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BACKGROUND:
1. During the Systematic Plant Layout process for the woodshop, a running
list of improvement recommendations was recorded, with mention made
several times to the inadequacy of our current single notcher.
2. When machinery requirements to execute our most common tasks were
considered, the need for a better single notcher rose to the top of the priority
list.
3. The lengthy set-up time for the new double notcher precludes its use for
low volume jobs that are not run on a weekly basis.
4. Our existing single notcher has been identified as a potential safety
problem, as it requires the worker to push stock into the cutter head with the
weight of their body.
5. Given these considerations, the President tasked the Engineering Manager
to identify the most appropriate single notcher for our needs.
Types of machine
1.Type of feed
1. Manual feed
2. Hopper/Conveyor feed
Machine Features
1. Motor HP (10, 15, 20)
2. Dust control and collection
3. Stringer size capacity (width & length)
4. Type of cutter head
5. Type of linear motion control
6. Actuation (2-hand, remote vs. local, shrouded vs. exposed)
7. Gaurding (shield vs. automatic door)
Baker
20 HP
PRS
15 HP or 20 HP
HORSE POWER
1. Existing single nother: 10 HP
2. Baker: 20 HP
3. PRS: 15 HP or 20 HP
4. Main affect? Cycle Time
Dust collection
Dust Collection
Baker (sweep)
PRS (chute)
PRS
CUTTER HEAD
BAKER uses Profile Tech
(same as double notcher)
PRS
Cam Follower Bearings
Stock Clamping
Baker (mechanical linkage to sliding plate)
Stock Clamping
PRS (pneumatic pistons)