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Cement = 200
tons/hr
Clinker 190
tons/hr
CaSO4 =
5%
CaSO4 = 10
tons/hr
Compon
ents
CaCo3
Al2O3
SiO2
Fe2CO3
MgCO3
inert
Total
%
76.3
8
3.59
14.1
2
1.73
1.04
3.13
100
Tons
/hr
220.2
7
10.36
40.73
Rotary Kiln
Clinker 190
tons/hr
5
3
9.025
288.4
Raw
Materials
Limestone
%
80
Clay
20
Tons/
hr
229.29
5
59.09
Clinker Cpds
C3 S
C2 S
C3 A
C4AF
Inert
%
55%
20%
10%
8%
7%
Tons/hr
104.5
38
19
15.2
13.3
Outlet % Analysis
Reactants
CaO
C2S
0.4575
0.4575
C3S
Weigh Ratio
MW
Mole Ratio
C2S xs = C2S clinker
SiO2
C3S
55%
2.75
228.3
0.0120
2.0745
0.2206
0.6781
0.4575
4 CaO
0.0938
Reactants
(CaO)5.(Al2O3)3
0.0234
Product
C3S
0.4575
C2S
20%
1
172.22
0.0058
1
=SiO2*1/(2.0745+1)
=SiO2*2.0745/
(2.0745+1)
Product
3 C3A
0.0703
Reactants
CaO
0.0234
Products
CaO.Al2O3
0.0234
Al2O3
0.0234
4 CaO
2 Al2O3
CaO.Al2O3
0.0938
0.0469
0.0234
5 CaO
3 Al2O3
0.1172
0.0703
+
(CaO)5.
(Al2O3)3
0.0234
=
(CaO)5.
(Al2O3)3
0.0234
Reactants
4 CaO
0.1251
Al2O3
0.0313
Total Al2O3
0.1016
10.3574
Products
Fe2O3
0.0313
5
Al2O3 @
C4Af
0.0313
Reactants
2CaO
SiO2
1.3562
0.6781
40.73
C4AF
0.0313
Al2O3 @
Rxn
0.0703
Product
C2S
0.6781
Inert
Balance
tons/hr
MW
tonmol/hr
=Inert in
9.025
CaO xs
0.0509
Reactants
MgCO3
0.0356
3.00
Total CO2
2.2363
98.40
MgO
1.425
40
0.0356
=CaCO3
2.2007
CaO xs
2.85
56
0.0509
- Reactant
2.1498
Products
MgO
0.0356
CO2
0.0356
CO2 @ CaCO3
2.2007
CO2 @ MgCO3
0.0356