel steering potentiometer.
The pedals are mounted on pivots for controlling the wheel brakes. Brake actuating rods are connected to
a lever at the pivot point. A pedal spring is connected between the brake operating mechanism of each
pedal and the aircraft structure. The spring ensures that the brakes release when toe pressure is removed
from the pedal.
LH and RH Pedal Adjustment Assemblies
A pedal adjustment assembly allows the rudder pedals to be adjusted to cater for the individual
requirements of pilots. The pedals are adjusted by pulling a handle and allowing the pedals to move back
under spring pressure or pushing the pedals forward. When the handle is released the pedals lock in the
selected position. The handle is installed on a cover between the two rudder pedals.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-35
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

LH and RH Forward Quadrant Assemblies


Pressure
Bulkhead
Fairleads

Cable
Faileads

er ly
dd
Ru ssem
m
fro dal A
Pe

forward
Quadrant
Assembly

Control
Cables

Fig. 17 Rudder - forward Quadrant to Pressure Bulkhead


A quadrant assembly is installed below the flight compartment floor in the captain's and first officer's
rudder control run. Each assembly consists of a single cable quadrant and an input lever on a common
shaft. The push-pull rod from the associated rudder pedal assembly connects to the input lever. The
assemblies form the starting point for the LH and RH control cable runs to the rear fuselage.
Control Cables
The rudder control cables transmit the flight crew rudder commands from the forward quadrant
assemblies to the aft quadrant assembly at frame 49. The cables are 7 x 19 flexible steel wire ropes made
from corrosion resistant steel and have a nominal diameter of 3.2 mm (0.13 in.). The LH and RH cable
runs each consist of four separate cable sections. Cable sections are joined by turnbuckles and terminated
by swaged end fittings.
Pulleys
The control cables are guided by pulleys equipped with cable guards. The pulleys are made of a phenolic
material and run in sealed ball bearings. The complete cable run from the forward quadrant to the
associated cable quadrant in the rear fuselage is guided by a total of twelve pulleys.
Control Rods
Each rudder pedal assembly is connected to its associated forward quadrant assembly by two aluminium
push-pull control rods. Two rods connect the aft quadrant assembly at frame 49 to the spring tab lever
assembly in the rudder, and a further two rods connect the lever assembly to the spring tab.
Page: 27-36
Issue: 08/95 ETM/ETX

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Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Levers and Bellcranks


The two control rods connecting each rudder pedal assembly to the associated forward quadrant assembly
are supported by an idler lever. A bellcrank connects the two rods between the aft quadrant assembly at
frame 49 and the spring tab lever assembly in the rudder. Levers and bellcranks run in sealed ball
bearings. The connection points for the rod clevis ends are formed by self-aligning sealed ball bearings.
Pressure Bulkhead Fairleads
The rudder control cables exit the pressure compartment through special fairleads at the rear pressure
bulkhead. Each fairlead consists of a ball headed cable sleeve sandwiched between two plates. The plates
are fixed to a bracket installed on and sealed to the lower part of the pressure bulkhead. The cable passes
through the sleeve which acts as a cable seal.
Aft Quadrant Assembly
Bellcrank Assembly

Rudder Drive
Rod

Push-Pull Rod

LH Quadrant

RH Quadrant

Aft Quadrant
Assembly

Autopilot Yaw Servo

from

cen

ter

fus

ela

ge
Fig. 18 Rudder - from Pressure Bulkhead to Spring Tab

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-37
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

The aft quadrant assembly is installed on the upper forward face of frame 49. It forms the interconnection
between the LH (captain's) and RH (first officer's) rudder controls. The assembly consists of a LH and a
RH cable quadrant and an output lever on a common shaft. The LH quadrant has two functions:
- it terminates the cable run from the captain's rudder pedals
- it forms the connection point for the control cable from the autopilot yaw servo.
The RH quadrant terminates the cable run from the first officer's rudder pedals. The output lever is the
connection point for a push-pull rod that continues the rudder commands into the vertical stabilizer.
Spring Tab Lever Assembly
Connection to Rudder
Spring Tab
Connection

upper Torsion Bar

Spring Tab
Drive Rods

Output Lever

Coupling Link
Input Lever
Spring Tab Locking Lever

Command Input Rod

Actuator Connection
to Rudder

Spring Tab Lock


Actuator
lower Torsion Bar

Connection to Rudder

Fig. 19 Spring Tab Lever Assembly


The spring tab lever assembly is installed in the lower leading edge section of the rudder. The assembly
consists mainly of an input lever, a coupling link, an output lever and an upper and lower torsion bar. The
input lever shares the same pivot axis as the rudder and acts through the coupling link on the output lever.
The output lever is supported between the torsion bars and the rudder structure and has two functions:
- it drives the spring tab up to 160 knots as Flettner-Type (unlocked or not limited).
- it drives the rudder directly at airspeeds above 160 knots (locked or limited).
Rudder Limiter Actuator 7CL
The rudder limiter actuator is installed in the lower leading edge section of the rudder. The actuator has
two separate (normal and standby) DC motors whose output shafts are mechanically connected to each
other. The rotary output of the motors is converted in a reduction gearbox to a dual-shaft linear output.
The output shafts of the actuator are connected to the rudder structure. The actuator body is connected to
a locking lever. When the actuator is energized it moves the locking lever and either unlocks or locks the
spring tab lever assembly. When the assembly is locked the rudder pedal assemblies are effectively
connected directly to the rudder.
Page: 27-38
Issue: 08/95 ETM/ETX

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Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

The control circuits for the two motors are mutually exclusive (external interlock circuits disable one
motor when the other motor is enabled). The normal motor is controlled by signals from micro air data
computers 1 and 2. The motor is driven automatically in either direction as follows:
- to retract the actuator and lock the spring tab above 160 knots (increasing airspeed)
- to extend the actuator and unlock the spring tab below 155 knots (decreasing airspeed).
The standby motor is controlled by the RUD LIMIT switch/light 5CL. The purpose of this motor is to
drive the actuator to the tab unlock position on a manual command from the flight crew. The standby
motor cannot drive the actuator to the tab lock position.
Internal limit switches for both motors stop actuator movement before the mechanical travel limits are
reached.
The actuator has an integral position transmitter. The transmitter is a three wire potentiometer whose
resistance changes as a function of the actuator position. The transmitter signal is used in conjunction
with the signals from the air data computers for indicating the status of the rudder limiter.
TEST TAB LOCK Switch/Light 2CL

Test Tab Lock Switch/Light 2CL

ACTR
GO

TEST
TAB
LOCK
AUX PUMP

RH

LH

ENG-TRIM

ENG
LH

ENG
RH

Rudder Limit Switch/Light 5CL


TRENDR

IMTREC

REFUEL QTY
QTY

ARM

EXCEED

REC/FDR

OFF

R
U
D

UNLIMIT

L
I
M
I
T

Fig. 20 Rudder - Limiter Controls


The TEST TAB LOCK switch is a press-to-test switch/light used to test the lock/unlock circuit of the
normal motor of the rudder limiter actuator. It is installed in the RH engine/propeller test panel 30VE
located in the forward RH section of the center pedestal.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-39
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

To test the lock circuit, press and hold the TEST TAB LOCK switch. If the circuit is serviceable, the
actuator runs to the lock position. This is indicated by an ACTR GO caption which comes on in the front
face of the switch. When the switch is released the actuator returns to the unlock position and the caption
goes out.
RUD LIMIT Switch/Light 5CL
The RUD LIMIT switch is a press in/press out switch/light. It is installed in control panel 32VE located
in the aft LH section of the center pedestal. The switch is used to manually unlock the spring tab (switch
off the rudder limiter) should the flight crew consider this necessary.
Under normal operating conditions the switch/light is pressed in and the rudder limiter circuit is armed.
At the discretion of the flight crew the switch can be pressed out to drive the rudder limiter circuit prior to
the airspeed reaching 160 knots to unlocked the spring tab assembly.
When the switch is pressed out an UNLIMIT caption in the front face of the switch comes on to indicate
that the rudder limiter is inoperative. The switch also sends a signal to the EICAS for processing. The
signal is used to indicate that the rudder limiter is manually disabled.
Current Detector 16CX
The current detector consists of a shunt, an amplifier and a relay. The shunt is connected in series with the
normal motor of the rudder limiter actuator and thus senses motor current. The amplifier is connected
across the shunt and controls the ground circuit of the relay. The relay has two sets of contacts and
energizes when the normal motor is operating (in either direction). One set of contacts is connected in the
actuator test circuit. The other set disables the actuator's standby motor is open when the normal motor is
operating.
Rudder Position Transmitter 19CX

Bracket

Rudder position transmitter

Rod
Lever

Fig. 21 Rudder Components - Position Transmitter


A rudder position transmitter is installed on a bracket in the trailing edge of the vertical stabilizer at rib 3.
A short rod attached to a lever in the leading edge of the rudder drives the transmitter. The unit is a threewire potentiometer whose resistance changes as a function of the rudder position. It sends a 0 to 10 k
variable resistance signal to the EICAS for rudder position indicating.

OPERATION
Power Supplies
Component
BUS
Circuit Breaker
No.
rudder limiter actuator (normal operating) ESSENTIAL BUS 3PP
RUD LIMIT 1CL
rudder limiter actuator (standby operating)
BUS 1 2PP
STBY RUD LIMIT 8CL
Page: 27-40
Issue: 08/95 ETM/ETX

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Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

System Power-Up
The control and status indicating circuits for the rudder limiter actuator are energized when 28 VDC is
applied to the aircraft bus system.
Rudder Controls
Flight Compartment to Vertical Stabilizer Control Run
Rudder pedal movement is transmitted by two push-pull rods and an idler lever to the forward
quadrant assembly located at frame 9. The idler lever in the LH control run has a connection point
for the nose wheel steering potentiometer
From the forward quadrant assembly, the movement is continued aft below the flight and passenger
compartment floor by control cables and pulleys. The cables pass through guides in some frames
under the floor. Cable fairleads equipped with small pulleys are used to guide the cables through the
machined parts of frames 24 and 26. The cable run is virtually straight as far as a point between
frames 33 and 35. At this point the cables are routed inboard and then upwards to follow the contour
of the fuselage. The cables exit the pressure compartment through sealed fairleads at the rear
pressure bulkhead. The cable run terminates at the aft quadrant assembly on the forward face of
frame 49.
The aft quadrant assembly forms the interconnection between the LH (captain's) and RH (first
officer's) rudder controls. The assembly has two cable quadrants and an output lever on a common
shaft. The LH quadrant terminates the cable run from the captain's rudder pedals. The autopilot yaw
servo is connected by a cable to the rudder control run at the LH quadrant. The RH quadrant
terminates the cable run from the first officer's rudder pedals. The output lever serves as the
connection point for a push-pull rod which continues the rudder commands into the vertical
stabilizer.
The push-pull rod exits the fuselage immediately forward of the vertical stabilizer rear spar. The rod
connects to a bellcrank assembly installed on the forward face of the rear spar between vertical
stabilizer ribs 2 and 3. A short push-pull rod is connected to the output side of the bellcrank. This rod
is the command input rod for the spring tab lever assembly
Spring Tab Lever Assembly
Flight crew yaw commands act through the input rod directly on the input lever. The movement is
transmitted by the coupling link to the output lever which is installed between the upper and lower
torsion bars and the rudder structure. The output lever is connected directly to the spring tab by the
tab drive rods which deflect the tab in the opposite sense to the yaw command.
Aerodynamic effects from the tab deflect the rudder in the correct sense. Rudder deflection at
airspeeds below 160 knots is thus a function of rudder pedal movement and airspeed and the
deflection angle is only limited by mechanical stops.
At 160 knots micro air data computers (MADC) 1 and 2 send a signal to the control circuit of the
rudder limiter actuator. The actuator moves the locking lever into a position which locks the spring
tab lever assembly to the rudder structure. This effectively connects the rudder pedals directly to the
rudder and prevents the spring tab from moving in relation to the rudder. Yaw commands from the
flight crew now receive no assistance from the tab and rudder deflection is limited by aerodynamic
forces.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-41
Issue: 08/95 ETM/ETX

11TU

ESS BUS-3PP

DAU 2

SIGN
653

SIGN
647

RUDDER
LIMIT
<160kt=OPEN
>160kt=GND

BUS 1-2PP

1
1CL

5A

1
8CL

5A
STBY RUD
LIMIT

<160kt=OPEN
>160kt=GND

11TU

DAU 2

A1

SIGN 621

CD
X2

X2

X1

X1

3CL

4CL

A2

A1

A3

UNLIMIT
NORM

- FOR TRAINING PURPOSES ONLY -

TM-Flight Controls

Fig. 22 Rudder Limiter - Electrical Diagram

RUD
LIMIT

B2

B1

C2

C1
D1

5CL

B3

LO

16CX

HI

X2

C3
A3
D2

A1

B3

3CL

B1

A2

D1

B2

16CX
A3

B2
A1

A2

B1

A3

B2

C1

2CL

B3

C2 TEST
LAB
LOCK

C3

A1

B3

4CL

B1

A2
A1

B2

A3

B1

6CL

A2

B3

B2

C1

C3

C2

SIGN 660
A3

A2

1TU

16CX
C3

DAU 1

2LF

DIMMER

ON

OFF

7CL

TEST
+28V

STBY OPERATING

FILTER

FILTER

LOCK
ACTR

X1

17CX

1CW

ACTR GO

X1

9CL

X2

X2

UNLIMIT

TEST
LAB
LOCK

STANDBY
D3

Effectivity:
328-100 Mod.10

2
C O T
13
15

3
C O T
13
15

7
C O T
13
15
16
18

10
C O T
19

11

12

13

14
C O T
4
10

15

16

17

D1

A3

A1

6CL

9CL

D2

A2

18

19

20

21

22
C = closes
O = opens
T = change over(transition)

23

DORNIER LUFTFAHRT

6CL

ON

OFF

NORMAL OPERATING

Dornier 328

ADC 2

TRAINING MANUAL

11FA

LINE /BASE MAINTENANCE

Page: 27-42
Issue: 08/95 ETM/ETX

1FA
ADC 1

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Electrical Control of Rudder Limiter


Automatic Control of Rudder Limiter Actuator
The ground circuits for the coils of relays 3CL and 4CL are controlled by micro air data computers
(MADC) 1 and 2. At airspeeds below 160 knots the ground circuits are open. Relays 3CL and 4CL
are de-energized and their contacts A and B connect 28 VDC to the unlock (limiter off) circuit of the
rudder limiter actuator. The actuator is in the unlocked position and the rudder limiter is inactive.
At 160 knots the signals lines from MADC 1 and 2 switch to ground and relays 3CL and 4CL
energize. 28 VDC is supplied to the lock (limiter on) circuit of the actuator's normal motor through:
- terminals A1/D1 of the current detector 16CX
- contacts B1/B2 of relay 3CL
- contacts B1/B2 of relay 4CL
- contacts B3/B2 of relay 6CL
- the contacts of the normal motor's "on" limit switch.
The ground circuit for the actuator is formed through:
- the contacts of the normal motor's "off" limit switch (and then direct to ground until the actuator
starts to move) and by the following series circuit after the actuator has moved from its off
position:
- the contacts of the actuator internal off limit switch
- contacts A2/A3 of relay 6CL
- contacts A2/A1 of relay 4CL.
The actuator runs to the lock (limiter on) position until the internal "on" limit switch operates. The
spring tab lever assembly is now mechanically locked and the rudder limiter is active.
The operation sequence is similar in reverse when the airspeed drops below 155 knots.
Note that the airspeed signals from MADC 1 and 2 are also sent to a data acquisition unit (DAU 2) in
the EICAS system for processing. The signals are used in the logic that generates certain rudder
limiter condition messages.
Normal and Standby Motor Mutual Exclusion
When the normal motor of the actuator is operating in any direction, the relay of current detector
16CX energizes. Contacts D3/B2 of 16CX energize relay 9CL, the contacts of which remove the
ground circuit from the standby motor. This provides an interlock circuit which prevents the standby
motor from operating at the same time as the normal motor.
Should the flight crew opt to manually disable the rudder limiter by pressing out the RUD LIMIT
switch/light 5CL, relay 6CL energizes. Contacts A and B of the relay open and interrupt the 28 VDC
and ground lines to the normal motor of the actuator.
Rudder Limiter Disable
The rudder limiter can be disabled at the discretion of the flight crew. The disable function is
controlled by the RUD LIMIT switch/light 5CL. The switch/light has three banks of contacts. When
the switch/light is pressed out to disable the rudder limiter:
- contacts A2/A3 switch on a RUD UNLIMIT caption in the front face of the switch
- contacts B2/B3 energize relay 6CL
- contacts C2/C3 send a ground signal to data acquisition unit 1 (DAU 1) in the EICAS system for
processing. The signal is used to display a blue RUDDER MAN UNLIMIT message on the
EICAS.
When relay 6CL energizes:
- contacts A and B interrupt the power and ground circuits for the normal motor of the rudder
limiter actuator
- contacts C1/C2 connect 28 VDC to the unlock (limiter off) circuit of the standby motor of the
actuator.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-43
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

The ground circuit for the standby motor is formed through:


- the conta cts of the standby motor's "on" limit switch (and then direct to ground until the actuator
starts to move) and then through contacts D1/D2 of relay 6CL (a parallel ground connection is
also provided by contacts A3/A2 of relay 9CL).
If the actuator is in the lock (limiter on) position when the RUD LIMIT switch/light is pressed out, it
will run to the unlock (limiter off) position until the internal "off" limit switch operates. The spring
tab lever assembly is now mechanically unlocked and the rudder limiter is disabled. If the actuator is
already in the unlock position when the switch/light is pressed out, the normal motor of the actuator
is isolated and the rudder limiter remains disabled until the switch/light is pressed in. When the
switch/light is pressed in, relay 6CL de-energizes. This disables the standby motor and re-enables the
normal motor.
Rudder Limiter Actuator Test
The rudder limiter actuator and the associated limiter control circuit can be tested. The test circuit is
controlled by the TEST TAB LOCK switch/light 2CL.
The switch/light has three sets of contacts. When the switch is pressed and held:
- contacts A and B simulate the 160 knots ground signals from air data computers 1 and 2
respectively. Relays 3CL and 4CL energize and the actuator moves to the lock (limiter on)
position.
- contacts C1/C3 close.
When the actuator starts to move, the relay of the current detector 16CX energizes. This connects 28
VDC to the ACTR GO caption in the front face of the TEST TAB LOCK switch and energizes relay
9CL. The ground circuit for the ACTR GO caption is provided through contacts C2/C3 of relay 6CL
and A1/A2 of relay 9CL.
When the TEST TAB LOCK switch is released, relays 3CL and 4CL de-energize and the actuator
returns to the unlock position.
Note that the test can only be performed when the RUD LIMIT switch/light 5CL is pressed in
(rudder limiter control circuit enabled).

SYSTEM INDICATIONS
Certain components of the rudder control system send signals to EICAS. The signals are sent to data
acquisition units (DAUs) and are used:
- to display the position of the rudder by a synoptic
- to indicate correct operation of the rudder limiter by blue status messages
- to indicate a malfunction in the rudder limiter system by amber caution messages.
Rudder Position Indicating
The rudder position transmitter is a three-wire potentiometer whose resistance changes as a function of
the rudder position. It sends a variable resistance signal DAU 1. The resistance values correspond to the
following rudder deflections:
- 0.5 k corresponds to a full left deflection
- 5 k corresponds to rudder neutral
- 9.5 k corresponds to a full right deflection.
The position of the rudder is indicated by a blue synoptic on the FLIGHT CONTROL page of the EICAS.
If the transmitter signal is invalid, the blue synoptic is replaced by an amber X.

Page: 27-44
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Rudder Limiter Monitoring


General
The operation of the rudder limiting system is monitored within the EICAS by a logic arrangement.
The inputs to the logic arrangement are derived as follows:
- airspeed signals sent from micro air data computers (MADC) 1 and 2. The MADCs send discrete
signals to DAU 2. The signal lines are open circuit at airspeeds below 160 knots and grounded at
airspeeds above 160 knots.
- from the position transmitter in the rudder limiter actuator. The signal has a value of 0.5 k when
the actuator is in the fully extended (rudder unlimited) position and 9.5 k in the fully retracted
(rudder limited) position. These values are converted to percentage values for logic evaluation
purposes within the EICAS (0.5 k = 0% and 9.5 k = 100%).
- from the RUD LIMIT switch/light 5CL. The signal line is open circuit when the switch/light is
pressed in (rudder limiter not disabled) and grounded when the switch/light is pressed out (rudder
limiter disabled).
These four signals are evaluated in the logic circuits to produce caution and status messages relating
to the operation of the rudder limiter.
Correct Rudder Limiter Function Below 155 Knots (Limiter Inactive)
If both MADCs report an airspeed below 155 knots and the rudder limiter is inactive, then:
- a blue RUDDER NOT LIMITED status message is displayed on the FLIGHT CONTROL page
of the EICAS.
Incorrect Rudder Limiter Function Below 155 Knots (Limiter Active)
If both MADCs report an airspeed below 155 knots and the rudder limiter is active, then:
- an amber RUDDER LIMITED caution message is displayed on the CAS field of the primary
EICAS page, on the FLIGHT CONTROL page and on page 2 of the radio management unit
(RMU).
Correct Rudder Limiter Function Above 160 Knots (Limiter Active)
If both MADCs report an airspeed above 160 knots and the rudder limiter is active, then:
- a blue RUDDER LIMITED status message is displayed on the FLIGHT CONTROL page of the
EICAS.
Incorrect Rudder Limiter Function Above 160 Knots (Limiter Inactive)
If both MADCs report an airspeed above 160 knots and the rudder limiter is inactive, then:
- an amber RUDDER NOT LIMITED caution message is displayed on the CAS field of the
primary EICAS page and on the FLIGHT CONTROL page.
MADC 1 and MADC 2 Report Different Airspeeds
If one MADC reports an airspeed below 155 knots and the other MADC reports an airspeed above
160 knots, then:
- an amber RUDDER LIMIT FAIL caution message is displayed on the CAS field of the primary
EICAS page and on the FLIGHT CONTROL page.
This message is inhibited if the airspeed reported by both MADCS is between 155 and 165 knots.
Rudder Limiter Actuator Fails in Intermediate Position
If MADC 1 and MADC 2 both report an airspeed above 160 knots or below 155 knots and the
actuator has not moved to the lock or unlock position respectively after 1 second, then:
- an amber RUDDER LIMIT FAIL caution message is displayed on the CAS field of the primary
EICAS page and on the FLIGHT CONTROL page.
Rudder Limiter Manually Disabled by Flight Crew
If the RUD LIMIT switch/light 5CL is pressed out to manually disable the rudder limiter, then:
Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-45
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

- a blue RUDDER MAN UNLIMIT status message replaces all other rudder limiter messages on
the CAS field of the primary EICAS page and on the FLIGHT CONTROL page.
CAS FIELD Indication
-

MFD PAGE Indication


BLUE

Fault or Condition
Rudder not limited (speed <160 kts) MADC 2
& 1 report <160 & rudder limiter not activated

RUDDER NOT LIMITED

AMBER

AMBER

RUDDER NOT LIMITED

RUDDER NOT LIMITED

Rudder not limited (speed >160 kts) MADC 2


& 1 report >160 & rudder limiter not activated.

BLUE

Rudder limited (speed >155 kts) MADC 2 & 1


report >155 & rudder limiter activated.

RUDDER LIMITED

AMBER

AMBER

RUDDER LIMITED

RUDDER LIMITED

AMBER

AMBER

RUDDER LIMIT FAIL

RUDDER LIMIT FAIL

BLUE

Rudder limited (speed <155 kts) MADC 2 & 1


report <155 & rudder limiter activated (also on
RMU page 2 amber RUDDER LIMITED).
One MADC reports an airspeed below 155 kts
and the other MADC report an airspeed above
160 kts. Note: The msg. is inhibited if the
airspeed reported by both MADCs is between
155 and 165 kts.
Rudder limiter manually disabled

blue
rudder synoptic

indicates rudder position. If invalid the rudder


synoptic is replaced by an amber X.

