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Ball Mill

Cement = 200
tons/hr

Clinker 190
tons/hr

CaSO4 =
5%
CaSO4 = 10
tons/hr

Compon
ents
CaCo3
Al2O3
SiO2
Fe2CO3
MgCO3
inert
Total

%
76.3
8
3.59
14.1
2
1.73
1.04
3.13
100

Tons
/hr
220.2
7
10.36
40.73

Rotary Kiln

Clinker 190
tons/hr

5
3
9.025
288.4
Raw
Materials
Limestone

%
80

Clay

20

Tons/
hr
229.29
5
59.09

Clinker Cpds
C3 S
C2 S
C3 A
C4AF
Inert

%
55%
20%
10%
8%
7%

Tons/hr
104.5
38
19
15.2
13.3

Outlet % Analysis
Reactants
CaO
C2S
0.4575
0.4575

C3S
Weigh Ratio
MW
Mole Ratio
C2S xs = C2S clinker
SiO2
C3S

55%
2.75
228.3
0.0120
2.0745
0.2206
0.6781
0.4575

4 CaO
0.0938

Reactants
(CaO)5.(Al2O3)3
0.0234

Product
C3S
0.4575

C2S
20%
1
172.22
0.0058
1
=SiO2*1/(2.0745+1)
=SiO2*2.0745/
(2.0745+1)
Product
3 C3A
0.0703

Reactants
CaO
0.0234

Products
CaO.Al2O3
0.0234

Al2O3
0.0234

4 CaO

2 Al2O3

CaO.Al2O3

0.0938

0.0469

0.0234

5 CaO

3 Al2O3

0.1172

0.0703

+
(CaO)5.
(Al2O3)3
0.0234

=
(CaO)5.
(Al2O3)3
0.0234

Reactants
4 CaO
0.1251

Al2O3
0.0313

Total Al2O3
0.1016
10.3574

Products
Fe2O3
0.0313
5

Al2O3 @
C4Af
0.0313

Reactants
2CaO
SiO2
1.3562
0.6781
40.73

C4AF
0.0313

Al2O3 @
Rxn
0.0703

Product
C2S
0.6781

Inert
Balance
tons/hr
MW
tonmol/hr

=Inert in
9.025

CaO xs
0.0509
Reactants
MgCO3
0.0356
3.00
Total CO2
2.2363
98.40

MgO
1.425
40
0.0356

=CaCO3
2.2007

CaO xs
2.85
56
0.0509

- Reactant
2.1498
Products

MgO
0.0356

CO2
0.0356

CO2 @ CaCO3
2.2007

CO2 @ MgCO3
0.0356

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