RUD MAN UNLIMIT

Honeywell

600
FF
600
85
OIL TEMP
84
61
OIL PRS
61
CPCS AUTO FAIL
PITOT S HEAT FAIL
L AOA FAIL
R AOA FAIL
BATT 1 FAIL
BATT 2 FAIL
RUDDER LIMITED
PAGE 1
TUNE
SQ

DIM

1/2

STO

ID

PGE

TST

DME

Fig. 23 Rudder - RMU

Page: 27-46
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Honeywell

RUDDERNOT LIMITED
RUDDER LIMITED
RUDDER LIMIT FAIL
RUDDER MAN UNLIMIT
END

97.0

97.0

LH

RH
ELEVATOR

TQ

ELEV DISCONNECT
RUDDER LIMITED

RUDDER

80.2

80.2

AILERON

800

Fig. 24 Rudder - EICAS

TM-Flight Controls

- FOR TRAINING PURPOSES ONLY -

NP

TRIM

E
L
E
V

AIL
RUD
ROLL

800

NU

ITT

TRIM SPEED FAST


80.3

ND

80.3

ROLL

FLAP ASYM

12
0

20

500
2870

OIL
TEMP
OIL
PRSS
FF LBS / HR
FQ LBS

ND
500
2870

COPY

AHRS

F/O
SYSTEM

MSG

Dornier 328

NEXT

LINE /BASE MAINTENANCE

FUEL

CAPT
REF
SYSTEM DATA

TRAINING MANUAL

Page: 27-47
Issue: 08/95 ETM/ETX

ENGINE

MAIN

SYSTEM 1 / 3
HYDR

2000 FT
0 FPM
NU

32

FLIGHT
CONTROL

CAB ALT
V/S

NH

FLAPS

DORNIER LUFTFAHRT

Effectivity:
328-100 Mod.10

Honeywell

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

RUDDER TRIM
FUNCTIONAL DESCRIPTION
The rudder trim subsystem consists of the following components:
FIN
Component
Panel
25CC
rudder trim actuator
22CC
rudder trim switch
10CC
24CC
rudder trim on/off switch/light
10CC
50CC
trim test switch
30VE (LH)
30CC
rudder trim test relay
23VE
26CC
trim runaway interlock relay (LH)
23VE
27CC
trim runaway override relay (LH)
23VE
28CC
trim runaway interlock relay (RH)
23VE
29CC
trim runaway override relay (RH)
23VE
21CC
circuit breaker
12VE
8CX
Circuit breaker
18VE

Zone
324
210
210
210
210
210
210
210
210
210
210

Access Door
324-FL

Rudder Trim Switch 22CC

TRIM TEST

NH OVSP
TEST ENG
LH
FI
TEST

LH

ENG
RH
1

PLA FI

MADC

OFF
PLA FI
SSEC DISABLE

LH

AIL

RH

RESET

LH

AIL

RH

STBY

LH

RH

AIL

S
T
B
Y

PRESS
TO
RESET

T
R
I
M

RUD
STBY
OFF

ELEV

UP

ELEV

DN
UP

Fig. 25 Rudder Trim Controls - Trim Control Panel


Page: 27-48
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

The rudder trim switch is installed in the center LH section of the trim control panel in the center
pedestal. The switch is a three-position center biased rotary switch labelled LH (left) and RH (right). The
switch houses a total of eight sets of contacts connected in series and parallel pairs, making a total of four
contact pairs. The four contact pairs are connected in the following control circuits of the rudder trim
actuator motor:
- 28 VDC for left trim (two series contacts)
- ground for left trim (two parallel contacts)
- 28 VDC for right trim (two series contacts)
- ground for right trim (two parallel contacts).
When the switch is in the center biased position:
- the two series pairs controlling the 28 VDC supplies for left and right trim are open
- the two parallel pairs controlling the ground circuits for left and right trim are closed.
When left trim is selected, the 28 VDC left trim contacts close and the ground contacts for the right trim
circuit open. The reverse is the case when right trim is selected.
Rudder Trim ON/OFF Switch/Light 24CC
The rudder trim on/off switch/light is a press in/press out switch. It is installed in the aft LH section of the
trim control panel in the center pedestal. The switch is labelled RUD and is used to disable the rudder
trim actuator if a fault arises in the actuator control circuit.
When the switch is pressed in, an OFF caption in the front face of the switch comes on to indicate that the
rudder trim system is inoperative. When the switch is pressed out the rudder trim system is enabled.
Trim Test Switch 50CC
The trim test push switch is installed in the LH engine/propeller test panel 30VE located in the forward
LH section of the center pedestal. The switch is labelled TRIM TEST and is used to test the trim runaway
override circuits of the following systems:
- rudder trim actuator
- aileron trim system
- elevator trim system
To test the rudder trim runaway override circuit, press and hold the TRIM TEST switch and then operate
the rudder trim switch to L and then R. If the runaway override circuits are serviceable, the actuator will
operate in the reverse direction to that commanded. When the test switch is released the motor will start
again in the commanded direction.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-49
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Rudder Trim Actuator 25CC


28

28
Ruder Trim
Tab

Rudder Trim Actuator

Trim Tab Drive


Rods

Actuator Dual Output


Shafts
Lever
Connection to Rudder

Fig. 26 Rudder - Trim Actuator


The rudder trim actuator is installed in the leading edge of the rudder in line with the lower edge of the
trim tab. The actuator has a single DC motor whose rotary output is converted in a reduction gearbox to a
dual shaft linear output. The motor is controlled by the rudder trim switch 22CC. Internal limit switches
stop actuator movement before the mechanical travel limits are reached.
The dual output shafts of the actuator are connected to a lever. Two push-pull rods connected to the
output side of the lever transmit the actuator movement to the tab.
An integral synchro-type position transmitter in the actuator sends a rudder trim position indicating signal
to the EICAS.

OPERATION
Power Supplies
The rudder trim control and indicating circuits are supplied with 28 VDC and 26 VAC electrical power as
follows:
Component
Bus
Circuit Breaker
No.
trim actuator control and power circuit ESSENTIAL BUS 3PP
RUDDER TRIM 21CC
trim actuator position indicating circuit
VAC BUS 6XP
RUDDER TRIM IND 8CX
System Power-Up
The trim tab control and indicating circuits are energized when 28 VDC and 26 VAC are applied to the
aircraft bus system.

Page: 27-50
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Rudder Trim (refer to Fig. 27)


ESS BUS-3PP
1

5A
21CC

RUDDER
TRIM

A1

A5

Electrical Schematic for:


Main Trim Switch 22CC

A3

22CC

B1

RUD
TRIM
LH

A3

A1

22CC

B3

A2

ON

OFF

A3

C2

A1

C2

29CC

A3

A1

C1

24CC

B2

30CC

B3

26CC

C3

A3

29CC
B1

C3

27CC

A1

28CC
C1

X1

X1

X2

X2

12

A2

A2

A1

R
10CC*A

A2

B2

26CC
A2

B2

A3

B1

24CC

28CC

A3

C2

C1 TRIMM
TEST

B7

27CC

ON
OFF

A2

C3

50CC

29CC

A7
B5

2LF
DIMMER

RUD
TRIM
RH

A1

X1

30CC

B3

29CC

X2

B3

B2

26CC
B1

B3

C2

26CC
B1

C3

C1

X1

X1

30CC

X2

X2

LAMP
TEST

24CX

23CX
G2

G3

50CC

7CX

SEE 271-901

G1

OFF

R
LH
RUD
TRIM
ACTR

B2

25CC
RH

FILTER

B8

22CC B6

B4

22CC
A2

RUD
TRIM
RH

RUD
TRIM
LH

A6

A4

7
C O T
12
13
15

C = closes
O = opens
T = change over(transition)

A8

C O T
10

10

11

12

13

C O T
9

C O T
5 7

14

15

16

17

C O T
6
14

Fig. 27 Rudder Trim - Electrical Diagram (Sheet 1 of 2)


Trim Actuator Control Circuit
The rudder trim actuator is controlled by the rudder trim switch 22CC. If the switch is held to L (left
trim), the following contacts operate:
- series contacts A1/A3 and B1/B3 close and supply 28 VDC to the left trim circuit
- parallel contacts A2/A4 and B2/B4 open and remove the ground from the right trim circuit.
28 VDC is now supplied to the left trim circuit of the motor through:
- contacts A3/A2 of relay 28CC
- contacts A2/A3 of the rudder trim on/off switch/light 24CC
- the contacts of the actuator LH internal limit switch.
The ground circuit for the motor is provided by either:
- the contacts of the actuator RH internal limit switch (and then direct to ground if the actuator is
at its maximum RH travel)
or by the following series circuit:
Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-51
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

- the contacts of the RH internal limit switch


- contacts B3/B2 of the rudder trim on/off switch/light 24CC
- contacts A2/A3 of relay 27CC
- contacts B2/B3 of relay 30CC
- the parallel contacts B8/B6 and A8/A6 of the trim switch 22CC.
The actuator runs in the commanded direction (drives the trim tab to the right) until either the trim
switch is released or until the LH internal limit switch operates. The operation sequence is similar in
reverse when right trim is commanded.
Trim Runaway Override Circuits
An electrical fault in the actuator control circuitry, such as sticking contacts in the rudder trim
switch, could initiate a trim runaway. Override circuits ensure that a trim actuator runaway can be
stopped and reversed by instinctive operation of the rudder trim switch in the opposite direction to
the runaway.
The following example describes the operation of the circuit in the event of a runaway to the left.
Relay 26CC is the LH trim runaway interlock relay. It is energized when the main trim switch is held
to the L position. If contacts A1/A3 and B1/B3 of the main trim switch 22CC stick closed when the
switch is released, the trim actuator will run uncommanded to the left and relay 26CC will remain
energized. The relay has three sets of contacts:
- contacts C1/C2 close and arm the test circuit
- contacts B2/B3 open and disable the coil circuit of relay 29CC (29CC is the RH trim runaway
interlock relay)
- contacts A1/A2 close and arm the coil circuit of the trim runaway override relay 28CC.
The trim runaway will be indicated to the flight crew by the increasing left yaw and by the rudder
trim position indicator on the EICAS. The runaway can be stopped and reversed by holding the
rudder trim switch to the R position. This action energizes relay 28CC through contacts A2/A1 of
26CC.
The contacts of 28CC replace the power supply to the left trim circuit of the actuator with a ground
connection. 28 VDC is now supplied to the right trim circuit of the actuator through:
- contacts A5/A7 and B5/B7 of the rudder trim switch 22CC
- contacts A3/A2 of relay 27CC
- contacts B2/B3 of the rudder trim on/off switch/light 24CC
- the contacts of the actuator RH internal limit switch.
The ground circuit for the motor is provided by either:
- the contacts of the actuator LH internal limit switch (and then direct to ground if the actuator is
at its maximum LH travel)
or by the following series circuit:
- the contacts of the LH internal limit switch
- contacts A3/A2 of the rudder trim on/off switch/light 24CC
- contacts A2/A1 of relay 28CC.
The actuator trims the rudder to the right (tab left) until either the trim switch is released or until the
RH internal limit switch operates. If the fault still exists on the main trim switch when the switch is
released, the actuator will again run uncommanded towards left trim. The actuator can be disabled by
pressing in the rudder trim on/off switch/light 24CC.
The operation sequence is similar in reverse if the trim runaway is to the right.
Runaway Override Test Circuit
The TRIM TEST push switch 50CC is used to test the trim runaway override circuits of the
following systems:
- rudder trim system
- aileron trim system
- elevator trim system.

Page: 27-52
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

To test the override circuit, press and hold the TRIM TEST switch and then press the rudder trim
switch 22CC to L and then R. If the runaway override circuits of the actuator are serviceable, the
actuator will operate in the reverse direction to that commanded. When the test switch is released the
motor will start again in the commanded direction. The following example describes the operation of
the circuit when the test switch is pressed and the rudder trim switch held to L.
When the TRIM TEST switch is held pressed the trim test relay 30CC energizes. Relay 30CC has
two sets of contacts, one for the LH circuit and one for the RH. If the rudder trim switch is now held
to the L position, relay 26CC energizes. The RH trim runaway override relay 28CC energizes
through the following series circuit:
- contacts C2/C1 of relay 26CC
- contacts B1/B2 of relay 30CC
- contacts A2/A1 of relay 26CC.
The contacts of 28CC remove the 28 VDC power supply from the left trim circuit of the actuator and
replace it with a ground connection. The actuator stops. 28 VDC is now supplied to the right trim
side of the actuator through:
- the same circuit as the coil of relay 28CC (see above)
- contacts A3/A2 of relay 27CC
- contacts B2/B3 of the rudder trim on/off switch/light 24CC
- the contacts of the actuator RH internal limit switch.
The ground circuit for the motor is provided by either:
- the contacts of the actuator LH internal limit switch (and then direct to ground if the actuator is
at its maximum LH travel)
or by the following series circuit:
- the contacts of the LH internal limit switch
- contacts A3/A2 of the rudder trim on/off switch/light 24CC
- contacts A2/A1 of relay 28CC.
The actuator trims the rudder to the right (tab left) until either:
- the TRIM TEST switch 50CC is released
or
- the rudder trim switch 22CC is released
or
- the RH internal limit switch operates.
The test sequence is similar in reverse when the rudder trim switch is held to R.
Trim Actuator Lockout Circuit
If for any reason the rudder trim circuit is unserviceable, it can be disabled by pressing in the rudder
trim on/off switch/light 24CC. The switch has three sets of contacts:
- contacts A and B disable the trim actuator by interrupting the 28 VDC power lines. The same
contacts form a short circuit across the armature of the actuator motor.
- contacts C switch on a white OFF annunciator in the front face of the switch/light 24CC.
The actuator is now locked out until the rudder trim on/off switch/light is pressed out.

SYSTEM INDICATIONS
The position transmitter in the rudder trim actuator sends signals EICAS. The signals are sent to data
acquisition units 2 (DAU 2) and are used to display the rudder trim setting by pointers and analogue
scales on the primary and FLIGHT CONTROL pages of the EICAS.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-53
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

T rim Position Indicating


26VAC-6XP
1

1A

RUDDER TRIM
IND
2

8CX

11TU

11TU

DAU 2

SIGN 5
HI

BK/WHT

R1

S3

SIGN 1
LO

HI

S1

18

19

25CC

20

LO

W
CCW

R2
S2
ACTR POSIT SENSOR

DAU 1

21

CW

RUD POSIT SENSOR 19CX

22

23

24

25

26

Fig. 28 Rudder Trim - Electrical Diagram (Sheet 2 of 2)


CAS FIELD Indication

MFD PAGE
Fault or Condition
Indication
white pointer against white white pointer against
indicates rudder position.
scale. Scale has white tic white scale. Scale has
marks every 25%
white tic marks every
25%
The rudder trim actuator has an integral synchro-type position transmitter. The transmitter sends a rudder
trim position signal to data acquisition unit 2 (DAU 2) for processing. The synchro signal value is
between - 7.76 VRMS (tab deflection 28 left) and +7.76 VRMS (tab deflection 28 right).
The rudder trim setting is indicated by a white pointer against an analogue scale on the primary and
FLIGHT CONTROL pages of the EICAS (refer to ??).
Rudder Trim Selection Status
An OFF annunciator in the front face of the rudder trim on/off switch/light 24CC indicates when the
rudder trim system is manually disabled.

Page: 27-54
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

27-30 ELEVATOR CONTROLS AND TRIM


GENERAL

30

25

RH Elevator
Position Transmitter

LH Elevator
Position Transmitter
Pitch Disconnect Unit
(with Microswitch)

Control
Columns

Cable Tension Regulators

Fig. 29 Elevator - General Arrangement


This section provides information on that portion of the flight control system which controls the position
and movement of the elevators and the elevator trim tabs. Also included are:
- the elevator position indicating system
- the elevator disconnect indicating system
- the trim tab position indicating system
The section is divided into subsections containing detailed information on the following rudder and tab
subsystems:
- Elevator Controls
- Elevator Trim

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-55
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Elevator Controls
The aircraft is controlled about the pitch axis by a conventional elevator control system. Two elevators
are installed on the trailing edge of the horizontal stabilizer. The elevators are manually operated by dual
control columns. The linkage from the control columns to the elevators is made by an arrangement of
pulleys, cables, quadrants, push-pull rods, levers and bell cranks. The control cables exit the pressure
compartment through pressure fairleads at the rear pressure bulkhead. The captain's and first officer's
elevator control runs are joined by a disconnect unit. This unit allows the two control runs to be separated
by the application of higher than normal input forces should one control run become jammed.
Elevator Trim
The aircraft can be trimmed about the pitch axis by a trim tab located on the inboard trailing edge of each
elevator. Each tab is driven by an electrically powered linear actuator installed in the trailing edge section
of the horizontal stabilizer.
Each actuator is powered by two separate DC motors (fast and slow). Which motor control circuit is in
operation depends on the airspeed. At airspeeds below 200 KCAS the fast motor circuit is operative and
above 200 KCAS the slow motor circuit. The actuators are normally controlled by elevator trim switches
on the captain's and first officer's control wheels. A standby elevator trim switch is provided as a back-up.
Override circuits are provided to protect against a trim runaway. Test facilities are provided for the
override circuits.
For synchronization purposes, the two actuators are mechanically interconnected by a flexible shaft. If
one actuator fails, the remaining actuator will drive both trim tabs.

INTERFACE TO OTHER SYSTEMS


Indicating/Recording Systems
Certain components of the elevator control system send signals to EICAS. The signals are sent to data
acquisition units (DAU's) and are used to indicate:
- the position of each elevator
- the status of the elevator disconnect unit
- the position of the elevator trim actuators
- the speed mode status (fast or slow) of the trim actuator control circuits
- the synchronization (symmetry) status of the LH and RH trim tabs
- the operating status of the elevator trim actuators
Navigation System
The micro air data computer MADC 1 sends a discrete airspeed signal to the elevator trim control circuit.
Auto Flight System
Signals from the automatic flight control system (AFCS) are used to operate the elevators when the
aircraft is flying under automatic control.

Page: 27-56
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

ELEVATOR CONTROLS
FUNCTIONAL DESCRIPTION
The elevator and tab subsystem consists of the following components:
FIN
Component
Panel
Zone
LH (RH) control column
120, 210

25CX
26CX
8CW

LH (RH) cable tension regulator


control rods
control cables
pulleys
pressure bulkhead fairleads
nose down spring
quadrant assembly
elevator disconnect unit
LH elevator position transmitter
RH elevator position transmitter
elevator disconnect micro switch

Effectivity:
328-100 Mod.10

120
120, 310, 320
120, 130, 140, 310
120, 130, 140, 310
230
310
310
310
310
310
310

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Access Door
211-GFZ, 211-FZF, (212EFZ, 212-FFZ)
211-LFZ, (212-KFZ)
various
various
various
231-EFZ
312-AL
312-AL
312-AL, 324-AL
312-AL, 324-AL
312-AL, 324-AL
312-AL, 324-AL

Page: 27-57
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

LH and RH Control Column

Tension Regulator

to
Q
As uadr
sem an
bly t

Control Columne

Pressure Bulkhead
fairleads

fro
m
Re Tens
gu
lat ion
or

Cable Fairleads

Fig. 30 Elevator - Control Column to Pressure Bulkhead


The control columns are pivot-mounted below the flight compartment floor between frames 7 and 8. The
movement of each column is transmitted to the associated elevator control cable tension regulator by a
short push-pull rod.

Page: 27-58
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

LH and RH Cable Tension Regulator


The elevator tension regulator is nearly identical to the aileron tension regulator (refer to ??) with the
following differencies.
- It is connected to the control column with a push-pull rod
- The elevator gust lock engages with a notch in the RH (first officer's) tension regulator
Control Cables
The elevator control cables transmit the flight crew elevator commands from the tension regulators to the
quadrant assembly located between frames 46 and 47. The cables are 7 x 19 flexible steel wire ropes
made from corrosion resistant steel and have a nominal diameter of 4 mm (0.157 in.). The LH and RH
elevator control runs each consist of four separate cable sections. Cable sections are joined by turnbuckles
and terminated by swaged end fittings.
Pulleys
The control cables are guided by pulleys equipped with cable guards. The pulleys are made of a phenolic
material and run in sealed ball bearings. The cable run from each tension regulator to the associated cable
quadrant is guided by a total of ten pulleys.
Control Rods
Each control column is connected to its associated cable tension regulator by a short aluminium push-pull
control rod. Two further rods connect the quadrant assembly in the rear fuselage to the elevator
disconnect unit and a series of rods complete the run to the elevators. The Flettner tab on each elevator is
also controlled by rods.
Three types of rod are used:
- non-adjustable fixed length
- one end adjustable, one end fixed
- both ends adjustable.
Rod ends are either of the clevis or eye type. Eye type rod ends are equipped with self-aligning sealed ball
bearings.
Levers and Bell cranks
The control rods in the vertical stabilizer are supported by idler levers and bell cranks running in sealed
ball bearings. The connection points for the rod clevis ends are formed by self-aligning sealed ball
bearings.
Pressure Bulkhead Fairleads
The elevator control cables exit the pressure compartment through special fairleads at the rear pressure
bulkhead. Each fairlead consists of a ball headed cable sleeve sandwiched between two plates. The plates
are fixed to a bracket installed on and sealed to the lower part of the pressure bulkhead. The cables pass
through the sleeve which acts as a cable seal.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-59
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Quadrant Assembly

Position Transducers

Disconnect Unit

Nose Down Spring

Quadrant Assembly
Stick Pusher

Force Detection Rod

Pitch Servo

Fig. 31 Elevator - Pressure Bulkhead to Vertical Stabilizer


The quadrant assembly is installed in the upper part of the fuselage between frames 46 and 47. The
assembly consists of two quadrants that are installed on a common shaft. The LH quadrant terminates the
cable run from the captain's control column and is fixed to the shaft. The RH quadrant terminates the
cable run from the first officer's control column and is free to rotate on the shaft. The autopilot pitch servo
is connected by a cable to the elevator control run at the RH quadrant.
Two push-pull rods transmit the elevator commands from the LH and RH quadrants to the two halves of
the elevator disconnect unit aft of frame 47. The LH quadrant has a connection to which a rod and tension
spring arrangement is attached. The other end of the spring is attached to frame 47. The spring moves the
elevators to the nose down position when the aircraft is parked.
The LH side of the quadrant shaft extends through the shaft mounting bracket. A lever is installed on but
does not move with the extended portion of the shaft. The lever is connected to the stall prevention stick
pusher and only moves when the pusher is activated.

Page: 27-60
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Elevator Disconnect Unit


2

AU

D
to

AU

to D

Push-Pull Rod to RH Elevator


Push-Pull Rod
to LH Elevator
RH Elevator Position Transmitter
LH Elevator
Position
Transmitter
Microswitch 8CW to DAU 2
RH Half of Disconnect Unit
LH Half of
Disconnect Unit
Input Rod from RH Quadrant

Input Rod from LH Quadrant

Fig. 32 Elevator Disconnect Unit


The captain's and first officer's elevator control cable runs are routed completely separately along the left
and right sides of the fuselage respectively. They are joined in the rear fuselage by an elevator disconnect
unit located on the upper aft face of frame 47. Under normal circumstances the movement of one control
column moves both elevators and the other control column. Should one elevator control become jammed
the two control circuits can be separated by the application of a higher than normal force to a control
column.
The unit has two halves which are held engaged by a spring and cam arrangement. Each half has
connection points for two push-pull rods. The forward connection points are for the command input rods
from the captain's and first officer's elevator control circuit. The aft connection points are for the output
rods to the LH and RH elevator. Under normal operating conditions the two halves of the unit are firmly
engaged and move together as a single unit. Should one of the elevator control circuits jam, the two
halves can be disconnected from each other by the application of a higher than normal force at a control
column. The disconnect force is approximately 50 daN (112 lbs). The applied force causes the cam to
override the spring force and move out of its detent. The two halves of the unit are now disengaged,
effectively isolating the jammed control circuit. In this situation the captain's control circuit is connected
to the left elevator only and the first officer's to the right elevator only. The aircraft can be controlled
about the pitch axis using the free control column. Once activated, the disconnect unit can only be reset
on the ground (refer to AMM).
The unit has an integral micro switch 8CW which is operated if the disconnect unit is activated. The
switch sends a signal to the electronic indicating, caution and advisory system EICAS.
Short rods connected to an auxiliary connection point on each half of the unit drive the LH and RH
elevator position transmitters 25CX and 26CX.
Elevator Disconnect Micro switch 8CW
A micro switch in the elevator disconnect unit monitors the status of the unit. It sends a discrete signal to
the EICAS for indicating purposes. The switch contacts are connected to ground under normal operating
conditions and open under elevator disconnect conditions.
Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-61
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

LH and RH Elevator Position Transmitters 25CX and 26CX


An elevator position transmitter is installed for each elevator. Each transmitter is driven by a short rod
connected to the associated half of the elevator disconnect unit. The LH and RH transmitters are identical
0 to 10 k three-wire potentiometers whose resistance changes as a function of the elevator position.
They send a variable resistance signal to the EICAS for processing.

OPERATION
Power Supplies
Electrical power is not required for the elevator control system. Power for the indicating part of the
system is provided by the EICAS
Elevator Controls
Note:
The LH (captain's) and RH (first officer's) elevator controls from the flight compartment to the rear
fuselage are similar. The operation of the LH subsystem is described. Differences for the RH side are
covered in the text or given in parentheses.
Flight Compartment to Vertical Stabilizer Control Run
Control column movement is transmitted by a push-pull rod to the cable tension regulator located at
frame 9. From the cable tension regulator, the movement is continued aft below the flight and passenger
compartment floor by control cables and pulleys. The cables pass through guides in some frames under
the floor. Cable fairleads equipped with small pulleys are used to guide the cables through the machined
parts of frames 24 and 26. The cable run is virtually straight as far as a point between frames 31 and 32.
At this point the cables are routed inboard and then upwards to follow the contour of the fuselage. The
cables exit the pressure compartment through sealed fairleads at the rear pressure bulkhead and terminate
at a cable quadrant assembly located between frames 46 and 47. The autopilot pitch servo is connected by
a cable to the elevator control run at the RH section of the quadrant assembly.
A rod and tension spring arrangement is connected between the LH section of the quadrant assembly. The
spring moves the elevators to the nose down position when the aircraft is parked. This is the position for
engaging the elevator gust lock.
Two push-pull rods transmit the elevator commands from the quadrant assembly to the two halves of the
elevator disconnect unit. Two further push-pull rods transmit the commands to the control linkage in the
vertical stabilizer.
The stall prevention stick pusher is connected to a lever installed on the quadrant assembly shaft. Under
normal operating conditions the lever does not move with the shaft. If the pusher is activated the lever
drives the elevators to a 10 down position and pushes the control columns forward.
The push-pull rods from the disconnect unit exit the fuselage forward of frame 48. These rods are the first
of five LH and five RH push-pull rods which form the control run from the elevator disconnect unit to the
LH and RH elevators. The ten rods are supported at intervals by idler levers and bell cranks in the vertical
stabilizer. The last (top) rod on the LH and RH side connects to the associated elevator control horn. Each
control horn is attached to the leading edge spar of the elevator at the control surface hinge line.

Page: 27-62
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

LH and RH Elevator Tab


A trim tab is installed on the inboard trailing edge of each elevator. The dual shaft trim actuators are
installed in the trailing edge of the horizontal stabilizer. Each actuator drives its associated tab through a
reduction lever installed in the leading edge of the elevator. Twin push-pull rods connect the lever to the
tab.

SYSTEM INDICATIONS
Certain components of the elevator control system send signals to the electronic indicating, caution and
advisory system (EICAS). The signals are sent to data acquisition units (DAU's) and are used:
- to display the position of the elevators by synoptics
- to indicate the status of the elevator disconnect unit by a synoptic
- to display a caution message if the elevator disconnect unit is activated.
The position of the elevators and the status of the disconnect unit are displayed on the FLIGHT
CONTROL page of the EICAS.
Elevator Position Indicating
An elevator position transmitter is installed for each elevator. Each transmitter is a three-wire
potentiometer whose resistance changes as a function of the elevator position. The LH transmitter sends a
variable resistance signal to data acquisition unit 1 (DAU 1) in the EICAS system for processing. The RH
transmitter sends an identical signal to DAU 2. The resistance values correspond to the following elevator
deflections:
- 0.5 k corresponds to an elevator down deflection of +25
- 5 k corresponds to an elevator up deflection of -2.5
- 9.5 k corresponds to an elevator up deflection of -30.
The position of each elevator is indicated by a blue synoptic on the FLIGHT CONTROL page of the
EICAS. If the transmitter signal is invalid, the blue synoptic is replaced by an amber X. Under normal
operating conditions the LH and RH elevator synoptics are joined by a white bar. The bar changes to
amber if the elevator disconnect unit is activated below.
Elevator Disconnect Unit Monitoring
A micro switch 8CW in the elevator disconnect unit monitors the status of the unit. It sends a discrete
ground or open signal to DAU 2 for processing. The signal line is connected to ground under normal
operating conditions and open circuit if the disconnect unit is activated. If the captain's and first officer's
elevator control runs are disconnected:
- an amber ELEV DISCONNECT caution message is displayed on the CAS field of the primary
EICAS page and on the FLIGHT CONTROL page
- on the FLIGHT CONTROL page the white bar which connects the LH and RH elevator synoptics
changes to amber.
CAS FIELD Indication MFD PAGE Indication
Fault or Condition
AMBER
AMBER
Elevator disconnect unit activated
ELEV DISCONNECT

Effectivity:
328-100 Mod.10

ELEV DISCONNECT

AMBER
elevator connect bar
BLUE
LH elevator synoptic
BLUE
RH elevator synoptic

indicates position of LH elevator. If invalid the


rudder synoptic is replaced by an amber X.
indicates position of RH elevator. If invalid the
rudder synoptic is replaced by an amber X.

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-63
Issue: 08/95 ETM/ETX

RH
ELEVATOR

TQ

ELEV DISCONNECT
RUDDER LIMITED

RUDDER

80.2

80.2

- FOR TRAINING PURPOSES ONLY -

TM-Flight Controls

NP

800

TRIM

E
L
E
V

AIL
RUD
ROLL

800

NU

ITT

TRIM SPEED FAST


80.3

ND

80.3

ROLL

FLAP ASYM

12
0

20

NU

500
2870

OIL
TEMP
OIL
PRSS
FF LBS / HR
FQ LBS

ND
500
2870

32

HYDR

ENGINE

MAIN

SYSTEM 1 / 3
FLIGHT
CONTROL

2000 FT
0 FPM

NH

FLAPS

CAB ALT
V/S

FUEL

NEXT

CAPT
REF
SYSTEM DATA

COPY

AHRS

F/O
SYSTEM

MSG

Effectivity:
328-100 Mod.10

DORNIER LUFTFAHRT

Fig. 33 Elevator Controls - EICAS Indications

AILERON

Dornier 328

ELEV DISCONNECTED
END

97.0

97.0

LH

TRAINING MANUAL

Honeywell

LINE /BASE MAINTENANCE

Page: 27-64
Issue: 08/95 ETM/ETX

Honeywell

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

ELEVATOR TRIM
FUNCTIONAL DESCRIPTION
The elevator trim subsystem consists of the following components:
FIN
Component
Panel
52CC
RH elevator trim actuator
53CC
LH elevator trim actuator
33CC
captain's (LH) and first officer's (RH) main elevator
trim switch
63CC
standby elevator trim switch
10CC
69CC
elevator trim reset switch/light
10CC
50CC
trim test switch
30VE (LH)
68CC
main trim circuit lockout relay
29VE
55CC
trim speed mode relay
29VE
51CC
elevator trim test relay
51CC
38CC,
nose up control relay
23VE
58CC
49CC,
nose down control relay
23VE
59CC
39CC
nose down runaway override relay
23VE
48CC
nose up runaway override relay
23VE
42CC,
trim master relays
23VE
45CC
54CC
auto-trim relay
23VE
64CC
stby elevator control relay (nose up)
23VE
65CC
stby elevator control relay (nose down)
23VE
31CC,
circuit breaker
12VE
61CC
13CX,
circuit breaker
18VE
14CX
15CX
fast/slow motor current sense relay
29VE

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Zone
342
332
210
210
210
210
310
310
210
210

Access Door
342-AB
332-AB

311-AB

210
210
210
210
210
210
210
210
210
310

311-AB

Page: 27-65
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

LH (RH) Elevator Trim Actuator 53CC (52CC)


A

DETAIL

A
Reduction Lever
RH Elevator Trim Actuator
LH and RH Trim Tab
Connection

Flexible Shaft

Reduction Lever

Horizontal Stabilizer
Attachment

LH Elevator Trim Actuator

Fig. 34 Elevator Trim Actuators


The LH elevator trim actuator is installed in the root trailing edge section of the horizontal stabilizer in
line with the LH trim tab. A similar actuator is installed in line with the RH trim tab. The following
description applies to both actuators.
The actuator has two separate (fast and slow) DC motors. Which motor control circuit is in operation
depends on the airspeed. At airspeeds below 200 knots the fast motor circuit is operative and above 200
knots the slow motor circuit. The fast and slow motors of one actuator are electrically connected in
parallel with the associated motors of the other actuator. The actuators are controlled by either:
- main elevator trim switches on the captain's and first officer's control wheels
- a standby elevator trim switch on the trim control panel
- the automatic flight control system (AFCS) in the auto-trim mode
Internal limit switches stop actuator movement before the mechanical limits are reached.
The rotary output of the motors is converted in a reduction gearbox to a dual shaft linear output. Total
shaft travel between the electrical limits is 25 mm (0.98 in.). The twin shafts of the actuator are connected
to a lever in the leading edge of the elevator. Two push-pull rods connected to the output side of the lever
transmit the actuator movement to the tab.
Two shunts are installed, one in series with each motor. The shunts are used for sending current sensing
signals to the EICAS. If one actuator is not drawing current and the other actuator is, a caution message
indicating a trim motor failure is displayed on the EICAS.

Page: 27-66
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

For synchronization purposes, the two actuators are mechanically interconnected by a flexible shaft. If
one or both motors of an actuator fail, the other actuator will:
- drive its associated trim tab directly
- drive the other trim tab indirectly through the failed actuator.
The actuator has an integral synchro-type position transmitter. The transmitter sends an elevator trim
position indicating signal to the EICAS.
Main Elevator Trim Switches 33CC

B
C

Elevator Trim Switch (Captain)

Elevator Trim Switch (First Officer)

er

ni

r
Do

32

er

ni

r
Do

LH

AIL

RH

RESET

32

LH

AIL

RH

STBY

LH

S
T
B
Y

PRESS
TO
RESET

T
R
I
M

TRIM TEST

NH OVSP
TEST ENG
LH
FI
TEST

AIL
ENG
RH

PLA FI

MADC

LH

RH

OFF
PLA FI
SSEC DISABLE

RUD
STBY
OFF

ELEV

UP

ELEV

DN
UP

Fig. 35 Elevator Trim - Controls


The captain's main elevator trim switch is installed on the outboard horn of the LH control wheel. An
identical switch is installed for the first officer on the outboard horn of the RH control wheel. The
following description applies to both switches.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-67
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Each elevator trim switch is labelled UP and DN and contains two three-position center biased rocker
switches. Both rocker switches must be activated together to operate the elevator trim actuators. The two
rocker switches have a total of eight sets of contacts (four per switch).
Standby Elevator Trim Switch 63CC
The standby elevator trim switch is installed in the aft RH section of the trim control panel in the center
pedestal. The switch is labelled DN ELEV UP and is identical to the main trim switches 33CC. Its
purpose is to control the elevator trim actuators should a fault occur in the main trim control circuit. A
lockout circuit is activated when the standby trim switch is operated. This circuit disables the main trim
(and auto-trim) circuits of the elevator trim actuators. These circuits then remain disabled until the reset
switch/light 69CC is pressed.
Elevator Trim Reset Switch/Light 69CC
A lockout circuit disables the main trim (and auto-trim) circuits when the standby trim switch is operated.
The lockout circuit remains active even after the trim operation has been completed. The main trim
circuits can be re-enabled by pressing an elevator trim reset switch/light. The switch is labelled PRESS
TO RESET and is installed in the trim control panel to the left of the standby elevator trim switch. A
white STBY ELEV annunciator in the front face of the switch comes on to indicate when the standby trim
circuit - and thus the lockout circuit - is active. The switch/light is guarded by a transparent spring-loaded
cover.
Trim Test Switch 50CC
The trim test push switch is installed in the LH engine/propeller test panel 30VE located in the forward
LH section of the center pedestal. The switch is labelled TRIM TEST and is used to test the trim runaway
override circuits of the following systems:
- elevator trim system
- aileron trim system
- rudder trim system
To test the elevator trim runaway override circuit, press and hold the TRIM TEST switch and then press
either the LH or RH main elevator trim switch to UP and then DN. If the runaway override circuits are
serviceable the actuator will operate in the reverse direction to that commanded. When the test switch is
released the actuator will start again in the commanded direction.

OPERATION
Power Supplies
The elevator trim subsystem is supplied with 28 VDC and 26 VAC electrical power as follows:
Component
Bus
Circuit Breaker
No.
trim actuator main control and power ESSENTIAL BUS 3PP
ELEV TRIM 31CC
circuit
trim actuator standby control and
BUS 1 2PP
STBY EL TRIM 61CC
power circuit
LH trim actuator position indicating
BUS 4XP
ELEV TRIM IND LH 13CX
circuit
RH trim actuator position indicating
BUS 6XP
ELEV TRIM IND RH 14CX
circuit
System Power-Up
The elevator trim control and indicating circuits are energized when 28 VDC and 26 VAC
Page: 27-68
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Trim Control
Note:
The captain's and first officer's main trim control circuits are similar. The operation of the captain's
control circuit is described.
If both rockers of the captain's (first officer's) trim switch 33CC on the LH (RH) control wheel are held to
UP, the following contacts operate:
- series contacts A1/A3 and B1/B3 close and supply 28 VDC to the nose up circuit
- parallel contacts A2/A4 and B2/B4 open and remove the ground from the nose up fault protection
circuit.
Main Trim Control
The captain's (first officer's) elevator trim master relay 42CC (45CC) now energizes through diode 40CC
(43CC), followed by the nose up control relays 38CC and 58CC. The diode 41CC (42CC) prevents cross
coupling from the nose up to the nose down circuits. Note that initially, the ground circuit for the coils of
42CC (45CC) and 38CC is formed by the diode 79CC, contacts B2/B3 of the test relay 51CC and the
nose down contacts of the first officer's and captain's trim switch. This ground circuit is replaced by
contacts B1/B2 of relay 58 CC when this relay energizes. 28 VDC is now supplied to the nose up side of
both actuators through the following series circuit:
- contacts D1/D2 of relay 38CC
- contacts D1/D2 of relay 58CC
- contacts B3/B2 of relay 48CC
- contacts A3/A2 of relay 54CC
- contacts B3/B2 of relay 68CC
- the contacts of the RH and LH actuator internal nose up limit switches
- the contacts of relay 55CC. Relay 55CC is the trim speed mode relay controlled by MADC 1. If the
relay is de-energized (airspeed below 200 knots), electrical power is connected to the fast motor of
each actuator. If the relay is energized (airspeed above 200 knots) the slow motors will run.
The ground circuit for the motors is provided by the following series circuit:
- the contacts of relay 55CC
- the contacts of the LH and RH actuator internal nose down limit switches (and then direct to ground
if either actuator is at its maximum nose down travel)
or by the following series circuit:
- contacts C2/C3 of relay 68CC
- contacts B2/B3 of relay 54CC
- contacts B2/B3 of relay 39CC
- contacts D2/D3 of relay 59CC
- contacts B2/B3 of relay 49CC.
The actuators run in the commanded direction until either the trim switch is released or until the nose up
internal limit switches operate. The operation sequence is similar when nose down is commanded, except
that nose down control relays 49CC and 59CC energize instead of 38CC and 58CC.
The captain's and first officer's main trim switches form mutually exclusive circuits for the trim master
relays. If, example, the captain's switch is set to UP and the first officer's switch is set to DN, neither relay
42CC nor 45CC will energize and the complete trim circuit is inhibited until one of the switches is
released.
Standby Trim Control and Main Trim Lockout
The elevator trim standby circuit is controlled by the standby elevator trim switch 63CC. If both rockers
of the switch are held to UP, the following contacts operate:
- series contacts A1/A3 and B1/B3 close and supply 28 VDC to the standby nose up relay 64CC
- parallel contacts A2/A4 and B2/B4 open and remove the ground from the nose up fault protection
circuit.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-69
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL
LINE /BASE MAINTENANCE

79CC

C1

DORNIER LUFTFAHRT

A6
A4

45CC

A4

A6

51CC
X2
X2

G3
TEST
G1
G2

14
13
12

X1

X1
X2

49CC
X1

CO T
4
9
CO T
C O T
11 12
7
33
3
55
33 33
COT
10
32

11
10
9
7

COT
3
3
10
10

8
6

C3
C1

A2
A1

48CC

- FOR TRAINING PURPOSES ONLY -

B8
B2

B2
B1

TM-Flight Controls

A2

A8

33CC

Effectivity:
328-100 Mod.10

C = closes
O = opens
T = change over(transition)

B8
B2

B6
NOSE
DN
PILOT

NOSE
UP
PILOT
B4

33CC

45CC

50CC

Fig. 36 Elevator Trim - Electrical Schematic (Sheet 1 of 3)

78CC

C2
B3
A3

33CC
33CC

B6
NOSE
DN
COPILOT A8
A2

NOSE
UP
COPILOT
B4

COT
3
1
10
12
5
4
3
2
1

CO T
3
33
CO T
2
5
10
31
C O T
1
31
55
32

A3

X1

48CC
X2

A1

59CC
X2
X2
X2

49CC A2
59CC
58CC

B3
B1
B1
B3

B2
B2
X1
X1

C3

C3

A1

C1
A3

42CC

D3
D1
D3
D1

A3
A1
A3
A1

38CC
A2

58CC

X1

42CC
X1

X2
X2
C1
C3

C2

59CC
58CC

5
8

59CC
A3

51CC
A3

6
4

A2

51CC
A1
A2

2
3

A3
A1
A3
A1

76CC
A2

39CC
A1
A2

C2

75CC
A2

45CC

D2

The ground circuit for the standby nose up relay 64CC is through contacts C3/C2 of the standby nose
down relay 65CC and the parallel contacts A6/A8 and B6/B8 of 63CC. This forms a mutual exclusion
circuit between nose up and nose down trim commands. Note that diode 66CC and 67CC also prevent
cross-coupling between the nose up and down circuits. The nose up relay 64CC and the main trim circuit
lockout relay 68CC both energize. Relay 68CC self-latches through its own contacts A2/A1 and the
contacts of the RESET switch/light 69CC. The relay has three functions:
- it locks out the main trim control circuit
- it disables the auto-trim circuit
- it switches over control of the trim actuators to the standby trim control circuit.
A STBY ELEV annunciator in the front face of the RESET switch/light indicates when the standby trim
circuit - and thus the lockout circuit - is active. The switch/light is guarded by a transparent spring-loaded
cover. The lockout circuit remains active until the RESET switch/light is pressed to de-energize relay
68CC.
28 VDC is now supplied to the actuator nose up circuit through:
- contacts B1/B2 of relay 64CC
- contacts B1/B2 of relay 68CC.
The ground circuit for the motor is through contacts C2/C1 of relay 68CC and contacts B2/B3 of relay
65CC.
The motor runs in the commanded direction until either the trim switch is released or until the nose up
internal limit switches in the actuators operate. The operation sequence is similar in reverse when nose
down is commanded, except that the standby nose down relay 65CC energizes instead of 64CC. The
operation of the actuator speed control circuit is not affected by the standby mode.

B
7

42CC
C2
A2

42CC

44CC
43CC

33CC
5
8

D2

45CC
41CC

B7
B7

33CC
2

B3

B3

B1

E1
A3

PILOT
COPILOT

33CC
B1
COPILOT

E3
E2
A7
A3

40CC
B2
B2

NOSE
DN
NOSE
UP

50CC
TEST

A5
A7

A1

Electrical Schematic for:


Main Trim Switch 33CC/63CC

PILOT

B3
B1

45CC
B3
B1
42CC

39CC
58CC
X1

38CC

1
31CX
1A

A5
A1

33CC

2
ELEV
TRIM

Page: 27-70
Issue: 08/95 ETM/ETX

ESS BUS 3PP

DORNIER LUFTFAHRT

Effectivity:
328-100 Mod.10

BUS1-2PP
1
61CX

3A
STBY EL
TRIM

STBY
ELEV TRIM

63CC

B3

A5

A1
A3

NOSE
UP

68CC

A2

A3

A1

63CC

38CC

-/+
66CC

A2

59CC

B3

39CC

A1

D2

from
65CC
(22)

D1

B2

A3
D1

D2

from
64CC
(21)

A2

B3

54CC

B1

B3

B1

64CC

B2

B3

B1

65CC

B2

B2

B1
B2

C1 D3

FEED BACK

B2
D3

B1

48CC

+/-

D1

D2

D2
B3

11TT DAU2

B1 D3

49CC

D1

58CC

+/SERVO TRIM
-/+

SIGN 33

B3

D2

B7

IAC1

SIGN 6

D1

B2

1TT

1TT DAU1

D3

D3

B5

B3

SIGN 646

67CC

A1
A3

69CC
RESET

B3

B1

B2

2LF

C3

C1

68CC
C2

DIN

refer to ATA 22
autotrim

52CC
C1

54CC

C2

X1

ACTR RH

C3

50CC

to
65CC-B1
(35)

to
64CC-B1
(34)

X2

LAMPTEST

53CC
X1

X1

X2

65CC
X2

C3

65CC

C1

C3

68CC

ACTR LH

X1
10CX

11CX

X2

C1

64CC
C2

C2

A2

55CC

A3

A3

63CC
CAS<200KCAS=OPEN
CAS>200KCAS=GND

1FA

15

16

17

CO T
31
32
28
28

CO T
32
33
18

CO T
29
29
40
40

18

19

B4
NOSE
UP
A2

20

FILTER

FAST M
D3

HI

STBY
ELEV

SLOW

D1

SIGN. 449

D2

SLOW M

B8

63CC

B6
NOSE
DN
A8

A4

MADC

B3

B2 B1

FILTER

Page: 27-71
Issue: 08/95 ETM/ETX

B2

FAST

C2

LO

LO
9CX

FILTER

SIGN. 448

X2

C1

A6

21

22

C O T
55
34
22

C O T
55
35
21

23

24
C O T
25
32
33

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

Dornier 328

X1

15CX

A1

LINE /BASE MAINTENANCE

X2

11TU DAU2

C3

A2

HI
X1

B2
B1

TRAINING MANUAL

55CC

DAU1

B3

FILTER

1TU

A1

15CX

64CC

15CX

- FOR TRAINING PURPOSES ONLY -

TM-Flight Controls

Fig. 37 Elevator Trim - Electrical Schematic (Sheet 2 of 3)

B1

A7

NOSE
DN

B1

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

4XP (26VAC)
1A
ELEV TRIM
IND LH

6XP (26VAC)

1A

13CX

ELEV TRIM
IND RH

1TU

14CX
2

11TU

DAU 1

SIGN 32
HI

DAU 2

SIGN 2
LO

refer to ATA 22

HI
LO
B078
B079
11TUB
R

C3

C1

38CC
C2
C3

C1

49CC
C2
A3

53CC

52CC

A1

64CC
A2

S2

S2

S1

R1

A3

S1

R2

A2

R2

S3

A1

65CC

R1
S3

ACTR LH

ACTR RH

refer to ATA 22

43

44

45

46

47

48

49

50

51

52

53

54

55

Fig. 38 Elevator Trim - Electrical Schematic (Sheet 3 of 3)


Actuator Speed Control
The fast and slow modes of the elevator trim actuators are controlled automatically by micro air data
computer 1 (MADC 1) as a function of the airspeed. Refer to (Chapter 34 - NAVIGATION) for details on
the MADC. The MADC controls two relays (55CC and 15CX) in the elevator trim circuit. At airspeeds
below 200 knots the ground circuit for the coil of each relay is open and the relays are de-energized. At
airspeeds above 200 knots the relays are energized.
When the relays are de-energized (below 200 knots):
- contacts A and B of relay 55CC connect the trim control circuit to the fast motor of the LH and RH
trim actuator respectively
- contact C of relay 55CC sends a fast speed mode indicating signal to the EICAS
Page: 27-72
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

- contacts A and B of relay 15CX send a fast motor sensing signal from the LH actuator to the EICAS
- contacts C and D of relay 15CX send a fast motor sensing signal from the RH actuator to the EICAS.
When the relays are energized (above 200 knots):
- contacts A and B of relay 55CC connect the trim motor control circuit to the slow motor of the LH
and RH trim actuator respectively
- contact C of relay 55CC sends a slow speed mode indicating signal to the EICAS
- contacts A and B of relay 15CX send a slow motor sensing signal to the EICAS
- contacts C and D of relay 15CX send a slow motor sensing signal from the RH actuator to the
EICAS.
Main Trim Runaway Override
An electrical fault in the actuator control circuitry, such as sticking contacts in one of the main trim
switches, could initiate a trim runaway. Override circuits ensure that a runaway of the trim actuators can
be stopped and reversed by instinctive operation of the same main trim switch in the opposite direction to
the runaway. Note that an attempt to override a runaway with the opposite trim switch will cause the
actuators to stop but not to reverse.
The following example describes the operation of the circuit if a runaway towards nose down occurs due
to sticking contacts in the LH main trim switch 33CC.
Relay 42CC is the captain's elevator trim master relay. Relays 49CC and 59CC are the nose down control
relays. All three relays energize when the LH trim switch 33CC is held to the DN position. 49CC and
59CC connect 28 VDC to the actuator nose down circuit. If contacts A5/A7 and B5/B7 of the captain's
trim switch stick remain closed when the switch is released the three relays will remain energized. This
will cause the trim actuators to run uncommanded towards nose down.
The trim runaway will be indicated to the flight crew by the continuing pitch down movement and by the
elevator trim position indicator on the EICAS. The runaway can be stopped and reversed by holding the
LH trim switch to the UP position. This energizes the nose down runaway override relay 39CC through:
- contacts B1/B2 of relay 42CC
- contacts A2/A3 of relay 58CC
contacts C2/C1 of relay 59CC.
When UP is selected the nose up control relays 38CC and 58CC energize. Note, however, that relay
39CC must be allowed to energize before 58CC. This is achieved by connecting the coils of 38CC and
39CC in parallel so that they energize together. 58CC cannot energize until 38CC (and thus 39CC) has
energized. Once 39CC is energized it is held closed by its own contacts A1/A2. Contact B of relay 39CC
interrupts the 28 VDC supply to the actuator nose down circuit and completes the ground circuit for the
nose up circuit.
Relays 38CC and 58CC connect 28 VDC to the nose up circuit of the actuators. The actuators now
reverse direction and override the trim runaway. If the fault still exists on the trim switch when the
overriding switch is released, the actuators will again run uncommanded towards nose down. The actuator
main trim circuit can be disabled by momentarily operating the standby trim switch 63CC to UP or DN.
The operation sequence is similar in reverse if the trim runaway is in the nose up direction. The operation
sequence is similar if the runaway is caused by the RH main trim switch 33CC.
Runaway Override Test
The TRIM TEST push switch 50CC is used to test the trim runaway override circuits of the following
systems:
- elevator trim system
- aileron trim system
- rudder trim system

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-73
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

To test the elevator trim runaway override circuit, press and hold the captain's or first officer's main
elevator trim switch to UP or DN. The trim actuators will operate in the commanded direction. Now press
and hold the TRIM TEST switch. If the runaway override circuits are serviceable, the actuators will
reserve direction. When the test switch is released the actuators will start again in the commanded
direction. The following example describes the operation of the circuit when the LH (captains) elevator
trim switch 33CC is held to UP and the test switch pressed.
When the LH main trim switch 33CC is held to the UP position, relays 42CC, 38CC and 58CC energize
as previously described. If the TRIM TEST switch is now pressed and held, the trim test relay 51CC
energizes. The nose up runaway override relay 48CC now energizes through:
- contacts B1/B2 of relay 42CC
- contacts A2/A1 of relay 58CC
- diode 75CC
- contacts B1/B2 of relay 51CC
- contacts A2/A3 of relay 59CC
- contacts C2/C1 of relay 58CC.
Once 48CC is energized it is held closed by its own contacts A1/A2. The nose down relays 49CC and
59CC also energize through the B contacts of relay 51CC and connect 28 VDC to the nose down circuit
of the trim actuators. The actuator ground circuit is completed through contacts B2/B1 of relay 48CC.
The actuators now reverse direction.
The test sequence is similar in reverse when the LH trim switch is held to DN. The operation sequence is
similar if the RH main trim switch 33CC is tested.
Main Trim Circuit Fault Protection
Protection circuits disable the main trim control circuit should an unwanted connection with 28 VDC
occur. This is achieved by connecting critical wiring to ground through a series/parallel contact
arrangement of the main trim switches.
The protected circuits are:
- the main nose up and nose down control circuits when no main trim switch is operated
- the main nose up control circuit when a main trim switch is operated to nose down
- the main nose down control circuit when a main trim switch is operated to nose up.
The main nose up control circuit is connected to ground through the following series connections:
- contacts A2/A3 of relay 51CC
- contacts B2/B4 and/or A2/A4 of the RH main trim switch 33CC
- contacts B2/B4 and/or A2/A4 of the LH main trim switch 33CC.
The main nose down circuit is connected to ground through the series circuit:
- contacts B2/B3 of relay 51CC
- contacts B8/B6 and/or A8/A6 of the RH main trim switch 33CC
- contacts B8/B6 and or A8/A6 of the LH main trim switch 33CC.
Any unwanted 28 VDC connection will cause the ELEV TRIM circuit breaker 31CC to trip and remove
all power from the main trim control circuit.
Diodes in the main trim control circuits prevent cross-coupling between:
- the captain's nose up and nose down control circuits (diodes 40CC and 41CC)
- the first officer's main nose up and nose down control circuits (diodes 43CC and 44CC).
Standby Trim Circuit Fault Protection
Protection circuits disable the standby trim control circuit should an unwanted connection with 28 VDC
occur. This is achieved in a similar manner to the main trim control circuit.
The protected circuits are:
- the standby nose up and nose down control circuits when the standby trim switch 63CC is not
operated
- the standby nose up control circuit when the standby trim switch is operated to nose down
- the standby nose down control circuit when the standby trim switch is operated to nose up.
Page: 27-74
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

The standby nose up circuit is connected to ground through contacts B2/B4 and/or A2/A4 of the standby
trim switch 63CC. The standby nose down circuit is connected to ground through contacts B8/B6 and/or
A8/A6 of the standby trim switch 63CC. Any unwanted 28 VDC connection will cause the STBY EL
TRIM circuit breaker 61CC to trip and remove all power from the standby trim control circuit.
Diodes in the standby trim control circuits prevent cross-coupling between the standby nose up and nose
down control circuits (diodes 67CC and 66CC).
Auto-Trim
Signals from the automatic flight control system (AFCS) are used to operate the trim actuators for autotrim. Auto-trim is enabled automatically by a discrete 28 VDC signal from an integrated avionics
computer (IAC 1). The signal controls a relay 54CC in the elevator trim circuit. If the auto-trim signal is
not available from the AFCS, relay 54CC is de-energized and:
- its contacts A and B put the trim actuators under the control of the main trim control circuit
- its contacts C and D ensure that the feedback lines from the actuator control circuit to the IAC are
open.
When the auto-trim signal is available relay 54CC energizes and:
- its contacts A and B switch control of the trim actuators from the main trim control circuit to the IAC
- its contacts C and D close the feedback circuit from the actuator control circuit to the IAC.
The operation of the actuator speed control circuit is not affected when auto-trim is active.
Manual trimming is still possible when the aircraft is flying under autopilot control. Any activation of
either the LH or RH main trim switch causes the AFCS to interrupt the auto-trim enable signal to relay
54CC. This is achieved by the C contacts of relay 38CC (if nose up trim is manually selected) or relay
49CC (if nose down trim is manually selected).
When a trim switch is released the auto-trim mode is again automatically re-enabled.
If the standby trim circuit is activated, the auto-trim mode is locked out. This is achieved by contacts B
and C of relay 68CC. Relay 68CC energizes when the standby elevator trim switch 63CC is operated. and
remains energized until the main trim system is re-enabled. In addition to the lockout circuit, any
activation of the standby trim switch causes the AFCS to interrupt the auto-trim enable signal to relay
54CC. This is achieved by the A contacts of relay 64CC (if nose up trim is manually selected) or the A
contacts of relay 65CC (if nose down trim is manually selected).
For more information refer to Chapter 22 -Autoflight.

SYSTEM INDICATIONS
Certain components of the elevator trim control system send signals to the electronic indicating, caution
and advisory system (EICAS). The signals are sent to data acquisition units (DAU's) and are used:
- to display the elevator trim setting by pointers and analogue scales on the primary and FLIGHT
CONTROL pages of the EICAS
- to indicate correct operation of the elevator trim actuator speed control circuit by blue status
messages on the FLIGHT CONTROL page
- to indicate incorrect operation of the elevator trim actuator speed control circuit by amber caution
messages on the primary and FLIGHT CONTROL pages
- to indicate an asymmetrical condition between the LH and RH trim tabs by amber caution messages
on the primary and FLIGHT CONTROL pages
- to indicate a failed trim actuator motor by an amber message on the SYS MAINT page.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-75
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Trim Position Indicating

T/O FLAPS elevator trim green range


+4.5 (30%) to +10.5 (75%).
+15

100%

+10.5
+7.5
+4.5
+3.75
0

70%
50%
30%
25%
0%

NU +11.25 75%

-3.75
ND -5

-50%
-65%

The elevator trim scale has a green range for


take-off flap position. The trim indicator must
be in the green range for take off.
Fig. 39 Elevator Trim Controls - Position Indicating
Each elevator trim actuator has an integral synchro-type position transmitter. The LH transmitter sends an
elevator trim position signal to data acquisition unit 1 (DAU 1) in the EICAS system for processing. The
RH transmitter sends an identical signal to DAU 2 for processing. The value of each synchro signal is
between -7.18 VRMS (-5 tab deflection) and +7.18 VRMS (+15 tab deflection). Under normal
operating conditions only the LH elevator trim setting is indicated by a pointer against an analogue scale
on the primary and FLIGHT CONTROL pages of the EICAS.
When T/O configuration is selected with the bezel buttons on the primary EICAS page a green bar in the
elevator trim scale indicates the required trim settings for take-off. The pointer changes its colour when it
is in the green range.
Trim Synchronization
The synchronization (symmetry) of the trim tab actuators is continuously monitored. The EICAS
compares the signals from the LH and RH trim actuators. If a difference of more than 2 is detected
between the position of the LH and RH trim tab:
- the position of the RH trim tab is displayed against the analogue scale by a second pointer. The LH
and RH pointers are displayed in amber.
- an amber PITCH TRIM ASYM caution message is displayed on the primary and FLIGHT
CONTROL pages of the EICAS.

Page: 27-76
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Trim Speed Mode Indicating


Correct Trim Speed Below 200 Knots (Fast Trim Mode)
If MADC 1 reports an airspeed below 200 knots and the trim actuator is in the fast mode, then:
- a blue TRIM SPEED FAST status message is displayed on the EICAS FLIGHT CONTROL
page.
Incorrect Trim Speed Below 200 Knots (Slow Trim Mode)
If MADC 1 reports an airspeed below 200 knots and the trim actuator is in the slow mode, then:
- an amber TRIM SPEED SLOW caution message is displayed on the primary EICAS page and
on the FLIGHT CONTROL page.
Correct Trim Speed Above 200 Knots (Slow Trim Mode)
If MADC 1 reports an airspeed above 200 knots and the trim actuator is in the slow mode, then:
- a blue TRIM SPEED SLOW status message is displayed on the EICAS FLIGHT CONTROL
page.
Incorrect Trim Speed Above 200 Knots (Fast Trim Mode)
If MADC 1 reports an airspeed above 200 knots and the trim actuator is in the fast mode, then:
- an amber TRIM SPEED FAST caution message is displayed on the primary EICAS page and on
the FLIGHT CONTROL page.
CAS FIELD Indication
MFD PAGE
Fault or Condition
FLIGHT CONTROLS
white pointer against
analogue scale. Scale has
white tic marks every 25%
from -50% to +100% and
an extra mark at -65%
AMBER
RH pointer
-

white pointer against


analogue scale. Scale has
white tic marks every
25% from -50% to
+100% and an extra mark
at -65%
AMBER
RH pointer
BLUE
TRIM SPEED FAST

AMBER

AMBER

TRIM SPEED FAST

TRIM SPEED FAST

BLUE
TRIM SPEED SLOW

AMBER

AMBER

TRIM SPEED SLOW

TRIM SPEED SLOW

AMBER

AMBER

PITCH TRIM ASYM

PITCH TRIM ASYM

Effectivity:
328-100 Mod.10

Indicates LH elevator trim settings. (Tab


deflection -6.5 to +10) Note: If msg.
PITCH TRIM ASYM is valid the white
pointers changes to amber Note: The
analogue scale has a green range when flaps
are extended for take-off.
Indicates RH elevator trim settings only
when msg. PITCH TRIM ASYM appears.
Elevator trim speed fast at airspeed <200 kts
Relay 55CC de-energized and MADC 1
report <200 kts
Elevator trim speed fast at airspeed >200 kts
Relay 55CC de-energized and MADC 1
report >200 kts
Elevator trim speed slow at airspeed >200
kts Relay 55CC energized and MADC 1
report >200 kts
Elevator trim speed slow at airspeed <200
kts Relay 55CC energized and MADC 1
report <200 kts
Position of LH and RH elevator trim
actuators differs by >2

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-77
Issue: 08/95 ETM/ETX

RH
ELEVATOR

TQ

ELEV DISCONNECT
RUDDER LIMITED

RUDDER

80.2

80.2

AILERON

Fig. 40 Elevator Trim Indications

TM-Flight Controls

- FOR TRAINING PURPOSES ONLY -

NP

800

PITCH TRIM ASYM


TRIM

E
L
E
V

AIL
RUD
ROLL

800

NU

ITT

TRIM SPEED FAST


80.3

ND

80.3

ROLL

FLAP ASYM

12
0

20

NU

500
2870

OIL
TEMP
OIL
PRSS
FF LBS / HR
FQ LBS

ND
500
2870

ENGINE

MAIN

SYSTEM 1 / 3
HYDR

FUEL

NEXT

CAPT
REF
SYSTEM DATA

COPY

AHRS

F/O
SYSTEM

MSG

Effectivity:
328-100 Mod.10

DORNIER LUFTFAHRT

32

FLIGHT
CONTROL

2000 FT
0 FPM

NH

FLAPS

CAB ALT
V/S

Dornier 328

TRIM SPEED FAST


TRIM SPEED SLOW
PITCH TRIM ASYM
SYS MAINT
END

97.0

97.0

LH

TRAINING MANUAL

Honeywell

LINE /BASE MAINTENANCE

Page: 27-78
Issue: 08/95 ETM/ETX

Honeywell

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Standby Trim/Main Lockout Circuit Status


A STBY ELEV annunciator in the front face of the RESET switch/light 69CC indicates when the standby
trim circuit and the main trim lockout circuit are active.
Trim Actuator Status
Honeywell

FUEL
L TRANSFER MON 021292
R TRANSFER MON 021292

FLIGHT CONTROLS
TRIM MOT FAIL
ELECTR
APU

CPCS
BACKUP INSTRUMENTS

OVERTEMP EGT
OVERCURRENT ECU
OIL TEMP HIGH

OXYGEN
QTY ACCURACY

ENGINE

ICE PROTECT
L SWDW TEMP
R SWDW TEMP
L FWDW TEMP
R FWDW TEMP

L RGB CHIPS DETECT


R RGB CHIPS DETECT
L ENG CHIPS DETECT
R ENG CHIPS DETECT

HYDRAULICS
PROXI MAINT

SYSTEM 3/3
CPCS/
OXYGEN

DOORS

SYS
MAINT

SENSOR
DATA

NEXT

Fig. 41 Elevator Trim Indications SYS MAINT page


The operation of both trim actuators is monitored by two current sensing circuits in each actuator; one
each for the fast and slow motor. The switch over between the fast and slow motor sensing circuits is
controlled by relay 15CX as a function of airspeed. The fast sensing circuit is active at airspeeds below
200 knots and the slow sensing circuit above 200 knots. The LH actuator sends a 0 to 10 VDC analogue
signal to DAU 1 for processing. The RH actuator sends an identical signal to DAU 2. If one actuator is
not drawing current and the other actuator is, an amber ELEV TRIM MOT FAIL message is displayed on
the SYS MAINT page of the EICAS.
CAS FIELD Indication
MFD PAGE
Fault or Condition
SYS MAINT
AMBER
One elevator trim actuator failed. LH or RH
trim actuator running and
ELEV TRIM MOT FAIL
LH or RH trim actuator drawing too little or
too much current.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-79
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

27-33 STALL WARNING AND PREVENTION


GENERAL

AOA RH

DAU2

INPUT

OUTPUT

DAU1

OUTPUT

AOA LH

INPUT

FLAP POSITION
ICE DETECTION

The DAUs compare incoming AOA signals with two


pre-defined levels. One for stick shaker and a higher
one for stick pusher. The shaker threshold depends
on flap position, icing status and relationship between

RH SHAKER

measured and true AOA. The pusher threshold


depends on flap positon and relationship between
measured and true AOA.

LH SHAKER

GROUND TEST

L Shaker

AND

PSEU
(WOW)

R Shaker

AND

LH

FWC

Pusher

TEST
RH

AND

L AOA
RAOA
AND

PUSH
RESET
AND

reseted

PUSHER

Fig. 42 Stall Warning and Prevention - Diagram


This section provides information on that portion of the flight control system which warns the flight crew
of an impending stall and which automatically activates the elevators to prevent a stall.

Page: 27-80
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

The stall warning and prevention system provides the flight crew with an acoustic and tactile warning
(stick shaker) of an impending stall condition. If the warnings are ignored and the danger of a stall
increases, a stick pusher is automatically activated. This reduces the angle of attack and prevents a
departure into the stall regime.
Angle of Attack Information
Angle of attack (AOA) information is provided by a LH and RH AOA sensor that continuously measure
the aircraft local AOA. The sensors send the AOA information to the LH and RH data acquisition units
(DAU 1 and DAU 2) where the stall warning computations are performed.
Stall Warning Computing
The DAU's perform all stall warning calculations using special algorithms. Each DAU has two channels.
Channel A of DAU 1 and channel B of DAU 2 receive information from the LH AOA sensor. Channel A
of DAU 2 and channel B of DAU 1 receive information from the RH AOA sensor.
The DAU's compare the incoming AOA signals with two pre-defined threshold levels; one for the stick
shaker and a higher one for the stick pusher. The stick shaker and stick pusher thresholds are dependent
on certain flight conditions and are thus not fixed values. The shaker and pusher threshold depends on
flap position, icing status and the relationship between measured AOA and true AOA.
The stall warning and prevention system has two subsystems (LH and RH). The two subsystems are
independent except that the stick shaker algorithm uses the average value of the LH and RH AOA for
each stick shaker. This prevents inadvertent activation of a stick shaker in sideslip conditions. In the event
of an AOA sensor failure, the associated stick shaker and the stick pusher are inhibited. The onside AOA
values are then used for the other stick shaker instead of the average values.
Stick Shaker
If the signal to either channel A or B of a DAU reaches the shaker threshold level the DAU generates a
signal to activate its associated stick shaker. DAU 1 and DAU 2 control the stick shaker located at the top
of the captain's and first officer's control column respectively. The stick shaker is switched off
automatically when the AOA is reduced to below the threshold level.
Stick Pusher
If the flight crew takes no action to lower the nose of the aircraft and the AOA increases further, the stick
pusher will be activated. This requires that the stick pusher threshold level is reached in both DAU 1 and
DAU 2. When this occurs each DAU energizes a relay. The contacts of the two relays form a series
circuit in the 28 VDC supply line to the stick pusher control circuit. The contacts of a further relay are
connected in the ground line of the pusher control circuit. This third relay is controlled by a fault warning
computer (FWC) which monitors certain conditions. All three relays must energize to activate the stick
pusher. When the stick pusher is activated the elevators are operated to pitch the nose of the aircraft down
and both control columns are pushed forward. If necessary the flight crew can override the stick pusher
by pulling on the control columns. The stick pusher is reset automatically when the AOA is reduced to
below the threshold level.
System Inhibition on Ground and below 100 ft Radar altitude
DAU 1 and 2 receive main landing gear weight-on-wheels (WOW) signals from a proximity switch
electronic unit . These signals:
- inhibit the stick shaker when the aircraft is on the ground (except in the test mode)
- inhibit the stick pusher when the aircraft is on the ground (except in the test mode) and for 2 minutes
after the main wheels leave the ground.
DAU 1 and 2 also receive signals from the radar altimeter system (Chapter 34 - NAVIGATION). These
signals inhibit the stick pusher when the aircraft radar altitude is below 100 ft (except in the test mode).

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-81
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

A number of other conditions must be fulfilled during flight before the stick shaker and stick pusher can
be enabled.
Stick Pusher Disarm
The stick pusher can be disarmed at the discretion of the flight crew. This is done by pressing a pusher
disarm switch/light located on the center pedestal. An OFF caption in the switch indicates the disarmed
state. If the stick pusher is disarmed in this way during flight, it is locked out and can only be reset on the
ground.
Autopilot Disengagement
The autopilot automatically disengages if either a stick shaker or the stick pusher is activated. It does not
re-engage automatically when the AOA reduces to below the stick shaker switch-off level or below the
stick pusher reset level.
System Test
Two test switches are installed for testing the stick shaker and stick pusher circuits on the ground. If the
LH or RH test switch is pressed the associated stick shaker is activated. The stick shaker is deactivated
when the test switch is released. If both test switches are pressed simultaneously the stick pusher is
activated. The stick pusher resets when one of the test switches is released.
An automatic power-up test is performed by the fault warning computer. The FWC is an integral part of
the integrated avionic computers IAC 1 and IAC 2. The test is only performed on the ground and checks
the integrity of the shaker and pusher circuit breakers and the pusher control relay interfaces. If the test
fails, an appropriate message is displayed on the electronic indicating, caution and advisory system
EICAS.
System Monitoring and Indicating
The stall warning computing function of the DAU's and the monitoring function of the FWC both receive
signals from the stall warning and prevention system and other aircraft systems. These signals are used to
decide whether or not the stick shaker or stick pusher should remain available or be inhibited. In the event
of non-conformance with a required condition, the stick shaker or stick pusher is inhibited and a message
sent to the EICAS. Other messages are displayed on the primary flight displays.
The LH (RH) stick shaker is inhibited by the associated DAU channel if one or more of the following
conditions exist:
- aircraft is on the ground and speed is less than 50 knots
- LH (RH) AOA signal out of range
- LH (RH) AOA ARINC label not normal
- LH (RH) ARINC failure (no activity)
- flap position invalid.
The stick pusher is inhibited by the FWC if one or more of the following conditions exist:
- aircraft is on the ground or airborne for less than 2 minutes
- aircraft is at a radar altitude of less than 100 ft
- difference of more than 5 between the LH and RH AOA signal for more than 5 seconds
- LH or RH AOA signal invalid
- LH or RH AOA failed
- difference of more than 5 between the LH and RH flap position
- LH or RH flap position invalid
- normal acceleration signal from both attitude and heading reference systems (AHRS) invalid
- difference between LH and RH normal acceleration exceeds pre-defined limit
- both AHRS failed
- difference between LH and RH dynamic pressure exceeds pre-defined limit
- both micro air data computers (MADC) failed.

Page: 27-82
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

INTERFACE TO OTHER SYSTEMS


Auto Flight System (Chapter 22)
The autopilot automatically disengages if either a stick shaker or the stick pusher is activated. It does not
re-engage automatically when the AOA reduces to below the stick shaker switch-off level or below the
stick pusher reset level.
Communications (Chapter 23)
An amber L AOA FAIL or R AOA FAIL caution message is displayed on page 2 of the radio
management unit (RMU) if an AOA sensor fails.
Indicating/Recording Systems (Chapter 31)
Certain components of the stall warning and prevention system send signals to the electronic indicating,
caution and advisory system (EICAS). The signals are sent to data acquisition units (DAU's) and are
used:
- to indicate correct operation of the stick pusher by a blue status message
- to indicate a malfunction in the stick pusher system by an amber caution message
- to indicate a malfunction in the stick shaker system by an amber caution message
- to indicate a low shaker threshold under icing conditions by a blue status message
- to indicate a failed AOA sensor by an amber caution message
- to indicate a discrepancy between the AOA data from the LH and RH AOA sensors by an amber
caution message.
The messages are displayed on the CAS field of the primary EICAS page. Caution messages on the CAS
field are accompanied by a single chime in the flight crew headphones and flashing master caution
switch/lights.

FUNCTIONAL DESCRIPTION
The stall warning and prevention subsystem consists of the following components:
FIN
Component
Panel
Zone
2WH
LH AOA sensor
210
12WH
RH AOA sensor
210
6WH
LH stick shaker
210
6WH
RH stick shaker
210
25WH
stick pusher
310
22WH
pusher disarm switch/light
33VE
210
7WH
LH stall warning test switch
33VE
210
17WH
RH stall warning test switch
33VE
210
24WH
pusher reset switch
210
5WH, 15WH, 26WH
pusher control relays
22VE
210
4WH, (14WH)
LH (RH) stick shaker relays
22VE
210
23WH
pusher disarm relay
22VE
210
1WH
circuit breaker
12VE
210
11WH, 21WH, 28WH
circuit breakers
10VE
210

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Access Door
123-AL
122-AR
211-GFZ
212-FZF
312-AL

123-AL

Page: 27-83
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

LH (RH) AOA Sensor 2WH (12WH)

Sensor Vane

Sensor
Electrical
Connector
Fig. 43 AOA Sensors
Two trailing vane-type angle of attack (AOA) sensors are installed; one each on the LH and RH side of
the fuselage between frames 6 and 7. The operation of the two sensors is identical; the following
description applies to both units.
The sensor consists of an externally mounted movable vane connected by a shaft to a resolver inside the
aircraft. The vane moves relative to a fuselage datum line as a function of the aircraft angle of attack. This
movement is converted by the resolver to electrical signals that are proportional to the angle of attack.
The signals are converted to digital data that is sent on an ARINC 429 bus to the data acquisition units
(DAU 1 and DAU 2). Each sensor sends AOA data to both DAU's.
To ensure accurate AOA sensing in icing conditions the vane and the sensor case are heated by individual
28 VDC electric heater elements. Refer to (Chapter 30 - ICE AND RAIN PROTECTION) for details of
the AOA heater control circuits.
The sensor has a failure detection facility which can detect the following faults:
- vane heater failure
- resolver failure
- failure in the electronics section
- power supply failure
- ARINC failure.
The fault information is sent on the ARINC bus to the associated DAU. The DAU sends the information
to the fault warning computer which then inhibits the stick pusher and the associated stick shaker.

Page: 27-84
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

LH (RH) Stick Shaker 6WH


B

Bell
Hammer
Unbalanced
Mass

Stick Shaker

Control
Column

Spring

Fig. 44 Stick Shaker


Two stick shakers are installed; one each on the upper front part of the LH and RH control column. The
two shakers are identical; the following description applies to both units. The shaker consists of a housing
containing a DC electric motor that drives an unbalanced mass through a reduction gear. The unit is
attached to a U-shaped spring fixed to the front surface of the control column. When the stick shaker is
activated the unbalanced mass rotates and causes the control column to vibrate. An extension to the
spring has a small hammer attached. The vibrations cause the hammer to strike a bell installed
immediately above the shaker. The flight crew is thus provided with a tactile and aural warning of an
impending stall.
Stick Pusher 25WH

Quadrant Assembly

Stick Pusher

Lever

Fig. 45 Stick Pusher


Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-85
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

The stick pusher is installed in the rear fuselage between frames 46 and 47. The pusher consists of, DC
electric motor, motor brake, motor filter, reduction gearing, ball screw and nut, spring loaded piston rod,
control relays and micro switches.
Under normal conditions the spring is compressed and the piston rod extended. The piston rod is locked
in this position by a solenoid de-activated motor brake and also by a mechanical lock. If the stick pusher
is activated, electrical power releases the brake and starts the motor. The movement of the motor is
transmitted to the piston rod through the reduction gearing and the ball screw and nut. The initial part of
the movement releases the mechanical lock and allows the spring to retract the piston rod into the pusher
housing.
The aft end of the pusher is connected to the forward face of frame 47. The forward end is connected to a
lever installed on the shaft of the elevator control quadrant assembly. When the elevators are operated by
moving the control columns the quadrant lever does not move with the quadrant shaft. This is achieved by
a cut-out segment on the end of the shaft which moves around a lug on the lever. The length of the cut-out
is such that full elevator movement is assured without contacting the lug. When the stick pusher is
activated it moves the lever. The initial part of the movement covers the cut-out area on the end of the
quadrant shaft. As the lever continues moving, its lug contacts the end of the cut-out and drives the
quadrant assembly - and thus the elevators and control columns to a 10 nose down position. At their
discretion the flight crew can override the stick pusher by pulling the control columns back. The override
force is 24.8 to 27.1 daN (55.7 to 60.9 lbs).
When the stick pusher receives the signal to reset, the brake is again released and the motor energizes,
this time in the reverse direction. The motor extends the piston rod and reloads the spring. When the
piston rod is fully extended the mechanical lock re-engages and the motor brake is applied. The stick
pusher is now fully reset.
The pusher is equipped with three integral micro switches that are controlled by the piston rod. Two of
the switches act as limit switches and stop the motor at the travel limits. The third switch controls the
following EICAS caution messages:
- pusher fail message if the pusher does not activate when it receives the activate signal
- pusher reset fail message if the pusher does not reset when it receives the reset signal.
LH (RH) Stall Warning Test Switch 7WH (17WH)

Fig. 46 Stall Warning and Prevention Controls - RH Miscellaneous Panel


Two push-to-test switches are installed in the RH miscellaneous panel 33VE in the center pedestal. The
switches are labelled STALL WARN TEST LH and STALL WARN TEST RH. They are used for testing
the stick shaker and stick pusher circuits on the ground. If the LH or RH test switch is pressed the
associated stick shaker is activated. The stick shaker is deactivated when the test switch is released. If
both test switches are pressed simultaneously the stick pusher is activated. The stick pusher resets when
one of the test switches is released.
Page: 27-86
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Pusher Disarm Switch/Light 22WH


The pusher disarm switch/light is a press in/press out switch installed in the miscellaneous panel 33VE in
the center pedestal. The switch is labelled PUSHER and can be used at the discretion of the flight crew to
disable the stick pusher. If the switch is pressed in, the stick pusher control circuit is disabled and locked
out. The circuit can then only be re-enabled on the ground. If the switch is pressed in when the stick
pusher is activated, the pusher will reset. A white OFF annunciator in the front face of the switch comes
on to indicate that the stick pusher is disarmed. The caption remains on even if the switch is pressed out
and does not go out until the pusher is re-enabled on the ground.
Pusher Reset Switch 24WH
+
++
++

+
+

+
+
+
+
+
+
+
+

Pusher Reset Switch 24WH

Fig. 47 Stall Warning and Prevention Controls - Pusher Reset Switch


The pusher reset switch is a push-to-reset switch installed in the LH side of the nose landing gear bay.
The switch contacts are connected in series with the pusher disarm circuit and hold the pusher control
circuit locked out after the pusher disarm switch 22WH has been pressed. The pusher control circuit is reenabled when the switch is pressed. The switch is not accessible during flight.

OPERATION
Power Supplies
The stall warning and prevention subsystem is supplied with electrical power as follows:
Component

Bus

Circuit Breaker

No.

LH AOA sensor and LH stick


ESSENTIAL BUS 3PP
AOA/STALL WARN LH 1WH
shaker circuits
RH AOA sensor and RH stick NON ESSENTIAL BUS 2 5PP
AOA/STALL WARN RH
shaker circuits
11WH
stick pusher control and
NON ESSENTIAL BUS 2 5PP
PUSHER CTRL 21WH
power circuit
PUSHER PWR 28WH
System Power-Up
The stall warning and prevention circuit is energized when 28 VDC is applied to the aircraft bus system.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-87
Issue: 08/95 ETM/ETX

1
20

21WH

2WH

PUSH FAIL

IAC2

TP5

TP2

PUSH A1
RESET

11TT

IAC1

TP4

1TT

A3

TP5

PUSH A3
DISARM

A2

PUSH FAIL

24WH
A1

TP4

22WH
A2

28WH

PUSHER
PWR

TP2

3
PUSHER
CTL

12WH

4WH

X1

X1

A3

A1

X2

X2

4WH

A2

5WH

X1

AOA
SENSOR
RH

14WH

A3

X1

14WH

X2 15WH

A1

A3

A1

B3

23WH

A2

A2

A3
X1
X2

A1

5WH

X1

A2

26WH

23WH

B1
B2

X2

X2

A3

15WH

A1
A2

11TU

DAU 1

SIGN 471
SHAKER DRIVER

SIGN 209
AOA SENSOR RH

SIGN 208
AOA SENSOR LH

1TU

H
SIGN 208
AOA SENSOR LH

SIGN 208
PUSHER DRIVER

SIGN 472
SHAKER DRIVER

L
SIGN 209
AOA SENSOR RH

SIGN 474
PUSHER DRIVER

30WH

2LF

DIMMER
PUSHER ACTIV

PUSHER INACTIV

25WH

TEST

STICK
PUSHER

DAU 2
M

TP1
M

A2

1TT

1TT

11TT

IAC1

IAC2

STICK
SHAKER
RH

A2

STALL
WARN
TEST LH
A1

17WH

TP3
M

11TT

A3

7WH

6WH

TP3
OFF

1TT

22WH

11TT

1TT

11TT

IAC1

IAC2

TP6

TP6

A3

STALL
WARN
TEST RH
A1

A1

A3

26WH
A2

Effectivity:
328-100 Mod.10

C = closes
O = opens
T = change over(transition)

C O T
6

C O T
21

10

11

12
C O T
14

13
C O T
21

14

15

16

17
C O T
18
21

18

19
C O T
21

20

21

22

23

24

25

26

DORNIER LUFTFAHRT

STICK
SHAKER
LH

TP1

FILTER

6WH

SIGN316
TEST

IAC2

SIGN316
TEST

IAC1

FILTER

11TT
SIGN317
TEST

FILTER

1TT
SIGN317
TEST

TM-Flight Controls

- FOR TRAINING PURPOSES ONLY -

AOA
SENSOR
LH

Dornier 328

11WH

TRAINING MANUAL

1
3
AOA / STALL
WARN RH

1WH

LINE /BASE MAINTENANCE

NON ESS BUS2-5PP

1
3
AOA / STALL
WARN LH

Fig. 48 Stall Warning and Prevention - Electrical Diagram

Page: 27-88
Issue: 08/95 ETM/ETX

ESS BUS-3PP

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Power-Up Test
An automatic test is performed by the fault warning computer each time the system is powered up. The
test is only performed when the aircraft is on the ground. The integrity of the shaker and pusher circuit
breakers and the operation of the pusher control relays are tested. If the test fails, an appropriate message
is displayed on the electronic indicating, caution and advisory system EICAS.
Six pairs of test points are provided for monitoring purposes. Test points TP1 through TP3 monitor the
integrity of the following circuit breakers:
- TP1 monitors the integrity of the AOA/STALL WARN LH circuit breaker 1WH
- TP2 monitors the integrity of the PUSHER CTRL circuit breaker 21WH and the status of the pusher
disarm switch/light 22WH
- TP3 monitors the integrity of the AOA/STALL WARN RH circuit breaker 11WH.
If an open circuit breaker is detected an appropriate caution message is displayed on the EICAS.
The power-up test exercises the three pusher relays 5WH, 15WH and 26WH according to a defined
program. Test points TP4 through TP6 monitor the function of these relays as follows:
- TP4 monitors the function of the pusher control relay 5WH (controlled by DAU 1)
- TP5 monitors the function of the pusher control relay 15WH (controlled by DAU 2)
- TP6 monitors the function of the pusher control relay 26WH (controlled by the FWC).
If a failed relay is detected the FWC inhibits the stick pusher and displays a caution message on the
EICAS.
System Test
General
Two push-to-test switches are installed on the forward section of the center pedestal. The switches
are labelled STALL WARN TEST LH and RH. They are used for testing the stick shaker and stick
pusher circuits on the ground. The test facility is inhibited when the aircraft is airborne.
Shaker Test
Note:
The operation of the LH and RH stick shaker test is similar. The operation of the LH shaker test is
described. Differences for the RH shaker test are covered in the text or given in parentheses.
If the LH (RH) test switch is held pressed, a discrete ground signal is sent to the fault warning
computer. The FWC sends a signal to DAU 1 (DAU 2) which generates the shaker driver signal.
This signal completes the ground circuit for the coil of the LH shaker relay 4WH (RH shaker relay
14WH). The relay energizes and its contacts A1/A2 supply 28 VDC to activate the LH (RH) stick
shaker 6WH.
When the test switch is released, the ground signal is removed from the FWC which tells DAU 1
(DAU 2) to remove the shaker driver signal. Relay 4WH (14WH) de-energizes and the stick shaker
is deactivated.
Pusher Test
Note:
The control columns must be in the neutral or pulled position when the pusher test is performed.
If both test switches are held pressed simultaneously, two discrete ground signals are sent to the
FWC. On receipt of these signals the FWC generates the following signals:
- signal to DAU 1 to generate the pusher driver signal. This signal completes the ground circuit
for the coil of the pusher control relay 5WH. The relay energizes.
- signal to DAU 2 to generate the pusher driver signal. This signal completes the ground circuit
for the coil of the pusher control relay 15WH. The relay energizes.
- ground signal for the coil of the pusher control relay 26WH. The relay energizes.
Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-89
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

The A contacts of relays 5WH and 15WH complete the 28 VDC power supply to the pusher relays 1
and 2 in the stick pusher 25WH. The A contacts of relay 26WH complete the ground circuit for the
two relays. The relays energize and the stick pusher is activated as described in - Pusher Activation.
When either test switch is released, ground signal is removed from the FWC. This removes either the
pusher driver signal to relay 5WH or to relay 15WH. The associated relay de-energizes and resets the
stick pusher as described in - Automatic Pusher Reset.
Stall Warning Computing
Data Acquisition Units
Using a special algorithm the DAU's perform all calculations necessary to activate the stick shakers
and the stick pusher. The computing is done on four channels; channel A and B in DAU 1 and
channel A and B in DAU 2. The angle of attack data from the LH AOA sensor is sent to channel A
of DAU 1 and channel B of DAU 2. The AOA data from the RH sensor is sent to channel A of DAU
2 and channel B of DAU 1. This means that a failure of one channel does not lead to the loss of the
stall warning and prevention facilities.
A further function of the DAU's is to perform a credibility check of the incoming AOA values. This
minimizes undetected failures of the AOA sensors. Each DAU channel checks whether the
associated AOA value is within the acceptable range of 30. If this condition is not fulfilled in both
channels of a DAU the AOA is considered failed and the stick pusher and the associated stick shaker
are inhibited.
The AOA values from the AOA sensors are compared with two pre-defined threshold values. The
first threshold is used for the stick shaker and the second for the stick pusher. The shaker and pusher
thresholds are dependent on certain flight conditions and are thus not fixed values. The shaker
threshold depends on flap position, icing status and the relationship between measured AOA and true
AOA. The pusher threshold depends on flap position and the relationship between measured AOA
and true AOA.
The following inputs are received by the DAU's for calculation of the threshold values and for
system control:
- AOA signals
- AOA sensor fail signal
- weight-on-wheels (WOW) signals
- radar altitude signals.
- flap position signals.
- propeller de-ice signals
- elevator horn de-ice signals
The following outputs are provided by the DAU's:
- stick shaker driver.
- stick pusher driver.
- Failure indication on EICAS ref. to system indications
Fault Warning Computer (FWC)
The FWC is not a physical component but is a function of two integrated avionic computers (IAC 1
and IAC 2).
The primary purpose of the FWC is to monitor the performance of the stall warning and prevention
system. If certain failures occur in the system or if certain conditions are not fulfilled, the computer
disables the associated control circuit and generates messages which are displayed to the flight crew.
The FWC also disengages the autopilot if a stick shaker or the stick pusher is activated.
An independent monitor in the FWC uses a special algorithm to prevent activation of the stick
pusher too early. This algorithm does not consider the AOA, but estimates the stalling speed based
on certain conditions. If the actual airspeed is above the estimated stalling speed, the FWC inhibits
activation of the stick pusher, regardless of the aircraft AOA.

Page: 27-90
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Another function of the FWC is to continuously compare the LH and RH AOA values. The
comparison is performed between the AOA values of DAU 1 channel A (LH AOA sensor) and DAU
2 channel A (RH AOA sensor). If an A channel has failed or there is an AOA failure in that channel,
then the B channels are used for the comparison. If the difference between the two AOA's is more
than 5 for more than 15 seconds, the stick pusher is inhibited and appropriate caution messages are
displayed on the EICAS. Stick shaker operation is not affected.
Stick Shaker Operation
Note:
The operation of the LH and RH stick shakers is similar. The operation of the LH shaker is described.
Differences for the RH shaker are covered in the text or given in parentheses.
Shaker Activation
If the angle of attack (AOA) signal in channel A or channel B of DAU 1 (DAU 2) reaches the shaker
threshold level the DAU generates a shaker driver signal. The signal completes the ground circuit for
the coil of the LH shaker relay 4WH (RH shaker relay 14WH). The relay energizes and its contacts
A1/A2 supply 28 VDC to the LH (RH) stick shaker 6WH. The shaker is activated and warns the
flight crew that action is required to reduce the AOA.
Shaker Deactivation
When the AOA reduces to below the shaker threshold, the signal becomes open circuit and relay
4WH (14WH) de-energizes. The stick shaker is deactivated.
Shaker Inhibit
Even when the shaker threshold level is reached in a DAU, certain other conditions must be fulfilled
before the associated shaker is activated. A stick shaker is inhibited if one or more of the following
conditions exist:
- LH (RH) AOA signal out of range
- LH (RH) AOA ARINC label not normal
- LH (RH) ARINC failure (no activity)
- flap position invalid.
Except for the test mode, both shakers are inhibited on the ground by the landing gear weight-onwheels (WOW) circuit.
Stick Pusher Operation
Pusher Activation
If the flight crew takes no action to lower the nose of the aircraft after a stick shaker has activated
and the AOA increases further, the stick pusher threshold will be approached. If the angle of attack
(AOA) signal in channel A or channel B of a DAU reaches the pusher threshold level the DAU
generates a pusher driver signal. The signal completes the ground circuit for the coil of the pusher
control relay 5WH and 15WH. If both signals are generated, relays 5WH and 15WH energize. The
contacts of the two relays form a series circuit in the 28 VDC supply line to the stick pusher control
circuit.
The contacts of a third pusher control relay 26WH are connected in the ground line of the pusher
control circuit. Relay 26WH is controlled by the FWC. The FWC monitors certain conditions to
ensure that the pusher is inhibited until these conditions are fulfilled - Pusher Inhibit. All three relays
(5WH, 15WH and 26WH) must be energized to activate the stick pusher.
When all three relays are energized, relays 1 and 2 in the stick pusher energize through the following
series circuit:
- PUSHER CTRL circuit breaker 21WH
- contacts B3/B2 of the de-energized pusher disarm relay 23WH
- contacts A1/A2 of relay 5WH
Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-91
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

- contacts A1/A2 of relay 15WH


- the contacts of the integral pusher active micro switch (only for relay 1).
The ground circuit for relays 1 and 2 is completed through contacts A1/A2 of relay 26WH. When
relays 1 and 2 energize, 28 VDC is supplied from the PUSHER PWR circuit breaker 28WH to:
- the motor brake solenoid through the contacts of relay 1. The other side of the solenoid is
connected directly to ground.
- the pusher motor through the contacts of relay 1. The other side of the motor is connected to
ground through the contacts of relay 2.
The motor brake releases and the motor energizes. The motor unlocks the mechanical lock and the
piston rod retracts into the pusher housing by spring force. The stick pusher is now activated. The
three integral micro switches are actuated as follows:
- the pusher reset switch (switch 2) and the signal switch (switch 3) are actuated as the piston
starts to retract
- the pusher active switch (switch 1) is actuated when the piston rod is fully retracted.
The pusher active micro switch interrupts the power supply to relay 1 and the relay de-energizes.
This in turn interrupts the power supply to the motor and brake. The motor stops and the brake is
applied. Relay 2 remains energized to arm the circuit for the reset function.
Automatic Pusher Reset
The stick pusher will reset if any one of the three pusher control relays 5WH, 15WH or 26WH deenergize. Relays 5WH and 15WH are controlled by the pusher reset threshold value in DAU 1 and
DAU 2 respectively. Relay 26WH is controlled by the pusher inhibit circuit in the FWC.
When the AOA in channel A or B of a DAU reduces to the pusher reset threshold, the pusher driver
signal from the DAU becomes open circuit. The associated pusher control relay (5WH or 15WH) deenergizes and removes the power supply from the coil of relay 2 in the stick pusher. Relay 2 will also
de-energize if the pusher inhibit circuit in the FWC causes relay 26WH to de-energize. When relay 2
de-energizes, 28 VDC is supplied from the PUSHER PWR circuit breaker 28WH to:
- the motor brake solenoid through the contacts of the of the integral pusher reset micro switch
(switch 2) and the contacts of relay 2. The other side of the solenoid is connected directly to
ground.
- the pusher motor through the contacts of the integral pusher reset micro switch and the contacts
of relay 2. The other side of the motor is connected to ground through the contacts of relay 1.
The motor brake releases and the motor energizes, this time in the reverse direction. The motor
extends the piston rod and reloads the spring. When the piston rod is fully extended the integral
pusher reset micro switch (switch 2) is actuated and interrupts the power supply to the motor and
brake. The motor stops, the motor brake is applied and the mechanical lock re-engages. The stick
pusher circuit is now fully reset and the circuit is re-armed. If the stick pusher does not reset within 3
seconds after the AOA has reduced to the reset threshold, a caution message is displayed on the
EICAS.
Pusher Inhibit
A part from the AOA, certain other conditions must be fulfilled before the stick pusher can be
activated. Both DAU's and the FWC receive signals from the stall warning and prevention system
and other aircraft systems. These signals are used to decide whether or not the stick pusher should
remain available or be inhibited.
The stick pusher is inhibited (or reset if activated) if one or more of the conditions described in
System Indications exist.
In the event of non-conformance with a required condition, the stick pusher is inhibited and a
message sent to the EICAS - Monitoring and Indicating. Depending on the existing condition the
pusher is inhibited by preventing one or more of the pusher control relays 5WH, 15WH and 26WH
from energizing.
Except for the test mode, the pusher is inhibited on the ground and for 2 minutes after take-off by the
landing gear weight-on-wheels (WOW) circuit.

Page: 27-92
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Pusher Disarm
The stick pusher can be disarmed at the discretion of the flight crew. This is done by pressing the
pusher disarm switch/light 22WH. When the switch is pressed in the disarm relay 23WH energizes.
The relay has two sets of contacts. The A contacts close and (in series with the pusher reset switch
24WH) form a self-latching circuit for the disarm relay. The same circuit switches on a white OFF
caption in the front face of the switch/light to indicate the disarmed state. A discrete pusher disarm
signal is also sent to DAU 2 for indication on the EICAS.
The B contacts open and remove the power supply from the pusher control circuit. Note that if the
pusher is in an activated state when the disarm switch is pressed.
The stick pusher control circuit is now locked out. Even if the pusher disarm switch/light is pressed
out the circuit will remain locked out due to the self-latching circuit of relay 23WH. The circuit can
only be rearmed by pressing the pusher reset switch 24WH. This is located in the nose gear bay and
is not accessible in flight.
Pusher Reset after Disarm by Flight Crew
The stick pusher control circuit can only be reset on the ground if the pusher disarm switch/light is
pressed. When the pusher reset switch 24WH in the nose gear bay is pressed, the latching circuit for
the pusher disarm relay 23WH is interrupted. The relay de-energizes and its contacts B3/B2 re-arm
the pusher circuit.

SYSTEM INDICATIONS
General
The status of the stall warning and prevention system is continuously monitored. Both DAU's and the
FWC receive signals from the system and other aircraft systems. These signals are used to decide whether
or not the stick shaker or stick pusher should remain available or be inhibited. In the event of nonconformance with a required condition, the stick shaker or stick pusher is inhibited. Caution and status
messages are displayed on:
- the electronic indicating, caution and advisory system (EICAS)
- the primary flight displays (PFD)
- the radio management unit (RMU)
AOA Sensor Status
The sensor has a failure detection facility which can detect the following faults:
- vane heater failure
- resolver failure
- failure in the electronics section
- power supply failure
- ARINC failure.
The DAU sends the information to the FWC which then inhibits the stick pusher and the associated stick
shaker. An amber L AOA FAIL or R AOA FAIL caution message is displayed on the CAS field of the
primary EICAS page and on page 2 of the radio management unit (RMU).
AOA Comparison
The FWC continuously compares the AOA data from the LH and RH sensors. Normally the LH AOA
data in channel A of DAU 1 are compared to the RH AOA data in channel A of DAU 2. If the data in a
channel A is invalid, then the B channel is used for comparison. If the difference between the compared
AOA data exceeds 5 for more than 15 seconds:
- an amber AOA MISCOMPARE caution message is displayed on the CAS field of the EICAS
- the stick pusher is inhibited by the FWC
- an amber PUSHER FAIL caution message is displayed on the CAS field of the EICAS.
Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-93
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Shaker Status
The LH or RH stick shaker is inhibited if one or more of the following fault conditions exist:
- LH (RH) AOA signal out of range
- LH (RH) AOA ARINC label not normal
- LH (RH) ARINC failure (no activity)
- flap position invalid.
If a stick shaker is inhibited due to one of the above conditions an amber L SHAKER FAIL or R
SHAKER FAIL caution message is displayed on the CAS field of the primary EICAS page.
When LH or RH elevator horn switch is selected to ON, a blue SHAKER-PUSHER LOW status message
on the CAS field informs the flight crew that the shaker (and pusher) thresholds are operating at a lower
level than normal. This means that the shakers will activate earlier than under non-icing conditions.
In the event of an AOA sensor failure, the associated stick shaker is inhibited and the onside AOA values
are used for the other shaker instead of the average values of the LH and RH AOA sensors. The flight
crew is informed of this condition by a blue L-R SHAKER ONSIDE message on the CAS field. The
invalid AOA data is indicated by dashes in the AOA window on the associated (LH or RH) primary flight
display.
Pusher Status
The stick pusher is inhibited and an amber PUSHER FAIL caution message is displayed on the CAS field
of the primary EICAS page if one or more of the following fault conditions exist:
- difference of more than 5 between the LH and RH AOA signal for more than 15 seconds
- LH or RH AOA signal invalid
- LH or RH AOA failed
- difference of more than 5 between the LH and RH flap position
- LH or RH flap position invalid
- normal acceleration signal from both attitude and heading reference systems (AHRS) invalid. Refer
to (Chapter 34 - NAVIGATION).
- difference between LH and RH normal acceleration exceeds pre-defined limit
- both AHRS failed
- difference between LH and RH dynamic pressure exceeds pre-defined limit
- both micro air data computers (MADC) failed. Refer to (Chapter 34 - NAVIGATION).
The PUSHER FAIL caution message is also displayed if the stick pusher does not activate when it
receives the activate signal.
An OFF annunciator in the pusher disarm switch/light indicates when the stick pusher has been disarmed
by the flight crew. The switch also sends a discrete signal to DAU 2. The signal line is open circuit under
normal conditions and 28 VDC when the pusher is disarmed. The disarmed condition is indicated by a
blue PUSH DISARM status message on the CAS field of the primary EICAS page.
A blue PUSHER status message is displayed on the primary flight display (PFD) if the stick pusher is
activated.
If the stick pusher does not receive a reset signal within 3 seconds of an AOA reduction to below the reset
threshold level, an amber PUSH RESET FAIL caution message is displayed on the CAS field of the
primary EICAS page.

Page: 27-94
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT
CAS FIELD Indication
AMBER

TRAINING MANUAL
LINE /BASE MAINTENANCE

Fault or Condition
LH AOA data invalid

L AOA FAIL

AMBER

RH AOA data invalid

R AOA FAIL

AMBER
AOA MISCOMPARE

AMBER
R SHAKER FAIL

AMBER
L SHAKER FAIL

AMBER
PUSHER NO ICE

AMBER
PUSHER FAIL

AMBER

Discrepancy of more than 5 for more than 5 seconds between LH and


RH AOA data. Both AOA signals valid. Note that a PUSHER FAIL
message is following
RH shaker unavailable or shaker failed to activate on receipt of an
activate signal.
LH shaker unavailable or shaker failed to activate on receipt of an
activate signal
Stick pusher activation threshold set to higher level due to non-icing
condition, but stick shaker activation set to lower.
Pusher unavailable or pusher failed to activate on receipt of an active
signal
Pusher fail to reset within 3 seconds after receipt of reset signal

PUSH RESET FAIL

BLUE
SHAKER-PUSHER ICE

BLUE

In-ice threshold used for stickshaker or for stick pusher when LH and
RH Horn de-ice switch is turned on for longer than 20s.
Stick pusher disarmed (pusher disarm switch/light pressed in).

PUSH DISARM

BLUE

LH or RH AOA sensor failed or data is invalid.

L-R SHAKER ONSIDE


Honeywell

600
FF
600
85
OIL TEMP
84
61
OIL PRS
61
CPCS AUTO FAIL
PITOT S HEAT FAIL
L AOA FAIL
R AOA FAIL
BATT 1 FAIL
BATT 2 FAIL
RUDDER LIMITED
PAGE 1
TUNE
SQ

DIM

1/2

STO

ID

PGE

TST

DME

Fig. 49 Stall Warning and Prevention - RMU Indications

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-95
Issue: 08/95 ETM/ETX

20

7800

PUSHER

10

NP

75 00
80

240

10

10

20

20

220

7400

800

800

7200
200 DH

FMS

52.0NM

ITT

7000
80.3

1011
2287M

80.3

TRA

HDG
271

30

3
2
1
0

CAB ALT
V/S

2000 FT
0 FPM
NU

NH

TX
33

21

24

VOR1
1
2
3

TCAS FAIL

500
2870

OIL
TEMP
OIL
PRSS
FF LBS / HR
FQ LBS

ND
500
2870

MAIN
CAPT
REF
SYSTEM DATA

COPY

AHRS

F/O
SYSTEM

MSG

Effectivity:
328-100 Mod.10

DORNIER LUFTFAHRT

DTK
268

80.2

7600
20

15

TM-Flight Controls

- FOR TRAINING PURPOSES ONLY -

9
258
7

ADF2

80.2

10

Dornier 328

20

TQ

TRAINING MANUAL

7800

25000
8000

PUSH RESET FAIL


PUSHER FAIL
PUSHER NO ICE
L SHAKER FAIL
R SHAKER FAIL
L AOA FAIL
R AOA FAIL
PUSH DISARM
PUSHER NO ICE
SHAKER-PUSHER ICE
END

LINE /BASE MAINTENANCE

269
280

97.0

97.0

LNAV VFLCH
Fig. 50 Stall Warning and Prevention - EICAS/PFD Indications

Page: 27-96
Issue: 08/95 ETM/ETX

Honeywell

Honeywell

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

27-50 FLAPS

EICAS
0

12

12

20

20

32

32

FLAPS

ARINC 429

WOW
Relays
30GA/31GA

Flap
Control
Unit
FCU

INPUT

FLAPS
0

OUTPUT

GENERAL

Flap Valve
Manifold

LH Flap
Actuator
with LVTD

2
3

2
3
4
5
6

RH Flap
Actuator
with LVTD

Enable Valve
Retraction Valve
Extension Valve
Control Valve LH
Control Valve RH

Pressure Main
Return Main
Control Pressure
Extend
Retract
Electrical Lines

Fig. 51 Flaps - General Arrangement


The flap system consists of a single-slotted flap installed on the trailing edge section of each wing. The
flaps are lightweight fully composite structures. Each flap is supported by four scissor-type bearing arms
attached to the wing rear spar at the following LH and RH wing stations:
- Y 1650 (in line with rib 5)
- Y 3556 (in line with rib 10)
- Y 5532 (in line with rib 15)
- Y 6374 (in line with rib 17).
The bearing arm at Y 3556.0 is a double arm. A hydraulic flap actuator is installed between the two
sections of the arm. Each flap is driven by a single hydraulic actuator powered by the main hydraulic
system. To ensure symmetrical flap movement the two flaps are mechanically linked by a torque shaft
made of carbon fiber reinforced plastic (CFRP).
Flap position is selected by a flap control switch located on the center pedestal. The electrical command
signals from the control switch are sent to a flap control unit (FCU) which contains a digital computer.
The FCU decodes the flap command signals and generates control signals for electro-hydraulic valves.
The valves are installed in a valve manifold and control the flow of hydraulic fluid to the flap actuators.
Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-97
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

The operation of the flap system is controlled and continuously monitored by a digital flap control unit
(FCU) located in the LH avionic rack. Flap position is indicated digitally and by synoptics on the
electronic indicating, caution and advisory system EICAS . System faults are indicated by two methods:
- for the flight crew on the EICAS
- for maintenance crews by light emitting diodes (LEDs) on a maintenance panel on the front of the
FCU. The LEDs only go out when the system is reset on the ground after fault rectification. These
faults are also stored in non-volatile memory in the FCU and can be recalled on the ground for
analysis.
In the event of a system fault occurring the flap control system goes to a "fail passive" state. This means
that the flaps will stop in the position they were in when the fault occurred. In this condition the flaps
cannot be moved until the system has been reset on the ground.

INTERFACE TO OTHER SYSTEMS


Hydraulic Power (Chapter 29)
The hydraulic power indicating subsystem sends hydraulic pressure information to the flap control unit.
The priority valve control circuit of the main hydraulic system controls the relay 8CG.
Landing Gear (Chapter 32)
The landing gear position and warning subsystem sends gear status (weight-on-wheels / weight-offwheels) signals to the flap control unit.
Navigation (Chapter 34)
The flap control unit sends a discrete flap position signal to the optional ground proximity warning
system (GPWS).
Indicating/Recording Systems (Chapter 31)
The flap control unit sends two discrete flaps active signals (extend and retract) to an integrated avionic
computer (IAC 1). These signals are used by the automatic flight control system (AFCS) (Chapter 22 AUTOFLIGHT).

FUNCTIONAL DESCRIPTION
The flap system consists of the following components:
FIN
Component
LH flap actuator
RH flap actuator
2CG
flap control unit
3CG
flap control switch
4CG
control valve manifold
5CG
LH flap position feedback sensor
(integral part of LH flap actuator)
6CG
RH flap position feedback sensor
(integral part of RH flap actuator
torque shaft
8CG
relay
1CG
circuit breaker

Page: 27-98
Issue: 08/95 ETM/ETX

Panel

22VE
12VE

Zone
530
630
210
210
250

Access Door
531-BB
631-BB
213-DZW

250
210
210

251-BT, 252-BT

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

253-AT

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Flap Control Unit 2CG


Flap Control Unit 7CG

A
Lamp
Test
Switch

LAMP

TEST

ASYMM
ETRY
RELIEF
VALVE
BLOCK
FCU FA
ULT
LH LVD
T
RH LVD
T
LOW H
YDR. PR
ESS
AOG SI
GNAL
FAULT
FCSW

Maintenance
Panel

SYSTEM

JAM
A/C CO
D. FAU
LT
DRIFT
SPARE

Flaps WOW
Test Switch 7CG

RESET

P/IC
S/N
INSP.

DAT

AMDT.

Fig. 52 Flap Control Unit


General
The flap control unit (FCU) is installed in the LH avionic rack. It performs all control and
monitoring functions required to operate the flap system. These functions include:
- providing power supplies for use internally by the FCU and externally by the flap control switch
and the position sensors in the flap actuators
- flap positioning
- flap position monitoring and indication
- system status monitoring
- testing system components
- fault indicating.
The unit consists of a digital computer with a main controller section and a monitor channel section.
The controller section processes all incoming signals and sets the flaps to the commanded position.
The monitor channel monitors the flap control system status, input and output signals. Each section
has its own microprocessor and operates independently from the other. The two sections are
connected by a bi-directional data bus.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-99
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

FCU Inputs
The FCU receives flap command signals from the flap control switch. After decoding the signals the
FCU generates discrete output signals that control the operating sequence of the flap enable, extend
and retract solenoids in the control valve manifold. Feedback sensors in the flap actuators send flap
position signals back to the FCU. The FCU uses these position feedback signals:
- to stop flap movement when the flap position agrees with the selection on the flap control switch
- to monitor the flap symmetry
- to send flap position signals to the EICAS for indication.
The FCU also receives:
- two discrete signals from the landing gear weight-on-wheels (WOW) relays 30GA and 31GA .
These signals inform the FCU whether the aircraft is on the ground or airborne.
- an analogue DC voltage signal from the hydraulic pressure transducer 2DX in the hydraulic
indicating system. The signal value is dependent on the main hydraulic system pressure and is
used to inhibit flap operation if the hydraulic pressure drops below 2610 psi when the flaps are
extending or 1450 psi when the flaps are retracting. If the pressure drops below either of the low
pressure limits, an appropriate LED on the FCU maintenance panel comes on.
FCU Outputs
The FCU sends:
- flap actuation signals to the control valve manifold
- a 7.0 VAC 2.5 kHz excitation voltage to the transducers in the flap control switch and in the flap
actuators
- a discrete flap control fail signal to the EICAS (in the event of a fail condition)
- a discrete flap asymmetry signal to the EICAS (in the event of an asymmetry condition)
- discrete flaps active signals to an integrated avionic computer (IAC 1). These signals are used
by the automatic flight control system (AFCS).
- a discrete flap position signal to the optional ground proximity warning system (GPWS).
Continuous Monitoring
In addition to monitoring the operation of the flap control system, the FCU continuously monitors its
own operation. Flap system and FCU faults are stored in non-volatile memory (NVM) and indicated
by light emitting diodes (LEDs) on a maintenance panel on the front of the FCU. Thirteen LEDs
are provided:
l ASYMMETRY
- indicates a difference of more than 3 between LH and RH flap
l RELIEF
- indicates flaps blown back by air loads (pressure relief function of
control valve in valve manifold activated)
l VALVE BLOCK
- indicates a solenoid valve fault in the control valve manifold
l FCU FAULT
- indicates a flap control unit fault
l LH LVDT
- indicates a LH position feedback sensor fault
l RH LVDT
- indicates a RH position feedback sensor fault
l LOW HYDR. PRESS
- indicates that flap operation is inhibited due to a hydraulic pressure of
less than 2610 psi when the flaps are extending or less than 1450 psi
when the flaps are retracting.
l AOG SIGNAL FAULT - indicates a WOW interface fault
l FCSW
- indicates a flap control switch fault
l SYSTEM JAM
- indicates a jammed solenoid valve
l A/C COD. FAULT
- indicates an aircraft configuration fault
l DRIFT
- indicates an abnormality in flap retract/extend times
l SPARE
- not used.
The faults stored in the NVM can be recalled for analysis using ground support equipment. The
LEDs can be tested by pressing a LAMP TEST switch located at the top of the maintenance panel.
Page: 27-100
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Any fault detected during continuous monitoring (with the exception of LOW HYDR PRESS and
DRIFT) will set the flap control system to fail-passive and send discrete fault signals to the EICAS.
The EICAS processes these signals and displays an appropriate caution message.
Power-Up Test
The monitor channel of the FCU performs a self-test on the FCU internal hardware when the system
is powered up. The test is only performed when the aircraft is on the ground and only those functions
which are not continuously monitored in flight are tested. The LEDs on the FCU maintenance panel
are tested for 5 seconds during the power-up test.
Faults detected during the power-up test are handled in the same way as faults detected during
continuous monitoring.
System Reset
A RESET switch is installed at the bottom of the maintenance panel. Any faults stored in the NVM
(LEDs lit) can be erased by pressing the button when the aircraft is on the ground (WOW
condition). The associated fault must, however, have been rectified before reset is possible.
Flap Control Switch 3CG

FLAPS

12

12

20

20

32

FLAPS

32

Fig. 53 Flap Control Switch


The flap control switch located in the flight compartment center pedestal. Each position is illuminated by
integral lights and is positively detented by a spring, roller and cam arrangement. The following positions
are marked on the switch:
- 0 (flaps fully retracted)
- 12 (T/O)
- 20 (LDG)
- 32 (LDG).
The switch lever snaps down into a gate at the 12 position when flap extend is selected. The gate
prevents the flight crew from inadvertently fully retracting the flaps from the fully extended position.
Before the flaps can be fully retracted the lever must be lifted out of the gate.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-101
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

The position of the switch lever is sensed by two rotary variable displacement transducers (RVDTs), one
each for the LH and RH flap. The RVDTs send flap position command signals to the FCU.
Flap Control Valve Manifold 4CG

Flap Control Valve Manifolf 4GC

Retract Solenoid

RH Actuator Control Valve


Return Port

R6

R3
FW

R3
R6

Extend Solenoid

LH Actuator Control Valve

Enable Solenoid
RH Retract Port
LH Retract Port
RH Extend Port

LH Extend Port

Pressure Port

Wiring Connector

Fig. 54 Flap Control Manifold


The control valve manifold is the hydraulic control element of the flap control system. The manifold is
installed in the upper fuselage fairing on the LH side below wing rib 3. It controls the hydraulic supply
lines to the flap actuators and consists of a housing with the following components:
- retract solenoid
- extend solenoid valve
- enable solenoid valve
- wiring connector
- ports for hydraulic pressure line and return line. These ports are marked P and R respectively.
- ports for LH actuator extend and retract lines. These ports are marked B/LH and A/LH respectively.
- ports for RH actuator extend and retract lines. These ports are marked B/RH and A/RH respectively.
- LH actuator control valve
- RH actuator control valve.
The solenoid valves are controlled by electrical signals from the FCU. When the flaps are in the position
set on the flap control switch, all three solenoid valves are de-energized. Before the flaps can be moved,
the enable solenoid valve must be energized to let hydraulic pressure through to the extend or retract
solenoid valves. The enable valve thus acts as a master solenoid valve and is only energized when all
conditions required for flap operation are fulfilled. The extend and retract solenoid valves control the
supply of hydraulic pressure to the spools of the two control valves.
When the extend and retract solenoid valves are de-energized, a spring holds the spool of each control
valve in a center neutral position. This blocks the pressure and return lines to the LH and RH flap
actuators which are thus hydraulically locked. When either the extend or the retract solenoid valve
energizes, the spools of both control valves move to the associated extend or retract position. This opens
the hydraulic pressure and return lines to the actuators which are then driven to the selected position. Flap
movement stops when either the extend/retract solenoid valve or the enable solenoid valve de-energizes.
The control valves have a pressure relief function during flap extension. This protects the aircraft
structure in the event of an overload due to excessive aerodynamic forces.

Page: 27-102
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

LH and RH Flap Actuators

Retraction Port

LVDT

Extension Port

Fig. 55 Flap Actuators


A LH and RH flap actuator (is installed in the associated wing trailing edge section at station Y 3556. The
two actuators are identical. This description applies to both actuators.
The flap actuator is a double-acting hydraulic cylinder equipped with two ports. The extend port is
connected by a flexible hose to the hydraulic lines from the control valve manifold. The extend port
contains a restrictor that controls the extension and retraction speed. The retract port is connected by a
flexible hose. The actuator is connected to the wing structure by a clevis end and to the flap mechanism
by an eye end.
LH (RH) Flap Position Feedback Sensor 5CG (6CG)
The LH and RH flap position feedback sensors are installed in their associated flap actuators. The two
sensors are identical. This description applies to both sensors.
The sensor is a linear variable displacement transducer (LVDT). The LVDT senses the position of the
piston in the actuator housing. It forms part of the flap control loop and sends flap position information to
the FCU. The FCU uses these position feedback signals:
- to stop flap movement when the flap position agrees with the selection on the flap control switch
- to send flap position signals to the EICAS for indication
- to monitor the flap symmetry.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-103
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Torque Shaft

RH Flap

LH Flap

Torque Shaft
Lever Fitting

Fig. 56 Flaps - Controls - Torque Shaft


To ensure symmetrical flap movement the LH and RH flaps are mechanically linked by a torque shaft
made of carbon fiber reinforced plastic (CFRP). The torque shaft is a torsion tube with a lever fitting
adhesive bonded into each end. A push-pull rod connects each lever to its associated flap.
Relay 8CG
Under normal operating conditions relay 8CG is de-energized and its contacts connect the signals from
the hydraulic pressure transducer 2DX to the FCU. If the priority valve in the main hydraulic system is
activated the relay energizes. This interrupts the hydraulic pressure signal lines and connects the FCU
signal line inputs to ground, thus simulating zero hydraulic pressure. The FCU uses this information to
inhibit flap operation when the priority valve is activated.

OPERATION
This section provides information on that portion of the flight control system which controls, monitors
and indicates the position and movement of the trailing edge flaps.
Electrical Power Supplies
Component

Bus

Circuit Breaker

Flap Control System

ESSENTIAL BUS 3PP

FLAPS 1CG

No.

Hydraulic Power Supplies


When the main hydraulic system is energized hydraulic power is supplied to the pressure and return ports
of the control valve manifold.

Page: 27-104
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

SIGN 7

SIG 201

HI

B080

GPWS COMPUTER

1WM

RACK RH

5VE

5VV
D2

D2

1JO 1K

GND

30GA

31GA

D1

D3

RETR. ACTIVE

EXT. ACTIVE

SIG 199

12VE

B081

11TUA

SIG 200

FLAPS

S4

LO

D3

LO

1 OG

1TT

HI

SIGN 199

SEE ATA33

S4

RACK LH

12VE

LO

S2

R3

7,5A

RACK RH

1TU

HI

S2

S3

RACK LH

ESS BUS - 3PP

SIG 319

R1

S3

R3

S1

OPT. O4O

R1

OVHD PNL

RH

S1

IMPROV PERFORM

LH

STANDARD

FLAP CTRL SW

D1

DORNIER LUFTFAHRT

Effectivity:
328-100 Mod.10

PEDESTAL

3CG

PRIORITY
VALVE
SEE
ATA29

A1

B3

B1

EXTEND

EXT

5CG

LH FEEDBACK SENSOR

WING LH

3CG

RETRACT

ENABLE

VALVE BLOCK

FAIRING

EXT

6CG

RH FEEDBACK SENSOR

WING RH

Dornier 328

RET
B

LINE /BASE MAINTENANCE

Page: 27-105
Issue: 08/95 ETM/ETX

RET

TRAINING MANUAL

4CG+A

X1

B2

3N

A2

3J

A3

A2

WOW

HYDR PRESS

26V+222

+
FLAP POSIT RH

+
FLAP POSIT LH

A/C-GND MODE = GND


A/C-AIR MODE = OPEN

WOW

GND

+28V

GND

+28V

GND

+28V

FLAP CTRL SW

FAULT SIGNAL

2CG

ASSYMETRY SIGNAL

SP2193

RACK LH

Fig. 57 Flaps - Wiring Diagram

TM-Flight Controls

- FOR TRAINING PURPOSES ONLY -

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

EICAS
0

12

12

20

20

32

32

FLAPS

ARINC 429

WOW
Relays
30GA/31GA

Flap
Control
Unit
FCU

INPUT

FLAPS
0

OUTPUT

LINE /BASE MAINTENANCE

LH Flap
Actuator
with LVTD

Pressure Main
Return Main
Control Pressure
Extend
Retract
Electrical Lines

12

12

20

20

32

32

FLAPS

ARINC 429

WOW
Relays
30GA/31GA

Flap
Control
Unit
FCU

LH Flap
Actuator
with LVTD

2
3

2
3
4
5
6

Flap Valve
Manifold

RH Flap
Actuator
with LVTD

OUTPUT

EICAS
0

INPUT

FLAPS

RH Flap
Actuator
with LVTD

2
3

Flap Valve
Manifold

Enable Valve
Retraction Valve
Extension Valve
Control Valve LH
Control Valve RH

Fig. 58 Flaps - Hydraulic Schematic


System Power-Up
The flap control circuit is energized when 28 VDC is applied to the aircraft bus system. If, when the
system is powered up the flap position is different to that set on the flap control switch, the FCU does not
interpret this as a flap drive command. The flaps will only move to a new position when the flap control
switch is moved.
Power-Up Test
An automatic self-test is performed by the monitor channel of the flap control unit (FCU) on the FCU
internal hardware each time the system is powered up. The LEDs on the FCU front panel come on for 5
seconds during the power-up test. The test is only performed when the aircraft is on the ground and only
those functions of the FCU which are not continuously monitored in flight are tested. These functions are:
- main controller and monitor channel RAM (random access memory)
- dual port RAM of the bi-directional bus
- main controller and monitor channel EPROM (erasable programmable read only memory)
- watchdog circuit of the main controller and monitor channel
- timers of the main controller and monitor channel.
If the test is unsuccessful:
- a discrete signal is sent to DAU 1 and 2. This generates a caution message EICAS.
- the red FCU FAULT light emitting diode on the front panel of the FCU comes on and remains on
until the fault has been rectified and the system reset
- the flap control system is set to a fail-passive condition.

Page: 27-106
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Flap Operation

Flaps blocked
SOLENOID VALVES
RETRACT EXTEND ENABLE

EXTEND
LH
RETRACT

PRESSURE
PORT
CHECK
VALVE

CONTROL
VALVE
(LH ACT.)

RETURN
PORT

SPOOLS
CONTROL
VALVE
(RH ACT.)

WIRING
CONNECTOR

RETRACT
RH
EXTEND

PRESSURE
RETURN

Flaps extending

Flaps retracting

Fig. 59 Flaps - Control Valve Manifold - Hydraulic Schematic


Flaps Static
When the position of the flaps corresponds to the position set on the flap control switch:
- the signals from the RVDTs in the flap control switch and the LVDTs in the flap actuators are
the same
- the FCU compares the RVDT and LVDT signals and detects no difference. The FCU holds the
enable, extend and retract solenoid valves in the control valve manifold de-energized.
- hydraulic control pressure to the spool of the LH and RH control valves in the control valve
manifold is blocked. The spools are centered in the neutral position.
- the extend and retract lines to the LH and RH flap actuators are blocked and the flaps are
hydraulically locked.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-107
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Flap Extension
When the flap control switch is moved aft to extend the flaps to position 12, 20 or 32, the RVDTs in
the switch move to a new position. The signals sent by the RVDTs in the control switch and those
from the LVDTs in the flap actuators now differ. This difference is detected by the FCU which
energizes the enable and extend solenoid valves in the valve manifold. Hydraulic pressure is applied
from the pressure port of the control valve manifold through the enable and extend valves to the left
side the LH and RH control valve spools.
The spool of each control valve moves to the right and opens the extend lines (pressure and return) to
the LH and RH flap actuators. Hydraulic pressure extends the actuators which drive the flaps
towards the extended position. Return fluid from the actuators flows into the hydraulic system return
line through the control valves and the return port of the control valve manifold.
As the actuators move, the LVDT in each actuator moves correspondingly. The signals from the LH
and RH LVDTs approach the values of the signals from the flap control switch. When the two
signals are identical the FCU signals the extend and enable solenoids to de-energize. The flaps stop
and are hydraulically locked.
Flap Retraction
The operation for flap retraction is similar to that for flap extension. The differences are:
- the FCU energizes the enable and retract solenoid valves
- hydraulic pressure is applied through the enable and retract valves to the right side of the LH
and RH control valve spools.
- the spool of each control valve moves to the left and opens the retract lines to the flap actuators.
- the actuators and the flaps retract.
Flap Inhibition when Priority Valve Activated
When the priority valve in the main hydraulic system is activated hydraulic pressure is isolated from
all hydraulic consumers except the roll spoilers. However, because the pressure transducer 2DX for
the main hydraulic system is installed upstream of the priority valve, the pressure data received by
the FCU still indicates that normal hydraulic pressure is available. If an attempt were made to
operate the flaps under these conditions, the flaps could start to move due to residual pressure in the
main system accumulator. This is prevented by relay 8CG. The relay coil is connected in parallel
with the coil of the priority valve and energizes when the priority valve is activated. The relay
contacts interrupt the hydraulic pressure signal lines from the pressure transducer to the FCU and
connect the FCU pressure signal input lines to ground. This simulates zero hydraulic pressure and
the FCU inhibits flap operation.

SYSTEM INDICATIONS
The flap control unit sends signals to EICAS. The signals are sent to DAUs and are used:
- to indicate the position of the flaps by synoptics
- to indicate an asymmetrical flap condition by an amber caution message
- to indicate a failure in the flap control system by an amber caution message.
General
The operation of the flap system is controlled and continuously monitored by the flap control unit. Flap
position is indicated digitally and by synoptics on the electronic indicating, caution and advisory system
EICAS. System faults are indicated by two methods:
- for the flight crew on the EICAS
- for maintenance crews by light emitting diodes (LEDs) on the front panel of the FCU. These faults
are also stored in non-volatile memory in the FCU and can be recalled on the ground for analysis
using special test equipment. The LEDs only go out when the system is reset on the ground after
fault rectification.

Page: 27-108
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

In the event of a system fault occurring the flap control system goes to a "fail passive" state. This means
that the flaps will stop in the position they were in when the fault occurred. In the failed passive condition
the flaps cannot be moved until the system has been reset on the ground.
System Operating Status Monitoring
The operating status of the flap system is continuously monitored by the FCU. Any system faults are
stored in the non-volatile memory of the flap control unit and indicated by red LEDs on the FCU
maintenance panel.
Any of the faults indicated on the maintenance panel (with the exception of LOW HYDR. PRESS and
DRIFT) will set the flap control system to fail-passive and send a discrete signal to DAU 1 and 2. The
signal line is 28 VDC under no-fault conditions and open circuit under fault conditions. After processing
the signal an amber FLAP CTRL FAIL caution message is displayed on the EICAS.
In addition, a flap asymmetry fault will send a discrete signal to DAU 1. The signal line is grounded
under no-fault conditions and open circuit under asymmetry conditions. After processing the signal an
amber FLAP ASYM caution message is displayed on the EICAS.
System Reset
As previously described, the flaps can no longer be operated if they go to the fail passive state until the
system has been reset. To reset the system three conditions are necessary:
- the fault which caused the fail passive condition must have been rectified
- the aircraft must be on the ground. This is signalled to the FCU by the weight-on-wheels (WOW)
relays 30GA and 31GA.
- the RESET switch on the FCU maintenance panel must be pressed.
Flap Position Indicating
The position of each flap is registered by a linear variable displacement transducer LVDT in each flap
actuator. The LVDTs send the flap position signals to the FCU which converts the data into an analogue
DC voltage for use by the EICAS. The signals of LH flap is send to DAU 1 and RH flap to DAU 2. The
following flap position information is displayed on the EICAS:
- on the primary page and flight control page: Blue LH and RH flap position synoptics joined by a
white bar. Blue digital selectable position marks (12, 20 and 32) are displayed between the flap
synoptics. The actual position of each flap is also displayed digitally to the left and right of the
synoptics.
If the actual position of the flaps does not match the selected position, e.g. during flap transition:
- the LH and RH flap synoptics and the joining bar change to amber
- the actual position digit changes to amber
- the selectable position digit changes to amber.
If the flap position signal is invalid, the associated blue synoptic on the FLIGHT CONTROL page is
replaced by an amber X.
CAS FIELD Indication MFD PAGE Indication
Fault or Condition
AMBER
AMBER
Flap Control Unit failed . Flap control circuit
locked out (failed passive)
FLAP CRTL FAIL
FLAP CRTL FAIL
AMBER
AMBER
Asymmetrical flap condition (difference
between LH and RH flap >3). Flap control
FLAP ASYM
FLAP ASYM
circuit locked out (failed passive)
BLUE
BLUE
Indicates the actual flap position.
LH/RH position
LH/RH position
When actual position matches selected position
synoptic against white
synoptic against white (blue flap synoptic and white digits).
scale
scale
When actual and selected position:
If flap position signal is If flap position signal is - synoptic and digit in amber
invalid flap synoptic is
invalid flap synoptic is - selected position is indicated by an amber line
replaced by an amber X replaced by an amber X
Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-109
Issue: 08/95 ETM/ETX

Honeywell

FLAP CRTL FAIL


FLAP ASYM
END

97.0

97.0

LH

RH
ELEVATOR

TQ

ELEV DISCONNECT
RUDDER LIMITED

RUDDER

80.2

80.2

AILERON

Fig. 60 Flaps - EICAS Indications

TM-Flight Controls

- FOR TRAINING PURPOSES ONLY -

NP

800

TRIM

E
L
E
V

AIL
RUD
ROLL

800

NU

ITT

TRIM SPEED FAST


80.3

ND

80.3

ROLL

FLAP ASYM
FLAP CRTL FAIL
FLAPS

18

20

NU

500
2870

OIL
TEMP
OIL
PRSS
FF LBS / HR
FQ LBS

ND
500
2870

ENGINE

12

MAIN

SYSTEM 1 / 3
HYDR

12

FUEL

NEXT

CAPT
REF
SYSTEM DATA

COPY

AHRS

F/O
SYSTEM

MSG

Effectivity:
328-100 Mod.10

DORNIER LUFTFAHRT

32

FLIGHT
CONTROL

2000 FT
0 FPM

NH

12
14

CAB ALT
V/S

Dornier 328

TRAINING MANUAL

LINE /BASE MAINTENANCE

Page: 27-110
Issue: 08/95 ETM/ETX

Honeywell

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

27-60 SPOILERS
GENERAL

RH ROLL SPOILER

RH GROUND SPOILERS

LH GROUND SPOILERS

LH ROLL SPOILER

Fig. 61 Spoilers - General Arrangement


This section provides information on that portion of the flight control system which controls the position
and movement of the ground and roll spoilers. Also included are the systems which indicate the position
of the ground and roll spoilers.
The section is divided into subsections containing detailed information on the following spoiler
subsystems:
- Ground Spoilers
- Roll Spoilers

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-111
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Ground Spoilers (optional)


The aircraft can be equipped with a ground spoiler system consisting of four hydraulically operated
spoiler panels. Two spoilers are located on the upper surface of the LH wing forward of the flaps and two
in a corresponding location on the RH wing. When deployed the spoiler panels protrude into the airflow
above the wing, dumping lift and assisting other braking systems in reducing the landing run.
The operation of the spoilers is controlled electrically. The spoilers deploy automatically shortly after the
aircraft touches down and stow automatically when engine power is reduced on completion of the landing
roll. The spoilers will also deploy automatically if a takeoff is aborted. Spoiler deployment is inhibited
when the aircraft is airborne. At the discretion of the flight crew the spoiler control circuit can be disabled
by a switch in the flight compartment.
Each of the four spoiler panels is hinge mounted on five brackets attached to the wing rear spar. The
inboard spoilers extend from wing station Y 969.71 to Y 3193 and the outboard spoilers from Y 3193 to
Y 5469. Each spoiler panel is driven by a hydraulic actuator powered by the main hydraulic system.
Spoiler deflection is 69.6 relative to the wing chord line.
Roll Spoilers
The aircraft is equipped with a roll spoiler system consisting of two hydraulically operated spoiler panels.
The LH spoiler is located on the upper surface of the LH wing forward of the outboard section of the flap.
The RH spoiler is in a corresponding location on the RH wing. Only one spoiler operates at a time. The
LH spoiler deflects upwards in response to a left roll command. The RH spoiler deflects upwards in
response to a right roll command. The spoilers assist the ailerons and generate additional rolling moments
at low airspeeds. The command inputs to the roll spoiler actuators are formed by mechanical connections
to the aileron control linkage.
Each spoiler panel is hinge mounted on four brackets attached to the wing rear spar. The spoilers extend
from wing station Y 5469 to Y 6797. Each spoiler is driven by a hydraulic actuator powered by the main
hydraulic system. A priority arrangement in the hydraulic system maintains the hydraulic power supply to
the roll spoilers if the fluid level in the main hydraulic reservoir is low. The operation of the spoilers is
controlled by roll command inputs to the aileron control linkage. The amount of spoiler deflection is a
function of aileron deflection. Maximum spoiler deflection is 68 relative to the wing chord line at
maximum aileron deflection.
Indications
The following functions of the ground and roll spoiler subsystems are indicated on the electronic
indicating, caution and advisory system EICAS :
- the position of the ground spoilers
- the status of the ground spoilers and their control circuit
- the position of the roll spoilers.

INTERFACE TO OTHER SYSTEMS


Hydraulic Power (Chapter 29)
The ground and roll spoilers are supplied with hydraulic power from the main hydraulic power system.
The microswitch 9DX in the double shuttle valve is a component of the hydraulic indicating system. The
switch is used to indicate the position of the priority valve in the main hydraulic power system.
Indicating/Recording Systems (Chapter 31)
The position sensor in each roll spoiler actuator sends signals to the EICAS. The signals are used to
display the roll spoiler position by synoptics on the EICAS FLIGHT CONTROL page.

Page: 27-112
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

GROUND SPOILERS (OPTIONAL)


This section provides information on that portion of the flight control system which controls the operation
of the ground spoilers. Also included is the ground spoiler indicating system.

FUNCTIONAL DESCRIPTION
The ground spoiler system consists of the following components:
FIN
Component
Panel
2CS
ground spoiler arm/disarm switch/light
32VE
3CS
LH power lever microswitch
9VE
4CS
ground spoiler auto-deploy relay
32VE
5CS
RH power lever microswitch
9VE
6CS
ground spoiler auto-deploy relay
23VE
7CS
LH condition lever microswitch
9VE
8CS
RH condition lever microswitch
9VE
9CS
ground spoiler auto-stow relay
23VE
10CS
valve manifold
13CS
spoilers armed indicating relay
23VE
3CW
LH inboard spoiler proximity sensor
3CW
RH inboard spoiler proximity sensor
5CW
LH outboard spoiler proximity sensor
5CW
RH outboard spoiler proximity sensor
LH inboard actuator
LH outboard actuator
RH inboard actuator
RH outboard actuator
LH relief restrictor valve
RH relief restrictor valve
1CS
circuit breaker
12VE

Zone
210
210
210
210
210
210
210
210
250
210
530
630
530
630
530
530
630
630
530
630
210

Access Door

251-BT, 252-BT
531-BB
631-BB
531-EB
631-EB
531-BB
531-EB
631-BB
631-EB
531-DB
631-DB

Valve Manifold 10CS

Control Valve Manifold

R3

Return Port

FW

R3

Solenoid Valve
Wiring Coonector

Retract Port
Extend Port

Pressure Port

Solenoid Valve

Fig. 62 Ground Spoiler Valve Manifold


Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-113
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

The valve manifold is the hydraulic control element of the ground spoiler control system. The manifold is
installed in the upper fuselage fairing on the LH side below wing rib 3. It controls the hydraulic pressure
and return lines to the spoiler actuators and consists of a housing with the following components:
- two solenoid valves
- two control valves
- a hydraulic pressure port and a port for the hydraulic return line
- pressure line filter.
- a extend port and a retract port for the hydraulic supply to the spoiler actuators.
- wiring connector.
SOLENOID
VALVE I

SOLENOID WIRING
VALVE II CONNECTOR

PRESSURE
RETURN
CONTROL

RETURN
PORT
EXTEND
PORT

RETRACT
PORT

PRESS.
LINE
FILTER

CONTROL VALVES

PRESSURE
PORT

Fig. 63 Ground Spoilers Valve Manifold - Hydraulic Diagram


The solenoid valves are controlled by electrical signals from the spoiler control circuit. When the ground
spoilers are stowed, both solenoid valves are de-energized. The valves are energized by the deploy signals
from the spoiler control circuit. Both valves must energize to deploy the spoilers.
The solenoid valves control the supply of hydraulic pressure to the spools of two control valves. The main
hydraulic pressure and return lines to the spoiler actuators are connected in cascade through the two
control valves. This means that the spools of both control valves must be in the same position before the
spoilers can deploy. When both the solenoid valves are de-energized, hydraulic pressure is prevented
from reaching the control valve spools.
Each spool is held by a spring in a position which holds the pressure and return lines to the four actuators
open in the stow direction. Hydraulic pressure is thus constantly applied to the actuators to maintain the
spoilers in the stowed position. When both solenoid valves are energized, hydraulic pressure moves the
spools of both control valves down to the deploy position. This reverses the hydraulic pressure and return
lines to the actuators. The actuators extend and deploy the spoilers. As long as the solenoid valves are
energized, hydraulic pressure is constantly applied to maintain the spoilers in the deployed position.

Page: 27-114
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Ground Spoiler Actuators


A

89

10

A
R 12
R 11

R6

A
R3

R3
R6

6
1

11

R 11
R 12

A
FW

7
6

1
2
3
4
5
6
7
8
9
10
11

2
4

Retract Line
Extend Line
Indicator Pin
Plunger Housing
Connection Point to Wing
Spoiler Actuator
Connection Point on Spoiler
Proximity Sensor
Target
Spoiler Panel
Flap

Fig. 64 Ground Spoilers Actuators


Each spoiler panel is driven by its own hydraulic actuator. The four identical actuators are installed
between connection points on the wing rear spar.

Extending

Retracted

Fig. 65 Ground Spoilers Actuator - Internal View


The following description applies to all actuators.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-115
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

The ground spoiler actuator is a double-acting hydraulic cylinder. The unit has two ports for the extend
and retract lines for connecting the hydraulic lines. In the retracted position the actuator piston is
mechanically locked by a spring-loaded plunger. The plunger mechanism has an indicator pin that
protrudes from the plunger housing when the actuator is unlocked.
When the spoiler deploy signal is received the plunger is moved by hydraulic pressure in the actuator's
extension chamber and disengages from the piston. The piston starts to extend. At the same time the
pressure controlled check valve is opened by the extension pressure and allows the return fluid from the
retraction chamber to flow through the restrictor back to the extension chamber. This gives an extremely
rapid actuator extension time (and therefore fast ground spoiler deployment). Return fluid from the
retraction chamber is prevented from returning to the hydraulic system by the check valve. A damper at
the end of the extension stroke prevents the piston from hitting the end stop.
When the actuator retracts the pressure controlled check valve is closed and fluid from the extension
chamber is returned to the hydraulic system through the extend port.
Restrictor Relief Valves

A
R 12
R 11

R6
R3

Retract Line

Extend Line

FW

R3
R6

to Actuator
Restrictor
Relief Valve

to Actuator

R 11
R 12

Fig. 66 Ground Spoilers Restrictor Relief Valve


Two identical relief restrictor valves are installed. The valves are installed immediately inboard of the LH
and RH outboard ground spoiler actuators. Each valve is connected between the retract line and the
extend line to the ground spoiler actuators immediately inboard of the outboard actuators. The cracking
pressure of the valve is 2828 72 psi. The valve cracks when pressure is applied to the retract port of the
actuator and diverts the excess pressure into the extend line through a relief line. This allows a restricted
flow of fluid to bypass the actuator, to bleed the hydraulic line and to hold fluid temperature in operating
limits.

Page: 27-116
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Ground Spoiler Arm/Disarm Switch/Light 2CS

TRENDR

IMTREC

REFUEL QTY
QTY

ARM

EXCEED

REC/FDR

OFF

R
U
D

UNLIMIT

L
I
M
I
T

Fig. 67 Ground Spoilers Switch/Light 2CS


The GND SPOILER switch/light is a press in/press out switch. It is installed in control panel 32VE
located in the aft LH section of the center pedestal and must be pressed in to arm the ground spoiler
control circuit. Provided that the landing gear is down and the condition levers set to above 95%, the
armed status is indicated by an ARM caption in the front face of the switch. The switch can be pressed
out at the discretion of the flight crew to disable the ground spoilers. This is indicated by an OFF caption
in the switch.
Microswitches 3CS/5CS/7CS/8CS

Microswitch 8CS

Microswitch 3CS

Microswitch 7CS

Microswitch 5CS

Fig. 68 Ground Spoilers Condition- and Powerlever Microswitches

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-117
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

These microswitches are installed in the center pedestal.


Microswitches 3CS and 5CS are operated by the LH and RH engine power levers respectively. Their
contacts are closed below the flight idle (FI) setting and open above the FI setting. The microswitches
control (in conjunction with the PSEU weight-on-wheels circuit) the auto-deploy relays 4CS and 6CS.
Microswitches 7CS and 8CS are operated by the LH and RH engine condition levers respectively. At
power settings below 95% the contacts control the auto-stow relay 9CS. At power settings above 95%
they control the ARM caption in the GND SPOILER switch/light 2CS.
Proximity Sensors 3CW/5CW (refer to Fig. 64)
A proximity sensor is installed for each spoiler. The four identical sensors are installed in the trailing edge
section of the wing immediately inboard of their associated spoiler actuator. The target for each sensor is
attached to the spoiler.
The sensors send spoiler position information to a proximity switch electronic unit (PSEU). The PSEU
processes the position information and sends it to EICAS. The EICAS uses the information to display
system status and spoiler position. The PSEU is a component of the landing gear position and warning
system.

OPERATION
Electrical Power Supplies
Component

Bus

Circuit Breaker

No.

ground spoiler control system

ESSENTIAL BUS 3PP

GND SPOILER 1CS

Hydraulic Power Supplies


When the main hydraulic system is energized hydraulic power is supplied to the pressure and return ports
of the valve manifold 10CS.
System Power-Up
The ground spoiler control circuit is energized when 28 VDC is applied to the aircraft bus system.
System Pre-Takeoff Test
The ground spoiler system is tested during the normal procedure for applying engine power for takeoff.
With the engine power levers at ground idle and the GND SPOILER switch/light 2CS pressed out
(system disarmed), the condition levers are advanced above 85%. This actuates the microswitch 7CS and
8CS and ensures that the auto-stow relay 9CS cannot energize when the system is armed.
The GND SPOILER switch/light is now pressed in to arm the system for takeoff. This has the following
effect:
- the ARM caption in the switch/light comes on to indicate the armed status
- auto-deploy relays 4CS and 6CS energize through the series circuits formed by the switch/light and
the power lever microswitches 3CS and 5CS
- solenoid valves I and II in the valve manifold energize through the series circuits formed by the
contacts of relays 4CS, 6CS and 9CS
- hydraulic pressure is applied to the extend ports of all four ground spoiler actuators and the spoilers
deploy simultaneously
- relay 13CS energizes and sends a discrete open line signal to the EICAS. The signal switches on a
GND SPOILER ARMED message on the EICAS. Note that relay 13CS checks the integrity of the
GND SPOILER circuit breaker 1CS. If the circuit breaker is not closed when the system is armed,
the EICAS message will not appear.
Page: 27-118
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

When the power levers are advanced through the flight idle position for takeoff, the microswitches 3CS
and 5CS are actuated and de-energize the auto-deploy relays 4CS and 6CS. This interrupts the 28 VDC
power and ground lines to both spoiler control solenoid valves. The valves de-energize. Hydraulic
pressure is applied to the retract ports of all four ground spoiler actuators and the spoilers stow
simultaneously.
When the gear is retracted after take-off, relay 36GA de-energizes and switches off the ARM caption in
the GND SPOILER switch/light. Relay 36GA is a component of the landing gear position and warning
system.
Spoiler Inflight Inhibition
Spoiler deployment is inhibited when the aircraft is airborne. As previously described in, both solenoid
valves in the valve manifold must energize before the spoilers can deploy. The auto-deploy relays 4CS
and 6CS each control one solenoid valve. Relay 4CS controls solenoid valve I and relay 6CS controls
solenoid valve II. Both relays are prevented from energizing when the aircraft is airborne by the
following independent circuits:
Landing Gear Circuit

Fig. 69 Ground Spoiler System - Logic Diagram - EQ #21 and #22


The LH and RH main gear weight-on-wheels (WOW) proximity sensors send landing gear status
information to the PSEU. The PSEU evaluates the information and generates two discrete signals that are
the result of two logic equations (#21 and #22). The discrete signal lines are connected in the ground lines
of the coils of relays 4CS and 6CS. Until both main gears are loaded (aircraft on the ground), the signals
derived from equations #21 and #22 are open circuit and relays 4CS and 6CS cannot energize.
Power Lever Circuit
During all normal flight operations both engine power levers are set to at least flight idle (FI). At these
settings the contacts of the LH and RH power lever micro switches 3CS and 5CS are open. The contacts
of 3CS and 5CS control the 28 VDC power lines of relays 4CS and 6CS respectively. Neither relay can
energize, therefore, until its associated power lever is retarded to below FI.
Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-119
Issue: 08/95 ETM/ETX

1
3A
GND
SPOILER

1CS
2

OPEN= GROUND SPOIL ARMED


GND = NO INDICATION
SIGNAL 315

ARM
OFF

A3
RH INBORD
GND SPOILER

RH OUTBORD
GND SPOILER

3CW

5CW

3CW

5CW

D3
2CS

A1

A2

B1

B2

A1

GROUND
SPOILER

A2

D1

D2

ARM
OFF

LH OUTBORD
GND SPOILER

A3

B1
7CS C
<85%
< F.I.

>F.I.
3CS

< F.I.

36GA

>85%

>F.I.
5CS

D3

A3

A1
4CS
A2

A3

8CS
<85%

D2
LANDING
GEAR
D1

A1

A3

B3

B1

B3

4CS

6CS

B2

B2

13CS
A2

C
>85%

A1
6CS

10CS

VALVE BLOCK
I
II

A2
LAMP
TEST

A1

A3

9CS
A2

X1
4CS

X1

X2

DIMMER 2LF

X1

6CS

9CS
X2

X2

9CS

02

03

01

ARM
OFF

ARM

B3

OFF

B1

9CS
B2
X1
13CS
X2

GND MODE=GND
AIR MODE=OPEN

6GA

Effectivity:
328-100 Mod.10

PROXIMITY SWITCH ELECTRONIC

10

S O W
12
20

S O W
12
22

11

12

13
S O W
12
14
21

14
S O W
18

15

16

17

18

19

20

21

22

DORNIER LUFTFAHRT

Fig. 70 Ground Spoiler - Electrical Schematic

TM-Flight Controls

- FOR TRAINING PURPOSES ONLY -

LH INBORD
GND SPOILER

B3

Dornier 328

TRAINING MANUAL

LINE /BASE MAINTENANCE

Page: 27-120
Issue: 08/95 ETM/ETX

ESS-BUS-3PP

LG WOW 1
RG WOW 1
Timedelay

&

LG WOW 2
RG WOW 2
Timedelay

&

LH Inboard
GND Spoiler
Actuator

RH Inboard
GND Spoiler
Actuator

RH Outboard
GND Spoiler
Actuator

GND SPOILER

OFF

AUTO-DEPLOY
Conditionlever > 95%
and
Powerlever
below FI

ARINC 429

Ext. Port

Retr. Port
GND
Spoiler
Valve
Manifold

EICAS

LH Outboard
GND Spoiler
Actuator
LG WOW 1
RG WOW 1
Timedelay

&

LG WOW 2
RG WOW 2
Timedelay

&

PSEU

LH Inboard
GND Spoiler
Actuator

RH Inboard
GND Spoiler
Actuator

GND SPOILER
ARM
OFF

Ext. Port

Retr. Port

EICAS

Pressure Main
Return Main
1 Proximity Sensor

Dornier 328

GND
Spoiler
Valve
Manifold

LINE /BASE MAINTENANCE

AUTO-DEPLOY
Conditionlever < 95%
or
Powerlever
above FI

TRAINING MANUAL

Page: 27-121
Issue: 08/95 ETM/ETX

ARINC 429

Fig. 71 Ground Spoiler - Hydraulic Schematic

- FOR TRAINING PURPOSES ONLY -

RH Outboard
GND Spoiler
Actuator

ARM

PSEU

TM-Flight Controls

DORNIER LUFTFAHRT

Effectivity:
328-100 Mod.10

LH Outboard
GND Spoiler
Actuator

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Spoilers Disarm/Arm
At the discretion of the flight crew the ground spoiler control circuit can be disarmed by pressing out the
GND SPOILER switch/light 2CS. This removes electrical power from the spoiler control circuit and deenergizes all relays and solenoid valves. If the spoilers are deployed when the circuit is disarmed they will
immediately stow. An OFF caption on the front face of the switch comes on to indicate that the system is
disarmed.
The ground spoilers are armed for automatic deployment when the GND SPOILER switch/light is
pressed in. This switches off the OFF caption in the switch/light and connects 28 VDC power to the
spoiler control circuit. The armed status is indicated by:
- a GND SPOILER ARMED message on the EICAS
- an ARM caption on the front face of the switch/light.
Auto-Deployment on Landing
During all normal flight operations, including the approach, the engine power and condition levers are set
as follows:
- both power levers at flight idle (FI) or higher
- both condition levers at 85% or higher.
When both main landing gears are loaded on touchdown, the LH and RH main gear WOW sensors tell
the PSEU to complete the ground circuits for the auto-deploy relays 4CS and 6CS. The condition levers
remain above 85% for reverse thrust. When the landing is assured after touchdown, both power levers are
retarded to reverse. The contacts of the power lever micro switches 3CS and 5CS now complete the 28
VDC power supply to relays 4CS and 6CS. The relays energize. The solenoid valves I and II in the valve
manifold energize and hydraulic pressure is applied to the extend ports of all four ground spoiler
actuators. The spoilers deploy simultaneously.
The ARM caption in the GND SPOILER switch/light goes out when the condition levers are retarded.
Auto-Deploy on Aborted Takeoff
If a takeoff is aborted the spoilers deploy automatically when the power levers are retarded. This occurs
through the power lever micro switches 3CS and 5CS in the same way as described in the previous
paragraph.
Auto-Stow
On completion of the landing roll both condition levers are retarded to below 85% power. The contacts of
the condition lever micro switches 7CS and 8CS now complete the 28 VDC power supply to the autostow relay 9CS. The relay energizes and its B and C contacts interrupt the ground circuits for the solenoid
valves I and II respectively. Both solenoid valves de-energize. Hydraulic pressure is applied to the retract
ports of all four ground spoiler actuators and the spoilers stow simultaneously.
Once the spoilers have stowed automatically, a lockout circuit prevents them from deploying during
applications of engine power during ground manoeuvring.
Spoiler Lockout During Ground Manoeuvring
When manoeuvring the aircraft on to the ramp it may be necessary to apply power by advancing the
power lever above FI (Flight Idle). The spoilers are prevented from deploying during such manoeuvres by
a lockout circuit. The lockout circuit is activated when both condition levers are below 85% and the
power levers are below FI. The auto-stow relay 9CS is energized by a series circuit formed by the A
contacts of the auto-deploy relays 4CS and 6CS and the A contacts of relay 9CS. Note that because the
condition lever are not used for ground manoeuvring and remain in the MIN position, relays 9CS stay
energized.

Page: 27-122
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

SYSTEM INDICATIONS
The information from the ground spoiler proximity sensors is registered as part of the takeoff
configuration test. If a ground spoiler is not stowed for takeoff the T/O configuration warning is triggered.
The following signals are sent from the ground spoiler system to EICAS.
- proximity sensors signals (indirectly through the PSEU)
- discrete signal from the GND SPOILER switch/light to DAU 1.
The signals are used to:
- indicate deployed ground spoilers by synoptics
- indicate a failed spoiler proximity sensor by an amber caution message and synoptics
- indicate when the ground spoiler control circuit is armed by a blue status message
- indicate if a ground spoiler is not stowed when it should be by an amber status message.
Ground Spoiler Position Indicating
The position (deployed or stowed) of each ground spoiler is registered by a proximity sensor at each
spoiler location. The sensors indicate spoiler position information to a PSEU. After processing, the
position information is sent on an ARINC bus to the EICAS. The following ground spoiler position
information is displayed on the EICAS:
- on the primary page: Blue LH and RH ground spoiler synoptics on the upper side of the flap bar.
- on the FLIGHT CONTROL page: Blue LH/RH inboard and LH/RH outboard ground spoiler
synoptics on the upper side of the flap bar.
The synoptics only appear when the spoilers are deployed. They disappear when the spoilers are stowed.
Spoiler Proximity Sensor Monitoring
The integrity of the four spoiler proximity sensors is monitored by a logic arrangement in the PSEU. A
failed sensor is reported on the ARINC bus to the EICAS and indicated by:
- an amber PROXI GNDSPLR FAIL on the CAS field of the primary EICAS page
and
- an amber X in place of the associated ground spoiler synoptic on the FLIGHT CONTROL page
- an amber X in place of the LH or RH spoiler group on the primary page if both LH or both RH
proximity sensors fail.
Ground Spoiler not Stowed
If a ground spoiler is not stowed when the aircraft is in a weight-off wheels (WOFW) condition an amber
GND SPOIL NOT STOW caution message is displayed on the CAS field of the primary EICAS page.
The message is generated by a logic equation in the PSEU. The logic is as follows:
- any spoiler not stowed
and
- LH or RH main gear WOFW.
Ground Spoiler Control Circuit Armed
A blue GND SPOIL ARMED status message on the CAS field of the primary EICAS page indicates
when the ground spoilers control circuit is armed. The message is generated by a discrete signal from the
GND SPOILER switch/light. The signal line is open circuit when the control circuit is armed
(switch/light pressed in) and grounded when the circuit is disarmed. Note that the message is only
displayed when two conditions are fulfilled:
- the GND SPOILER circuit breaker 1CS is closed (relay 13CS checks the integrity of the circuit
breaker)
and
- the GND SPOILER switch/light 2CS is pressed in.
An OFF caption in the GND SPOILER switch/light indicates when the system is disarmed.
Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-123
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL
LINE /BASE MAINTENANCE

CAS FIELD Indication


AMBER

MSG

DORNIER LUFTFAHRT

F/O
SYSTEM

AMBER

0
0

32

AHRS
COPY
CAPT
REF
SYSTEM DATA
NEXT
FUEL

ND

GND SPOIL NOT STOW

MAIN
SYSTEM 1 / 3

NU
NH

PROXI GNDSPLR FAIL

800

500
2870
500
2870

0
20

800

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

MFD PAGE
Fault or Condition
Indication
synoptic
At least one spoiler not stowed and at least one
MLG WOW proximity sensor report OFF WHEEL
amber X
One or more proximity sensors/interface failed
on the failed sensor
GND SPOILER switch/light 2CS pressed in and
circuit breaker 1CS closed.
LH outboard/inboard Shows stowed/deployed status of spoilers or failed
spoiler synoptic
proximity sensors.
RH outboard/inboard
spoiler synoptic

NP

Fig. 72 Ground Spoilers - EICAS Indications

AILERON

BLUE

Page: 27-124
Issue: 08/95 ETM/ETX

12

OIL
TEMP
OIL
PRSS
FF LBS / HR
FQ LBS

ENGINE
HYDR
FLIGHT
CONTROL

TQ

ELEVATOR

2000 FT
0 FPM

RUD

ROLL

FLAP ASYM
FLAP CRTL FAIL
FLAPS
ROLL

TRIM SPEED FAST


AIL

97.0
97.0

CAB ALT
V/S
80.3
80.3

ND

ITT

NU

E
L
E
V
TRIM

80.2

RUDDER

GND SPOIL ARMED

RH
LH

80.2

ELEV DISCONNECT
RUDDER LIMITED

GND SPOIL NOT STOW


PROXI GNDSPLR FAIL
GNDSPOIL ARMED
END

LH and RH spoiler group


synoptic

Honeywell
Honeywell

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

ROLL SPOILERS
FUNCTIONAL DESCRIPTION
FIN

21CX
22CX

Component
LH roll spoiler actuator
RH roll spoiler actuator
LH roll spoiler position sensor
(integral part of LH actuator)
RH roll spoiler position sensor
(integral part of RH actuator)
double shuttle valve
Restrictor Relief Valves

Panel

Zone
530
630

Access Door
532-EB
632-EB

250

215-BT, 252-BT, 253-BT

LH and RH Roll Spoiler Actuators

R 15
R 16
R 17
R 18
R 19

R 20

Command Input Rod from


Aileron Control Linkage

Hydraulic Pressure Port

Hydraulic
Return Port

Lockout Device

Actuator
Attach
Fitting

Piston Rod

Command Input Lever

Bellcrank

Feedback Linkage

Spoiler Drive Rod

Fig. 73 Roll Spoilers Actuator


Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-125
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Each spoiler panel is driven by its own hydraulic actuator. The two identical actuators are installed
between an attach fitting and bellcrank on the wing rear spar.
The following description applies to both actuators.
The roll spoiler actuator is a double-acting hydraulic cylinder. The unit has one pressure port with an
integral filter and one return port. The actuator piston rod is connected to the roll spoiler by a bellcrank
and rod such that the spoiler extends when the piston rod retracts. A position sensor is installed in the
actuator piston rod. A spool-type control valve is an integral part of the actuator. The valve spool is
positioned by a closed loop system consisting of:
- mechanical commands from the command input rod. This rod is connected to an idler lever in the
aileron control linkage between ribs 15 and 16 and drives a command input lever. The mechanical
connection to the aileron control linkage is designed such that the actuator start to deflect its spoiler
until the associated aileron deflection reach 4. Above 4 aileron deflection the roll spoiler moves
proportional to the aileron up to its maximum deflection of 68.
and
- mechanical position feedback signals acting through a feedback linkage from the actuator piston rod.
The closed loop ensures that spoiler deflection is synchronized to aileron deflection.
Roll Spoiler

Feedback
Linkage

Aileron Down
End Command
Stop

LVDT

Input Lever
Retract
Chamber

End Stop

Aileron Up
Command

Piston
Pressure Line
Filter
Return Line

Extend
Chamber

Spool Valve

Fig. 74 Roll Spoilers Actuator - Hydraulic Schematic


The spool controls the direction of hydraulic fluid flow to the extend and retract chambers of the actuator.
Depending on the position of the valve the actuator piston rod either extends or retracts, or is
hydraulically locked in a required position.
Roll commands act on the command input lever and thus on the control valve. Depending on the direction
of the command the valve spool either connects hydraulic pressure to the extend or retract chamber. The
movement of the piston rod drives the spoiler in the required direction and is fed back to the valve spool.
As the spoiler approaches its required deflection angle the spool closes off the hydraulic supply to the
piston chambers. At the required deflection the mechanical signals from the input and feedback levers are
nulled. The actuator is now hydraulically locked until the next roll command.
Page: 27-126
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Fig. 75 Roll Spoiler Actuator Breakout Device


The actuator is equipped with a breakout-out device. The device allows the command input lever to move
freely after application of an overriding force should the control valve jam. This ensures that the aileron
controls are not jammed by a jammed control valve.
The movement of the input lever is limited by end stops. The end stop at the aileron down end is
adjustable.
LH (RH) Roll Spoiler Position Sensor 21CX (22CX)
The LH and RH roll spoiler position sensors are installed in their associated actuators. The two sensors
are identical. This description applies to both sensors.
Each sensor is a three-wire potentiometer whose resistance changes as a function of the actuator position.
The sensor is integrated into the piston rod of the actuator and sends a 0 to 10 k variable resistance
signal to the EICAS for spoiler position indicating.
Double Shuttle Valve

A
B
A

Electrical Connector
Offloading Valve

B
Standby Pressure

Standby Return
Actuator Return Line

Main System Pressure


Main System Return

Actuator Pressure Line

Fig. 76 Roll Spoilers - Double Shuttle Valve


Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-127
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

The double shuttle valve is installed in the upper fuselage fairing immediately to the left of the aircraft
centerline. It connects the primary or standby hydraulic lines of the main hydraulic power system to the
roll spoiler actuators.
Depending on the status of the priority valve in the main hydraulic system, hydraulic pressure is supplied
to either the primary or standby pressure port. Under normal operating conditions hydraulic pressure from
the primary subsystem is routed to the actuators. Return fluid from the actuators flows into the hydraulic
system primary return line.
If the priority valve energizes:
- the primary pressure line to the shuttle valve is closed off.
- pressure from the standby subsystem is routed through the standby pressure port of the shuttle valve
to the roll spoiler actuators.
- the primary return line in the shuttle valve is closed off mechanically.
- the standby return line in the shuttle valve is opened mechanically.
The shuttle valve has an integral offload valve. The valve cracks at 2900 psi and resets at 2755 psi. The
valve opens and allows hydraulic fluid to bypass the roll spoiler actuators if:
- the priority valve is activated
and
- the DC standby hydraulic pump is running in the continuous mode
and
- there is no hydraulic demand from the roll spoiler actuators.
The position of the double shuttle valve depends on whether the priority valve is activated or not. A
microswitch 9DX in the double shuttle valve is used to indirectly monitor the position of the priority
valve.

OPERATION
LH Roll
Spoiler
Actuator

RH Roll
Spoiler
Actuator

Aileron Control
(LH)

EICAS

Aileron Control
(RH)

Mainsystem
Accumulator
10/11

7 Microswitch Double
Shuttle Valve

Return
MAIN

Return
STBY

Supply
Priority

Supply
Normal
Priority
Valve
13/11

Hydraulic System
(refer to ATA 29)

(Continuous Supply
MAIN/STBY)

Pressure Main
Pressure Stby
Return Main
Return Stby
Extend
Retract
Mechanical Linkage
Electrical Lines

Fig. 77 Roll Spoiler - Hydraulic Schematic

Page: 27-128
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Hydraulic Power Supplies


When the main hydraulic system is energized, hydraulic power is available at either:
- the primary pressure and return ports of the double shuttle valve if the priority valve is not activated
or
- the standby pressure and return ports of the double shuttle valve if the priority valve is activated.
Roll Spoiler Control
When the aileron controls are at neutral:
- the control valve spool of each actuator is in a neutral position. Hydraulic pressure is standing by at
the control valves.
- the actuators are fully extended at their mechanical end stops
- the roll spoilers are retracted flush with the upper surface of the wing.
Any roll input commands move the actuator input levers through the aileron control linkage. The lever
movement is transmitted to the control valve spool. A left roll command:
- connects the hydraulic pressure and return lines to the retract and extend chamber respectively of the
LH actuator
- maintains the pressure and return lines to the extend and retract chambers respectively of the RH
actuator.
The actuator piston rod of the LH actuator retracts and deflects the LH spoiler into the airflow above the
wing. The RH spoiler does not move.
A right roll command reverses the above operation.
The following example describes the operation of the LH actuator when a LH roll command is received
and when the aileron controls are subsequently neutralized. The operation of the RH actuator is similar
for a RH roll command.
When a left roll command is received from the aileron control linkage the input lever of the LH spoiler
actuator moves the control valve spool down. When the LH aileron reaches 4 up deflection the valve
connects:
- the hydraulic pressure line to the retract chamber of the LH actuator
- the hydraulic return line to the extend chamber of the LH actuator.
The piston rod starts to retract, deflecting the LH spoiler and moving the feedback linkage. The feedback
linkage repositions the valve spool. When the spoiler deflection reaches the angle required for the aileron
deflection the mechanical signals from the input and feedback levers are nulled. The spool closes off both
chambers of the actuator. Spoiler movement stops and the actuator is hydraulically locked in its current
position.
When the aileron controls are returned to neutral, the input lever of the LH actuator moves the control
valve spool up. The valve connects hydraulic pressure to the extend chamber of the actuator and the
hydraulic return line to the retract chamber. The piston rod starts to extend, retracting the LH spoiler and
moving the feedback linkage. The feedback linkage repositions the valve spool. When the spoiler has
fully retracted the control valve spool closes off both chambers of the actuator. This means that with the
aileron controls at neutral:
- both spoiler actuators are fully extended and hydraulically locked in this position
- both roll spoilers are retracted flush with the upper surface of the wing.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-129
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

SYSTEM INDICATIONS
Spoiler Position Indicating
RACK LH

RACK RH

DAU1

DAU2

1 TU

11 TU

SIGN 197
LO

SIGN 198
HI

LO

HI

REAR SPAR LH

REAR SPAR RH

W
EXT

EXT

RETR

21CX

RETR

22CX
RH POSIT SENSOR

LH POSIT SENSOR

Fig. 78 Roll Spoiler - Electrical Schematic


The position of each roll spoiler is registered by a position sensor in each spoiler actuator. The LH sensor
21CX sends a 0 to 10 k variable resistance signal to DAU 1 for processing. The RH sensor 22CX sends
an identical signal to DAU 2 for processing.
The position of each roll spoiler is displayed EICAS. The roll spoilers are depicted only on the flight
control page as a LH and RH blue synoptic on the upper side of the flap bar. The bar serves as the
reference line for the flaps, ground spoilers and roll spoilers. The synoptic for each spoiler is only visible
when the respective spoiler is deflected above the wing. If a position sensor signal is invalid, the blue
synoptic is replaced by an amber X.
CAS FIELD Indication
MFD PAGE Indication
Fault or Condition
blue
Indicates position of LH
LH (RH) Roll Spoiler synoptic
(RH) Roll Spoiler
Note: If signal from position sensor is invalid,
synoptic is replaced by an amber X

Page: 27-130
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Honeywell

LH

RH
ELEVATOR
ELEV DISCONNECT
RUDDER LIMITED
AIL DISCONNECT

RUDDER
AILERON

TRIM

E
L
E
V

AIL
RUD
ROLL

NU
TRIM SPEED FAST

ND
ROLL

FLAP ASYM
FLAPS
12
0

20
32

SYSTEM 1 / 3
FLIGHT
CONTROL

HYDR

ENGINE

FUEL

NEXT

Fig. 79 Roll Spoilers - EICAS Indications

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-131
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

27-70 GUST LOCK AND DAMPER


GENERAL
The aircraft is equipped with devices which protect the primary flight controls and their adjacent
structural parts from wind damage when the aircraft is parked. These devices are:
- aileron controls gust lock
- elevator controls gust lock
- rudder damper.
The aileron and elevator gust locks are engaged by a single lever located between the engine power levers
on the center pedestal. The rudder and its adjacent structure is protected by a hydraulic damper installed
between the rudder and the vertical stabilizer.
Aileron and Elevator Control Gust Locks

RH Elevator Cable Tensioner


Elevator Gust Lock

LH Aileron Cable Tensioner


Aileron Gust Lock

Gust Lock
Lever
Center
Pedestal
Push-Pull Cable
Cable Distribution Box

Elevator Gust Lock


Push-Pull Cable

Aileron Gust Lock


Push-Pull Cable

Fig. 80 Gust Lock System - General Arrangement


Page: 27-132
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

The aileron and elevator controls can be locked by gust locks which engage in a control cable tensioner of
the associated control run. The aileron gust lock engages in the cable tensioner of the captain's (LH)
aileron control run. The elevator gust lock engages in the cable tensioner of the first officer's (RH)
elevator control run. The locks are engaged by a gust lock lever located between the engine power levers
on the center pedestal.
The gust lock lever is connected to the locks by a push-pull cable arrangement and a cable distribution
box. Three conditions must be fulfilled before the gust locks can be engaged:
- the control wheels must be centered (ailerons neutral)
- the control columns must be pushed forward (elevators down)
- the engine power levers must be set to less than flight idle (FI).
The engine power levers cannot be advanced above the flight idle position when the gust locks are
engaged.
Rudder Damper
When the aircraft is parked a double-acting hydraulic damper prevents wind gusts from swinging the
rudder violently on to the end stops. The damper is connected between the vertical stabilizer structure and
the rudder.

FUNCTIONAL DESCRIPTION
The gust lock and damper system consists of the following components:
FIN
Component
Panel
Zone
Access Door
gust lock lever
210
211-DZW
flexible cables
120, 210 211-DZW, 211-LZF, 212-KFZ
cable distribution box
120
211-LZF
aileron controls gust lock
120
211-LZF
elevator controls gust lock
120
212-KFZ
rudder damper
310
324-DL
Gust Lock Lever, Flexible Cables and Distribution Box
The gust lock lever assembly is installed in the center pedestal between the LH and RH engine power
levers. The lever moves forward and aft in a quadrant. Each end position of the lever is biased by a spring
into a detent at each end of the quadrant. The forward position is marked OFF (unlocked) and the rear
position ON (locked). Before the lever can be moved it must be lifted out of its current detent position
against the force of the spring.
A mechanical interlock is installed between the gust lock lever assembly and the engine power levers.
The interlock prevents:
- the gust lock lever from being set to the lock position if either engine power lever is set at or higher
than flight idle. This ensures that the gust locks cannot be engaged in flight.
- the power levers from being advanced above flight idle when the gust locks are engaged. This
ensures that the aircraft cannot take off with the flight controls locked.
Lever movement is transmitted by a flexible push-pull cable to a cable distribution box. The distribution
box is installed below the flight compartment floor and is simply a one-in/two-out adapter for the flexible
push-pull cables to the aileron and elevator gust locks.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-133
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

Aileron Controls Gust Lock


The aileron control gust lock is installed below the flight compartment floor. It is in line with and
immediately aft of the cable tensioner in the captain's (LH) aileron control run. The unit consists of a
housing with an outer and inner plunger. When the aileron controls are unlocked the outer plunger is held
in the unlocked position by an unlocking spring. When the gust lock lever in the flight compartment is
pulled back to the ON position, the push-pull cable acts on a rack and pinion mechanism and moves the
outer and inner plungers forward against the force of the unlocking spring.
If the aileron controls are not centered when the gust lock lever is moved to ON, the notch in the cable
tensioner quadrant is not aligned with the gust lock. The inner plunger moves forward until it contacts the
cable quadrant. The outer plunger continues moving and loads the inner plunger locking spring.
If the controls are centered when the gust lock lever is moved to ON, the notch is aligned with the gust
lock and the outer plunger acts on the locking spring to drive the inner plunger into the quadrant notch.
The aileron controls are now locked.
The gust lock is disengaged when the gust lock lever is pushed forward into the OFF position. This action
withdraws the outer plunger (assisted by the unlocking spring) together with the inner plunger from the
cable tension regulator notch.
Elevator Controls Gust Lock
1
2

4
7

GUST LOCK LEVER IN "OFF" POSITION


INNER AND OUTER PLUNGERS
WITHDRAWN FROM CONTROL CABLE
TENSIONER BY UNLOCKING SPRING.
CONTROLS UNLOCKED.

6
5

B
GUST LOCK LEVER IN "ON" POSITION.
AILERON CONTROLS NOT CENTRALIZED
(NOTCH IN CABLE TENSIONER NOT ALIGNED
WITH PLUNGER ASSEMBLY).
INNER PLUNGER PUSHED BACK INTO
OUTER PLUNGER WHEN CABLE TENSIONER
IS CONTACTED. CONTROLS WILL LOCK
WHEN CONTROLS ARE CENTRALIZED.

C
GUST LOCK LEVER IN "ON" POSITION.
AILERON CONTROLS CENTRALIZED.
INNER PLUNGER PUSHED FORWARD
BY LOCKING SPRING INTO CABLE
TENSIONER NOTCH.
CONTROLS LOCKED.

1 Control Cable Tensioner


2 Outer Plunger
3 Unlocking Spring
4 Rack and Pinion
5 Push-Pull Cable
6 Locking Spring
7 Inner Plunger

Fig. 81 Gust Lock System - Functional Schematic


Page: 27-134
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

The elevator control gust lock is identical to the aileron control gust lock. When engaged by the gust lock
lever the plunger engages with a cut-out in the cable tension regulator (of the RH (first officer's) elevator
control run.
Note that the operation of the elevator gust lock differs slightly from that of the ailerons. The ailerons
must be centered to engage the lock; the elevators must be down (control column pushed) before the gust
lock can engage.
Rudder Damper
Damper Attach Fitting on Rudder

A
A

Rudder Damper

Accumulator

Indicator
Damper Attach Fitting on Vertical Stabilizer
Fig. 82 Gust Damper
A double-acting hydraulic damper prevents wind gusts from swinging the rudder violently on to the end
stops when the aircraft is parked. The aft end of the damper is connected to an attach fitting on the lower
leading edge of the rudder just forward and to the right of the rudder hinge axis. The forward end of the
damper is connected to an attach fitting on the LH side of the vertical stabilizer rear spar. Integral end
stops in the damper serve as stops for the rudder.

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-135
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

The damper is equipped with a spring-loaded accumulator/reservoir which has three functions:
- it maintains a general pressure of approximately 7.25 psi in the damper
- it holds an adequate fluid volume for damper operation
- it accommodates changes in the fluid volume caused by temperature variations.
An indicator on the accumulator housing provides an indication of the fluid volume in the accumulator.
The indicator protrudes from the accumulator housing and has green and red painted marks on its barrel.
The red area is not visible when the fluid volume is adequate.
Damping action is an exponential function of rudder deflection speed. The higher the deflection speed the
greater the damping action. In flight, little resistance is offered to normal rudder commands from the
flight compartment. If, however, the rudder starts to move quickly due to a wind gust, the damping action
increases. Maximum damping effect is reached just before the rudder reaches full deflection.

Page: 27-136
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

INDEX
Aft Quadrant Assembly (Rudder) ....................................37
Aileron Controls (Operation) ........................................... 18
Aileron Controls Gust Lock ........................................... 134
Aileron Disconnect Microswitch 7CW ............................18
Aileron Disconnect Unit................................................... 15
Aileron Disconnect Unit Monitoring................................21
Aileron Position Indicating ..............................................21
Aileron Position Transmitters ..........................................18
Aileron Servo Tab ............................................................20
Aileron Trim (Operation) ................................................. 28
Aileron Trim Actuator 4CC..............................................23
Aileron Trim Reset Switch/Light 17CC........................... 25
Aileron Trim/Servo Tab ................................................... 20
AOA Comparison............................................................. 93
AOA Sensor......................................................................84
AOA Sensor Status........................................................... 93
Control Column................................................................58
Current Detector 16CX ....................................................40
Double Shuttle Valve ..................................................... 127
Electrical Control of Rudder Limiter ............................... 43
Elevator Controls (Operation) ..........................................62
Elevator Controls Gust Lock..........................................134
Elevator Disconnect Micro switch 8CW..........................61
Elevator Disconnect Unit ................................................. 61
Elevator Disconnect Unit Monitoring ..............................63
Elevator Position Indicating ............................................. 63
Elevator Position Transmitters ......................................... 62
Elevator Trim Actuator ....................................................66
Elevator Trim Reset Switch/Light....................................68
Flap Actuators ................................................................103
Flap Control Switch 3CG ............................................... 101
Flap Control Unit 2CG ..................................................... 99
Flap Control Valve Manifold ......................................... 102
Flap Operation................................................................107
Flap Position Feedback Sensor ......................................103
Gnd Splr Arm/Disarm Switch/Light ..............................117
Ground Spoiler (Operation)............................................118
Ground Spoiler Actuators............................................... 115
Ground Spoiler Control Circuit Armed..........................123
Ground Spoiler not Stowed ............................................123
Ground Spoiler Position Indicating................................123
Gust Lock Lever ............................................................. 133
Hydraulic Power Supplies (Roll SPLR) ......................... 129
LH and RH Control Wheels ............................................. 13
LH and RH Transition Units ............................................15
Main Aileron Trim Switch 2CC ....................................... 24

Effectivity:
328-100 Mod.10

Main Elevator Trim Switches ..........................................67


Pedal Adjustment Assemblies..........................................35
Pusher Disarm Switch/Light ............................................87
Pusher Reset Switch......................................................... 87
Pusher Status ....................................................................94
Quadrant Assemblies (Rudder) ........................................36
Quadrant Assembly (aileron) ........................................... 16
Quadrant Assembly (Elevator)......................................... 60
Restrictor Relief Valves ................................................. 116
Roll Spoiler Actuators....................................................125
Roll Spoiler Control ....................................................... 129
Roll Spoiler Position Sensor ..........................................127
RUD LIMIT Switch/Light 5CL ....................................... 40
Rudder Controls (Operation) ........................................... 41
Rudder Damper ..............................................................135
Rudder Limiter Actuator 7CL ..........................................38
Rudder Pedal Assemblies................................................. 35
Rudder Position Indicating............................................... 44
Rudder Position Transmitter 19CX..................................40
Rudder Trim (Operation) ................................................. 51
Rudder Trim Actuator 25CC............................................50
Rudder Trim Selection Status ..........................................54
Rudder Trim Switch 22CC............................................... 48
Shaker Status ....................................................................94
Spoiler Position Indicating............................................. 130
Spoiler Proximity Sensor Monitoring ............................123
Spring Tab Lever Assembly............................................. 38
Stall Warning (Operation) ................................................87
Stall Warning Test Switch ............................................... 86
Standby Aileron Trim Switch 12CC ................................25
Standby Elevator Trim Switch ......................................... 68
Stick Pusher......................................................................85
Stick Shaker ..................................................................... 85
Tension Regulator (Elevator)........................................... 59
Tension Regulators (Aileron)........................................... 14
TEST TAB LOCK Switch/Light 2CL ............................. 39
Torque Shaft................................................................... 104
Trim Actuator Status ........................................................79
Trim Control (Operation)................................................. 69
Trim Control Panel 10CC ................................................24
Trim Position Indicating............................................. 54; 76
Trim Speed Mode Indicating ........................................... 77
Trim Synchronization....................................................... 76
Trim Test Switch..............................................................68
Trim Test Switch 50CC ............................................. 25; 49
Valve Manifold (Gnd Splr) ............................................113

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-137
Issue: 08/95 ETM/ETX

Dornier 328
TRAINING MANUAL

DORNIER LUFTFAHRT

LINE /BASE MAINTENANCE

LIST OF ILLUSTRATIONS
Fig. 1 Flight Controls - General Arrangement .......................................................................................................................................................8
Fig. 2 Aileron - General Arrangement .................................................................................................................................................................10
Fig. 3 Aileron - Control Wheels to Transition Units............................................................................................................................................13
Fig. 4 Aileron - Cable Tension Regulator............................................................................................................................................................14
Fig. 5 Aileron - Transition Units to the Wingroot................................................................................................................................................15
Fig. 6 Aileron - Disconnect Unit ..........................................................................................................................................................................16
Fig. 7 Aileron - Wing Root to Aileron .................................................................................................................................................................17
Fig. 8 Aileron - Servo Tab....................................................................................................................................................................................20
Fig. 9 Aileron - Trim/Servo Tab ..........................................................................................................................................................................20
Fig. 10 Aileron - EICAS Indications - MFD System Page ..................................................................................................................................22
Fig. 11 Aileron Trim Controls - Trim Control .....................................................................................................................................................24
Fig. 12 Aileron Trim - Electrical Diagram (Sheet 1 of 3)....................................................................................................................................26
Fig. 13 Aileron Trim - Electrical Diagram (Sheet 2 of 3)....................................................................................................................................27
Fig. 14 Aileron Trim - Electrical Diagram (Sheet 3 of 3)....................................................................................................................................28
Fig. 15 Rudder - General Arrangement................................................................................................................................................................32
Fig. 16 Rudder Components - Pedal Assembly ...................................................................................................................................................35
Fig. 17 Rudder - forward Quadrant to Pressure Bulkhead ...................................................................................................................................36
Fig. 18 Rudder - from Pressure Bulkhead to Spring Tab.....................................................................................................................................37
Fig. 19 Spring Tab Lever Assembly.....................................................................................................................................................................38
Fig. 20 Rudder - Limiter Controls........................................................................................................................................................................39
Fig. 21 Rudder Components - Position Transmitter.............................................................................................................................................40
Fig. 22 Rudder Limiter - Electrical Diagram .......................................................................................................................................................42
Fig. 23 Rudder - RMU .........................................................................................................................................................................................46
Fig. 24 Rudder - EICAS .......................................................................................................................................................................................47
Fig. 25 Rudder Trim Controls - Trim Control Panel............................................................................................................................................48
Fig. 26 Rudder - Trim Actuator............................................................................................................................................................................50
Fig. 27 Rudder Trim - Electrical Diagram (Sheet 1 of 2) ....................................................................................................................................51
Fig. 28 Rudder Trim - Electrical Diagram (Sheet 2 of 2) ....................................................................................................................................54
Fig. 29 Elevator - General Arrangement ..............................................................................................................................................................55
Fig. 30 Elevator - Control Column to Pressure Bulkhead....................................................................................................................................58
Fig. 31 Elevator - Pressure Bulkhead to Vertical Stabilizer.................................................................................................................................60
Fig. 32 Elevator Disconnect Unit.........................................................................................................................................................................61
Fig. 33 Elevator Controls - EICAS Indications....................................................................................................................................................64
Fig. 34 Elevator Trim Actuators ..........................................................................................................................................................................66
Fig. 35 Elevator Trim - Controls ..........................................................................................................................................................................67
Fig. 36 Elevator Trim - Electrical Schematic (Sheet 1 of 3)................................................................................................................................70
Fig. 37 Elevator Trim - Electrical Schematic (Sheet 2 of 3)................................................................................................................................71
Fig. 38 Elevator Trim - Electrical Schematic (Sheet 3 of 3)................................................................................................................................72
Fig. 39 Elevator Trim Controls - Position Indicating...........................................................................................................................................76
Fig. 40 Elevator Trim Indications ........................................................................................................................................................................78
Fig. 41 Elevator Trim Indications SYS MAINT page .........................................................................................................................................79
Fig. 42 Stall Warning and Prevention - Diagram.................................................................................................................................................80
Fig. 43 AOA Sensors............................................................................................................................................................................................84
Fig. 44 Stick Shaker .............................................................................................................................................................................................85
Fig. 45 Stick Pusher .............................................................................................................................................................................................85
Fig. 46 Stall Warning and Prevention Controls - RH Miscellaneous Panel.........................................................................................................86
Fig. 47 Stall Warning and Prevention Controls - Pusher Reset Switch ...............................................................................................................87
Fig. 48 Stall Warning and Prevention - Electrical Diagram.................................................................................................................................88
Fig. 49 Stall Warning and Prevention - RMU Indications Indications ................................................................................................................95
Fig. 50 Stall Warning and Prevention - EICAS/PFD Indications........................................................................................................................96
Fig. 51 Flaps - General Arrangement ...................................................................................................................................................................97
Fig. 52 Flap Control Unit .....................................................................................................................................................................................99
Fig. 53 Flap Control Switch ...............................................................................................................................................................................101
Fig. 54 Flap Control Manifold ...........................................................................................................................................................................102
Fig. 55 Flap Actuators ........................................................................................................................................................................................103
Fig. 56 Flaps - Controls - Torque Shaft..............................................................................................................................................................104
Fig. 57 Flaps - Wiring Diagram .........................................................................................................................................................................105
Fig. 58 Flaps - Hydraulic Schematic..................................................................................................................................................................106
Fig. 59 Flaps - Control Valve Manifold - Hydraulic Schematic ........................................................................................................................107
Fig. 60 Flaps - EICAS Indications .....................................................................................................................................................................110
Fig. 61 Spoilers - General Arrangement ............................................................................................................................................................111
Fig. 62 Ground Spoiler Valve Manifold ............................................................................................................................................................113
Fig. 63 Ground Spoilers Valve Manifold - Hydraulic Diagram ........................................................................................................................114
Fig. 64 Ground Spoilers Actuators.....................................................................................................................................................................115
Fig. 65 Ground Spoilers Actuator - Internal View .............................................................................................................................................115

Page: 27-138
Issue: 08/95 ETM/ETX

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Effectivity:
328-100 Mod.10

Dornier 328
DORNIER LUFTFAHRT

TRAINING MANUAL
LINE /BASE MAINTENANCE

Fig. 66 Ground Spoilers Restrictor Relief Valve ...............................................................................................................................................116


Fig. 67 Ground Spoilers Switch/Light 2CS........................................................................................................................................................117
Fig. 68 Ground Spoilers Condition- and Powerlever Microswitches ................................................................................................................117
Fig. 69 Ground Spoiler System - Logic Diagram - EQ #21 and #22 .................................................................................................................119
Fig. 70 Ground Spoiler - Electrical Schematic...................................................................................................................................................120
Fig. 71 Ground Spoiler - Hydraulic Schematic ..................................................................................................................................................121
Fig. 72 Ground Spoilers - EICAS Indications....................................................................................................................................................124
Fig. 73 Roll Spoilers Actuator............................................................................................................................................................................125
Fig. 74 Roll Spoilers Actuator - Hydraulic Schematic.......................................................................................................................................126
Fig. 75 Roll Spoiler Actuator Breakout Device .................................................................................................................................................127
Fig. 76 Roll Spoilers - Double Shuttle Valve.....................................................................................................................................................127
Fig. 77 Roll Spoiler - Hydraulic Schematic .......................................................................................................................................................128
Fig. 78 Roll Spoiler - Electrical Schematic........................................................................................................................................................130
Fig. 79 Roll Spoilers - EICAS Indications .........................................................................................................................................................131
Fig. 80 Gust Lock System - General Arrangement ............................................................................................................................................132
Fig. 81 Gust Lock System - Functional Schematic ............................................................................................................................................134
Fig. 82 Gust Damper ..........................................................................................................................................................................................135

Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TM-Flight Controls

Page: 27-139
Issue: 08/95 ETM/ETX

Dornier 328

Rudder
Trim Tab
Spring Tab

Aileron
Servo Tab
Roll Spoiler
Flap
Groundspoiler
(Option)
Elevator
TrimTabs

TrimTabs
Elevator
Groundspoiler
(Option)
Flap
Roll Spoiler
Trim/Servo Tab
Aileron

Primary Flight Controls


Secondary Flight Controls
Spoilers

Flight Controls - General Arrangement


Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TA-27-Hcol1.1

Issue: 01/95
D1-TAKL-27-0001

Dornier 328

Upper Arm
Notch for Aileron Gust Lock
(LH Side Only)

Compression Springs
Sliding Lever Assembly

Input Pulley
Compression Springs

Lower Arm

Aileron - Cable Tension Regulator


Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TA-27-Hcol1.2

Issue: 01/95
D1-TAKL-27-0004

Dornier 328

A
Spring Tab
Connection
Torsion Bar Connection to Rudder
Torsion Bar Spring

Spring Tab Drive Rods

Spring Tab Locking Lever

Rudder Drive Rod (Input)

Actuator Connection to Rudder

Spring Tab Lock


Actuator

Torsion Bar Connection to Rudder

Spring Tab Lever Assembly


Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY TA-27-Hcol1.5

Issue: 01/95
D1-TAKL-27-0016

Dornier 328
Honeywell

Elevator Trim Status

E
L
E
V

NU

ND

E
L
E
V

NU

E
L
E
V

ND

100%
75%
50%
25%
0%
-50%
-65%

NU

ND

Rudder Limiter Status


LH

RH
ELEVATOR
ELEV DISCONNECT
RUDDER LIMITED
ELEV DISCONNECT

RUDDER
AILERON

RUDDER LIMITED
RUDDER NOT LIMITED
RUDDER LIMITED
RUDDER NOT LIMITED

Trim Speed Status

Flap and Ground Spoiler Status


ROLL

TRIM SPEED FAST


TRIM SPEED SLOW
TRIM SPEED FAST
TRIM SPEED SLOW

ROLL

TRIM

FLAPS

E
L
E
V

AIL
12
0

20

RUD

32

ROLL

ROLL

ND
ROLL

Aileron and Elevator Disconnect Status

FLAPS

FLAPS

ELEVATOR

12

12
20

TRIM SPEED FAST

FLAP ASYM
FLAP CRTL FAIL

ROLL

NU

14

18

20

32

AILERON

32

ROLL

SYSTEM 1 / 3

ROLL

FLIGHT
CONTROL

FLAPS

HYDR

ENGINE

FUEL

NEXT

12
32

20

32

32

Flight Control System Page - Indications


Effectivity:
328-100 Mod.10

- FOR TRAINING PURPOSES ONLY-

Issue: 01/95
D1-TAHA-27-0002

er

ni

or

End of ATA Chapter 27


Flight Controls

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